KR20070088172A - Steel pipe roof assembly and the construction method for tunnel using thereof - Google Patents

Abstract

A steel pipe roof assembly and a method for constructing a tunnel structure using the same are provided to simplify construction work for the tunnel structure at a reduced cost. A steel pipe roof assembly comprises a plurality of steel pipes(10) inserted into the ground and connection units for connecting the steel pipes to each other. The steel pipe includes a hollow steel pipe body(11). The connection unit includes a channel section(21) formed at an outer peripheral surface of the steel pipe body such that an outer peripheral surface of the channel section forms a bottom of the channel section, a slit formed on the bottom of the channel section, a hook coupled with the channel section, a connection plate (24) disposed in the steel pipe body, and a grouting material.

Description

Steel pipe roof assembly and the construction method for tunnel using using

1 is a general view for explaining a conventional non-attached structure construction method.

2 to 5 are cross-sectional views for explaining the construction procedure of the conventional steel pipe loop method.

6 to 7 are views for explaining an example of the waterproof method of the steel pipe loop structure used in the prior art.

8 is a perspective view of a steel pipe used in the steel pipe loop structure according to an embodiment of the present invention.

9 is a cross-sectional view of the steel pipe shown in FIG.

10 is a view showing a state in which the connecting plate is coupled to the ring of any one steel pipe.

FIG. 11 is a cross-sectional view illustrating a grouting state inside the steel pipe in a state in which a connecting plate is coupled to a ring as shown in FIG. 10.

12 is a view showing an example of a steel pipe loop structure connecting a plurality of steel pipes by the method shown in FIG.

* Description of Symbols for Major Parts of Drawings *

10: steel pipe 11: steel pipe body

21: ring groove 22: ring

23: grouting material 24: connecting plate

30: reinforcement

The present invention relates to a steel pipe loop structure and a method for installing the steel pipe loop structure, and more particularly, to a steel pipe loop structure and a tunnel structure construction method using the steel pipe loop structure having excellent structural performance and excellent waterproof performance.

In general, there is a structure construction method by the attachment and non-attachment in a way to build the structure in the ground. Opening method is a method that exposes the part where the structure will be constructed by removing all the soil around it when the part for construction of underground structure is specified. Construction of underground parking lot of the building can be regarded as the typical installation method. have. The non-adhesive method is to remove only the soil of the underground structure and then to construct the underground structure.When it is necessary to install sewage rocks, underground roadways, tunnel structures, etc. across the existing roads and railways, the transfer of obstacles due to construction is difficult. It is mainly used when it is difficult or when it is impossible to attach each other. For example, the subway tracks are generally constructed along roads, but in the case of a detachable type, the roads cannot be used in the case where the subway tracks are constructed, and accordingly, due to problems such as traffic congestion around them, In many cases, it is a stand-alone type.

Representative methods of such a non-adhesive method include a ham dog pull method and a steel pipe loop method.

Among these, the towing artificial method is to press-through a steel pipe for supporting a housing about 600mm in advance from the forward base to the reaching base in the ground where the enclosure will pass and then cross the ground from the reaching base on the opposite side of the enclosure to be towed. After binding a large number of PC steel wires to the on-site enclosures, they are towed to remove the internal soil in the enclosures, and the structure is repeatedly installed in the ground by repeating such towing and excavation operations. Shall be.

The steel pipe loop method is a method of press-connecting the steel pipe 1 in advance in the ground where the structure is to be formed, to form a steel pipe loop structure, to remove all the internal soil inside the steel pipe loop, and to construct the structure shown in FIG. 1. As described above, the upper or side loads generated during the excavation are supported by temporary materials such as transverse support beams 4 and temporary columns 5.

Referring to the conventional steel pipe loop method as follows. First, in consideration of the size of the sphere to be constructed at the forward base, horizontally press-fit the temporary steel pipe (1) with a diameter of about 1000-2000 mm to the outer surface of the sphere, remove the soil in the steel pipe, and then cast concrete inside the steel pipe loop structure. To form (FIG. 2). From the forward base, the excavation is performed inside the loop where the structure is to be constructed. Excavation is excavated step by step downward from the upper part of the roof steel pipe considering the safety of the upper load and the side pressure. Excavation is primarily to excavate the upper part inside the steel pipe loop structure with a depth of about 3m. The horizontal support beams (4) are installed on the upper and side surfaces of the steel pipe roof structure with H-shaped steel in a direction perpendicular to the steel pipe. Supported by the temporary column (5), the load must be supported over the entire section (Fig. 3).

