KR20030065426A - ON-DOL panel - Google Patents
ON-DOL panel Download PDFInfo
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- KR20030065426A KR20030065426A KR1020030045334A KR20030045334A KR20030065426A KR 20030065426 A KR20030065426 A KR 20030065426A KR 1020030045334 A KR1020030045334 A KR 1020030045334A KR 20030045334 A KR20030045334 A KR 20030045334A KR 20030065426 A KR20030065426 A KR 20030065426A
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- panel
- ondol panel
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- iron core
- ondol
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/52—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
- E04C2/521—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits serving for locating conduits; for ventilating, heating or cooling
- E04C2/525—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits serving for locating conduits; for ventilating, heating or cooling for heating or cooling
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/08—Flooring or floor layers composed of a number of similar elements only of stone or stone-like material, e.g. ceramics, concrete; of glass or with a top layer of stone or stone-like material, e.g. ceramics, concrete or glass
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D3/00—Hot-water central heating systems
- F24D3/12—Tube and panel arrangements for ceiling, wall, or underfloor heating
- F24D3/122—Details
- F24D3/125—Hydraulic pipe connections
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D3/00—Hot-water central heating systems
- F24D3/12—Tube and panel arrangements for ceiling, wall, or underfloor heating
- F24D3/14—Tube and panel arrangements for ceiling, wall, or underfloor heating incorporated in a ceiling, wall or floor
- F24D3/141—Tube mountings specially adapted therefor
- F24D3/142—Tube mountings specially adapted therefor integrated in prefab construction elements
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
- E04F2290/02—Specially adapted covering, lining or flooring elements not otherwise provided for for accommodating service installations or utility lines, e.g. heating conduits, electrical lines, lighting devices or service outlets
- E04F2290/023—Specially adapted covering, lining or flooring elements not otherwise provided for for accommodating service installations or utility lines, e.g. heating conduits, electrical lines, lighting devices or service outlets for heating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D2220/00—Components of central heating installations excluding heat sources
- F24D2220/20—Heat consumers
- F24D2220/2081—Floor or wall heating panels
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Finishing Walls (AREA)
Abstract
Description
본 발명은 난방용 온돌판넬에 관한 것이다.The present invention relates to a heating ondol panel.
종래, 일반 가정에 있어 난방용 배관은 방바닥 속에 금속 또는 합성수지 로 된 관을 배관하고 있는바, 이는 시간이 경과함에 따라 산화되거나 부식 노화되어 누수현상이 생기게 되므로 배관을 자주 교체하여야 하는 폐단이 있었던 것이다.Conventionally, heating pipes in general households have pipes made of metal or synthetic resin in the floor of the room, which is oxidized or corroded with time, causing water leakage.
