KR20050041572A - Vacuum dehydrator for sludge - Google Patents
Vacuum dehydrator for sludge Download PDFInfo
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- KR20050041572A KR20050041572A KR1020030076781A KR20030076781A KR20050041572A KR 20050041572 A KR20050041572 A KR 20050041572A KR 1020030076781 A KR1020030076781 A KR 1020030076781A KR 20030076781 A KR20030076781 A KR 20030076781A KR 20050041572 A KR20050041572 A KR 20050041572A
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- sludge
- filter belt
- drum
- sewage
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/121—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
- C02F11/123—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering using belt or band filters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/04—Filters with filtering elements which move during the filtering operation with filtering bands or the like supported on cylinders which are impervious for filtering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/44—Regenerating the filter material in the filter
- B01D33/46—Regenerating the filter material in the filter by scrapers, brushes nozzles or the like acting on the cake-side of the filtering element
- B01D33/461—Regenerating the filter material in the filter by scrapers, brushes nozzles or the like acting on the cake-side of the filtering element brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/44—Regenerating the filter material in the filter
- B01D33/46—Regenerating the filter material in the filter by scrapers, brushes nozzles or the like acting on the cake-side of the filtering element
- B01D33/466—Regenerating the filter material in the filter by scrapers, brushes nozzles or the like acting on the cake-side of the filtering element scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/44—Regenerating the filter material in the filter
- B01D33/48—Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/16—Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
- B08B1/165—Scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2201/00—Apparatus for treatment of water, waste water or sewage
- C02F2201/002—Construction details of the apparatus
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2303/00—Specific treatment goals
- C02F2303/16—Regeneration of sorbents, filters
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W10/00—Technologies for wastewater treatment
- Y02W10/20—Sludge processing
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Organic Chemistry (AREA)
- Treatment Of Sludge (AREA)
- Filtration Of Liquid (AREA)
Abstract
본 발명은 슬러지용 진공 탈수장치를 개시한다. 본 발명은 슬러지를 갖는 오수가 공급되는 슬러리공급조, 슬러리공급조의 두 대향측면에 고정되는 중공의 회전지지축 및 외주에 원주방향으로 형성되는 다수의 환형 제1안내홈을 가짐과 함께 통공을 일정간격으로 갖는 다수의 띠상 제2안내홈을 축방향으로 구비하여 두 회전지지축에 회전 지지되는 드럼바디로 이루어져 드럼바디의 일부가 오수에 잠기는 흡착드럼, 흡착드럼과 이격되어 회전되는 구동롤러, 흡착드럼과 구동롤러를 연결하는 여과벨트, 내부에 소정의 부압이 걸리며 흡착드럼의 각 회전지지축과 연결되는 리시버탱크, 흡착드럼내에서 양단이 그 회전지지축에 연결되고 흡입구가 오수에 잠기는 흡수통로와 오수와 이격되는 흡기통로로 구획되는 진공파이프, 흡착드럼내에서 여과벨트와 흡착드럼의 비접촉부위를 차폐시켜주는 밀폐커버, 구동롤러쪽의 여과벨트 외면에 밀착되어 탈수된 슬러지케이크를 분리시키는 스크레이퍼를 포함한다.The present invention discloses a vacuum dewatering device for sludge. The present invention has a slurry supply tank for supplying sewage with sewage, a hollow rotary support shaft fixed to two opposite sides of the slurry supply tank, and a plurality of annular first guide grooves formed in the circumferential direction and having a constant through hole. Adsorption drum having a plurality of band-shaped second guide grooves at intervals in the axial direction and consisting of a drum body that is rotatably supported on two rotary support shafts, a suction roller in which part of the drum body is immersed in sewage, a driving roller spaced apart from the suction drum, Filtration belt connecting drum and driving roller, Receiver tank connected to each rotating support shaft of suction drum, and absorption passage where both ends are connected to its rotating support shaft in suction drum and suction port is immersed in sewage. And a vacuum cover partitioned by an intake passage spaced from sewage and a sealing cover that shields the contact belt between the filter belt and the adsorption drum in the adsorption drum. And a scraper that is in close contact with the outer surface of the filter belt toward the driving roller to separate the dewatered sludge cake.
본 발명은 오수로부터의 슬러지 흡착율과 흡착된 슬러지로부터의 수분 흡수율이 모두 증대되어 전체적인 탈수효율이 향상되고, 슬러지를 여과벨트로부터 확실하게 분리해낼 수 있어 슬러지에 의한 여과벨트의 폐색현상도 최소화된다.According to the present invention, both the sludge adsorption rate from the sewage and the water absorption rate from the adsorbed sludge are increased to improve the overall dewatering efficiency, and the sludge can be reliably separated from the filter belt, thereby minimizing the blockage of the filter belt due to the sludge.
Description
본 발명은 음식물쓰레기나 유기 슬러지(sludge) 등과 같은 유기성폐기물 처리설비에 관한 것으로서, 보다 상세하게는 유기성 슬러지를 함유하고 있는 오수(汚水)로부터 슬러지를 추출하여 제거함과 동시에 슬러지의 함수율(含水率)을 낮추어주기 위한 슬러지용 진공 탈수장치에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an organic waste treatment facility such as food waste or organic sludge, and more particularly, extracts and removes sludge from sewage containing organic sludge and at the same time water content of sludge. It relates to a vacuum dewatering device for sludge to lower the.
최근 산업사회의 발달에 따라 대량으로 발생되는 각종 산업폐기물과 생활폐기물의 처리가 심각한 사회문제로 대두되고 있으며, 이 중에서도 특히 음식물쓰레기나 하수(下水)중의 오니 또는 슬러지와 같은 유기성폐기물의 처리에 많은 곤란을 겪고 있다.Recently, with the development of the industrial society, the treatment of various industrial wastes and household wastes, which are generated in large quantities, has become a serious social problem, and among them, many of them are used to treat organic wastes such as sludge or sludge in food waste or sewage. I'm having trouble.
즉, 음식물쓰레기와 슬러지는 많은 수분을 함유하고 있는 유기성폐기물로서 그대로 매립될 경우 침출수(浸出水)에 의한 토질오염과 지하수오염 등 심각한 환경오염을 유발하게 될 뿐만 아니라, 방대한 매립부지를 필요로 하기 때문에 그 처리의 심각성이 매우 높다.In other words, food waste and sludge are organic wastes that contain a lot of water, and when they are landfilled, they not only cause serious environmental pollution such as soil pollution and groundwater pollution by leachate, but also require vast landfill sites. Because of the seriousness of the treatment is very high.
이에 따라 유기성폐기물의 재활용 방안이 다각도로 강구되어 음식물쓰레기의 경우 사료화와 퇴비화가 활발하게 추진되고 있고, 슬러지의 경우에도 예컨대 보도블록 등의 건축자재나 시멘트 원료 또는 생물학적 처리에 의한 비료화 등으로의 재활용이 적극 검토되고 있다.As a result, organic waste recycling plans have been taken in various ways, and food waste has been actively promoted for feed and composting.In the case of sludge, for example, construction materials such as sidewalk blocks, cement materials, or fertilization by biological treatment, etc. This is actively examined.