After excavating the inside of the steel pipe loop structure in the second and third steps, the installed temporary pillar 5 is carefully extended downward (5 ', 5 ") to complete the excavation of the earth and sand until the installation depth of the structure (Fig. 4 and 5) Finally, reinforcing bars and formwork for the upper slab 60, the wall 65, and the lower slab 80, etc. are installed and concrete is poured to complete the structure of the underground construction as shown in FIG. do.

In such a steel pipe loop method, the connection between the steel pipe and the steel pipe is simply connected to each other by hooking the ring to the ring groove, so that groundwater flows out through the connection part of the ring and the ring groove to sink into the structure on the upper part of the steel pipe loop structure. Caused.

As described above, in order to solve the problem that groundwater flows out through the connection part between the steel pipes and settles in the structure of the upper part of the steel pipe loop structure, the Korean Patent No. 10-0217845 describes a "new construction method of a structure in an unattached basement". Is presented.

The method proposed in this patent arranges the steel pipes 1 as shown in FIG. 6, and then cuts the sections 3, 3 ′ of each steel pipe 1 as shown in FIG. (4, 4 ') is overlapped with each other and welded to each other to be waterproofed. However, this method requires a process of cutting a portion of the steel pipe 1 so that the steel pipes 1 are continuous with each other and bending the cut portions so that they overlap each other, such as those indicated by reference numerals 4 and 4 'in FIG. In such a process, there is a problem that may cause the settlement of the structure on the upper part of the steel pipe roof structure due to the outflow of soil or groundwater, and the construction is complicated because the cutting and reinforcement work of the steel pipe is made in the narrow steel pipe, There is also a problem of expensive construction costs.

The present invention has been made to solve the above problems, the structure is simple and easy to construct and the cost is reduced, while the excellent waterproof pipe structure and a tunnel structure construction method using the steel pipe loop structure to provide a method have.

In order to achieve the above object, the present invention,

Used in the steel pipe loop method for constructing a structure by excavating the ground, a steel pipe loop structure having a plurality of steel pipes pressed into the ground according to the shape of the structure to be constructed, and a connecting means for connecting the steel pipes to each other. To

Each steel pipe has a hollow steel pipe body,

The connecting means;

A ring groove portion formed on an outer circumferential surface of each of the steel pipe bodies, the outer circumferential surface of which forms a bottom surface of the ring groove portion;

Slit formed on the bottom surface of the ring groove portion,

A ring which is formed on each of the steel pipe main bodies and is fitted to a ring groove of a steel pipe main body adjacent to the steel pipe main body;

One end is coupled to the ring, the other end is connected to the plate through the slit and located inside the steel pipe body,

It provides a steel pipe loop structure comprising a grouting material filled in the empty space inside the steel pipe body.

The ring includes a first extension portion whose one end extends from the outer circumferential surface of the steel pipe body, and a second extension portion formed so that the other end portion of the first extension portion extends in a direction crossing the first extension portion.

One end of the connecting plate is preferably welded to the second extension of the ring.

It is preferable to further include a plurality of reinforcing members provided so that one end is located in one steel pipe body and the other end is located in another steel pipe body adjacent to the steel pipe body.

In another aspect, the present invention, the hollow steel pipe body and the ring groove portion formed on the outer circumferential surface of each of the steel pipe body to form a bottom surface of the ring groove portion, and each of the steel pipe body is formed, the steel pipe adjacent to the steel pipe body Steel pipe fitting step having a plurality of steel pipes and connecting plate having a hook hooked to the ring groove of the main body,

A steel pipe press-in step of sequentially injecting the plurality of steel pipes into the ring grooves of the respective steel pipes in a state in which a ring of another steel pipe adjacent to the steel pipe is fitted;

A slit forming step of forming a slit on the bottom surface of the ring groove of the press-fitted steel pipe;

One end of the connecting plate is coupled to the ring, and the other end of the connecting plate installation step of positioning the inside of the steel pipe body through the slit;

A steel pipe loop structure installation step including a grouting step of filling a grouting material in an empty space inside the steel pipe body in a state where the connecting plate is installed;

An excavation step of removing soil in the installed steel pipe roof structure;

A strut bar installation step of installing strut bars connecting steel pipes located at the lowermost end of the steel pipe loop structure to each other; And

It provides a tunnel structure construction method comprising a; lining concrete pouring step of installing the waterproof sheet on the inner surface of the steel pipe loop structure and placing the lining concrete.

