KR20120014782A - Reinforced material manufacturing apparatus using long glass fiber thermoplastic and continuous glass fiber thermoplastic and its manufacturing method - Google Patents
Reinforced material manufacturing apparatus using long glass fiber thermoplastic and continuous glass fiber thermoplastic and its manufacturing method Download PDFInfo
- Publication number
- KR20120014782A KR20120014782A KR1020100076960A KR20100076960A KR20120014782A KR 20120014782 A KR20120014782 A KR 20120014782A KR 1020100076960 A KR1020100076960 A KR 1020100076960A KR 20100076960 A KR20100076960 A KR 20100076960A KR 20120014782 A KR20120014782 A KR 20120014782A
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- glass fiber
- continuous glass
- long glass
- fiber resin
- resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/12—Making granules characterised by structure or composition
- B29B9/14—Making granules characterised by structure or composition fibre-reinforced
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- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
Abstract
Reinforcing material manufacturing apparatus using a long glass fiber and a continuous glass fiber of the present invention is a long glass fiber resin pellet supply unit for supplying a long glass fiber resin pellet (Pellet) cut the long glass fiber resin to 5 ~ 20mm; An extruded part 20 which melts the supplied long glass fiber resin pellet and extrudes by rotating the screw; A continuous glass fiber resin supply unit 30 for supplying a plurality of rows of continuous glass fiber resins at a predetermined interval; A mixing part 40 for supplying the extruded long glass fiber resin pellet (Pellet) melt to the outside of the continuous glass fiber resin supplied; A die die 50 configured to pass the mixed mixture to be molded into a predetermined shape; A sizing unit 60 for cooling the molded product passing through the mold die unit 50 to maintain a constant shape; And cutting unit 70 for cutting the cooled molding to a predetermined size; It is made, including.
Description
The present invention relates to a reinforcing material manufacturing apparatus and manufacturing method using a long glass fiber and a continuous glass fiber, by replacing the steel reinforcing materials such as galvanized steel sheet, chromium plated steel sheet by extrusion manufacturing using the long glass fiber of the pellet and the continuous glass fiber of the plate The present invention relates to a reinforcing material manufacturing apparatus and a manufacturing method using long glass fiber and continuous glass fiber to be high strength and light weight.
In various fields such as home appliances, in particular, when a large flat plastic is used, bending or deflection may occur due to the action of gravity and compression and gravity. As such, flat plastic is difficult to maintain its original shape due to external stress and the load of the plastic itself.
The most commonly used form of such steel reinforcement is to cut and bend the steel sheet. Since the steel sheet is prone to corrosion, zinc or chromium is used to prevent corrosion. Such plating causes environmental destruction, and steel plate is incurred a lot of additional costs due to its own weight.
In particular, in the field of construction PVC window frame (Window Frame) is used by inserting a plain steel sheet inside the frame to maintain the strength. In this case, as a cause of condensation (結露), there is a problem in that additional incidental costs such as labor costs due to heavy and difficult to cut.
The present invention has been made in order to solve the above problems, an object of the present invention is to replace the steel materials, such as galvanized steel sheet, chromium plated steel sheet by extrusion production using pellet-like long glass fiber and plate-shaped continuous glass fiber The present invention provides a reinforcing material manufacturing apparatus and a manufacturing method using long glass fiber and continuous glass fiber to enable high strength and light weight.
Another object of the present invention is to produce a reinforcing material by using the extrusion method for the continuous glass fiber that is not easily extruded to prevent the peeling of the resin material from the continuous glass fiber and to prevent the thermal deformation of the molded article is possible to manufacture a high quality reinforcement material The present invention provides an apparatus and a manufacturing method for reinforcing materials using long glass fibers and continuous glass fibers.