본 발명은 상기의 문제점을 해결하고자 창안한 것으로서, 이의 발명 요지는 석고로 된 함체 형상의 성형틀 몸체(1)의 좌우측에 온수관로 성형봉이 끼움되는 삽입공(1a)을 형성하여 이에 하드보드지 재질로 된 온수관로 성형봉(1a-1)이 끼움되고 전후측에는 보강 철심을 삽입하는 보강철심 보다 지름이 약간 큰 삽입공(1b)을 형성하여 이에 융점이 낮은 성형핀(1b-1)이 삽입한 상태에서 나머지 공간에는 황토 60중량%에 고령토 35중량%와 벤토나이트 5중량%에 물을 적당히 첨가하여 혼합 혼련된 도토를 채운 다음 압축기로 압축하여 온돌판넬을 성형한 후 이를 가마에 넣어 750℃로 초벌구이하여 상기한 성형봉(1a-1)과 성형핀(1b-1)이 소진된 것을 밖으로 들어내어 냉각시킨 후 온돌판넬(2)의 표면부(2d)에 도형 및 채색과정을 거친 다음, 온돌판넬(2)의 표면부 및 온수관로 성형봉 삽입공(1a) 등의 내면부에 천연유약을 도포한 후 다시 가마속에 넣어 1250∼1350℃의 고온에서 소성 처리하여 소성된 온돌판넬을 얻은 후 상기한 철심 삽입공(2b)에 스토니(시멘트에 특수약품을 혼합한 경화제)를 투입한 후, 스토니 속으로 보강철심(5)을 삽입하면 완성된다. 그리고 이를 시공할 때는 상기 판넬(2)(6)(6a)의 연결공(2a)(6-2)(6a-2)에 실리콘 패킹(8)을 개재한 연결구(3) 및 연결파이프(7)를 연결한 후 실리콘 주입공(2c)를 통해 실리콘액을 주입할 수 있게 한 것이다.The present invention has been made to solve the above problems, the gist of the present invention is to form the insertion hole (1a) is inserted into the hot water pipe to the left and right sides of the molding frame body (1) of the gypsum enclosure shape to form a hard cardboard material The forming rod 1a-1 is inserted into the hot water pipe of the hot water pipe, and on the front and rear sides, an insertion hole 1b having a diameter slightly larger than that of the reinforcing iron core for inserting the reinforcing iron core is formed, and the forming pin 1b-1 having a low melting point is inserted therein. In the remaining space, 60% by weight of ocher, 35% by weight of kaolin, and 5% by weight of bentonite are added to the mixed and kneaded clay, which is then compressed with a compressor to form an ondol panel, which is then roasted at 750 ° C. After the forming rod (1a-1) and the forming pin (1b-1) is exhausted by cooling the exhausted and the surface portion 2d of the ondol panel (2) through the figure and coloring process, and then the ondol panel 2, the surface portion and hot water The natural glaze is applied to the inner surface of the furnace molding rod insertion hole (1a), and then put in a kiln and calcined at a high temperature of 1250 to 1350 ° C. to obtain a fired ondol panel, followed by stony in the iron core insertion hole (2b). After adding the (hardening agent mixed with special chemicals to the cement), insert the reinforcing iron core (5) into the stony, it is completed. And when it is installed, the connector (3) and the connecting pipe (7) via the silicon packing (8) in the connecting holes (2a) (6-2) (6a-2) of the panel (2) (6) (6a) ) And then the silicon fluid can be injected through the silicon injection hole (2c).
도 1는 본 발명의 판넬 성형형틀 몸체 사시도1 is a perspective view of the panel molding die body of the present invention
도 2은 본 발명의 온돌판넬의 사시도Figure 2 is a perspective view of the ondol panel of the present invention
도 3는 도 2의 저면도3 is a bottom view of FIG. 2
도 4는 판넬 연결구의 사시도4 is a perspective view of a panel connector
도 4a, 4b는 도 4의 별도 실시예도4a, 4b are separate embodiments of FIG.
도 5은 도 2의 A-A선 단면도5 is a cross-sectional view taken along the line A-A of FIG.
도 6은 본 발명의 외측판넬 연결 파이프의 사시도Figure 6 is a perspective view of the outer panel connection pipe of the present invention
도 7은 도면의 별도 실시예로서 벽면용 판넬의 사시도7 is a perspective view of a wall panel as a separate embodiment of the figure;
도 7a는 도 2의 별도 실시예로서 코너용 판넬의 사시도7A is a perspective view of a panel for a corner as a separate embodiment of FIG.