The ring includes a first extension portion whose one end extends from the outer circumferential surface of the steel pipe body, and a second extension portion formed so that the other end portion of the first extension portion extends in a direction crossing the first extension portion.

It is preferable to join one end of the connecting plate to the ring by welding one end of the connecting plate to the second extension of the ring.

Before the grouting step of the steel pipe loop structure installation step,

Preferably, the steel pipe further includes a reinforcing member installation step of installing a plurality of reinforcing members so that one end is located in any one steel pipe body and the other end is located in another steel pipe body adjacent to the steel pipe body.

Hereinafter, with reference to the drawings will be described in detail with respect to the steel pipe loop structure according to an embodiment of the present invention.

8 is a perspective view of a steel pipe used in the steel pipe loop structure according to an embodiment of the present invention, Figure 9 is a cross-sectional view of the steel pipe shown in Figure 8, Figure 10 is a steel pipe formed by connecting two steel pipes shown in FIG. 11 is a perspective view showing a part of the roof structure, FIG. 11 is a cross-sectional view around the connecting means shown in FIG. 10, and FIG. 12 is a view for explaining a tunnel structure construction method using a steel pipe loop structure according to an embodiment of the present invention. 10 is a view showing an example of a plurality of connected steel pipe loop structure by the method shown in 10.

The steel pipe loop structure according to the present embodiment is used in the steel pipe loop method for constructing a structure by excavating the ground, and includes a plurality of steel pipes 10 and connecting means and reinforcing material 30 for connecting the steel pipes.

The steel pipe 10 is press-fitted into the ground in accordance with the shape of the structure to be constructed, as shown in Figure 8 and 9, is provided with a hollow steel pipe body (11). On both sides of the steel pipe main body 11, a plurality of through holes 111 are arranged along its longitudinal direction.

The connecting means includes a ring groove 21, a ring 22, a slit 211, a connecting plate 24, and a grouting material 23 formed in each of the steel pipe bodies 11.

The ring 22 is formed in each of the steel pipe main body 11, and is fitted to the ring groove of the steel pipe main body adjacent to the steel pipe main body (11). The ring 22 includes a first extension part 221 and a second extension part 222. One end of the first extension part 221 extends from the outer circumferential surface of the steel pipe main body 11, and the second extension part 222 has a first extension part at the other end of the first extension part 221. It is formed to extend in a direction intersecting with 221, in the present embodiment the second extension portion 222 is crossed in a direction orthogonal to the end of the first extension portion 221 is a total "T" shape. .

The ring groove 21 is formed on the outer circumferential surface side of the steel pipe body 11, the outer circumferential surface of the steel pipe body 11 is to form the bottom surface of the ring hook portion (21). 9 and 11, the ring groove 21 is formed similarly to the shape of the letter "C" in this embodiment. However, the stroke facing downward from the letter "c" cannot be seen in the same shape as the letter "c" in that the slit is formed.

8 and 9, the slit 211 is formed along the longitudinal direction of the steel pipe main body 11 on the bottom surface of the ring groove 21, that is, on the outer circumferential surface of the steel pipe main body 11. It is. The slit 211 is preferably formed after the steel pipe 10 is pressed into the ground. When the steel pipe 10 is pressed into the ground in the state where the slits 211 are formed in the steel pipe main body 11, the steel pipe 10 is deformed in the process of being pressed into the ground due to the stiffness of the entire steel pipe 10. Because it can be.

The connecting plate 24 is a plate-shaped iron plate that is elongated in one direction, one end of which is coupled to the second extension part 222 of the ring 22, and the other end passes through the slit 211. It is located inside the steel pipe body (11).

The connecting plate 24 is coupled to the second extension portion 222 by welding. As shown in FIG. 10, the connecting plate 24 may be formed of one iron plate, and may be formed of a plurality of iron plates manufactured to a constant length. The length and number may be appropriately selected depending on the situation of the work site.