The reinforcing material manufacturing apparatus using the long glass fiber and continuous glass fiber of the present invention is a long glass fiber resin pellet supply unit for supplying a long glass fiber resin pellet (Pellet) cut the long glass fiber resin impregnated with a thermoplastic resin to the outside of the long glass fiber to 5 ~ 20mm 10; An
In addition, the
In addition, the withdrawal portion is located at the rear end of the
In addition, the method of manufacturing a reinforcing material using the long glass fiber and continuous glass fiber of the present invention a) supplying a long glass fiber resin pellet (Pellet) cut to a long glass fiber resin impregnated with a thermoplastic resin 5 ~ 20mm on the outside of the long glass fiber ; b) melting the supplied filament glass resin pellets and extruding by rotating the screw; c) supplying a plurality of rows of continuous glass fiber resins impregnated with thermoplastic resin on the outside of the sheet glass fiber bundles arranged at a predetermined interval; d) mixing the extruded long glass fiber resin pellets so as to be supplied to the outside of the continuous glass fiber resin supplied by being maintained at a predetermined interval; e) forming the mixed mixture into a mold by passing it through a mold die; f) cooling the molding through the mold die to maintain a shape; And g) cutting the cooled molding to a certain size; Characterized in that comprises a.
In addition, in step e), the temperature interval is 20 to 50 ℃ interval to lower the hot air or coolant to contact the three to five stages to pass through the cooling temperature zone to cool the molding through the die die to cool the multi-stage It features.
In addition, after step e) pulling the molding passed through the mold die to be drawn out at a constant speed; And further comprising:
Reinforcing material manufacturing apparatus and manufacturing method using the long glass fiber and continuous glass fiber of the present invention according to the configuration as described above by extrusion manufacturing using the long glass fiber of the plate and the continuous glass fiber of the plate steel such as galvanized steel sheet, chromium plated steel sheet It can be eco-friendly, high-strength and light weight by replacing ash, which can reduce labor costs and additional costs for post-process.
In addition, by using the extrusion method and the continuous glass fibers that are not easily extruded, and cooling the molding in multiple stages, not only can the thermal deformation be prevented, but also the peeling of the resin material from the continuous glass fibers can be used to produce high quality reinforcement. There is this.
1 and 2 are views showing an example of a reinforcing material manufacturing apparatus using a long glass fiber and a continuous glass fiber according to the present invention.
Figure 3 shows an example of the reinforcing material produced by the present invention.
Figure 4 is a process chart showing a reinforcing material manufacturing process using long glass fiber and continuous glass fiber according to the present invention.
Hereinafter, the reinforcing material manufacturing apparatus and manufacturing method using the long glass fiber and the continuous glass fiber of the present invention will be described in detail with reference to the drawings.
1 and 2 is a view showing an example of a reinforcing material manufacturing apparatus using a long glass fiber and a continuous glass fiber according to the present invention, Figure 3 is a view showing an example of the reinforcing material produced by the present invention.
Reinforcing material manufacturing apparatus using a long glass fiber and a continuous glass fiber according to the present invention, the long glass fiber resin pellet supply unit for supplying a long glass fiber resin pellet (Pellet) cut the long glass fiber resin to 5 ~ 20mm; An
The long glass fiber thermoplastic (LFT) is impregnated with a thermoplastic resin on the outside of the long glass fiber bundle. The long glass fiber resin is molded by passing the long glass fiber bundle to be impregnated by passing the molten thermoplastic resin molten portion in the longitudinal direction and passed through the die. The method for producing such long glass fiber resin is already known. The thermoplastic resin used here is polypropylene (PP; polypropylene), polyamide (PA; polyamide), polyethylene terephthalate (PET), and polyphenylene sulfine (PPS) which have affinity with glass fibers. Etc.
The long glass fiber resin
The
The continuous glass fiber thermoplastic (CFT) is impregnated with a thermoplastic resin on the outside of the long glass fiber bundle arranged in a plate shape. The continuous glass fiber resin is the same as the long glass fiber resin and the manufacturing method is different only using a sheet-like long glass fiber bundle. Methods for producing such continuous glass fiber resins are also already known. The thermoplastics used are likewise identical.
At this time, the continuous glass fiber resin produced is wound in a bobbin.
This continuous glass fiber resin has a weak bending stress in a direction perpendicular to the widthwise direction of the plate, but a very strong bending stress in a direction perpendicular to the thickness direction of the plate.
