KR200430351Y1 - Indoor and outdoor mat - Google Patents
Indoor and outdoor mat Download PDFInfo
- Publication number
- KR200430351Y1 KR200430351Y1 KR2020060022524U KR20060022524U KR200430351Y1 KR 200430351 Y1 KR200430351 Y1 KR 200430351Y1 KR 2020060022524 U KR2020060022524 U KR 2020060022524U KR 20060022524 U KR20060022524 U KR 20060022524U KR 200430351 Y1 KR200430351 Y1 KR 200430351Y1
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- KR
- South Korea
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- resin
- crosslinked
- indoor
- nonwoven fabric
- foamed resin
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G27/00—Floor fabrics; Fastenings therefor
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- Laminated Bodies (AREA)
Abstract
본 고안은 실내외용 매트에 관한 것으로서, 무가교 PE발포수지(3)의 밑면에 PE수지(4)를 코팅하여 엠보싱(5)을 형성하고 무가교 PE발포수지(3)의 윗면에는 PP부직포(1)를 액상수지(2)로 접착하여 보온 및 단열효과가 우수하면서, 촉감과 통기성이 양호하며, 생산성이 높은 등의 효과가 있도록 한 것이다.The present invention relates to a mat for indoor and outdoor use, to form an embossing (5) by coating the PE resin (4) on the bottom of the non-crosslinked PE foamed resin (3) and to the top surface of the non-crosslinked PE foamed resin (3) 1) by adhering with the liquid resin (2) is excellent in thermal insulation and heat insulation effect, good in touch and air permeability, high productivity.
매트, 무가교 PE발포수지, PP부직포, 재생 Matt, crosslinked PE foamed resin, PP nonwoven fabric, recycled
Description
도 1은 본 고안의 사시도1 is a perspective view of the present invention
도 2는 도 1의 가-가'선 단면구성도FIG. 2 is a cross-sectional view of the Ga-ga line of FIG.
<도면의 주요 부분에 대한 부호의 설명><Explanation of symbols for the main parts of the drawings>
(T)--매트 (1)--PP부직포(T)-Matte (1)-PP Nonwoven
(2)--액상수지 (3)--무가교 PE발포수지(2)-Liquid Resin (3)-Uncrosslinked PE Foam Resin
(4)--PE수지 (5)--엠보싱(4)-PE resin (5)-embossing
본 고안은 무가교 PE(폴리에틸렌)발포수지(3)의 밑면에 PE수지(4)를 코팅하여 엠보싱(5)을 형성하고 윗면에 PP부직포(1)를 액상수지(2)로 접착하여서 된 실내외용 매트에 관한 것이다.The present invention is coated with a PE resin (4) on the bottom of the non-crosslinked PE (polyethylene) foaming resin (3) to form an embossing (5) and the interior and exterior by bonding the PP nonwoven fabric (1) with a liquid resin (2) on the top It is about a dragon mat.
종래의 실내외용 매트는 주로 성형성이 우수한 가교 PE발포수지 제품을 사용하여, 그 밑면에는 엠보싱을 성형 가공하고 그 윗면에는 LD, LLD, PP 필름과 같은 합성수지 필름을 가열 접착하여 구성하였다.Conventional indoor and outdoor mats mainly use crosslinked PE foamed resin products having excellent moldability, and are formed by molding embossing on the bottom thereof and heat-bonding synthetic resin films such as LD, LLD, and PP films on the top thereof.
그러나 합성수지 필름은 촉감이 좋지 않고, 통기성이 없으며, 쉽게 찢어져서 견고성이 낮은 문제점이 있었다. 또, 가교 PE발포수지 제품은 폐기 시 재활용을 할 수 없으므로 고가의 특수폐기물 처리를 해야만 하고, 합성수지 필름을 접착할 때 가교 발포수지원단의 표면을 가열 용융시켜 접착하므로 생산성이 낮은 등의 문제점이 있는 것이었다.However, the synthetic film has a poor touch, not breathable, and easily torn due to low firmness. In addition, cross-linked PE foamed resin products cannot be recycled at the time of disposal, so they must be treated with expensive special waste, and when the synthetic resin film is bonded by heating and melting the surface of the crosslinked foamed water support stage, the productivity is low. Was.
