KR20050103901A - Device and method for producing insulation elements - Google Patents

Device and method for producing insulation elements Download PDF

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Publication number
KR20050103901A
KR20050103901A KR1020057010386A KR20057010386A KR20050103901A KR 20050103901 A KR20050103901 A KR 20050103901A KR 1020057010386 A KR1020057010386 A KR 1020057010386A KR 20057010386 A KR20057010386 A KR 20057010386A KR 20050103901 A KR20050103901 A KR 20050103901A
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KR
South Korea
Prior art keywords
molding
element
insulating material
conveyor unit
insulating
Prior art date
Application number
KR1020057010386A
Other languages
Korean (ko)
Other versions
KR100946759B1 (en
Inventor
안드레아스 무트
안드레아스 리거
젠스 페르네르
Original Assignee
쌩-고뱅 이소베
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to DE10259336.1 priority Critical
Priority to DE2002159336 priority patent/DE10259336A1/en
Application filed by 쌩-고뱅 이소베 filed Critical 쌩-고뱅 이소베
Publication of KR20050103901A publication Critical patent/KR20050103901A/en
Application granted granted Critical
Publication of KR100946759B1 publication Critical patent/KR100946759B1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • B29C67/24Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
    • B29C67/248Moulding mineral fibres or particles bonded with resin, e.g. for insulating or roofing board
    • B29C67/249Moulding mineral fibres or particles bonded with resin, e.g. for insulating or roofing board for making articles of indefinite length
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D13/00Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage; Sky-lights
    • E04D13/16Insulating devices or arrangements in so far as the roof covering is concerned, e.g. characterised by the material or composition of the roof insulating material or its integration in the roof structure
    • E04D13/1687Insulating devices or arrangements in so far as the roof covering is concerned, e.g. characterised by the material or composition of the roof insulating material or its integration in the roof structure the insulating material having provisions for roof drainage
    • E04D13/1693Insulating devices or arrangements in so far as the roof covering is concerned, e.g. characterised by the material or composition of the roof insulating material or its integration in the roof structure the insulating material having provisions for roof drainage the upper surface of the insulating material forming an inclined surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/04Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
    • B29C35/06Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam for articles of indefinite length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0001Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular acoustical properties
    • B29K2995/0002Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular acoustical properties insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00Flat articles, e.g. films or sheets
    • B29L2007/002Panels; Plates; Sheets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24479Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24628Nonplanar uniform thickness material
    • Y10T428/24669Aligned or parallel nonplanarities
    • Y10T428/24694Parallel corrugations
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
    • Y10T428/24992Density or compression of components

Abstract

This invention relates to a device and a method for producing insulation elements made of mineral wool, such as rock wool or glass wool, that contains curable binder, and to corresponding insulation elements having a non-rectangular cross- sectional profile.

Description

DEVICE AND METHOD FOR PRODUCING INSULATION ELEMENTS

The invention relates to a device according to the preamble of claim 1, a method according to the preamble of claim 12, and a thermal insulation element according to the preamble of claim 16.

Thermal insulation elements made of mineral wool, such as rock wool or glass wool, with binders that bond the mineral fibers together upon curing, have long been known. Insulating elements of that type have proven to be useful in practice and are used in a very large number of applications. In particular, the heat insulating element is excellent in heat insulating properties, inexpensive, and easy to handle.

Insulating elements of this type are used, for example, to insulate flat roofs with low roof pitches. In the case of flat roofs of this class, the insulation panels must be rainwater from the inclined roof because roof shields such as high polymer or bituminous roof sheeting used for the roof envelope must be attached directly onto the insulation material. You must have the gradient necessary to ensure that this flows down effectively.

According to the prior art, insulating panels, which are usually of rectangular cross section for them, are suitably made by cutting or pulverizing it into the desired shape to give a suitable wedge shape with a gradient. Such type of preparation can be relatively expensive, depending on the batch size. Typically, the use of cutting and grinding wastes as recycled material can limit material losses due to such wastes, but usually requires the extraction and disposal of dust resulting from such treatment. The additional technical equipment and extra time needed increases the price of the product. Overall, the production of mineral wool, which is done by downstream machining processes (cutting, grinding, grinding, introduction of nested folds, etc.), then adds additional costs to be allocated to each product. Will give birth to.

