KR20080081493A - Cubic label and manufacture method therefor - Google Patents

Abstract

A 3D label and a manufacturing method thereof are provided to firmly bond PVC paste resins with each other by repeatedly performing thermal curing processes and high frequency fusing processes. A 3D label includes a primary forming material(10), a pattern unit(20), and a secondary forming material(30). A surface of the first forming material is engraved along a pattern, such that the first forming material is attached to an object or an article. The pattern unit includes a PVC(PolyVinyl Chloride) film having various colors. The PVC film is protruded along the pattern, such that the engraved portion of the first forming material is inserted into the protruded portion. The second forming material is attached to an upper surface of the pattern unit and includes an insertion groove, to which a colorful pattern of the pattern unit is inserted.

Description

Three-dimensional label and its manufacturing method {CUBIC LABEL AND MANUFACTURE METHOD THEREFOR}

1 is a perspective view of a state in which a plurality of three-dimensional labels of the present invention are produced.

2 is a cross-sectional view showing the three-dimensional label of the present invention in a cross-sectional state.

Figure 3a and Figure 3b is a block diagram showing a method for producing a three-dimensional label of the present invention.

Figure 4 is a block diagram showing a high frequency fusion bonding operation of the three-dimensional label manufacturing process of the present invention.

Figure 5a and Figure 5c is a process chart showing the process of manufacturing the primary molded part of the manufacturing process of the three-dimensional label of the present invention.

6a to 6c is a process diagram showing a process of manufacturing a color frequency unit of the manufacturing process of the three-dimensional label of the present invention.

7a to 7c is a process chart showing a process of manufacturing a secondary molded product of the three-dimensional label manufacturing process of the present invention.

8a to 8c is a process diagram showing a process for producing a three-dimensional label that is the final molded product of the three-dimensional label manufacturing process of the present invention.

9 is a perspective view showing a three-dimensional label of the present invention.

* Description of the symbols for the main parts of the drawings *

10: primary molding 20: glyph

30: secondary molding 40: color frequency portion

50: primary mold 60: secondary mold

70: pvc film 80: insulating paper

100; Solid label

The present invention relates to a three-dimensional label, and more specifically, to make a three-dimensional label more easily, as well as more rigid bonding between the moldings that are components of the three-dimensional label, various colors on the surface of the three-dimensional label It relates to a three-dimensional label and a method of manufacturing the same to increase the visual effect as applied.

Generally, a label is attached to a product such as a product container or a package to display various names of a product name and a product, such that a label is displayed in a flat state and a label is displayed in three dimensions.

In recent years, a number of three-dimensional labels are used to maximize the visual effects on decoration and products by printing and coating various types of patterns, pictures, and photographs on products and products such as clothes, shoes, hats, etc. It is used.

That is, as the three-dimensional label is attached to the product name and the product, the three-dimensional label increases the visually luxurious effect on the product name and the product, and of course, increases the image of the product to increase the added value of the product.

The three-dimensional label is manufactured by placing a fabric layer on a processing mold in which various patterns are formed, and then bonding a synthetic resin with an adhesive, followed by thermocompression bonding.

However, such a three-dimensional label not only has a problem that the synthetic resin is not easy to be pressed on the fabric layer when the synthetic resin is produced by adhesive and thermocompression on the fabric layer, and a separate process, namely, manual work, is required when manufacturing the three-dimensional label due to the difficulty of pressing. There was a problem that a lot of time, cost, personnel loss, such as doing a separate work.

In addition, the three-dimensional label is produced by pressing the fabric layer and the synthetic resin by applying an adhesive and heat, the label attached to the product after the long time the surface of the three-dimensional label due to friction or contact with other objects, etc. There was also a problem such as peeling off.

In addition, the adhesion between the fabric layer and the synthetic resin decreases as time goes by, and as a result, the image on the product is damaged by the label attached to enhance the visual effect as the fabric layer and the synthetic resin are separated. There was also a problem of deterioration.

Therefore, there is a problem in that a lot of cost, time, and manpower are generated, such as adding a separate process as a new label needs to be replaced by a new label.

The present invention has been made in order to solve the above problems, by constructing a process for producing a three-dimensional label to make the three-dimensional label more easily, the time, manpower and cost of the production of the three-dimensional label The purpose is to reduce the back to improve work efficiency.