본 고안의 목적은 보온 및 단열 효과가 우수하고, 표면의 촉감과 통기성이 양호하면서, 견고성과 생산성이 높고, 폐기 시 재활용이 가능한 매트를 제공함에 있다.An object of the present invention is to provide a mat having excellent thermal insulation and thermal insulation effect, good surface feel and breathability, high firmness and productivity, and recyclable upon disposal.
상기한 목적을 달성하기 위하여 본 고안은 무가교 PE발포수지(3)의 윗면에 PP(폴리프로필렌)부직포(1)를 액상수지(2)로 접착하고, 밑면에 PE수지(4)를 일정 두께로 코팅하면서 동시에 엠보싱(5)이 형성되게 하였다.In order to achieve the above object, the present invention adheres the PP (polypropylene) nonwoven fabric (1) to the upper surface of the non-crosslinked PE foamed resin (3) with a liquid resin (2), and the PE resin (4) on the bottom of a certain thickness. The
본 고안 매트(M)는 무가교 PE발포수지(3)의 밑면에 PE수지(4)를 코팅하여 수지층을 형성하면서 동시에 엠보싱(5)이 형성되게 하고 무가교 PE발포수지(3)의 윗면에 PP부직포(1)를 액상수지(2)로 접착하여서 된 것이다.The present invention mat (M) is coated with a PE resin (4) on the bottom of the non-crosslinked PE foamed resin (3) to form a resin layer and at the same time embossing (5) is formed and the top of the non-crosslinked PE foamed resin (3) It is made by adhering the PP nonwoven fabric 1 to the
PP부직포(1)은 융점이 150℃ 정도이다. PP부직포(1) 대신에 PET부직포를 사용하여 실내외용 매트(M)를 구성할 수도 있으나 PET부직포는 용융점이 250℃ 정도로서 용융점이 110℃ 정도인 PE수지와 용융점 차이가 매우 크다. 따라서 PET부직포를 사용할 경우 재생을 위한 용융공정 시에 그 온도를 PET와 PE 중 어느 한쪽으로만 맞출 수가 없기 때문에 한번에 전량을 재생작업하는 것은 어려울 수 밖에 없 다. 그러므로 용융점이 비슷한 PP부직포(1)를 사용함으로써 실내외용 매트(T)의 폐기 시에 한번에 전량을 재생 작업함이 가능케 되는 것이다.The PP nonwoven fabric 1 has a melting point of about 150 ° C. PET nonwoven fabric may be used instead of PP nonwoven fabric (1) to form an indoor and outdoor mat (M), but the PET nonwoven fabric has a melting point of about 250 ° C. and a melting point of about 110 ° C. with a PE resin having a very large difference in melting point. Therefore, when using a PET nonwoven fabric, it is difficult to regenerate the entire amount at once because the temperature cannot be adjusted to either one of PET and PE during the melting process for regeneration. Therefore, by using the PP nonwoven fabric 1 having a similar melting point, it is possible to regenerate the entire amount at once when disposing the indoor / outdoor mat T.
무가교 PE발포수지(3)는 위에서 언급한 바와 같이 재활용은 가능하지만 성형성이 좋지 않다. 무가교 PE발포수지(3)에 엠보싱(5)을 구성하는 것은, 본원 출원인의 실용등록 제392641호에서 제시한 것처럼 무가교 PE발포수지(3)의 밑면에 PE수지(4)를 코팅하고 상기 PE수지(4)에 엠보싱(5)을 형성하여서 되는 것이다.The non-crosslinked PE foamed
본 고안 실내외용 매트(M)는 무가교 PE발포수지(3)의 상하에 PE수지층(2)(4)이 형성되므로 단열성과 보온성이 뛰어나면서 매트(T) 사용시에 부직포(1)의 촉감이 좋고 통기성이 양호하며, 부직포(1)는 다양한 색상과 무늬를 형성할 수 있고 외관상 수지필름에 비하여 고급스럽게 보이며 또한 견고성도 높다.The indoor and outdoor mat (M) of the present invention has a PE resin layer (2) (4) formed above and below the non-crosslinked PE foamed resin (3), so that the non-woven fabric (1) feels when the mat (T) is used while providing excellent heat insulation and heat retention. Good and breathable, the nonwoven fabric (1) can form a variety of colors and patterns, looks more luxurious than the resin film in appearance and also has high rigidity.