Furthermore, from the prior art (DE 43 19 340 C1), by providing an embossing or molding unit upstream of the curing oven, formed by a pressure belt with cap-shaped segments disposed opposite each other and having the shape of the desired depression. It is known to be able to create recesses in uncured insulating blankets. Thus, a mark indicating the position of a screw anchor in the thermal insulation blanket or panel is produced by introducing a desired recess into the thermal insulation blanket that is still wet and then filling the recess with a mineral body after the curing process. Will be. US Pat. No. 4,608,108 discloses the use of molding rolls located upstream of the curing oven to create a decorative patterned surface on an insulating blanket that is still wet. Such decorative patterned patterns so formed in the surface area immediately adjacent to the surface remain in shape after curing. In both cases, a suitable embossing or molding unit must be installed upstream of the curing oven and a relief pattern is introduced into the uncured material that is still wet. However, due to the inherent elasticity of the mineral wool blanket, the relief pattern introduced from the front of the tunnel is lost at least to some extent again, requiring a secondary finish.

Further advantages, features, and aspects of the present invention will become apparent from the following detailed description of the embodiments with reference to the accompanying drawings. Among the accompanying drawings, which are purely schematically illustrated,

1 is a perspective view of an apparatus for producing a thermal insulation element molded according to the invention;

2 is a cross sectional view of an insulating element molded according to the invention;

3 is a perspective view of the thermal insulation element of FIG. 2;

4 is a perspective view of a portion of the apparatus of FIG. 1;

5 is a cross-sectional view of a portion of the device of FIG. 1;

6 is a cross-sectional view of an alternative variant of the apparatus of FIG. 5;

7 is a partial cross-sectional view of another embodiment of an apparatus for producing an insulating element molded according to the present invention;

8 is a plan view of a portion of the apparatus shown in FIG. 7;

9 is a perspective view of the device of FIG. 7;

10 is a cross-sectional view of another embodiment of an apparatus for manufacturing the thermal insulation element according to the invention.

It is therefore an object of the present invention to provide a method and apparatus for the production of thermally insulating elements made of mineral wool, which enables the easy and inexpensive molding of the thermally insulating elements "online" without the need for machining or secondary finishing processes. will be.

Such an object is achieved by an apparatus having the features of claim 1 and a method having the features of claim 12. A further subject matter of the invention is a mineral wool insulation element having the features of claim 17. Preferred advanced constructions of the invention form the subject of the dependent claims.

According to the present invention, the cross-section of the gap passing through the insulating material as it is transferred into the curing oven is reduced so as to create permanent marks and / or deformations in the insulating material while compressing the insulating material or the blanket as the insulating material passes through the gap. A molding apparatus that affects the heat insulating material is provided inside the curing oven. The fact that the marks and / or deformations produced in the insulating material are formed inside the curing oven is very easily and exactly as desired, i.e. perfectly according to the profile of the molding device, and in principle the same way as embossing. To ensure that it is formed. This is so because the thermal insulation material hardens simultaneously with the pressure molding. In other words, the shape is "frozen" by instant curing as marks and / or deformations are created. As a result, a generally expensive and time consuming secondary finish can be eliminated. The present invention contemplates the use of suitable molding belts, molding rolls, or other compression members in the curing oven, each of which is located at the point where the mark or deformation is to be created. Since the marks are created in areas where hardening is not completely completed, a certain amount of material displacement occurs in the machined insulation blanket as a result of the compression. It helps to uniform the density across the cross section of the insulation material despite the compression already made. The present invention is based on the idea of integrating a molding process into the manufacturing process of an insulator. More specifically, the present invention is based on the idea of integrating the molding process into the manufacturing process at the stage where the heat insulating material is cured. In such a step it is even easier to give the insulating material a specific cross-sectional profile (eg wedge shape, grooves, rectangular shape with chamfered portions, etc.) deviating from the original rectangular shape of the uncured mineral wool.

According to the present invention, the insulating material made of mineral wool, such as rock wool or glass wool, is shaped by a molding apparatus inside the curing oven so that its cross section can be different from all standard rectangular shapes to date as far as can be imagined. Molded. For that purpose, it is only necessary to provide a corresponding molding element in the apparatus for manufacturing the thermal insulation element, the molding element of which the desired cross-sectional profile is brought about by the molding surface of the molding element being in contact with, in particular pressurely contacting, the insulating element to be molded. Will generate

In order to manufacture such types of thermal insulation elements and carry out the process from mineral wool, it is possible to easily modify or adapt the devices known to date. Basically, there are two different approaches. That is, existing components can be rearranged appropriately or components can be easily added.