In addition, the present invention by not only prevent the separation of the moldings of each of the three-dimensional label by combining each molding made of the pvc paste resin, which is a component of the three-dimensional label by several times of heat curing and high frequency fusion operation. The purpose is to prevent the surface of the three-dimensional label attached to the damage.

In addition, the present invention is to increase the image of the three-dimensional label attached to the product as well as to enhance the visual luxury effect of the three-dimensional label by applying a variety of colors to the three-dimensional label.

In order to achieve the above object, the present invention comprises the steps of applying a pvc paste resin to a predetermined thickness in the primary mold of the intaglio shape; heat curing the pvc paste resin by heating the primary mold to which the pvc paste resin is applied at a constant temperature in a thermal kiln for a predetermined time; cooling the pvc paste resin by removing the primary mold in which the pvc paste resin is thermoset and removed from a thermo kiln; Extracting the pvc paste resin from the primary mold to produce a primary molded product; A color manual work step of applying a color pvc paste resin to a pattern of a secondary mold having a pattern engraved in an engraved shape for each color; Heat curing the color pvc paste resin by heating the color pvc paste resin subjected to a color frequency operation at a predetermined temperature in a thermal kiln; Cooling the color pvc paste resin by an air cooling method by removing the secondary mold of which the color pvc paste resin is thermosetted from a thermal kiln; Applying the pvc paste resin to the secondary mold to which the color pvc paste resin is colored; heat curing the pvc paste resin by heating a secondary mold to which the pvc paste resin is applied at a constant temperature in a thermal kiln for a predetermined time; cooling the pvc paste resin by removing the secondary mold in which the pvc paste resin is thermoset and removed from a thermo kiln; Manufacturing a secondary molding by removing and removing the pvc paste resin formed on the pattern of the secondary mold from the secondary mold; Stacking a pvc film having a color on a secondary mold in which a secondary molding is produced; And laminating the primary molding on the pvc film; Fusion bonding the secondary mold, the pvc film, and the secondary mold, on which the primary molding is laminated, by heating at a high frequency in a high frequency apparatus; Removing the secondary mold, the secondary mold, the pvc film, and the primary mold by fusion-bonding the secondary mold from the high frequency apparatus, and naturally cooling for 10 to 15 seconds; Separating the naturally cooled molding from the secondary mold to produce a final molding; there is provided a three-dimensional label manufacturing method comprising a.

Another embodiment of the present invention is a three-dimensional label formed on the product is attached to the product to display the product name and information about the product, the first molded product is formed in the embossed shape along the surface to contact and adhere to the product; It is attached to the upper surface of the primary molding to emboss the pattern of the primary molding is inserted into the pattern having a variety of colors protruding along the pattern, and is attached to the upper surface of the pattern to insert the color pattern of the pattern Provided is a three-dimensional label, characterized in that consisting of a secondary molding having the insertion groove removed from the pattern portion.

Hereinafter, a preferred embodiment according to the embodiment of the present invention configured as described above will be described in detail with reference to FIGS. 1 to 9.

1 is a perspective view showing a plurality of three-dimensional labels of the present invention, Figure 2 is a cross-sectional view showing a three-dimensional label of the present invention in a cross-sectional state, Figure 3a and 3b is a block diagram showing a method of manufacturing the three-dimensional label of the present invention 4 is a block diagram showing a high frequency fusion bonding operation of the three-dimensional label manufacturing process of the present invention, Figures 5a and 5c is a process chart showing a process of manufacturing a primary molded part of the manufacturing process of the three-dimensional label of the present invention, 6a to 6c is a process chart showing a process of manufacturing a color number in the manufacturing process of the three-dimensional label of the present invention, Figure 7a to 7c is a process chart showing a process of manufacturing a secondary molded product in the manufacturing process of the three-dimensional label of the present invention. 8A to 8C are process diagrams illustrating a process of manufacturing a three-dimensional label as a final molded part of the three-dimensional label manufacturing process of the present invention, and FIG. 9 is a perspective view of the three-dimensional label of the present invention.

The present invention is a three-dimensional label 100 is attached to a product such as a product container or package to display the product name and matters about the product, as well as the display content and the product name such as a product protruding to the outside of the product is configured. .