그러나 슬러지는 주로 대단위 영업장이나 염색공장, 피혁공장 또는 하·폐수종말처리장 등의 각종 산업현장에서 발생되는 소위 공업폐기물로서 다량의 유해물질이 포함되어 있기 때문에 현실적으로 그 재활용에 상당한 어려움이 따른다. 따라서 슬러지의 경우에는 부분적으로 건축자재 등으로 재활용되기도 하나, 대부분 소각한 뒤 그 소각 잔재를 매립함으로써 처리하는 것이 일반적이다.However, sludge is a so-called industrial waste, which is mainly generated in various industrial sites such as large-scale operations, dyeing factories, leather factories or sewage and wastewater treatment plants, and thus contains a large amount of harmful substances. Therefore, the sludge may be partially recycled as building materials, but most of the sludge is generally incinerated and then disposed of by landfill.
한편, 이와 같이 슬러지를 소각 등으로 처리하기 위해서는 먼저 오수로부터 슬러지를 수집한 뒤 적절히 건조시켜야 한다. 이를 위해 응집제 등을 이용하여 오수중의 슬러지를 적당히 농축(thickening)한 후 탈수하여 함수율이 약75%이하인 케이크(cake) 상태로 만든 다음, 소각장 등의 필요장소로 이송하여 완전건조 후 소정의 처리를 하게 된다.On the other hand, in order to treat the sludge by incineration or the like in this way, first collect the sludge from the sewage and then dry properly. To this end, the sludge in the sewage is concentrated and dehydrated using a flocculant, and then dehydrated to make a cake having a water content of about 75% or less, and then transferred to a required place such as an incinerator, and then completely dried. Done.
예를 들어 대한민국 실용신안등록번호 제0324135호에는, 오수로부터 수집한 슬러지를 소정경로를 주행하는 두 여과벨트 사이에 넣고 다수의 롤러로 압착하여 탈수시킴과 함께 진공흡입롤러로 슬러지에 포함된 물을 흡수함으로써 탈수시키는 이른 바 벨트프레스가 제시되어 있으나, 이는 장치의 규모가 크고 구조가 복잡할 뿐 아니라 특히 슬러지가 여과벨트에 압착되기 때문에 확실한 분리가 곤란하고, 여과벨트가 슬러지에 의해 폐색(閉塞)되기 쉬워 탈수효과가 떨어지는 문제가 있다.For example, the Republic of Korea Utility Model Registration No. 0324135, the sludge collected from the sewage is put between two filter belts traveling through a predetermined path, compressed by a plurality of rollers and dewatered, and the water contained in the sludge with a vacuum suction roller. The so-called belt press for dewatering by absorption is proposed, but this is not only large in size and complicated in structure, but also because of the fact that the sludge is squeezed onto the filter belt, it is difficult to reliably separate it, and the filter belt is blocked by the sludge. There is a problem in that it is easy to become dehydrated and it is inferior.
한편, 대한민국 실용신안등록번호 제0209359호에는, 오수가 채워지는 챔버 (chamber)내에 몸체의 일부가 오수에 잠기도록 진공펌프에 연결된 흡착드럼을 설치하여 흡착드럼이 회전하면서 오수로부터 슬러지를 흡착함과 함께 그에 함유된 수분을 흡수하고, 흡착드럼의 한쪽에서 스크레이퍼(scraper)가 흡착된 슬러지를 분리하도록 된 진공흡착 탈수기가 제시되어 있다.On the other hand, Korean Utility Model Registration No.0209359 installs an adsorption drum connected to a vacuum pump so that a part of the body is submerged in the chamber filled with sewage, thereby adsorbing sludge from the sewage while the adsorption drum rotates. A vacuum adsorption dehydrator is proposed, which absorbs the moisture contained therein and separates the sludge adsorbed by the scraper on one side of the adsorption drum.
그런데, 이러한 탈수기는 흡착드럼이 복수의 지지원판을 로드에 일정간격으로 고정한 고정틀 외주에 여과포를 씌운 구성인 바, 스크레이퍼가 흡착드럼의 전부분에서 균일하게 밀착되기 어려워 슬러지를 확실히 분리해내기 어렵고, 이에 따라 흡착드럼의 여과포가 잔존하는 슬러지에 의해 부분적으로 폐색되어 슬러지의 탈수효율이 저하될 우려가 높다.However, this dehydrator is a structure in which the adsorption drum is covered with a filter cloth on the outer periphery of the fixing frame in which a plurality of support disks are fixed to the rod at a predetermined interval. Accordingly, there is a high possibility that the dewatering efficiency of the sludge is lowered because the filter cloth of the adsorption drum is partially blocked by the remaining sludge.
특히, 다수의 통공을 가지고 흡착드럼내에 동심으로 지지되어 진공펌프와 연결된 하나의 진공실린더에 의해 오수중의 슬러지를 흡착함과 동시에 오수를 벗어나 흡착드럼에 부착되어 있는 슬러지로부터 수분을 흡수하기 때문에, 슬러지 흡착효율은 물론 흡착된 슬러지로부터의 수분 흡수효율도 낮은 문제가 있다.In particular, the sludge is absorbed from the sludge adhering to the adsorption drum while adsorbing the sludge in the sewage by one vacuum cylinder which is concentrically supported in the adsorption drum with a plurality of through holes and connected to the vacuum pump. The adsorption efficiency as well as the water absorption efficiency from the adsorbed sludge has a low problem.
즉, 한정된 하나의 흡입통로로 오수와 공기가 동시에 흡입되는 바, 전용의 흡입통로를 사용하는 것에 비해 양자가 차지하는 체적만큼 각각 상대적으로 낮은 흡수율을 보일 수밖에 없어 결과적으로 탈수효율이 낮아지는 것이다.That is, since sewage and air are sucked at the same time through a limited suction passage, compared to using a dedicated suction passage, the absorption rate is relatively low as the volume occupied by both, resulting in lower dehydration efficiency.
또한, 물과 공기가 혼합되어 흡입되기 때문에 자칫 진공펌프로 물이 유입될 우려도 있다.In addition, since water and air are mixed and sucked, there is a fear that water may flow into the vacuum pump.
본 발명은 상술한 종래의 제반 문제점을 해결하기 위해 창안된 것으로서, 오수로부터의 슬러지 흡착율과 흡착된 슬러지로부터의 수분 흡수율을 증대시켜 전체적인 탈수효율의 향상을 기대할 수 있는 슬러지용 진공 탈수장치를 제공함에 그 목적이 있다.The present invention has been made to solve the above-mentioned conventional problems, to provide a sludge vacuum dewatering device that can be expected to improve the overall dewatering efficiency by increasing the sludge adsorption rate from the sewage and the water absorption rate from the adsorbed sludge. The purpose is.
본 발명의 다른 목적은, 오수로부터 흡착 탈수된 슬러지를 여과포로부터 확실하게 분리해낼 수 있어 슬러지에 의한 여과포의 폐색현상을 최소화할 수 있는 슬러지용 진공 탈수장치를 제공하는 것이다.Another object of the present invention is to provide a sludge vacuum dewatering apparatus which can reliably separate the sludge adsorbed and dehydrated from sewage from the filter cloth and minimize the blockage of the filter cloth caused by the sludge.
본 발명의 또 다른 목적은, 간단한 구조로서 소형으로 제작할 수 있으면서도 우수한 탈수효율을 가지며, 흡수한 물이 진공펌프로 유입될 우려도 전혀 없는 슬러지용 진공 탈수장치를 제공하는 것이다. It is still another object of the present invention to provide a sludge vacuum dewatering device which can be manufactured in a small size and has excellent dewatering efficiency, and that the absorbed water does not enter the vacuum pump.