In general, the apparatus for producing a thermally insulating element from mineral wool is made so that mineral fibers containing a curable binder are deposited on a conveyor and then transported into a curing oven, in this case into a tunnel. Within the tunnel furnace, a compression and guide unit is typically placed opposite the conveyor unit such that the insulating material to be cured is moved between the conveyor unit and its compression and guide unit. During such a step, the insulating material may be further compressed or may simply be guided between the two units. Such a device is easy by configuring the conveyor unit and the compression and guide unit, which are formed as endless loops according to the invention, can be arranged at different inclinations with respect to the conveying plane, i.e. they can be rotated about the longitudinal conveying axis. Can be modified. Thereby, an angle is formed between the main surfaces of the conveyor unit and the compression and guide unit so that the gap or space between the conveyor unit and the compression and guide unit can form a wedge shape, a triangular shape, or the like.

For example, an additional molding element may be provided which may be arranged in the plane of the conveyor unit and / or opposite the conveyor element and / or on one or both sides of the conveyor unit to enable molding of the four sides of the thermal insulation element. It may be.

In the case of such a variant, it is very advantageous to configure a suitable molding element, in particular in the form of an attachable element, for example in the form of a strip, which can be attached to the conveyor unit and / or the compression and guide unit. In order to be able to quickly and efficiently deform the device, the attachable element is provided with a quick release closure which allows the attachable element to be quickly mounted on the conveyor unit and / or the compression and guide unit. It is desirable to.

The attachable element is preferably constructed similar to a conveyor known per se, which transfers wet insulating material into and through the curing oven. Typically, conveyors of this type are endless loops or series of endless loops with openings or holes which allow compression by compressed air and allow curing by hot air supply in the curing oven. Within the curing oven, conveyors are typically formed of grid segments that are hinged at their ends and allow the entry of heat into the thermal insulation material. For that reason, the conveyor unit and / or the compression and guiding unit in the curing oven are likewise preferably provided with suitable openings and holes or vent channels, which constitute individual elements which are hinged to one another to form a loop conveyor. It is also convenient. In particular, the attachable element is designed as a metal part in the form of a grating, ie with holes or vent channels, preferably made of a heat resistant material. It is desirable to have a molding device in the form of an adhesive element, in particular a roll, etc., which is arranged at the feeding end of the curing oven, ie in the front section of the curing oven, because that is the point where the curing begins and the marks and / or deformations This is because the production can also be easily achieved without causing damage to the mineral fiber. If a molding device, for example an adhesive element, extends a long distance into the curing oven or extends to the end of the curing oven as highly desired, the desired marks and / or deformations will be in a particularly certain shape. In other words, such marks and / or modifications will be equally matched to the attachable elements and the like. In particular, the attachable element is configured as a segment so that it can flow around an idle roll when it is designed as an endless loop. In addition, the molding element or the attachable element can have any desired cross-sectional profile, such as rectangular, triangular, trapezoidal, or the like such that corresponding grooves can be formed in the insulating material. Depending on how the molding apparatus is constructed, it is also possible to create glyphs, circular recesses and the like, as well as marks which can be used for example for patterning.

It is of course possible to combine the features of the aforementioned devices in a wide variety of ways to produce the desired cross-sectional profile for the insulating material. In particular, by using together or alone various molding elements which are immediately adjacent or arranged successively in different sections of the device, it is possible to obtain surface contours which vary with the section-by-section variation of the cross-sectional profile in the conveying direction. In particular, additional components described above herein, such as additional molding elements on the sides, may also be provided.

The production process according to the invention has shown that the properties of the products so produced are of similar cross-sectional profile but are superior to the properties of insulating elements produced by prior art processes involving machining steps.

Due to the contact between the insulating material to be molded and the molding surface of the molding element, the insulating element is compressed to a different degree depending on its cross-sectional profile. As a result, the finished thermal insulation element has areas of high apparent density and areas of low apparent density, depending on the thickness thereof. It has the beneficial effect that the insulation element has a higher apparent density in the thinner area and its strength is higher, while the insulation element has a low apparent density in the very thick area which does not require high strength or stability. For example, in a wedge-shaped insulation element for a sloping roof, such effect is achieved such that the strength of the insulation element is higher at the tip than at the end opposite the wedge tip. Since the thin zone at the tip of the wedge is nothing but requiring additional strength, the thermal insulation element thus produced exhibits desirable properties. In contrast, wedge-shaped mineral wool insulation elements made by prior art processes, including machining steps, have a uniform apparent strength.