1 and 2 and 9, the three-dimensional label 100 is formed of a plurality of layers, the three-dimensional label 100 is formed of a pvc paste resin.

The lowermost layer of each of the three-dimensional label 100 is formed with a primary molding 10 in contact with a product such as clothes or shoes to adhere to the product by an adhesive or a sewing thread.

The primary molded product 10 has a pattern such as a brand name and product contents, and the surface of the primary molded product 10 is embossed along the pattern.

The upper surface of the primary molded product 10 is attached to the pattern portion 20, which is a pvc film 70 protruded along the pattern so that the pattern formed in the embossed shape of the primary molded product 10 is attached. .

The pattern portion 20 uses a material having a variety of colors or metal feeling to enhance the three-dimensional label 100, the visual effect of course, to enhance the image for the product.

The secondary molding 30 is attached to the upper surface of the pattern portion 20 so that the color pattern of the pattern portion 20 protrudes.

Insertion groove 31 is removed in the patterned portion of the three-dimensional label 100 so that the color pattern is inserted into the secondary molding 30 so that the color pattern of the pattern portion 20 protrudes out of the secondary molding 30. ) Is formed.

On the surface of the three-dimensional label 100, the color frequency unit 40 to apply a variety of colors and metal colors to enhance the aesthetic and visual effects of any one of a number of patterns formed on the three-dimensional label 100 Is formed.

The operation of the present invention configured as described above is as follows.

First, the first mold 50 is engraved in the shape of the intaglio on a flat place, and then the pvc paste resin (a) is applied to the primary mold 50 to a certain thickness (Figs. 5a and 5b).

That is, after the pvc paste resin (a) is poured into the primary mold (50), the pvc paste resin (a) is applied to the primary mold (50) with a predetermined thickness, as well as the pvc paste in the primary mold (50). The resin (a) is pushed in a tightly distributed manner.

Then, the first paste 50 coated with the pvc paste resin (a) is put into a thermal kiln and the pvc paste resin applied to the primary mold 50 is heated for a predetermined time in the thermal kiln. (a) is thermoset.

At this time, the temperature of the thermal kiln is set to the upper temperature of the thermal kiln is 200 ~ 250 ℃ and the lower temperature of the thermal kiln is set to 150 ~ 200 ℃.

When the upper temperature of the thermal kiln is 200 ℃ and the lower temperature is 150 ℃ or less, it takes a long time for the thermosetting of the pvc paste resin (a), the upper temperature of the thermal kiln is 250 ℃ and the lower temperature is 200 ℃ or more In this case, there is a problem that the pvc paste resin (a) burns.

To heat the pvc paste resin (a) by heating the pvc paste resin (a) applied to the primary mold (50) for 3 to 4 minutes in a thermal kiln at the temperature as described above, the temperature of the thermal kiln In the above-described state, when the time of thermosetting the pvc paste resin (a) is 3 minutes or less, there is a problem that the pvc paste resin (a) is not sufficiently thermally cured, and the time of the heat curing is 4 minutes or more. There is a problem that the pvc paste resin (a) is burned.

When the pvc paste resin (a) is thermally cured in the thermal kiln for the above temperature and time, the primary mold 50 is removed from the thermal kiln to cool the pvc paste resin (a).

That is, the pvc paste resin (a) is cooled by immersing the primary mold coated with the pvc paste resin (a) in a thermosetting state in a water bath.

Then, the extraction of the cooled pvc paste resin (a) in the primary mold 50, the production of the primary molded product 10 is completed (Fig. 5c).

Then, to apply a color pvc paste resin (b) on the surface of the secondary mold 60 engraved in the engraved shape (Figs. 6a and 6b), that is, any one of the patterns engraved on the secondary mold 60 To color the pattern (60a) of the color PVC paste resin (b) to the color manual work.

The color pvc paste resin (b) is thermally cured by placing the color mold paste (b) in the patterned secondary mold (60) into a thermal kiln and heating at a predetermined temperature for a predetermined time.

At this time, the temperature of the thermal kiln is the upper temperature of the thermal kiln is 200 ~ 250 ℃ and the lower temperature of the thermal kiln is 150 ~ 200 ℃, and heated for 3-4 minutes in the thermal kiln.

