KR20070019016A - Carbon heating pad - Google Patents

Abstract

The present invention relates to a panel for far-infrared heating, comprising: an insulation layer made of various insulation materials and having a thickness of 3 to 5 mm; Located above the insulation layer, and carbon powder is impregnated, coated or coated on various fibers, the electrode wire is coupled to both ends, the carbon heating element consisting of an auxiliary electrode wire is divided outwardly perpendicular to the electrode wire at the end of the electrode wire and A carbon heating element layer comprising a female terminal and a male terminal coupled to an electrode line and an auxiliary electrode line end of the carbon heating element; Far-infrared mineral layer is filled between the loess or kaolin powder having a particle size of nano to micro unit between the fiber and the electrode of the carbon heating element layer, laminated to a thickness of 1 ~ 2mm on the carbon heating element layer; A finishing layer positioned above the far-infrared mineral layer and formed of 2 to 3 mm thick of a nonwoven fabric or resin; It is characterized in that it comprises a, and by placing the completed far-infrared heating panel on the bottom surface and fitting the male terminal or female terminal to the female terminal or male terminal of the other far-infrared heating panel adjacent to be easily installed without a separate adhesive, etc. Can provide a useful effect.

Carbon, Heating, Panel, Far Infrared, Terminals

Description

Far Infrared Heating Panel {CARBON HEATING PAD}

1 is a cross-sectional view showing a vertical structure according to an embodiment of the present invention,

2 is a cross-sectional view showing a horizontal structure of the main portion according to an embodiment of the present invention;

3 is a perspective view illustrating a state of use according to an embodiment of the present invention.

<Description of Major Symbols in Drawing>

10: insulation layer

20: carbon heating element layer

21: carbon heating element

22: electrode wire

23: auxiliary electrode wire

30: far infrared mineral layer

40: finishing layer

50a: female terminal

50b: male terminal

The present invention relates to a panel for heating far-infrared rays, and more particularly, a heat insulating material, a carbon heating element, a far-infrared mineral, and a finishing material are laminated, and the electrode wires disposed at both ends of the carbon fiber are divided, and female and male terminals are provided in eight directions to a predetermined size. It relates to a far infrared heating panel formed.

In general, the type of heating inserts a tube through which hot water can be circulated inside a wall, such as a floor or a side wall, and circulates the hot water to heat the tube. There are building heating such as central heating, which supplies hot air to the entire building by using ducts and ducts, and independent small heating methods that utilize small and medium heating devices, such as heating wires or carbon heating elements. The method of burying them was mainly used, and methods other than these are widely used in non-residential buildings.

On the other hand, heating devices such as electric blankets or electric stoves using heating wires have a higher maintenance cost than other heating methods, and have a high risk of fire due to overheating, and are recently being replaced by heating elements applying carbon powder.

However, since the conventional carbon heating elements have been used in a similar manner to the conventional electric field plate, there is a limitation in installation and construction for use on the floor or sidewalls. In other words, if a heavy object is placed on top of a heating device in the form of an electric blanket in a business facility such as an office, the connection of the carbon heating element may be weakened, leading to an imbalance in power supply. When using a large number of products that are released as a standard, there is a problem that the connection of the power supply device is not easy and there is a risk of a short circuit.

In addition, in order to solve the above problems, there was a problem that the heating effect is reduced when the carbon heating element is laid on the floor and placed on the cement, and the construction is completed in the same way as above. There was a problem that the floor should be torn off.

In recent years, officetels with certain requirements have been allowed to heat floors.In residential buildings such as apartments, floor heating is also allowed in spaces such as verandas, where floor heating has not been previously permitted. If the heating work on the bottom surface of the floor or porch of the installation was not possible to lay the hot water circulation pipe, lay a common carbon heating element or the cumbersome construction.

The present invention, which was devised to solve the above problems, includes a carbon heating element that is more energy efficient than heating wires, has a thermal insulation performance in the lower portion, and has a durability in the upper portion, and has a far-infrared heating panel individually manufactured to a predetermined size. It aims to simplify the installation work and to utilize the carbon heating element as a floor heating means.

Far-infrared heating panel according to an embodiment of the present invention was created in order to achieve the above object, the insulating material layer made of a thickness of 3 ~ 5mm with various heat insulating materials; Located above the insulation layer, and carbon powder is impregnated, coated or coated on various fibers, the electrode wire is coupled to both ends, the carbon heating element consisting of an auxiliary electrode wire is divided outwardly perpendicular to the electrode wire at the end of the electrode wire and A carbon heating element layer comprising a female terminal and a male terminal coupled to an electrode line and an auxiliary electrode line end of the carbon heating element; Far-infrared mineral layer is filled between the loess or kaolin powder having a particle size of nano to micro unit between the fiber and the electrode of the carbon heating element layer, laminated to a thickness of 1 ~ 2mm on the carbon heating element layer; A finishing layer positioned above the far-infrared mineral layer and formed of 2 to 3 mm thick of a nonwoven fabric or resin; It is configured to include a.

Hereinafter, with reference to the accompanying drawings will be described in more detail the configuration and use of the present invention.

1 is a cross-sectional view showing a vertical structure according to an embodiment of the present invention, illustrating that the heat insulating material layer 10, the carbon heating element layer 20, the far-infrared mineral layer 30, the finishing layer 40 and the like. .