종래 가교 PE발포수지원단의 표면을 전열히터로 천천히 가열 용융하면서 수지필름을 접착하는 것에 비하여, 본 고안은 수지용액을 고무롤러와 냉각롤러 위에 흘러내리면서 순식간에 부직포를 접착하고 연이어 설치된 고무롤러와 냉각장치가 된 엠보싱롤러 사이로 수지용액을 흘러 내리면서 수지코팅과 동시에 엠보싱이 형성되게하여 제조하므로 생산성도 매우 높은 것이다.Compared to conventional resin cross-linking PE film while heating and melting the surface of cross-linked PE foaming support stage slowly with electrothermal heater, the present invention flows the resin solution onto the rubber roller and the cooling roller, and adheres the nonwoven fabric in an instant, Productivity is also very high because the resin solution flows down between the embossing rollers that become the cooling device, and the embossing is formed at the same time as the resin coating.
본 고안은 보온, 단열 효과가 우수하고, 촉감과 통기성 및 견고성이 좋으며, 한번의 공정으로 전량을 재활용을 위한 원료로 환원할 수 있으면서 생산성도 높은 효과가 있는 것이다.The present invention is excellent in thermal insulation and heat insulation effect, good in touch and breathability and robustness, it is possible to reduce the entire amount to a raw material for recycling in a single process while also having a high productivity effect.
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Application Number | Priority Date | Filing Date | Title |
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KR2020060022524U KR200430351Y1 (en) | 2006-08-22 | 2006-08-22 | Indoor and outdoor mat |
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KR2020060022524U KR200430351Y1 (en) | 2006-08-22 | 2006-08-22 | Indoor and outdoor mat |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101416129B1 (en) * | 2013-01-22 | 2014-07-14 | 주식회사 비디비 오토라인 | Mat and method of manufacturing the same |
KR101514732B1 (en) | 2013-07-29 | 2015-04-23 | 토토비즈(주) | camping a mat |
KR20160090628A (en) | 2015-01-22 | 2016-08-01 | (주) 새한테크 | Mat coated with polyurethane for floor having excellent impact resistance and sound insulation |
KR20160090629A (en) | 2015-01-22 | 2016-08-01 | (주) 새한테크 | Mat coated with polyurethane for floor having excellent impact resistance and sound insulation |
KR102004340B1 (en) | 2019-05-09 | 2019-07-26 | 배호천 | Puzzles cushion mat and method for manufacturing |
KR102157539B1 (en) | 2020-06-03 | 2020-09-18 | 배호천 | The prefabricated buffer mat and manufacturing method thereof |
KR102229023B1 (en) | 2019-11-21 | 2021-03-18 | 배호천 | Cushion mat and method for manufacturing |
KR102320349B1 (en) | 2021-02-22 | 2021-11-03 | 주식회사 승종 | Puzzle-type mat with reinforced mutual bonding structure |
KR20230012783A (en) | 2021-07-16 | 2023-01-26 | 이수철 | Mat and apparatus for manufacturing thereof |
-
2006
- 2006-08-22 KR KR2020060022524U patent/KR200430351Y1/en not_active IP Right Cessation
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101416129B1 (en) * | 2013-01-22 | 2014-07-14 | 주식회사 비디비 오토라인 | Mat and method of manufacturing the same |
KR101514732B1 (en) | 2013-07-29 | 2015-04-23 | 토토비즈(주) | camping a mat |
KR20160090628A (en) | 2015-01-22 | 2016-08-01 | (주) 새한테크 | Mat coated with polyurethane for floor having excellent impact resistance and sound insulation |
KR20160090629A (en) | 2015-01-22 | 2016-08-01 | (주) 새한테크 | Mat coated with polyurethane for floor having excellent impact resistance and sound insulation |
KR102004340B1 (en) | 2019-05-09 | 2019-07-26 | 배호천 | Puzzles cushion mat and method for manufacturing |
KR102229023B1 (en) | 2019-11-21 | 2021-03-18 | 배호천 | Cushion mat and method for manufacturing |
KR102157539B1 (en) | 2020-06-03 | 2020-09-18 | 배호천 | The prefabricated buffer mat and manufacturing method thereof |
KR102320349B1 (en) | 2021-02-22 | 2021-11-03 | 주식회사 승종 | Puzzle-type mat with reinforced mutual bonding structure |
KR20230012783A (en) | 2021-07-16 | 2023-01-26 | 이수철 | Mat and apparatus for manufacturing thereof |
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