FIG. 1 shows a perspective view of a tunnel path 1 through which a mineral wool insulation blanket 2 is introduced through a direction indicated by an arrow. Such a thermal insulation blanket 2 is supported on a conveyor not shown. The insulating blanket 2 consists of mineral wool and an uncured binder before it enters the tunnel 1. In the tunnel furnace 1 the mineral wool blanket 2 is heat cured and the binder causes permanent crosslinking between the individual mineral fibers when it is cured.

In the tunnel path 1 a conveyor unit 3 designed as an endless loop is provided to convey the insulation material, ie the insulation blanket 2, placed on the conveyor unit. In addition to the lower endless loop 3 (conveyor unit), an upper endless loop 4 configured as a compression and guide unit is provided. Such an upper endless loop 4 simultaneously compresses and / or guides and / or smooths the upper surface of the mineral wool blanket 2 while the mineral wool blanket 2 is cured. The components described so far of the device shown in FIG. 1 correspond to the standard device used to produce the mineral wool blanket and are known from the prior art.

However, the device shown in FIG. 1 has additional molding devices in addition to the components of such known devices, which are formed by the attachable elements 5, 6 on the upper endless loop 4. A molding element is provided on the upper endless loop 4. Such attachable elements 5, 6 are also designed as endless loops and have a rectangular cross section. Such attachable elements 5, 6 are provided on the compression and guide unit 4, ie the upper endless loop, and are spaced apart from each other over the width of the insulating blanket 2. By providing the attachable elements 5, 6 on the upper endless loop 4, the insulating material in the region of the insulating blanket 2 in which the attachable elements 5, 6 are located on the upper endless loop 4. During hardening, it is compressed more strongly so that two recesses or grooves 7, 8 are formed in the finished insulating blanket 2. Later, after cutting the thermal insulation element to form the thermal insulation panel, the forklift can insert its fork into its grooves 7, 8, thus making it possible to use the panel as the lower support of the panel stack. do. In this way, it is also possible to dry the supporting elements for the insulation panel piles as usable insulation elements without the need for pallets for the insulation material to be stacked. Thus, empty pallets that would otherwise have to be returned to disposal or disposed of would also be lost.

The upper endless loop 3, the lower blunt loop 4, and the attachable elements 5, 6 are shown in the figure of FIG. 1 as a continuous belt. Such belts or loops may be formed for particularly strip-shaped elements which are in fact preferred to be made of high-temperature steel. Thus, such loops must be subdivided into appropriately hinged segments so that they can flow around the idle roll. It is convenient to design the segments so that such segments can pass heat (lattices, holes, channels).

2 shows a cross-sectional view of a finished product, such as a thermal insulation panel 2, obtained by cutting a thermal insulation blanket. In particular, such a schematic cross section shows that in the region of the grooves 7, 8 an apparently high density region 9 is obtained, whereas the insulation panel 2 forms a thicker region, ie the grooves 7, 8. It is clearly indicated that the apparent density is lower (zone 10 with a lower apparent density) in the zone not subjected to further compression.

3 shows a perspective view of the insulation panel 2 with grooves 7, 8. Here, too, the apparently high density zone 9 and the low-density zone 10 are shown schematically.

FIG. 4 is a perspective view of a part of the molding apparatus, clearly showing how the molding apparatus is constructed by placing the attachable elements 5, 6 on the upper endless loop 4 or on the compression and guide unit 4. have. In addition to the profiles given to the attachable elements 5, 6 in this embodiment, i.e. the profile of the rectangular cross section, a wide variety of shapes can be considered for the attachable elements 5, 6, including triangles, trapezoids, semicircles and the like. Of course.

In addition to providing the attachable elements 5, 6 on the upper endless loop 4, ie the compression and guide unit 4, it is additionally or alternatively provided on the conveyor unit 3. You can think of it too. Such a variant is shown as a cross sectional view in FIGS. 5 and 6.