도 8는 본 발명의 벽면용 판넬의 배관 투시도Figure 8 is a perspective view of the pipe of the wall panel of the present invention
도 9는 본 발명의 방바닥용 판넬의 배관투시도Figure 9 is a perspective view of the pipe of the floor panel of the present invention
도 10은 본 발명에 의해 시공된 바닥면 표시도10 is a bottom view of the construction constructed by the present invention
*도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings
1-성형틀 몸체1a-온수관로 성형봉 삽입공 1a-1. 온수관로 성형봉1- Molding frame body 1a- Hot water pipe insert hole 1a-1. Hot water pipe forming rod
1b-철심 성형핀 삽입공1b-1. 철심 삽입공 성형핀2-온돌판넬1b-Iron core insert pin insertion hole 1b-1. Iron core insertion hole forming pin 2-Ondol panel
2a-연결공2b-철심 삽입공2c-실리콘액 주입공2a-connection hole 2b-iron core insertion hole 2c-silicone liquid injection hole
2d-표면부3-연결구4-온수관로 5-보강철심2d-surface 3-connection 4-water pipe 5-reinforcement core
6-벽면용 판넬6-1. 연결홈6-1a. 연결턱 6-2. 연결공6-Wall Panel 6-1. Connecting groove 6-1a. Connecting jaw 6-2. Connector
6-3. 실리콘액 주입공6a-코너용 판넬6a-1. 연결턱6-3. Silicone liquid injection hole 6a-corner panel 6a-1. Connection
6a-2. 연결공6a-3. 실리콘액 주입공7-연결파이프6a-2. Connector 6a-3. Silicone fluid injection hole 7-connecting pipe
8-내열성 실리콘 패킹8-heat resistant silicone packing
이를 도면에 의거하여 상세하게 설명하면 다음과 같다.This will be described in detail with reference to the drawings as follows.
먼저 판넬 성형틀의 구성에 있어서는 석고로 된 함체 형상으로 된 성형틀 몸체(1)의 좌우측에는 온수관로(4)의 성형봉(1a-1)이 삽입되는 성형봉(1a-1)의 삽입공(1a)이 형성되고 전후측에는 보강 철심(5)을 삽입하는 철심 삽입공 성형핀(1b-1)의 삽입공(1b)을 형성한 것이다.First, in the configuration of the panel molding frame, the insertion hole of the forming rod (1a-1) is inserted into the forming rod (1a-1) of the hot water pipe (4) on the left and right sides of the molding frame body (1) of the gypsum enclosure shape (1a) is formed, and the insertion hole (1b) of the iron core insertion hole forming pin (1b-1) for inserting the reinforcing iron core (5) is formed on the front and rear sides.
그리고 온돌판넬 성형의 공정순서에 있어서는And in the process sequence of ondol panel molding
1. 분쇄공정 - 황토를 분쇄기에 넣고 250메쉬(mesh) 이상으로 미세하게 분쇄한다.1. Grinding process-Put the loess into the grinder and finely grind over 250 mesh (mesh).
2. 도토공정 - 분쇄된 황토 60중량%에 고령토 35중량%와 벤토나이트(Bentonite) 5중량%를 적정량의 물과 함께 배합기에 넣고 혼합 혼련하여 점토 형상의 도토를 만든다.2. Clay process-60% by weight of crushed loess, 35% by weight of kaolin and 5% by weight of bentonite are added to the blender with an appropriate amount of water and mixed to make clay-like clay.
3. 압착 성형공정 - 석고로 만든 형틀(Mold) 몸체(1)의 하드보드지로 된 온수관로 성형봉(1a-1)과 철심 삽입공 성형핀(1b-1)을 삽입공(1a)(1b)에 삽입한 후 나머지 공간부에 도토를 넣고 고압으로 압축시켜 성형한다.3. Press molding process-A hot water pipe made of hardboard of mold body (1) made of gypsum and a molding rod (1a-1) and an iron core insertion hole (1b-1) insert hole (1a) (1b). ) Insert the clay into the remaining space and compress it by high pressure.
4. 초벌구이공정 - 상기 형틀에 의해 성형된 성형물을 가마에 넣고 750℃의 온도로 초벌구이 하되 성형물 내에 삽입된 성형봉(1a-1) 및 성형핀(1b-1)을 소각 및 용해시킨다.4. First roasting process-Put the molding molded by the mold into the kiln and first roasting at a temperature of 750 ° C, but incinerate and dissolve the forming rod 1a-1 and the forming pin 1b-1 inserted into the molding.