The continuous glass fiber resin thus produced is supplied in a plate shape in the extrusion direction in a rolled state by the continuous glass fiber
The continuous glass fiber resin wound on the bobbin is supplied while being released, the continuous glass fiber
Each bobbin is a control device to move in the up, down, left, and right directions, so that the continuous glass fiber is implemented in an uneven shape before it is supplied to the
When stiffness in the vertical direction is needed, it can be supplied in the form of 2 ~ 6 layers, and when stiffness in the horizontal direction is needed, it can be supplied in the form of laminating continuous glass fibers in the horizontal direction.
Figure 3 (a) shows the form of extrusion molding by feeding the continuous glass fiber resin in the transverse direction, (b) shows the form of extrusion molding by feeding the continuous glass fiber resin in the longitudinal direction, (c) It shows the form which extruded by supplying glass fiber resin to a horizontal direction and a longitudinal direction.
Therefore, in Figure 3 (a) is useful where the force in the horizontal direction is applied, (b) is useful where the force in the vertical direction is applied, (c) is the force in the horizontal and vertical direction This is useful where they work at the same time.
In addition, the continuous glass fiber thermoplastic (CFT) may be supplied in one layer, and may be supplied after first bonding to two to five layers. Figure 3 (c) shows the form supplied after bonding the continuous glass fiber resin in multiple layers.
In the manufacturing method of the present invention, the continuous glass fiber supplied to the thermal forming machine is formed to be suitable for the mold release shape fastened to the extruder, and is then fed into the extruder and combined with the resin supplied to the extruder to produce a product having strong rigidity. It is a manufacturing method and is a useful method for products requiring directional rigidity.
The mixing
The
The
At this time, the
The mixture of the long glass fiber resin pellet (Pellet) melt and the continuous glass fiber resin through the
At this time, the cooling portion passed through the
The
In FIG. 1, the long glass fiber resin pellet supply
In FIG. 2, the long glass fiber resin
Hereinafter, the manufacturing process of the reinforcing material using the reinforcing material manufacturing apparatus using the long glass fiber and continuous glass fiber of the present invention having the configuration as described above will be described schematically.
Figure 4 is a process chart showing a reinforcing material manufacturing process using a long glass fiber and a continuous glass fiber according to the present invention.
The long glass fiber resin is cut into 5 to 20 mm long glass fiber resin pellet (Pellet) form and is supplied to the long glass fiber resin pellet supply unit (10).
Subsequently, the long glass fiber resin pellets (Pellet) supplied from the long glass fiber resin
On the other hand, the continuous glass fiber resin is supplied by the continuous glass fiber
Subsequently, the long glass fiber resin pellet melt extruded from the
The mixture united in the mixing
The molded product passing through the die die 50 is cooled while maintaining a shape through the sizing
At this time, the sizing
The cooled molding that has passed through the sizing
The cooled molding passing through the sizing
The technical idea should not be construed as being limited to the above-described embodiment of the present invention. Various modifications may be made at the level of those skilled in the art without departing from the spirit of the invention as claimed in the claims. Therefore, such improvements and modifications fall within the protection scope of the present invention, as will be apparent to those skilled in the art.
10: long glass fiber resin pellet supply part 20: extrusion part
30: continuous glass fiber resin supply portion 40: mixing portion
50: die die 60: sizing
70: cutting part
Claims (9)
An extruded part 20 which melts the long glass fiber resin pellets supplied from the long glass fiber resin pellet supply part 10 and extrudes by rotating the screw;
A continuous glass fiber resin supply unit 30 for supplying a plurality of rows of continuous glass fiber resins impregnated with thermoplastic resin on the outside of the sheet glass fiber bundle arranged in a plate shape at a predetermined interval;
A mixing unit 40 for supplying the long glass fiber resin pellet melt extruded from the extruder 20 to the outside of the continuous glass fiber resin supplied by being maintained at a predetermined interval from the continuous glass fiber resin supply unit 30;
A mold die part 50 configured to be molded into a predetermined shape while passing the mixture mixed in the mixing part 40;
A sizing unit 60 for cooling the molded product passing through the mold die unit 50 to maintain a constant shape;
Cutting unit 70 for cutting the cooled molding passed through the sizing unit 60 to a predetermined size;
Reinforcing material manufacturing apparatus using a long glass fiber and continuous glass fiber, characterized in that comprises a.