One end of the reinforcing material 30 is located in any one of the steel pipe body, and the other end is provided to be located inside the other steel pipe body adjacent to the steel pipe body. That is, as shown in Figures 10 to 12, the through-holes 111 provided on both sides of the steel pipe body 11 is provided through. The reinforcing material 30 is provided in plural along the longitudinal direction of the steel pipe body 11 similarly to the through hole 111.

Both ends of the reinforcing material 30 is provided with a reinforcing plate 31 to prevent the reinforcing material 30 from falling out through the through hole 111 in the working process, and the second grouting material to be poured later ( 35) and effectively increases the coupling between the reinforcing material 30, the combination is also strengthened to produce an effect of increasing the rigidity of the entire steel pipe loop structure.

The reinforcing material 30 is to increase the rigidity of the entire steel pipe loop structure to which the steel pipes 10 are connected, and by installing the reinforcing material 30, the ability to resist earth pressure much more than the case where the steel pipe 10 is connected by a ring and a ring groove part. It is possible to construct the excellent steel pipe loop structure. In particular, the steel pipe loop structure used for the excavation for the construction of an arched tunnel structure as shown in FIG. 12 has a much higher tensile force than the steel pipe loop structure for the underground structure having a rectangular cross section as shown in FIG. Since it is reduced, it can be seen that the reinforcement (30) alone can be sufficiently sustained, and also has the advantage that additional structures for increasing the overall rigidity of the steel pipe loop structure need not be installed between the steel pipes. As shown in FIG. 11, the reinforcement 30 has a shape similar to the triangle T with a part of the steel pipe main body 11, and the reinforcement 30 and a part of the steel pipe main body 11 are formed. It takes the form of a truss having a hinge at the vertex A of the triangle (T). As is well known, the truss structure is a structure having a very strong support for the axial force, so as described above, when the steel pipe loop structure of the present embodiment is used for the construction of the tunnel, the reinforcement 30 is combined with a part of the steel pipe main body 11. It is similar to the truss, so it is structurally very stable. Since the steel pipe main body 11 and the reinforcing material 30 take the form of trusses, the reinforcing material 30 and the steel pipe main body 11 exert a downward force on the steel pipe loop structure due to the earth pressure of the upper portion of the steel pipe loop structure. It is distributed and supported.

The grouting material 23 is filled in the empty space inside the steel pipe main body 11, more specifically, the space occupied by the connecting plate 24 and the reinforcement 30 among the steel pipe main body 11. Fill in the empty spaces except for. As the grouting material 23, generally used concrete or cement mortar is used.

The grouting material 23 and the connecting plate 24 are on the upper part of the steel pipe loop structure.

Hereinafter, an embodiment of the tunnel structure construction method using the above-described steel pipe loop structure will be described in detail.

Steel pipe roof structure installation method according to this embodiment includes a steel pipe loop structure installation step, excavation step, strut bar installation step, lining concrete pouring step.

The steel pipe loop structure installation step includes a steel pipe preparation step, steel pipe indentation step, slit forming step, connecting plate installation step, and grouting step.

The steel pipe fitting step is formed in the hollow groove pipe body 11 and the ring groove 21 formed in the steel pipe body 11 and the steel pipe body 11, the ring of the steel pipe body adjacent to the steel pipe body 11 It means a step having a plurality of steel pipe 10 having a ring 22 that can be fitted to the groove portion.

In this case, one end of the ring 22 is perpendicular to the first extension part 221 and the other end of the first extension part 221 and the first extension part 221 extending from the outer circumferential surface of the steel pipe body 11. It includes a second extension portion 222 formed to extend in the direction intersecting with.

And the ring groove 21 is formed on the outer peripheral surface side of the steel pipe body is formed so that the outer peripheral surface forms the bottom surface of the ring groove 21.

There are various methods for providing the steel pipe 10. For example, after forming the steel pipe body 11, the ring 22 and the ring groove 21, respectively, and attaching the ring 22 and the ring groove 21 to the steel pipe body 11 by welding. According to the method.

The steel pipe press-in step refers to a step of sequentially injecting the plurality of steel pipes 10 provided as described above into a ring groove of each steel pipe in a state where a ring of another steel pipe adjacent to the rape is fitted.