5. 냉각공정 - 초벌구이 한 온돌판넬(2)을 상온에서 자연 냉각시킨다.5. Cooling process-The natural grilled ondol panel (2) is naturally cooled at room temperature.
6. 채색공정 - 냉각된 판넬(2)의 표면부(2d)에 그림과 채색한다.6. Coloring process-Painting and coloring on the surface (2d) of the cooled panel (2).
7. 유약공정 - 채색이 건조된 후에는 상기 온돌판넬(2)의 표면부(2d)와 삽입공(1a)(1b) 속으로 천연유약을 바른다.7. Glazing process-After the color is dried, natural glaze is applied to the surface portion 2d of the ondol panel 2 and into the insertion holes 1a and 1b.
8. 고온 소성공정 - 채색 유약이 도포된 판넬(2)을 가마에 넣고 1250~1350℃의 온도로 가열하여 소성한다.8. High temperature firing process-Put the glaze coated panel (2) in the kiln and heat it to the temperature of 1250 ~ 1350 ℃.
9. 마무리공정 - 고온 소성처리 된 판넬(2)을 상온에서 냉각시킨 후 삽입공에 스토니(시멘트에 특수약품을 혼합한 경화제)를 넣은 다음, 이에 보강 철심물을 삽입하여 온돌판넬(2)을 완성한다.9. Finishing process-After cooling the high-temperature calcined panel (2) at room temperature, insert stony (hardener mixed with special chemicals in the cement) into the insertion hole, and then insert the reinforcing iron core into the ondol panel (2). Complete
상기와 같은 공정으로 제작된 온돌판넬(2)의 물성에 대하여 보다 상세하게 설명하면 다음과 같다.Referring to the physical properties of the ondol panel 2 produced by the above process in more detail as follows.
본 발명의 온돌판넬(2)은 이의 조성비가 황토 60중량%에 고령토 35중량%와 벤토나이트(Bentonite) 5중량%에 적정량의 물을 혼합시켜 혼련된 도토를 채운 다음 압축기로 압축하여 성형한 온돌판넬(2)을 가마에 넣고 750℃의 열로 초벌구이 한 후 이 초벌구이 된 온돌판넬(2)의 표면부(2d)에 그림을 그리고 채색을 한 후 흙으로 된 온돌판넬(2)에 물기가 묻지 않도록 상기 판넬(2)의 표면과 삽입공(1a)(1b) 속으로 유약을 도포하여 판넬 몸체(2)의 결로현상을 방지하고, 이의 강도를 유지하게 되며, 이를 다시 가마속에 넣고 1250∼1350℃에서 소성한 다음 상온에서 냉각한 후 보강 철심 삽입공(2b)에 스토니를 삽입한 후 이에 보강 철심(5)을 끼움하는 후처리과정을 거쳐 완성하였기 때문에 재질 자체에서 다량의 원적외선이 발생되는 특징이 있는 것이다.The ondol panel 2 of the present invention has a composition ratio of 60% by weight of clay, 35% by weight of kaolin and 5% by weight of bentonite, Bentonite is mixed with a suitable amount of water to fill the kneaded clay, and then compacted by an ondol panel After putting (2) in the kiln and roasting it at 750 ℃ heat, painting and coloring the surface part (2d) of the ondol panel (2) which became the first bulb, and reminding that the ondol panel (2) made of soil does not get wet. Glaze is applied to the surface of the panel 2 and into the insertion holes 1a and 1b to prevent condensation of the panel body 2 and to maintain its strength. After sintering and cooling at room temperature, the stony is inserted into the reinforcing iron insertion hole (2b), followed by the post-treatment process of fitting the reinforcing iron core (5). Therefore, a large amount of far infrared rays are generated in the material itself. will be.