이와 같은 목적들을 달성하기 위해 본 발명에 의한 슬러지용 진공 탈수장치는, 슬러지를 갖는 오수가 지속적으로 공급되는 슬러리(slurry)공급조; 슬러리공급조의 대향하는 두 측면에 각각 고정되는 중공의 회전지지축과, 외주에 원주방향으로 형성되는 환형의 제1안내홈을 축방향을 따라 일정간격으로 가짐과 함께 통공을 일정간격으로 갖는 띠상의 제2안내홈을 축방향을 향하도록 방사상으로 구비하여 두 회전지지축에 회전 가능하게 지지되는 드럼바디로 이루어져 드럼바디의 일부가 오수에 잠기는 흡착드럼; 흡착드럼과 나란하게 이격 배치되어 모터에 의해 회전되는 구동롤러; 흡착드럼과 구동롤러를 연결하여 흡착된 슬러지를 이송하는 여과벨트 (filtering belt); 진공펌프에 연결되어 내부에 소정의 부압이 걸리며, 흡착드럼의 각 회전지지축과 연결되는 리시버탱크(receiver tank); 흡착드럼내에서 양단이 그 회전지지축에 연결되고, 내부가 흡수통로와 흡기통로로 구획되어 각 통로에 오수에 잠기는 물흡입구와 오수의 수면과 이격되는 공기흡입구를 갖는 진공파이프; 흡착드럼의 내주 일부에 접촉하도록 진공파이프에 고정되어 여과벨트와 흡착드럼의 비접촉 부위를 차폐시켜주는 커버; 구동롤러쪽의 여과벨트 외면에 탄성적으로 밀착하여 탈수된 슬러지케이크를 분리시키는 스크레이퍼;를 포함하는 것을 특징으로 한다.Vacuum sludge dewatering apparatus for sludge according to the present invention to achieve the above object, the slurry (slurry) supply tank is continuously supplied sewage with sludge; A hollow rotary support shaft fixed to two opposite sides of the slurry supply tank and an annular first guide groove circumferentially formed on the outer circumference at regular intervals along the axial direction and having a through hole at regular intervals. An adsorption drum having a second guide groove radially provided in an axial direction and consisting of a drum body rotatably supported on two rotation support shafts, a part of the drum body being immersed in sewage; A driving roller which is disposed parallel to the suction drum and rotated by a motor; A filtering belt which transfers the adsorbed sludge by connecting the adsorption drum and the driving roller; A receiver tank connected to the vacuum pump and having a predetermined negative pressure therein and connected to each rotary support shaft of the suction drum; A vacuum pipe having both ends connected to the rotary support shaft in the adsorption drum, the interior having a water intake port which is divided into an absorption passage and an intake passage, and submerged in the sewage in each passage; A cover fixed to the vacuum pipe to contact a portion of the inner circumference of the adsorption drum to shield the non-contact portion of the filter belt and the adsorption drum; It characterized in that it comprises a; scraper for separating the dewatered sludge cake by elastically close to the outer surface of the filter belt of the drive roller.
이러한 본 발명의 한 바람직한 특징에 의하면, 여과벨트 주행경로상의 스크레이퍼 후류에 여과벨트의 외면에 접촉하여 그의 주행방향과 반대로 회전되는 롤러브러시(roller brush)가 구비되어 여과벨트에 잔존하는 슬러지를 제거해준다.According to one preferred feature of the present invention, a roller brush which contacts the outer surface of the filter belt and rotates in the opposite direction to its running direction is provided at the back of the scraper on the filter belt driving path to remove sludge remaining on the filter belt. .
본 발명의 다른 바람직한 특징에 의하면, 여과벨트 주행경로상의 스크레이퍼 후류에 설치되어 여과벨트에 그 내면쪽에서 고압의 세척수를 분사하는 여과벨트 클리너(cleaner)를 더 구비하여 여과벨트에 잔존하는 슬러지를 제거해줌으로써 슬러지에 의한 여과벨트의 폐색을 방지해준다.According to another preferred feature of the present invention, by providing a filter belt cleaner which is installed on the back of the scraper on the filter belt running path to spray high-pressure washing water from the inner surface of the filter belt by removing the sludge remaining in the filter belt Prevents clogging of the filter belt by sludge.
이에 따라 본 발명은, 오수와 공기를 분리시켜 흡입하므로 오수로부터의 슬러지 흡착율과 흡착된 슬러지로부터의 수분 흡수율이 모두 증대되어 전체적인 탈수효율이 향상됨은 물론, 슬러지를 여과벨트로부터 확실하게 분리해낼 수 있어 슬러지에 의한 여과벨트의 폐색현상도 최소화된다.As a result, the present invention separates and sucks sewage and air, thereby increasing both the sludge adsorption rate from the sewage and the water absorption rate from the adsorbed sludge, thereby improving the overall dewatering efficiency and reliably separating the sludge from the filter belt. The blockage of the filter belt by sludge is also minimized.
또한, 구조가 간단하고 소형이면서도 우수한 탈수효율을 가지며, 흡수한 물이 진공펌프로 유입될 우려도 전혀 없는 바, 본 발명은 슬러지용 진공 탈수장치의 탈수성능과 신뢰성 향상 및 비용절감 등에 큰 효과를 발휘한다.In addition, since the structure is simple and compact, it has excellent dewatering efficiency, and there is no fear that the absorbed water flows into the vacuum pump. Therefore, the present invention has a great effect on the dewatering performance, reliability, and cost reduction of the vacuum dewatering device for sludge. Exert.
이와 같은 본 발명의 구체적 특징과 다른 이점들은 첨부된 도면을 참조한 이하의 바람직한 실시예의 설명으로 더욱 명확해질 것이다.Such specific features and other advantages of the present invention will become more apparent from the following description of the preferred embodiments with reference to the accompanying drawings.
도1 내지 도3에서, 본 발명에 의한 슬러지용 진공 탈수장치는, 슬러리공급조 (11)를 갖는 케이싱(10)과, 슬러리공급조(11)내에 회전 가능하게 설치되어 진공으로 슬러지를 흡착하는 흡착드럼(20)과, 구동롤러(30)와, 흡착드럼(20)과 구동롤러 (30)를 전동 가능하게 연결하는 여과벨트(40)와, 흡착드럼(20)내에서 오수와 공기를 흡입하는 진공파이프(50)와, 진공파이프(50)를 통해 흡입된 물을 저장하는 리시버탱크(60)와, 흡착드럼(20)의 내부에서 여과벨트(40)와 흡착드럼(20)의 비접촉 부위를 차폐시켜 진공누설을 막아주는 밀폐커버(70) 및 탈수된 슬러지케이크(C)를 여과벨트(40)로부터 분리시키는 스크레이퍼(80)로 구성된다.1 to 3, the vacuum dewatering device for sludge according to the present invention is rotatably installed in the casing 10 having the slurry supply tank 11 and the slurry supply tank 11 to adsorb the sludge in a vacuum. Suction water and air in the adsorption drum 20, and a filter belt 40 for electrically connecting the adsorption drum 20, the drive roller 30, the adsorption drum 20 and the drive roller 30, and the adsorption drum 20. The non-contact portion of the vacuum belt 50, the receiver tank 60 for storing the water sucked through the vacuum pipe 50, and the filter belt 40 and the adsorption drum 20 inside the adsorption drum 20. It is composed of a scraper 80 for separating the sealed cover 70 and the dewatered sludge cake (C) from the filter belt 40 to shield the vacuum leakage.