In FIG. 7, which shows a partial cross-sectional view of a part of a device for manufacturing a thermal insulation panel according to the invention, another embodiment of a molding element 11 designed as an adhesive element can be found. In this embodiment the molding element consists of a single member, for example extending over the entire width of the conveyor unit 3. The height of such molding element 11 decreases gradually over its width such that the molding surface 12 is inclined with respect to the conveyor unit 3 or with respect to the original transport plane 15 of the conveyor unit 3. Such wedge shaped configuration of the molding element 11 or of the attachable element 11 results in a wedge shaped insulating element whose main surfaces are inclined to each other, ie angular. In particular, thermal insulation elements having such features include sloped roofs, roof flashing, corrugated roofs where the insulation panels need to have a suitable surface slope of 2 to 5% to ensure that rainwater flows down to the roof drain. It is suitable for insulating valley roofs, etc. Insulation panels of that type are easily manufactured by the apparatus shown in FIGS. 7 to 10.

As is also evident from FIG. 7, the attachable element 11 is connected to the conveyor unit 3 by a number of quick release closures 13. A wide variety of such closures are available, which ensure a firm connection of the attachable element 11 to the conveyor unit 3, as well as allow for quick replacement of the attachable element. Latch-type closures, snap closures, and bayonet catches have been found to be particularly suitable, but threaded closures are also available.

8 shows a plan view of a portion of the device of FIG. 7. Although only some of the channels 14 shown in FIG. 7 are shown in this figure, the channels actually extend throughout the attachable element 11. The holes or conduits 14 are for hot air that is typically blown into the tunnel furnace 1 through the conveyor unit 3, ie through the lower endless loop 3 or through the upper endless loop 4, to cure the mineral wool. It acts as a channel. The device shown in FIGS. 7 and 8, or a portion thereof, is shown again in FIG. 9 in a different viewing direction. Such FIG. 9 shows that the attaching element 11 is wedged to form a molding surface 12 which is inclined towards the usual existing conveying plane 15 of the conveyor unit 3, and thus also with the resulting thermal insulation panel. It is once again showing the wedge shape.

Another embodiment of making a wedge shaped thermal insulation element is shown in FIG. 10. This embodiment does not have an attachable element. Instead, the entire upper endless loop 4 is inclined towards the conveyor unit 3 so that here too an inclined molding surface 12 is obtained. This embodiment only needs to provide the means necessary to support the upper endless loop in an inclined position and to adjust its inclination angle. Of course, likewise, means may be provided for adjusting the lower endless loop or the conveyor unit 3 in a similar manner.

Claims (19)