For example, assuming the construction of an arcuate tunnel structure in the ground, the steel pipes 10 are press-fitted into a shape as shown in FIG. 12, first press-fitting the steel pipe at the lower left of the drawing, and then The second press-fitted steel pipe is pressed in the state of being hooked into the ring groove part of the second-pressed steel pipe, and sequentially press-fits all the steel pipes.

When the steel pipe indentation is finished as described above, the slit 211 is formed on the bottom surface of the ring groove 21 of the pressed steel pipe 10. The slit 211 may be formed by various methods, for example, by melting a portion in which the slit 211 is to be formed by heat using an oxygen welding machine.

When the slit 211 is formed, the connecting plate 24 is penetrated through the slit 211, and one end thereof is welded to the second extension part 222 of the ring 22.

As described above, the connecting plate 24 may be formed as a single plate, or may be formed by continuously connecting a plate of a predetermined length, and the length and number of the connecting plate 24 in consideration of the convenience of work. Can be determined.

In this case, the slit formation and the installation of the connecting plate are organically formed, and the connecting plate 24 does not necessarily need to be installed after the slit formation is completed. After forming a slit of a predetermined length, for example, a 30 cm slit 211, and then welding and installing a connecting plate 24 corresponding to the length, a slit 211 is formed again, and the connecting plate 24 is formed. It is also possible to perform the slit formation and connecting plate installation while repeating the welding step.

The method of forming the slit and installing the connecting plate can be appropriately performed according to the site situation. For example, when a lot of groundwater is contained in the ground, the slit 211 is formed to a certain length, and the connecting plate 24 corresponding to the length is formed. It is preferable to repeat the installation, and if there is little leakage of groundwater in the installation stage of the steel pipe loop structure because the groundwater is not included much in the ground, the slit 211 of longer length is formed and the connecting plate 24 is formed. It is also possible to install or to form the slit 211 integrally in one steel pipe 10, and then install the connecting plate 24.

Meanwhile, while the connecting plate 24 is installed, the connecting plate 24 is welded to the second extension portion 222 of the ring 22, and then the slit 211 is also welded together to form the slit 211. ) Construction is also possible. When the connecting plate 24 is also welded to the slit 211 to block the slit 211, a more effective waterproof effect can be expected.

When the connecting plate installation step is finished, the grouting step is performed.

In the grouting step, a plurality of reinforcing members 30 are installed in each steel pipe 10 so that one end is located in one of the steel pipe bodies 11 and the other end is located in another steel pipe body adjacent to the steel pipe body. In the state where the plurality of reinforcing material 30 is installed, it means to fill the second grouting material 35 in the interior of each steel pipe body.

Reinforcing plate 31 is provided at both ends of the reinforcing material 30 to strengthen the coupling between the reinforcing material 30 and the second grouting material 35, welding the reinforcing plate 31 of the one end, the other end After penetrating through the through-holes 111 of the adjacent steel pipes 10, the reinforcing plate 31 of the other end may be coupled by bolts, or both of the reinforcement plates 31 of both ends may be coupled by bolts. . Of course, it is also possible to combine the reinforcement plate 31 of both ends by welding in the steel pipe (10).

As described above, the grouting material 35 may use concrete that is generally used, such as cement mortar. When the grouting is performed to the inside of the steel pipe body 11 in a state where the plurality of reinforcing materials 30 are installed, the installation of the steel pipe loop structure is completed.

As described above, when the steel pipe loop structure is installed, an excavation step of excavating the inside of the installed steel pipe loop structure 500, that is, the portion indicated by the double-dotted line in FIG.

When the excavation is completed, as shown in FIG. 13, the strut bar connecting the steel pipes located at the lowest end of the steel pipe loop structure to each other is installed.

In general, the tunnel structure is arcuate, as indicated by reference numeral “C” in FIG. 12, and the bending moment diagram due to earth pressure on the tunnel structure is indicated by reference numeral “M” in FIG. 12. It has a shape similar to a dotted line. That is, the lower portion of the tunnel structure receives the force toward the outside, the upper portion receives the force in the downward direction, the deformation by the downward force exerted from the upper is supported by the reinforcing material 30 is provided, The reinforcement in the vertical direction of the tunnel structure is not necessary separately, and the strut bar is installed to prevent deformation in the lateral direction.