케이싱(10)은 상면이 개구된 상자형태를 가지며, 내부 한쪽에 슬러지를 포함한 오수가 채워지는 호퍼형태의 슬러리공급조(11)를 갖는다. 슬러리공급조(11)에는 관로(12)를 통해 그 바닥으로부터 오수가 지속적으로 공급된다. 그리고 케이싱(10)의 내부 다른 쪽에는 여과벨트(40)로부터 분리된 슬러지케이크(C)의 외부배출을 안내하는 배출호퍼(13)가 구비된다.The casing 10 has a box shape with an open top surface, and has a hopper-type slurry supply tank 11 in which sewage, including sludge, is filled in one of the inner surfaces thereof. Sewage is continuously supplied to the slurry supply tank 11 from its bottom through the conduit 12. And the other side of the casing 10 is provided with a discharge hopper 13 for guiding the external discharge of the sludge cake (C) separated from the filter belt (40).
흡착드럼(20)은 드럼바디(21)와, 이 드럼바디(21)를 케이싱(10)의 대향하는 두 측벽(14)에 회전 가능하게 지지하는 1쌍의 회전지지축(22)으로 이루어진다. 각 회전지지축(22)은 드럼바디(21)에 진공을 전달하기 위해 중공으로 구성되고, 케이싱(10)의 측벽(14) 외면에 고정블록(23)을 각각 구비하여 그에 관통하도록 고정됨으로써 양단이 케이싱(10)의 측벽(14) 내·외부로 적절히 돌출된다.The adsorption drum 20 consists of a drum body 21 and a pair of rotary support shafts 22 rotatably supporting the drum body 21 on two opposite side walls 14 of the casing 10. Each rotary support shaft 22 is formed in a hollow to deliver a vacuum to the drum body 21, and is provided with a fixing block 23 on the outer surface of the side wall 14 of the casing 10, respectively, and fixed to penetrate therethrough It protrudes suitably into and out of the side wall 14 of this casing 10.
드럼바디(21)는 양단에 그 내부를 차폐하는 엔드커버(24)를 각각 구비하고, 각 엔드커버(24)가 대응하는 회전지지축(22)에 베어링(25)을 개재하여 결합됨으로써 케이싱(10)의 슬러리공급조(11)내에 회전 가능하게 지지된다. 엔드커버(24)는 드럼바디(21)의 외경보다 큰 외경의 플랜지(24a)를 가지는데, 이는 여과벨트(40)가 이탈되는 것을 방지하기 위함이다. 바람직하기로 각 엔드커버(24)의 외면에는 회전부를 통한 진공의 누설을 방지하기 위해 시일캡(seal cap:26)이 회전지지축(22)을 감싸도록 장착된다.The drum body 21 has an end cover 24 which shields the inside thereof at both ends, and each end cover 24 is coupled to a corresponding rotation support shaft 22 via a bearing 25 so that the casing ( It is rotatably supported in the slurry supply tank 11 of 10). The end cover 24 has a flange 24a having an outer diameter larger than that of the drum body 21, to prevent the filter belt 40 from being separated. Preferably, a seal cap 26 is mounted on the outer surface of each end cover 24 to surround the rotary support shaft 22 to prevent leakage of vacuum through the rotating part.
드럼바디(21)의 외주에는 도4 및 도5에 도시된 바와 같이, 그 원주방향으로 형성되는 다수의 환형 제1안내홈(27)들이 축방향을 따라 일정간격으로 연속 배열되고, 축방향으로 형성되는 다수의 띠상 제2안내홈(28)들이 원주방향을 따라 일정각도 간격으로 배열된다. 그리고 각 제2안내홈(28)의 바닥에는 진공이 드럼바디(21)의 외부에 작용하도록 다수의 통공(29)들이 구비된다.As shown in Figs. 4 and 5, a plurality of annular first guide grooves 27 formed in the circumferential direction thereof are continuously arranged at regular intervals along the axial direction on the outer circumference of the drum body 21, and in the axial direction. A plurality of band-shaped second guide grooves 28 are formed at regular angle intervals along the circumferential direction. A plurality of through holes 29 are provided at the bottom of each of the second guide grooves 28 so that the vacuum acts on the outside of the drum body 21.
이에 따라 제1 및 제2안내홈(27)(28)들은 대략 매트릭스(matrix)상으로 교차되어 서로 연결되는데, 이는 드럼바디(21)의 표면 전체에 진공이 조밀하고 균일하게 작용토록 하여 슬러지의 흡착과 흡착효율을 증대시키기 위함이다.Accordingly, the first and second guide grooves 27 and 28 are connected to each other by being substantially crossed in a matrix, so that the vacuum is densely and uniformly applied to the entire surface of the drum body 21 so that This is to increase the adsorption and adsorption efficiency.
구동롤러(30)는 흡착드럼(20)과 적정간격을 두고 나란하게 이격되어 케이싱 (10)의 내부 다른 쪽에 위치되며, 케이싱(10)의 양 측벽(14) 외면에 베어링박스 (31)를 각각 장착하여 그 회전축이 이들 베어링박스(31)에 회전 가능하게 지지된다. 구동롤러(30)의 한쪽 회전축에는 종동 스프로킷휠(sprocket wheel:32)이 구비되고, 이 종동 스프로킷휠(32)이 케이싱(10)의 한쪽에 설치된 모터(33)의 구동 스프로킷휠(34)과 체인(35)으로 연결됨으로써 구동롤러(30)가 회전된다.The driving roller 30 is positioned at the other side of the casing 10 by being spaced side by side with an appropriate distance from the adsorption drum 20, the bearing box 31 on the outer surface of both side walls 14 of the casing 10, respectively The rotary shaft is rotatably supported by these bearing boxes 31. A driven sprocket wheel 32 is provided on one rotation shaft of the drive roller 30, and the driven sprocket wheel 32 is provided with a drive sprocket wheel 34 of the motor 33 provided on one side of the casing 10. The drive roller 30 is rotated by being connected to the chain 35.
여과벨트(40)는 여러 가지 형태로 구성될 수 있는데, 예를 들어 슬러지를 걸러줄 수 있도록 미세한 기공(氣孔)을 갖는 적정두께의 직물로 이루어져 흡착드럼 (20)과 구동롤러(30)에 바로걸기 방식으로 결합된다.The filter belt 40 may be configured in various forms. For example, the filter belt 40 may be formed of a fabric having an appropriate thickness having fine pores so as to filter sludge, and directly on the suction drum 20 and the driving roller 30. Are combined in a dialing manner.
여기서, 구동롤러(30)는 흡착드럼(20)에 비해 충분히 작은 지름을 갖도록 구성되고, 흡착드럼(20)을 기준으로 여과벨트(40)의 긴장측이 수평을 이룰 수 있도록 그 중심이 흡착드럼(20)의 중심에서 상측으로 소정거리만큼 편심되어 위치된다. 그리고 여과벨트(40)의 이완측과 구동롤러(30) 사이에는 여과벨트(40)가 흡착드럼 (20)에 충분히 감긴 상태에서 슬러리공급조(11)에 잠길 수 있도록 여과벨트(40)의 이완측을 수평으로 안내하는 복수의 가이드롤러(90)들이 적절히 배치되어 케이싱 (10)의 측벽(14)에 회전 가능하게 지지된다.Here, the driving roller 30 is configured to have a sufficiently small diameter compared to the adsorption drum 20, the center of the adsorption drum so that the tension side of the filter belt 40 can be horizontally based on the adsorption drum 20 It is located eccentrically a predetermined distance from the center of the (20). In addition, the filter belt 40 is relaxed between the loosening side of the filter belt 40 and the driving roller 30 so as to be immersed in the slurry supply tank 11 while the filter belt 40 is sufficiently wound on the adsorption drum 20. A plurality of guide rollers 90 for guiding the side horizontally are suitably arranged and rotatably supported on the side wall 14 of the casing 10.