That is, when the upper temperature of the thermal kiln is 200 ℃ and the lower temperature is 150 ℃ or less, it takes a long time for the color pvc paste resin (b) to heat curing, the upper temperature of the thermal kiln is 250 ℃ and the lower temperature is In case of 200 ° C. or more, not only the color pvc paste resin (b) burns out, but when the time of thermosetting the color pvc paste resin (b) is 3 minutes or less, the color pvc paste resin (b) is sufficiently heat cured. If the heat curing time is not less than 4 minutes, there is a problem that the color pvc paste resin (b) burns out.

When the colored pvc paste resin (b) is thermally cured as a predetermined time elapses at a predetermined temperature in the thermal kiln, the secondary mold 60 is removed from the thermal kiln and the secondary mold 60 is removed from the atmosphere. The color pvc paste resin (b) is cooled by an air cooling method.

At this time, as the color pvc paste resin (b) is brushed on the color-passed portion 40 of the pattern 60a of the secondary mold 60, the color-passed color pvc paste resin (b) Is tightly coupled to the pattern (60a) of the secondary mold 60, as well as the color pvc paste resin (b) in the color frequency portion 40 along the pattern (60a) is the color of the clean state (Fig. 6c).

Then, after applying the pvc paste resin (a) to a predetermined thickness to the secondary mold (60) in which the color pvc paste resin (b) is color-transmitted (Figs. 7a and 7b), the secondary is applied to the pvc paste After the mold 60 is put in a thermal kiln, the thermostatically cured pvc paste resin (a) is heated in a constant temperature at a constant temperature in the thermal kiln.

At this time, the temperature of the thermal kiln is set to the upper temperature of the thermal kiln 200 ~ 250 ℃ and the lower temperature of the thermal kiln 150 ~ 200 ℃ and the pvc paste resin (a) in the thermal kiln thermoset Set the time to 3-4 minutes.

That is, when the upper temperature of the thermal kiln is 200 ℃ and the lower temperature is 150 ℃ or less, it takes a long time for the thermosetting of the pvc paste (a), the upper temperature of the thermal kiln is 250 ℃ and the lower temperature is 200 When the temperature is higher than or equal to ℃, there is a problem that the pvc paste resin (a) is burned out, and when the time of thermosetting the pvc paste resin (a) is 3 minutes or less, the pvc paste resin (a) is not sufficiently thermally cured. If the time of heat curing is more than 4 minutes, there is a problem that the pvc paste resin (a) burns out.

After removing the secondary mold 60 in which the pvc paste resin a is thermoset in the thermal kiln, the secondary mold 60 is immersed in a water bath containing water to cool the pvc paste resin a.

When the pvc paste resin (a) is cooled, the secondary mold (60) is removed from the water tank, and then the surface of the thermosetting pvc paste resin (a) on the secondary mold (60) is cleaned by cleaning with a chemical such as a washing solution. , This is to improve the adhesion between the secondary molding 30 and the pvc film 70 in the process to be described later.

Here, the pattern 2 of the secondary mold 60 is removed by removing the pvc paste resin (a) formed on the pattern of the secondary mold 60 from the secondary mold 60 along the pattern. The primary molding 30 is produced (FIG. 7C).

As described above, in the state in which the color pvc paste resin (b) is colored in the secondary mold 60 and the secondary molding 30 of the pvc paste resin (a) is formed, After laminating the pvc film 70 having a color on the upper surface of the secondary molding 30, the primary molding 10 is laminated on the upper surface of the pvc film 70 (FIGS. 8A and 8B).

Here, the step proceeding from part A of FIG. 3A to part A of FIG. 3B is a pvc film 70 and a primary molding 10 in the secondary molding 30 in the state in which the production of the secondary molding 30 is completed. ) Shows the step of laminating.

On the other hand, the pvc film 70 may use a fabric having a variety of colors or a variety of pvc film 70, such as a fabric having a metallic feel, which is the purpose or effect of the three-dimensional label 100 and the user To meet the various requirements of

In addition, the pattern formed on the primary molded product 10 and the pattern formed on the secondary molded product 30 are formed in the same manner so that 1 is formed on the upper surface of the pvc film 70 laminated on the secondary molded product 30. When the primary molding 10 is stacked, the primary molding 10 is inserted into the pattern of the secondary molding 30 so as to be inserted.