When the strut bar is installed, the tunnel structure is completed by installing the waterproof sheet 50 inside the steel pipe loop structure and pouring lining concrete 60 as shown in FIG. 14.

Since the installation of the waterproof sheet 50 and the placing of the lining concrete 60 is generally a method widely used in the construction of the tunnel structure, detailed description thereof will be omitted.

When the tunnel structure is completed, the concrete may be placed on the lower surface of the interior, and then the process may be additionally performed, such as constructing a road through a step of paving and the like.

Although preferred embodiments of the present invention have been described above, the technical idea of the present invention is not limited to the above-described embodiments, and the steel pipe loop structure of various embodiments may be made without departing from the technical idea of the present invention. It can be embodied by the method of constructing the tunnel structure using the steel pipe loop structure.

As described above, according to the present invention, there is provided a method of constructing a tunnel structure using a steel pipe loop structure and a steel pipe loop structure, which are simple in structure and easy in construction, and can be efficiently waterproofed in terms of cost.

Claims (6)

Used in the steel pipe loop method for constructing a structure by excavating the ground, a steel pipe loop structure having a plurality of steel pipes pressed into the ground according to the shape of the structure to be constructed, and a connecting means for connecting the steel pipes to each other. To Each steel pipe has a hollow steel pipe body, The connecting means; A ring groove portion formed on an outer circumferential surface of each of the steel pipe bodies, the outer circumferential surface of which forms a bottom surface of the ring groove portion; Slit formed on the bottom surface of the ring groove portion, A ring which is formed on each of the steel pipe main bodies and is fitted to a ring groove of a steel pipe main body adjacent to the steel pipe main body; One end is coupled to the ring, the other end is connected to the plate through the slit and located inside the steel pipe body, Steel pipe loop structure comprising a grouting material filled in the empty space inside the steel pipe body. The method of claim 1, The ring includes a first extension portion whose one end extends from the outer circumferential surface of the steel pipe body, and a second extension portion formed so that the other end portion of the first extension portion extends in a direction crossing the first extension portion. One end of the connecting plate is welded to the second extension of the ring steel pipe loop structure. The method of claim 1, And a plurality of reinforcing members, one end of which is provided in one of the steel pipe bodies and the other end of which is located in another steel pipe body adjacent to the steel pipe body. A hollow groove and a ring groove portion formed on the outer circumferential surface of each of the steel pipe bodies, the outer circumferential surface of which forms a bottom surface of the ring groove portion, and each of the steel pipe bodies is formed, and the ring groove portion of the steel pipe body adjacent to the steel pipe body is formed. A steel pipe preparation step having a plurality of steel pipes and connecting plates having hooks inserted therein; A steel pipe press-in step of sequentially injecting the plurality of steel pipes into the ring grooves of the respective steel pipes in a state in which a ring of another steel pipe adjacent to the steel pipe is fitted; A slit forming step of forming a slit on the bottom surface of the ring groove of the press-fitted steel pipe; One end of the connecting plate is coupled to the ring, and the other end of the connecting plate installation step of positioning the inside of the steel pipe body through the slit; A steel pipe loop structure installation step including a grouting step of filling a grouting material in an empty space inside the steel pipe body in a state where the connecting plate is installed; An excavation step of removing soil in the installed steel pipe roof structure; A strut bar installation step of installing strut bars connecting steel pipes located at the lowermost end of the steel pipe loop structure to each other; And And a lining concrete pouring step of installing the waterproof sheet on the inner surface of the steel pipe loop structure and placing the lining concrete. The method of claim 4, wherein The ring includes a first extension portion whose one end extends from the outer circumferential surface of the steel pipe body, and a second extension portion formed so that the other end portion of the first extension portion extends in a direction crossing the first extension portion. And joining one end of the connecting plate to the ring by welding one end of the connecting plate to the second extension part of the ring. The method of claim 4, wherein Before the grouting step of the steel pipe loop structure installation step, Each of the steel pipe, the steel pipe loop structure installation further comprises a reinforcing member installation step of installing a plurality of reinforcement so that one end is located in any one steel pipe body and the other end is located in another steel pipe body adjacent to the steel pipe body. Way.

Images