또한, 여과벨트(40)의 이완측에는 여과벨트(40)의 장력을 조절하기 위한 텐션롤러(tension roller:91)가 함께 구비된다. 이를 위해 케이싱(10)의 측벽(14)에는 수직안내장공(15)이 형성되고, 이 수직안내장공(15)에 텐션롤러(91)의 회전축이 이동 가능하게 결합된다. 그리고 텐션롤러(91)의 양단에 브래킷(92)을 구비하여 이 브래킷(92)을 케이싱(10)의 측벽(14)에 구비된 지지판(16)에 볼트(93)로 연결함으로써 볼트(93)의 회전으로 텐션롤러(91)를 승강시켜 텐션을 조절하게 된다.In addition, a tension roller 91 for adjusting the tension of the filter belt 40 is provided at the relaxed side of the filter belt 40. To this end, a vertical guide hole 15 is formed in the side wall 14 of the casing 10, and the rotation shaft of the tension roller 91 is movably coupled to the vertical guide hole 15. Then, the brackets 92 are provided at both ends of the tension roller 91, and the brackets 92 are connected to the support plate 16 provided on the side wall 14 of the casing 10 by bolts 93. The tension of the tension roller 91 is raised and lowered to adjust the tension.
진공파이프(50)는 흡착드럼(20)의 내부에서 양단이 흡착드럼(20)의 두 회전지지축(22)에 연결되어 상호 연통한다. 진공파이프(50)의 내부는 배플(baffle:53)에 의해 흡수통로(51)와 흡기통로(52)의 두 부분으로 구획된다. 그리고 흡수통로 (51) 쪽에는 흡수니플(吸水nipple:54)이 하방으로 돌출되어 오수에 적정깊이로 잠기고, 흡기통로(52) 쪽에는 흡기니플(吸氣nipple:55)이 하방으로 돌출되어 오수의 수면으로부터 적절히 이격된다.Both ends of the vacuum pipe 50 are connected to two rotating support shafts 22 of the adsorption drum 20 in the adsorption drum 20 so as to communicate with each other. The interior of the vacuum pipe 50 is divided into two parts, an absorption passage 51 and an intake passage 52 by a baffle 53. And the absorption nipple (54) protrudes downward on the absorption passage 51 side to be immersed in the sewage to an appropriate depth, and the intake nipple (55) protrudes downward on the intake passage 52 side and sewage Is properly spaced from the surface of the.
리시버탱크(60)는 내부상측이 진공펌프(61)와 관로(62)로 연결되어 내부에 소정의 부압이 형성되며, 흡수관로(63) 및 흡기관로(64)를 통해 흡착드럼(20)의 두 회전지지축(22)에 각각 연결됨으로써 진공파이프(50)의 물 흡수통로(51)와 공기 흡기통로(52)에 진공을 전달한다.The receiver tank 60 is connected to the vacuum pump 61 and the conduit 62 to form a predetermined negative pressure therein, and the adsorption drum 20 through the absorption pipe 63 and the intake pipe 64. It is connected to the two rotary support shaft 22 of the vacuum transfer to the water absorption passage 51 and the air intake passage 52 of the vacuum pipe 50.
이때, 흡기관로(64)가 흡수관로(63)보다 리시버탱크(60)의 상부쪽에 연결되는데, 이는 슬러지로부터 흡수한 물이 진공펌프(61)로 유입되는 것을 억제하기 위함이다.At this time, the intake pipe path 64 is connected to the upper side of the receiver tank 60 than the absorption pipe path 63, which is to suppress the water absorbed from the sludge flow into the vacuum pump 61.
그리고 리시버탱크(60)의 하부에는 흡입한 물을 외부로 배출하기 위한 배수관로(65)가 배수펌프(66)를 구비하여 연결된다.A drain pipe 65 for discharging the sucked water to the outside is connected to the lower portion of the receiver tank 60 with a drain pump 66.
밀폐커버(70)는 흡착드럼(20)의 내부에서 여과벨트(40)와 흡착드럼(20)의 비접촉부위를 막아 흡착드럼(20)내의 진공이 여과벨트(40)와의 비접촉부위를 통해 누설되는 것을 방지한다.The sealing cover 70 blocks the non-contacting portions of the filter belt 40 and the adsorption drum 20 in the adsorption drum 20, so that the vacuum in the adsorption drum 20 leaks through the non-contacting portion with the filter belt 40. To prevent them.
이를 위해 밀폐커버(70)는 도6 및 도7에 잘 도시된 바와 같이, 흡착드럼(20)의 내주에 대응하는 곡률의 원호형으로 구성되고, 진공파이프(50)의 외주에 삽입 고정되는 고정링(72)을 중심에 갖는 복수의 부채꼴형상 서포트(71) 외단에 스크루 (screw:73)로 체결됨으로써 진공파이프(50)에 지지되어 흡착드럼(20)의 내주에 미끄럼 접촉된다. 이러한 밀폐커버(70)는 바람직하기로 합성수지로 성형 제작된다.6 and 7, the sealing cover 70 is configured to have an arc shape of curvature corresponding to the inner circumference of the adsorption drum 20, and fixedly inserted and fixed to the outer circumference of the vacuum pipe 50. It is supported by the vacuum pipe 50 by being screwed to the outer end of the plurality of fan-shaped supports 71 having the ring 72 in the center, and is in sliding contact with the inner circumference of the suction drum 20. Such a sealing cover 70 is preferably made of synthetic resin.
스크레이퍼(80)는 케이싱(10)의 측벽(14) 외면에 베어링박스(82)를 장착하여 이에 양단이 회전 가능하게 지지되는 지지축(81)과, 이 지지축(81)에 일단이 고정되어 자유단이 구동롤러(30)를 감싸고 있는 여과벨트(40)의 외면에 접촉되어 탈수된 슬러지케이크(K)를 여과벨트(40)로부터 분리시키는 블레이드(blade:83)로 이루어진다.The scraper 80 has a bearing shaft 82 mounted on an outer surface of the side wall 14 of the casing 10 so that both ends thereof are rotatably supported, and one end thereof is fixed to the support shaft 81. The free end is made of a blade (83) for separating the dewatered sludge cake (K) from the filter belt (40) by contacting the outer surface of the filter belt (40) surrounding the drive roller (30).
블레이드(83)는 도시하지 않은 코일 또는 토션스프링 등에 의해 구동롤러 (30) 쪽으로 탄성바이어스(elastic bias)되어 그 자유단이 여과벨트(40)에 강하게 밀착된다.The blade 83 is elastically biased toward the driving roller 30 by a coil or a torsion spring (not shown), and the free end thereof is strongly adhered to the filter belt 40.
한편, 스크레이퍼(80)의 후류쪽, 바람직하기로 구동롤러(30)의 수직하부에는 여과벨트(40)에 잔존하는 슬러지를 제거하기 위한 롤러브러시(100)가 여과벨트(40)의 외면에 밀착되도록 설치된다.On the other hand, the roller brush 100 for removing the sludge remaining on the filter belt 40 closely adheres to the outer surface of the filter belt 40 at the downstream side of the scraper 80, preferably at the vertical lower portion of the drive roller 30. It is installed as possible.