  1. Insulating material, in particular in the form of a continuous insulating blanket, such as rock wool or glass wool containing a curable binder, comprising a conveyor unit which is deposited thereon prior to curing and transported through the curing oven 1, in particular through a tunnel furnace. In the device for producing insulation elements made of mineral wool,
    As the insulating material is transported into the curing oven, it reduces the cross section of the gap passing through the interior of the curing oven to create permanent marks and / or deformations in the insulating material while compressing the insulating material or blanket as the insulating material passes through the gap. Insulation element manufacturing device, characterized in that a molding device is provided.
  2. 2. The molding apparatus according to claim 1, wherein the molding apparatus is integrated into the conveyor unit in a curing oven, the conveyor unit having one or more molding elements 4; 5, 6; 11, which produce marks and / or deformations. Or as a result of the contact with the molding surface 12 of the molding element, in particular of a pressurized contact, during the course of creating the deformation, the insulating material to be molded takes a cross-sectional profile deviating from the rectangular cross section of the introduced insulating material. Insulation element manufacturing device.
  3. 3. The molding apparatus according to claim 1, wherein the molding device provided inside the curing oven comprises at least one first molding element opposite the conveyor unit, at least one agent in the conveying plane of the conveyor unit, in particular opposite the first molding element. 2 molding elements, and / or third and / or fourth molding elements next to the conveyor unit.
  4. 4. The first molding element according to claim 3, characterized in that it is formed by a compression and guiding unit (4) in the form of a flow belt, in particular in the form of a flow belt, which compresses the insulating material (2) together with the conveyor unit or conveys the insulating material from above. Insulation element manufacturing apparatus.
  5. 4. The first molding element and / or the second molding element together with the conveyor unit 3 or its conveyor unit are attached to a compression and guiding unit 4 for compressing the insulating material or conveying the insulating material from above. Insulation element manufacturing device, characterized in that it is designed as an attachable element (5, 6, 11).
  6. The device according to claim 5, wherein the attachable elements (5, 6, 11) and the conveyor unit are designed as metal parts in the form of gratings or with ventilation channels, the metal parts being in particular made of a heat resistant material, preferably Insulation element manufacturing apparatus, characterized in that the configuration consisting of segments.
  7. 8. The attachable elements 5, 6, 11 for attaching to the conveyor unit and / or the compression and guiding unit 4 are fast-release closures 13, in particular latch-type closures, snaps. Apparatus for producing a thermally insulated element comprising a closure, a threaded closure, or a bayonet catch.
  8. The method according to claim 3 or 4, wherein the first and / or second molding element is arranged such that its molding surface 12 is inclined with respect to the conveying plane 15 of the conveyor unit 3 about the longitudinal axis. Insulation element manufacturing apparatus characterized by the above-mentioned.
  9. 9. The device as claimed in claim 1, wherein the molding element of the molding device is designed as a kind of endless loop, preferably an endless loop consisting of a plurality of continuous segments.
  10. 10. Apparatus as claimed in any one of the preceding claims, characterized in that the molding element is designed such that different degrees of compression are obtained over the molding surface (12).
  11. The molding element according to claim 1, characterized in that the molding element comprises a molding surface 12 of any contour, in particular an inclined flat surface, a surface with grooves and / or protrusions, or the like. Insulation element manufacturing device.
  12. In a method of producing a thermal insulation element made of mineral wool, such as rock wool or glass wool containing a curable binder, wherein the thermal insulation material is deposited on a conveyor prior to curing and transported through a curing oven 1, in particular through a tunnel furnace,
    A controlled compression of a section of the insulating material to create permanent marks and / or deformations in the insulating blanket while curing the insulating material while passing through the curing oven.
  13. 13. The method of claim 12 wherein a non-rectangular cross-sectional profile is imparted to the insulating material before or during curing.
  14. 14. The cross section can be any profile, in particular a major surface comprising an inclined shape, a triangular shape, a trapezoidal shape, or the like, wherein the cross section is provided with recesses, protrusions, grooves, marks, or the like. A method for producing an insulating element, which may be provided with a profile to be shown.
  15. Method according to claim 12, 13, or 14, characterized in that the cross-sectional profile of the thermal insulation element exhibits two parallel recesses (7, 8) on one surface.
  16. 16. The method according to any one of claims 13 to 15, wherein during molding a thermal insulation element into a particular shape, it is compressed to varying degrees depending on its type or profile, resulting in a change in the apparent density in the thermal insulation element correspondingly. Characterized in that the insulating element manufacturing method.
  17. Insulating elements made of mineral wool, such as rock wool or glass wool, of cross-sectional piles, not rectangular, and varying in height across the cross-section,
    Insulation element, characterized in that it comprises zones (9, 10) with different apparent densities.
  18. 18. The thermal insulation element of claim 17 wherein the thermal insulation element has a high apparent density in a thinner region than in a thicker region.
  19. The cross-sectional profile of the insulating element according to claim 17 or 18 shows two parallel recesses 7, 8 at one surface, in the region of the recesses 7, 8 than in a very thick region. Insulating element, characterized by a higher apparent density.
KR1020057010386A 2002-12-18 2003-12-17 Device and method for producing insulation elements KR100946759B1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
DE10259336.1 2002-12-18
DE2002159336 DE10259336A1 (en) 2002-12-18 2002-12-18 Shaped mineral wool insulation board

Publications (2)

Publication Number Publication Date
KR20050103901A true KR20050103901A (en) 2005-11-01
KR100946759B1 KR100946759B1 (en) 2010-03-11

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BR0317388A (en) 2005-11-16
WO2004054787A1 (en) 2004-07-01
AU2003293913A1 (en) 2004-07-09
DE10259336A1 (en) 2004-07-08
CN1729092B (en) 2011-06-29
US20060251861A1 (en) 2006-11-09
CA2509237A1 (en) 2004-07-01
BR0317388B1 (en) 2014-02-25
JP2006513054A (en) 2006-04-20
JP4729309B2 (en) 2011-07-20
EA200500947A1 (en) 2005-12-29
EP1575757B1 (en) 2013-05-22
EP1575757A1 (en) 2005-09-21
NO329037B1 (en) 2010-08-02
KR100946759B1 (en) 2010-03-11
EA007079B1 (en) 2006-06-30
AU2003293913B2 (en) 2009-11-12
CN1729092A (en) 2006-02-01

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