That is, the primary molded product 10 may be inserted into the groove from which the pattern protrudes from the secondary molded product 30 into the recessed side of the secondary molded product 30, that is, the insertion groove 31 of the secondary molded product 30. The pattern of 10) and the pattern of the secondary molded product 30 are laminated so that they match (FIG. 8B).

Then, the secondary mold 30 in which the secondary molded product 30, the pvc film 70, and the primary molded product 10 are laminated is fused by heating at a high frequency in a high frequency apparatus.

At this time, the insulating paper 80 is laminated on one surface of the primary molded product 10 laminated on the secondary mold 60 heated by the high frequency device, and the secondary mold 60 on which the insulating paper 80 is laminated. The secondary mold 60 is positioned so that the side on which the insulating paper 80 is stacked goes to the bottom when the high frequency device is inserted into the high frequency device.

This prevents the insulating paper 80 from conducting electricity, thereby preventing electricity from flowing into the secondary mold 60 when applying high frequency in the high frequency device, as well as sparks caused by heat and electricity generated from the high frequency device. By preventing the primary molded product 10 or the pvc film 70 and the secondary molded product 30 is damaged.

When the primary molding 10, the pvc film 70 and the secondary molding 30 are fusion-bonded to the secondary mold 60 by the high frequency in the high frequency apparatus, the secondary mold 60 is removed from the high frequency apparatus.

On the other hand, the primary molded product 10, the pvc film 70, and the secondary molded product 30 by the high frequency applied from the high frequency device is more closely contacted, and in addition to the high frequency in the high frequency device so as to be firmly coupled The air between the primary molded product 10 and the pvc film 70 and the secondary molded product 30 is drawn out.

Then, since the high frequency is applied to the secondary mold 60 once more, the primary molded product 10 and the pvc film 70 and the secondary molded product 30 are firmly fused and bonded together.

As described above, the primary molded product 10, the pvc film 70, and the secondary molded product 30 are firmly fused in close contact with each other in a high frequency device, and then the secondary mold 60 is removed from the high frequency device. The insulating paper 80 laminated on one surface of the primary molded product 10 is removed and removed.

Then, after naturally cooling the secondary mold 60 in a manner of naturally cooling in the air for a predetermined time, that is, for 10 to 15 seconds, the naturally cooled molding is separated from the secondary mold 60 to be a final molded product. The label 100 is produced. (FIGS. 1 and 8C).

Since the final molded product is formed in plural three-dimensional labels 100, it is cut into pieces as shown in FIG. 10, so that the production of one three-dimensional label 100 in a desired state is completed, and the three-dimensional labels 100 respectively. Pack and store them.

As described above, the three-dimensional label and the manufacturing method thereof according to the present invention have been described with reference to the illustrated drawings, but the present invention is not limited by the embodiments and drawings described in the present specification by those skilled in the art within the technical scope of the present invention. Of course, various modifications may be made.

As described above, the present invention is to make a three-dimensional label while going through the process of several steps in sequence, making the three-dimensional label easier, as well as the work time, manpower, cost according to the production of the three-dimensional label There is an effect to increase the work efficiency of the three-dimensional label by reducing the back.

In addition, the pvc paste resin constituting the three-dimensional label has a thermosetting and high frequency fusion bonding operation of each of the pvc paste resin of the three-dimensional label also has the effect of tightly fusion bonding.

Therefore, each molded article of the three-dimensional label is not only prevented from being separated after a long time elapses, but the three-dimensional label attached to the product may be peeled off or damaged by friction or contact with other objects even after a long time elapses. It also has the effect of preventing it.

Therefore, the quality of the three-dimensional label as well as the image of the three-dimensional label attached product as well as the effect of improving the consumer's reliability of the three-dimensional label and product.

In addition, it is possible to apply a material having a variety of colors and metallic luster to the pattern of the three-dimensional label, it is possible to manufacture the three-dimensional label in various forms, as well as the effect on the product by the three-dimensional label by the various colors and metallic gloss Can be maximized.