롤러브러시(100)는 도8에 도시된 바와 같이, 양단이 케이싱(10)의 측벽(14)에 회전 가능하게 지지되고, 그 일단에 종동 스프로킷휠(101)을 장착하여 구동롤러 (30)의 모터(33)에 장착된 구동 스프로킷휠(102)과 체인(103)으로 연결됨으로써 여과벨트(40)의 진행방향과 반대방향으로 회전된다.As shown in FIG. 8, the roller brush 100 is rotatably supported at both ends of the side wall 14 of the casing 10, and the driven sprocket wheel 101 is mounted at one end of the driving roller 30. By connecting to the drive sprocket wheel 102 and the chain 103 mounted on the motor 33 is rotated in the direction opposite to the traveling direction of the filter belt 40.
그리고, 롤러브러시(100)와 흡착드럼(20) 사이의 여과벨트(40) 주행경로상에는 여과벨트(40)에 고압의 세척수를 분사하여 여과벨트(40)를 세척하는 여과벨트 클리너(110)가 설치된다. 이는 여과벨트(40)가 미세한 기공을 갖는 직물로 이루어져 있는 바, 여과벨트(40)의 미세기공이 슬러지 입자에 의해 폐색되어 슬러지 흡착율과 수분 흡수율이 저하되는 것을 방지하기 위함이다.In addition, the filter belt cleaner 110 for cleaning the filter belt 40 by spraying high pressure washing water onto the filter belt 40 on the filter belt 40 between the roller brush 100 and the adsorption drum 20. Is installed. This is because the filter belt 40 is made of a fabric having a fine pore, to prevent the micropores of the filter belt 40 is blocked by the sludge particles to reduce the sludge adsorption rate and water absorption rate.
여과벨트 클리너(110)는 도6 및 도7에 잘 도시된 바와 같이, 하면에 긴 세척수 분사채널(112)을 가지고 여과벨트(40)의 내면에 접촉하도록 여과벨트(40)의 폭방향으로 배치되어 케이싱(10)의 측벽(14)에 양 단부가 고정되는 바디(111)와, 이 바디(111)의 세척수 분사채널(112)에 고압의 세척수를 공급해주는 급수펌프(114)로 구성된다.As shown in FIGS. 6 and 7, the filter belt cleaner 110 is disposed in the width direction of the filter belt 40 so as to contact the inner surface of the filter belt 40 with the long washing water injection channel 112 at the bottom surface. The main body 111 is fixed to both side walls 14 of the casing 10, and a water supply pump 114 for supplying high pressure washing water to the washing water injection channel 112 of the body 111.
세척수 분사채널(112)은 하면이 완전 개구되어 여과벨트(40)에 밀착되고, 상면 중앙에 세척수 유입구멍(113)을 구비하여 급수펌프(114)에 관로(115)를 통해 연결된다. 여기서, 별도로 도시하지는 않았으나, 세척수 유입구멍을 여과벨트(40)의 길이방향을 따라 일정간격으로 다수 형성하고, 각 세척수 유입구멍을 통해 분사채널에 고압의 세척수를 동시에 공급해주는 다수의 분기관들을 관로에 연결할 수도 있음은 물론이다.The washing water injection channel 112 has a bottom surface completely opened and is in close contact with the filter belt 40. The washing water injection channel 112 includes a washing water inlet hole 113 at the center of the upper surface thereof, and is connected to the water supply pump 114 through a conduit 115. Here, although not separately shown, a plurality of branch pipes for forming a plurality of washing water inlet holes at regular intervals along the longitudinal direction of the filter belt 40 and simultaneously supplying high pressure washing water to the spray channel through each of the washing water inlet holes. Of course, you can also connect to.
바람직하기로, 바디(111)의 세척수 분사채널(112) 양측에는 롤러수용홈(116)이 각각 형성되고, 이들 롤러수용홈(116)에는 여과벨트(40)의 이송을 안내하는 가이드롤러(117)가 회전 가능하게 장착된다.Preferably, roller receiving grooves 116 are formed at both sides of the washing water injection channel 112 of the body 111, respectively, and guide rollers 117 for guiding the transfer of the filter belt 40 to these roller receiving grooves 116. ) Is rotatably mounted.
다음, 이와 같이 구성된 본 발명에 의한 슬러지용 진공 탈수장치의 작동에 대해 설명한다.Next, the operation of the sludge vacuum dewatering apparatus according to the present invention configured as described above will be described.
장치를 구동시키면 모터(33)에 의해 구동롤러(30)가 소정방향으로 회전되고, 이에 따라 여과벨트(40)가 동방향으로 이송됨으로써 흡착드럼(20)이 여과벨트(40)와의 마찰력에 의해 동시에 회전된다.When the device is driven, the driving roller 30 is rotated in a predetermined direction by the motor 33, and thus the filter belt 40 is transferred in the same direction, so that the adsorption drum 20 is frictional with the filter belt 40. Rotates at the same time.
이와 함께, 케이싱(10)의 슬러리공급조(11)에 오수가 공급되고, 진공펌프 (61)가 작동되어 리시버탱크(60)에 소정의 부압이 형성됨으로써 흡착드럼(20)의 내부에 진공이 작용하게 된다.In addition, sewage is supplied to the slurry supply tank 11 of the casing 10, and the vacuum pump 61 is operated to generate a predetermined negative pressure in the receiver tank 60, so that vacuum is generated inside the adsorption drum 20. It will work.
그러면, 먼저 슬러리공급조(11)의 오수가 그에 잠겨 있는 흡수니플(54)에 의해서 진공파이프(50)의 흡수통로(51)와 흡수관로(63)를 통해 리시버탱크(60)로 흡입되는데, 이때 오수 중에 포함되어 있던 슬러지는 여과벨트(40)에 의해 걸러져 여과벨트(40)의 외면에 흡착된 상태로 여과벨트(40)를 따라 이송된다.Then, first, the sewage of the slurry supply tank 11 is sucked into the receiver tank 60 through the absorption passage 51 and the absorption pipe 63 of the vacuum pipe 50 by the absorption nipple 54 submerged therein. At this time, the sludge contained in the sewage is filtered by the filter belt 40 and transported along the filter belt 40 in a state of being adsorbed on the outer surface of the filter belt 40.
이어서, 여과벨트(40)에 흡착되어 이송되는 슬러지케이크(K)가 오수를 벗어나게 되면, 오수의 수면과 이격되어 있는 흡기니플(55)에 의해 흡착드럼(20)내에 작용하는 진공에 의해서 슬러지케이크(K)가 흡착드럼(20)의 외면에 달라붙은 상태로 이송되고, 이와 동시에 슬러지케이크(K)에 포함되어 있던 수분이 흡입기류를 따라 빨려나와 진공파이프(50)의 흡기통로(52)와 흡기관로(64)를 통해 리시버탱크 (60)로 흡입된다.Subsequently, when the sludge cake K adsorbed and transported by the filter belt 40 is out of the sewage, the sludge cake by the vacuum acting in the adsorption drum 20 by the intake nipple 55 spaced apart from the surface of the sewage. (K) is transferred to the outer surface of the adsorption drum 20, and at the same time moisture contained in the sludge cake (K) is sucked along the intake air flow to the intake passage (52) of the vacuum pipe (50) and It is sucked into the receiver tank 60 through the intake pipe path 64.