The heat insulating material layer 10 serves to prevent the heat generated from the carbon heating element layer 20 to leak downward, it may be made of a conventional heat insulating material, the far-infrared heating panel according to the present invention has a predetermined size. In consideration of the fact that each is composed of a high density of the heat insulating material layer 10 it is preferable to have a firmness. For example, a commonly used styrofoam-based heat insulating material is not suitable to be used as the heat insulating material layer of the present invention, and preferably, recycled heat insulating material obtained by crushing and compressing various waste fiber fabrics or fiber scraps may be used. On the other hand, if the insulation layer 10 is formed too thin, the insulation effect is reduced and heat loss may occur excessively, it is preferable to configure the insulation layer 10 to at least 3mm, the insulation layer 10 is too thick When the overall weight of the panel is excessively increased, the work efficiency is lowered, the raw material price is increased, and it is uneconomical. The panel for far-infrared heating according to an embodiment of the present invention is mainly used for officetel floor heating or apartment porch floor heating. Therefore, if the floor height after the far-infrared heating panel construction is excessively higher than the existing floor height, there is a problem that it may be higher than the height of the threshold, it is preferable to configure the insulation layer 10 with a thickness of up to 5mm or less. .

Next, the carbon heating element layer 20 is laminated above the heat insulating material layer 10. The carbon heating element layer 20 may be applied to the carbon heating element 21 coated, impregnated or coated with carbon powder on various fibers, and impregnated with carbon powder in a cotton yarn in which carbon content can be maximized if fibers of the same diameter are used. It is preferable to use one. In addition, even if impregnated with carbon powder in the cotton fiber, proposed in the Republic of Korea Patent Application No. 2006-132260 by the inventor of the present invention, which improved the problem of the general carbon heating element 21 woven by one strand It is preferable to use the carbon heating element 21 thus prepared.

In general, the carbon heating element 21 is disposed in parallel with the electrode wire 22 on both side ends of about 2 to 5 strands, in the present invention is perpendicular to the electrode wire 22 at the distal end of the electrode wire 22 in the outward direction of the panel An auxiliary electrode line 23 is further provided as a split line, and the female terminal and the male terminal 50b are coupled to ends of the electrode line 22 and the auxiliary electrode line 23. This configuration is illustrated in detail in FIG. 2. When the female terminal is coupled to the electrode line 22 positioned at the upper left side, the male terminal 50b is coupled to the auxiliary electrode line 23 at the upper left side and the lower left side. The male terminal 50b is coupled to the electrode line 22 positioned, and the male terminal 50b is coupled to the auxiliary electrode line 23 on the lower left side. In addition, a male terminal 50b is coupled to the electrode line 22 positioned at the upper right side, and a female terminal is coupled to the auxiliary electrode line 23. A male terminal is coupled to the electrode line 22 positioned at the lower right side, and a male terminal is connected to the auxiliary electrode line 23. The terminal 50b is coupled. Since the female terminal and the male terminal 50b are alternately disposed on the upper and lower left and right electrode lines 22 and the auxiliary electrode lines 23 as described above, the female terminal and the male terminal 50b may be coupled to any other far infrared heating panel in any direction. Will be. 3 illustrates a combined state of such a far infrared heating panel.

Next, between the carbon heating element 21, the electrode line 22 and the auxiliary electrode line 23 is filled with ocher or kaolin powder having a particle size of nano to micro units, 1 ~ from the top of the carbon heating element layer 20 Laminated to a thickness of 2mm to form a far-infrared mineral layer 30.

Finally, a finish layer 40 is formed on the far-infrared mineral layer 30 to a thickness of 2 to 3 mm with a material such as a nonwoven fabric or resin to firmly finish the surface exposed to the outside. If the finishing layer 40 is formed too thin, the rigidity decreases, and if formed too thick, the weight increases, the workability decreases, and the thickness of the entire pad increases, causing a jam when the door is opened and closed near the threshold. Since this may occur, it is preferable to form it in the thickness of 2-3 mm.

The drawings and specification are merely exemplary of the invention, which are used only for the purpose of illustrating the invention and are not intended to limit the scope of the invention as defined in the meanings or claims. Therefore, those skilled in the art will understand that various modifications and equivalent other embodiments are possible from this. Therefore, the true technical protection scope of the present invention will be defined by the technical spirit of the appended claims.

The far-infrared heating panel according to the present invention configured as described above may be manufactured in advance in various sizes, and the completed far-infrared heating panel is disposed on the bottom surface, and the male terminal or the female terminal is disposed on the female terminal or the male terminal of another adjacent far-infrared heating panel. The fittings provide a useful effect that they can be easily installed without the need for a separate adhesive.

In addition, the far-infrared heating panel according to the present invention can be widely used as a floor finishing material having a heating function by improving the heat insulation function in the downward direction, and improving the robustness in the upper direction.

Claims (1)

An insulation layer made of various insulation materials having a thickness of 3 to 5 mm; Located above the insulation layer, and carbon powder is impregnated, coated or coated on various fibers, the electrode wire is coupled to both ends, the carbon heating element consisting of an auxiliary electrode wire is divided outwardly perpendicular to the electrode wire at the end of the electrode wire and A carbon heating element layer comprising a female terminal and a male terminal coupled to an electrode line and an auxiliary electrode line end of the carbon heating element; Far-infrared mineral layer is filled between the loess or kaolin powder having a particle size of nano to micro unit between the fiber and the electrode of the carbon heating element layer, laminated to a thickness of 1 ~ 2mm on the carbon heating element layer; A finishing layer positioned above the far-infrared mineral layer and formed of 2 to 3 mm thick of a nonwoven fabric or resin; Characterized in that it comprises Far Infrared Heating Panel.

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