The sizing unit 60 has a cooling temperature zone of 3 to 5 steps to cool the molded product passed through the die die 50 by bringing the lower hot air or coolant into contact with the temperature interval at an interval of 20 to 50 ° C. toward the rear end. Reinforcing material manufacturing apparatus using long glass fiber and continuous glass fiber, characterized in that for cooling in multiple stages.
Reinforcing material manufacturing apparatus using a long glass fiber and a continuous glass fiber is located at the rear end of the sizing unit 60 is further provided with a pull-out unit for pulling out the molding passed through the die die 50 at a constant speed.
b) extruding the molten liquid by rotating the screw by melting the supplied filament glass fiber pellets;
c) supplying a plurality of rows of continuous glass fiber resins impregnated with thermoplastic resin on the outside of the sheet glass fiber bundles arranged at a predetermined interval;
d) mixing the extruded long glass fiber resin pellets so as to be supplied to the outside of the continuous glass fiber resin supplied by being maintained at a predetermined interval;
e) forming the mixed mixture into a mold by passing it through a mold die;
f) cooling the molding through the mold die to maintain a shape;
g) cutting the cooled molding to a predetermined size;
Reinforcing material manufacturing method using long glass fiber and continuous glass fiber, characterized in that comprises a.
e) Cooling in multiple stages by passing through the cooling temperature zone of the three to five stages to cool the moldings passed through the mold die by contacting the increasingly hot air or coolant at intervals of 20 to 50 ℃ during the step. Reinforcing material manufacturing method using long glass fiber and continuous glass fiber.
e) pulling the molding which has passed through the mold die to be withdrawn at a constant speed after step e); Reinforcing material manufacturing method using a long glass fiber and continuous glass fiber, characterized in that it further comprises.
c) during the step, the reinforcing material manufacturing method using a long glass fiber and a continuous glass fiber, characterized in that the continuous glass fiber resin is laminated, supplied horizontally, vertically, horizontally and vertically in the same direction of the force received by the reinforcing material.
In step c), the continuous glass fiber resin and the continuous glass fiber, characterized in that to supply the continuous glass fiber resin by swinging the bobbin to which the continuous glass fiber resin is wound up and down or left and right so that the continuous glass fiber resin has an uneven shape. Reinforcement manufacturing method using.
c) a method of manufacturing a reinforcing material using long glass fibers and continuous glass fibers, wherein the continuous glass fiber resin is bonded after the continuous glass fiber resin is bonded in two to five layers before the step.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR20100076960A KR101203916B1 (en) | 2010-08-10 | 2010-08-10 | Reinforced Material Manufacturing Apparatus Using Long Glass Fiber Thermoplastic and Continuous Glass Fiber Thermoplastic and its Manufacturing Method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR20100076960A KR101203916B1 (en) | 2010-08-10 | 2010-08-10 | Reinforced Material Manufacturing Apparatus Using Long Glass Fiber Thermoplastic and Continuous Glass Fiber Thermoplastic and its Manufacturing Method |
Publications (2)
Publication Number | Publication Date |
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KR20120014782A true KR20120014782A (en) | 2012-02-20 |
KR101203916B1 KR101203916B1 (en) | 2012-11-22 |
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KR20100076960A KR101203916B1 (en) | 2010-08-10 | 2010-08-10 | Reinforced Material Manufacturing Apparatus Using Long Glass Fiber Thermoplastic and Continuous Glass Fiber Thermoplastic and its Manufacturing Method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102081025B1 (en) * | 2019-07-30 | 2020-02-25 | (주)신승이앤씨 | Deck road panel using glass fiber reinforced composite materials and method of manufacturing the same |
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JP2001129827A (en) | 1999-11-08 | 2001-05-15 | Toray Ind Inc | Long fiber pellet, and method and apparatus for manufacturing it |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102081025B1 (en) * | 2019-07-30 | 2020-02-25 | (주)신승이앤씨 | Deck road panel using glass fiber reinforced composite materials and method of manufacturing the same |
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