이때, 본 발명은 진공파이프(50)가 오수에 잠기는 흡수통로(51)와 오수와 이격된 흡기통로(52)로 구획되어 각각 진공이 작용하므로 오수의 흡입율과 슬러지케이크(K)로부터의 수분 흡수율이 우수하고, 이에 따라 전체적인 슬러지 탈수효율이 증대되게 된다.At this time, the present invention is divided into the absorption passage 51 and the intake passage 52 spaced apart from the sewage and the vacuum pipe 50 is immersed in the sewage, so that the vacuum acts respectively, the suction rate of the sewage and moisture from the sludge cake (K). Excellent water absorption, thereby increasing the overall sludge dewatering efficiency.
즉, 흡수통로(51)와 흡기통로(52)는 공히 리시버탱크(60)에 연결되어 동일한 압력의 진공이 작용하는데, 흡수통로(51)에 연결된 흡수니플(54)은 흡착드럼(20)내로 유입된 오수에 잠겨 오로지 오수의 흡입에만 진공이 쓰이게 되고, 흡기통로(52)에 연결된 흡기니플(55)은 오수의 수면과 이격되어 오로지 오수를 벗어난 슬러지케이크(K)의 여과벨트(40)에의 흡착에만 진공이 쓰이게 되므로, 하나의 진공파이프 (50)로 오수의 흡입과 슬러지케이크로부터의 수분흡수를 동시에 수행하여 물과 공기가 혼합된 상태로 흡입되는 종래에 비해 각각의 흡수율이 적어도 동시흡수시의 물과 공기의 상대적 체적비율만큼씩 커지게 되며, 이는 결국 장치의 전체적인 탈수효율의 증대로 이어지게 되는 것이다.That is, the absorption passage 51 and the intake passage 52 are both connected to the receiver tank 60 so that a vacuum of the same pressure acts, and the absorption nipple 54 connected to the absorption passage 51 moves into the adsorption drum 20. Only the suction of the sewage is immersed in the introduced sewage, and the vacuum is used only, and the intake nipple 55 connected to the intake passage 52 is separated from the surface of the sewage so that only the filter belt 40 of the sludge cake K is out of the sewage. Since the vacuum is used only for the adsorption, at the same time the absorption rate of each absorption is at least simultaneously compared to the conventional intake of the sewage and the water absorption from the sludge cake at the same time by a single vacuum pipe (50) This increases by the relative volume ratio of water and air, which in turn leads to an increase in the overall dewatering efficiency of the device.
특히, 흡착드럼(20)과 여과벨트(40)가 접촉되지 않는 비접촉부위는 흡착드럼 (20)의 내주에 밀착되는 밀폐커버(70)에 의해 차폐되어 있기 때문에 흡착드럼(20)내의 진공누설이 거의 발생되지 않으며, 따라서 흡기니플(55)에 의한 진공이 고스란히 여과벨트(40)에 대한 슬러지케이크(K)의 흡착에 이용되므로 슬러지케이크(K)로부터의 수분 흡수율 증대를 얻을 수 있다.In particular, since the non-contact portion, in which the adsorption drum 20 and the filter belt 40 are not in contact, is shielded by an airtight cover 70 in close contact with the inner circumference of the adsorption drum 20, vacuum leakage in the adsorption drum 20 is prevented. It is hardly generated, and therefore, the vacuum by the intake nipple 55 is used for adsorption of the sludge cake K to the filter belt 40 evenly, so that the water absorption rate from the sludge cake K can be increased.
한편, 흡착드럼(20)을 통과하면서 탈수 처리된 슬러지케이크(K)가 흡착드럼 (20) 구간을 벗어나게 되면, 그에 작용하는 진공의 영향력으로부터 해제되어 단순히 여과벨트(40)의 긴장측 위에 놓인 채 여과벨트(40)를 따라 수평으로 이송되고, 이어서 구동롤러(30) 구간에 접어들어 하방으로 방향전환이 이루어지면서 구동롤러 (30)를 감싸는 여과벨트(40)에 탄성적으로 밀착되어 있는 스크레이퍼(80)에 의해 여과벨트(40)로부터 분리된다.On the other hand, when the sludge cake (K) dehydrated while passing through the adsorption drum (20) is out of the adsorption drum (20) section, it is released from the influence of the vacuum acting on it and is simply placed on the tension side of the filter belt (40). Scraper which is horizontally transported along the filtration belt 40 and is then elastically in close contact with the filtration belt 40 surrounding the drive roller 30 while being oriented in a downward direction after entering the drive roller 30 section. 80) to separate it from the filter belt (40).
여과벨트(40)에서 분리된 슬러지케이크(K)는 구동롤러(30)의 하부에 마련된 케이싱(10)의 배출호퍼(13)를 통해 외부로 배출된다.The sludge cake K separated from the filter belt 40 is discharged to the outside through the discharge hopper 13 of the casing 10 provided in the lower portion of the driving roller 30.
그리고 스크레이퍼(80)에 의해 슬러지케이크(K)가 분리되고 난 여과벨트(40)는 구동롤러(30)를 벗어나면서 롤러브러시(100)에 의해 그에 잔존하는 슬러지 입자가 제거된다.And the sludge cake K is separated by the scraper 80, the filter belt 40 is removed from the drive roller 30, the sludge particles remaining thereby are removed by the roller brush 100.
즉, 슬러지케이크(K)는 미세입자의 결합체로 어느 정도 점성을 가지고 있으므로 진공에 의해 표면이 불균일한 직물제 여과벨트(40)의 표면에 흡착되면서 그의 기공에 스며들어 부착되는 바, 단순히 여과벨트(40)의 표면에 밀착되는 스크레이퍼 (80)에 의해서는 슬러지가 완전히 제거되지 않는다.That is, the sludge cake (K) has a certain viscosity as a combination of fine particles, so that the surface is adsorbed to the surface of the nonwoven fabric filter belt 40 by vacuum, soaked into the pores thereof, the filter belt is simply The sludge is not completely removed by the scraper 80 in close contact with the surface of the 40.
따라서 여과벨트(40)의 표면 골부분과 기공에는 슬러지 입자가 잔존하게 되는데, 롤러브러시(100)가 여과벨트(40)의 외면을 긁어줌으로써 잔존하는 슬러지 입자를 분리시켜주는 것이다.Therefore, the sludge particles remain in the surface valleys and pores of the filter belt 40, and the roller brush 100 separates the remaining sludge particles by scratching the outer surface of the filter belt 40.
특히, 롤러브러시(100)가 구동롤러(30)와 밀착되어 여과벨트(40)를 비교적 강하게 긁어줄 뿐 아니라 여과벨트(40)의 진행방향과 반대방향으로 회전되면서 여과벨트(40)를 긁어주게 되므로 여과벨트(40)에 잔존하는 슬러지 입자를 확실하게 분리 제거할 수 있게 된다.In particular, the roller brush 100 is in close contact with the driving roller 30 to scratch the filter belt 40 relatively strongly, as well as to rotate in the direction opposite to the traveling direction of the filter belt 40 to scratch the filter belt 40. Therefore, the sludge particles remaining in the filter belt 40 can be reliably separated and removed.
이때, 롤러브러시(100)에 의해 제거된 슬러지 입자는 케이싱(10)의 배출호퍼 (13)를 통해 외부로 배출된다.At this time, the sludge particles removed by the roller brush 100 is discharged to the outside through the discharge hopper 13 of the casing (10).
이어서, 롤러브러시(100)에 의해 잔존 슬러지 입자가 1차 제거된 여과벨트 (40)는 흡착드럼(20)으로 진입하기 직전 여과벨트 클리너(110)를 통과하면서 고압의 세척수에 의해 세척되어 잔존하는 슬러지 입자가 확실하게 제거된 후 흡착드럼 (20)에 감겨지게 된다.Subsequently, the filter belt 40 from which the remaining sludge particles are first removed by the roller brush 100 is washed with high pressure washing water while passing through the filter belt cleaner 110 immediately before entering the adsorption drum 20, and remains. After the sludge particles are reliably removed, they are wound on the adsorption drum 20.