By the above effects, there is also an effect of improving the consumer's reliability and willingness to purchase the three-dimensional label and the three-dimensional label attached product.

Claims (8)

Applying a pvc paste resin at a predetermined thickness to the intaglio-shaped primary mold; heat curing the pvc paste resin by heating the primary mold to which the pvc paste resin is applied at a constant temperature in a thermal kiln for a predetermined time; cooling the pvc paste resin by removing the primary mold in which the pvc paste resin is thermoset and removed from a thermo kiln; Extracting the pvc paste resin from the primary mold to produce a primary molded product; A color manual work step of applying a color pvc paste resin to a pattern of a secondary mold having a pattern engraved in an engraved shape for each color; Heat curing the color pvc paste resin by heating the color pvc paste resin subjected to a color frequency operation at a predetermined temperature in a thermal kiln; Cooling the color pvc paste resin by an air cooling method by removing the secondary mold of which the color pvc paste resin is thermosetted from a thermal kiln; Applying the pvc paste resin to the secondary mold to which the color pvc paste resin is colored; heat curing the pvc paste resin by heating a secondary mold to which the pvc paste resin is applied at a constant temperature in a thermal kiln for a predetermined time; cooling the pvc paste resin by removing the secondary mold in which the pvc paste resin is thermoset and removed from a thermo kiln; Manufacturing a secondary molding by removing and removing the pvc paste resin formed on the pattern of the secondary mold from the secondary mold; Stacking a pvc film having a color on a secondary mold in which a secondary molding is produced; And laminating the primary molding on the pvc film; Fusion bonding the secondary mold, the pvc film, and the secondary mold, on which the primary molding is laminated, by heating at a high frequency in a high frequency apparatus; Removing the secondary mold, the secondary mold, the pvc film, and the primary mold by fusion-bonding the secondary mold from the high frequency apparatus, and naturally cooling for 10 to 15 seconds; Separating the naturally cooled molding from the secondary mold to produce a final molding; three-dimensional label manufacturing method characterized in that consisting of. The method of claim 1, After removing the secondary mold from the thermal kiln to cool the pvc paste resin, in order to improve adhesion of the cooled PVC paste resin to the secondary molded product and the pvc film, the surface of the secondary molded pvc paste resin is washed. Step to wash; Three-dimensional label manufacturing method characterized in that it further comprises. The method of claim 1, In order to make high frequency fusion bonding of the primary film and the pvc film laminated to the secondary molding of the secondary mold, Applying a high frequency to bleed air between the primary molding and the pvc film and the secondary molding; Adding a high frequency once more to the high frequency fusion bonding the primary molded product, the pvc film and the secondary molded product; 3D label manufacturing method characterized in that it further comprises. The method of claim 1, Stacking insulating paper on the upper surface of the primary molded product before the step of inserting the secondary mold, the pvc film, and the secondary mold in which the primary molded product is laminated into the high frequency apparatus; After the step of removing the secondary molded article, the pvc film, and the primary molded article by fusion bonding in the high frequency apparatus and removing them from the high frequency apparatus, removing the insulating paper laminated on the upper surface of the primary molded article. Three-dimensional label manufacturing method. The method of claim 1, The temperature of the thermal kiln for thermosetting the pvc paste resin of the primary molded product and the secondary molded product is 200-250 ° C. at the upper side of the thermal kiln, and the temperature at the bottom of the thermal kiln is 150-200 ° C. The three-dimensional label manufacturing method, characterized in that 3 to 4 minutes. The method of claim 1, Cooling of the pvc paste resin of the primary molded product and the secondary molded product is a three-dimensional label manufacturing method characterized in that the water cooling method using water. In the three-dimensional label attached to the product protruding a pattern to display the product name and information about the product, A primary molded product in which the surface protrudes in an embossed shape along the pattern to be in contact with and attached to the product; Is attached to the upper surface of the primary molding and the pattern having a variety of colors protruding along the pattern so that the embossed pattern of the primary molding is inserted; The three-dimensional label attached to the upper surface of the pattern is characterized in that it consists of a secondary molding having an insertion groove removed from the pattern portion so that the color pattern of the pattern is inserted. The method of claim 7, wherein The three-dimensional label on the surface of the three-dimensional label, characterized in that the collar portion is further configured in any one of the patterns.

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