즉, 탈수된 슬러지 입자는 완전히 건조되지 않은 상태로 점성을 가지고 있으므로 여과벨트(40)에 부착되어 있던 슬러지 입자가 롤러브러시(100)에 의해 분리되더라도 그로부터 완전히 제거되지 않고 여전히 여과벨트(40)에 묻어 있거나 또는 여과벨트(40)의 미세기공에 남아 있을 수 있는데, 이러한 여과벨트(40)가 클리너 (110)를 통과할 때 급수펌프(114)에 의해 고압의 세척수가 클리너 바디(111)의 분사채널(112)에 지속적으로 공급되고, 이에 따라 분사채널(112)에 공급된 세척수가 급수압력에 의해 여과벨트(40)의 기공을 고속으로 통과함으로써 그에 잔존하는 슬러지 입자를 확실하게 제거하는 것이다.That is, since the dewatered sludge particles are viscous without being completely dried, even if the sludge particles attached to the filter belt 40 are separated by the roller brush 100, they are not completely removed therefrom and still remain on the filter belt 40. It may be buried or remain in the micropores of the filter belt 40, the high pressure washing water is sprayed by the feed water pump 114 when the filter belt 40 passes through the cleaner 110, the injection of the cleaner body 111 The washing water continuously supplied to the channel 112 and thus supplied to the injection channel 112 passes through the pores of the filter belt 40 at high speed by the water supply pressure, thereby reliably removing the sludge particles remaining therein.
이때, 여과벨트(40)의 세척에 사용된 세척수는 케이싱(10)의 슬러리공급조 (11)로 유입되어 오수에 혼합됨으로써 진공파이프(50)에 의해 재흡입된다.At this time, the washing water used to wash the filter belt 40 is introduced into the slurry supply tank 11 of the casing 10 and mixed with the sewage to be re-sucked by the vacuum pipe 50.
그러므로 본 발명의 탈수장치는 여과벨트(40)가 잔존하는 슬러지 없이 확실히 세척된 상태로 흡착드럼(20)에 감겨지므로 종래와 같은 여과벨트(40)의 기공폐색에 의한 오수의 흡착율 및 수분 흡수율의 저하도 발생되지 않으며, 따라서 항시 균일한 탈수효율을 보장할 수 있게 된다.Therefore, since the dewatering device of the present invention is wound around the adsorption drum 20 in a state where the filter belt 40 is cleanly washed without remaining sludge, the adsorption rate and water absorption rate of sewage due to the pore occlusion of the filter belt 40 as in the prior art. No deterioration occurs, and thus it is possible to ensure a uniform dehydration efficiency at all times.
이상에서 설명한 바와 같이 본 발명에 의한 슬러지용 진공 탈수장치에 의하면, 오수와 공기를 분리시켜 흡입하므로 오수로부터의 슬러지 흡착율과 흡착된 슬러지로부터의 수분 흡수율이 모두 증대되어 전체적인 탈수효율이 향상된다.As described above, according to the vacuum dewatering apparatus for sludge according to the present invention, since sewage and air are separated and sucked, both the sludge adsorption rate from the sewage and the water absorption rate from the adsorbed sludge are increased, thereby improving the overall dewatering efficiency.
또한, 슬러지를 여과벨트로부터 확실하게 분리해낼 수 있어 슬러지에 의한 여과벨트의 폐색현상도 최소화되어 항시 균일한 탈수성능을 보장할 수 있게 된다.In addition, the sludge can be reliably separated from the filter belt, thereby minimizing the blockage of the filter belt due to the sludge, thereby ensuring a uniform dehydration performance at all times.
뿐만 아니라, 종래에 비해 구조가 간단하고 소형이면서도 우수한 탈수효율을 가짐은 물론 흡수한 물이 진공펌프로 유입될 우려도 거의 없다.In addition, the structure is simple and compact compared to the prior art, has a good dehydration efficiency, and there is little fear that the absorbed water flows into the vacuum pump.
그러므로 본 발명은 슬러지용 진공 탈수장치의 탈수성능과 신뢰성 향상 및 비용절감 등에 크게 기여하는 매우 우수한 효과를 가진다.Therefore, the present invention has a very excellent effect that contributes greatly to the dewatering performance and reliability of the sludge vacuum dewatering device and cost reduction.
도1은 본 발명에 의한 유기성폐기물 탈수장치를 개략적으로 나타낸 사시도,1 is a perspective view schematically showing an organic waste dehydration apparatus according to the present invention,
도2는 도1의 측면도,2 is a side view of FIG. 1;
도3은 도2의 Ⅲ-Ⅲ선 단면도,3 is a cross-sectional view taken along line III-III of FIG. 2;
도4는 본 발명 탈수장치의 진공드럼을 나타낸 부분 절단 측면도,Figure 4 is a partial cutaway side view showing a vacuum drum of the present invention dehydration device,
도5는 도4의 Ⅴ-Ⅴ선을 따라 취한 발췌 단면도,FIG. 5 is a cross-sectional view taken along the line VV of FIG. 4; FIG.
도6은 본 발명 탈수장치의 밀폐커버를 나타낸 분해사시도,Figure 6 is an exploded perspective view showing a closed cover of the present invention dehydration device,
도7은 도8의 결합상태 배면도,7 is a rear view of the coupled state of FIG. 8;
도8은 도2의 Ⅷ-Ⅷ선 단면도,8 is a cross-sectional view taken along line VII-VII of FIG. 2;
도9는 본 발명 탈수장치의 세척유닛을 나타낸 저면 분해사시도,9 is a bottom exploded perspective view showing a washing unit of the present invention dehydration device,
도10은 도9의 결합상태 단면도이다.10 is a cross-sectional view of the coupled state of FIG.
< 도면의 주요 부분에 대한 부호의 설명 ><Description of Symbols for Main Parts of Drawings>
10: 케이싱 11: 슬러리공급조 10: casing 11: slurry feed tank
13: 배출호퍼 20: 흡착드럼 13: discharge hopper 20: adsorption drum
21: 드럼바디 22: (중공의)회전지지축 21: drum body 22: (hollow) rotating support shaft
27: 환형의 제1안내홈 28: 띠상의 제2안내홈 27: annular first guide groove 28: annular second guide groove
29: 통공 30: 구동롤러 29: through hole 30: drive roller
33: 모터 40: 여과벨트 33: motor 40: filter belt
50: 진공파이프 51: 흡수통로 50: vacuum pipe 51: absorption passage
52: 흡기통로 53: 배플 52: intake passage 53: baffle
54: 흡수니플 55: 흡기니플 54: Absorption nipple 55: Intake nipple
60: 리시버탱크 61: 진공펌프 60: receiver tank 61: vacuum pump
70: 밀폐커버 80: 스크레이퍼 70: airtight cover 80: scraper
90: 가이드롤러 91: 텐션롤러 90: guide roller 91: tension roller
100: 롤러브러시 110: 여과벨트 클리너100: roller brush 110: filter belt cleaner
112: 분사채널 114: 급수펌프112: injection channel 114: feed water pump
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CN117699997A (en) * | 2023-12-29 | 2024-03-15 | 无锡海拓环保装备科技有限公司 | River water body treatment equipment |
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