그리고 본 발명은 바닥용 온돌판넬(2)에 한정된 것이 아니고 도 7 및 도 7a의 벽면용 판넬과 코너용 판넬과 같이 사용목적에 적합하게 성형틀 몸체(1)의 형상을 다양화할 수 있다. 그리고 도 8, 도 9와 같이 판넬 속에 온수관로(4)의 형상을 직선또는 곡선으로 변경할 수도 있는 것이다.In addition, the present invention is not limited to the floor ondol panel 2, and the shape of the molding frame body 1 can be diversified to suit the purpose of use, such as the wall panel and the corner panel of FIGS. 7 and 7a. 8 and 9, the shape of the hot water pipe 4 in the panel may be changed into a straight line or a curve.
상기와 같이 제조된 판넬의 시공방법을 설명하면 다음과 같다.Referring to the construction method of the panel manufactured as described above are as follows.
실내의 구조에 따라 이에 적합한 판넬을 사용하여 바닥 및 벽면에 연결 설치하면 되는 것으로, 방바닥과 같이 평면에서 온돌판넬(2)의 연결시에는 판넬(2)의 좌우측에 형성된 연결공(2a)에 내열성 실리콘 패킹(8)을 개재한 스테인레스 연결구(3)를 끼움한 다음 실리콘액을 실리콘액 주입공(2c)에 주입하면 되고, 또한 측단부 연결시는 상기한 연결공(2a)에 ""형 연결 파이프(7)를 끼움한 다음 실리콘액 주입공(2c)으로 실리콘액을 주입하면 된다. 그리고 벽면체와 이의 코너부에 시공하고자 할 때는 일측 벽면용 판넬(6)의 연결홈(6-1)에 타측 벽면판의 연결턱(6-1a)을 끼움하면 되고, 코너용 판넬(6a)의 경우는 이의 양단부에 형성된 연결홈(6-1)을 이용하여 벽면용 판넬(6)과 연결하면 되는 것이다. 이때에도 실리콘액 주입공(6-3)(6a-3)에 실리콘액을 주입하면 수밀 되어지는 것이다. 뿐만 아니라 온돌판넬(2)의 천연유약을 바르지 않을 수도 있으며, 또한 상기 판넬(2)의 몸체체 보강철심(5)을 넣지 않은 것도 생산할 수도 있다.According to the structure of the room, it can be installed on the floor and the wall by using a panel suitable for this. Insert the stainless connector 3 through the silicone packing 8 and inject the silicone liquid into the silicone liquid injection hole 2c. Insert the silicone fluid into the silicone fluid injection hole (2c) after inserting the "type connecting pipe (7). And if you want to install the wall and the corner portion of the connection groove of the wall panel (6) (6) -1) may be fitted to the connecting jaw (6-1a) of the other side wall plate, in the case of the corner panel (6a) using the connection groove (6-1) formed at both ends thereof and the wall panel (6) In this case, the silicone liquid is injected into the silicone liquid injection holes 6-3 and 6a-3, and the water is sealed, and the natural glaze of the ondol panel 2 may not be applied. The body reinforcing iron core 5 of the panel 2 may also be produced.
상기한 바와 같이 본 발명은 온돌판넬을 구성함에 있어, 양질의 황토 60중량%에 고령토 35중량%와 벤토나이트 5중량%에 물을 적정비율로 첨가 혼합하여 만든 혼련 도토를 성형형틀 몸체(1)의 공실내에 투입한 후 압착기를 사용하여 온돌판넬을 압착 성형한 후 이를 700∼750℃에서 초벌구이하고 다음으로 채색을 하고 그 위에 유약을 도포한 후 (1250℃∼1350℃)에서 고온 소성하였기 때문에 방바닥이나 벽면에 설치하면 다량의 원적외선이 방출되어 인체 내의 신진대사를 활성화시키며, 악취를 제거하는 탈취작용과 병·해충의 서식을 억제시키고, 실내공기를 정화시킬 뿐만 아니라 에너지 효율이 좋고 설치가 간편하고 반영구적으로 사용할 수 있어 매우 유용한 발명이다.As described above, the present invention, when constructing the ondol panel, kneading clay made by mixing and mixing water in an appropriate ratio of 35% by weight of kaolin and 5% by weight of bentonite to 60% by weight of high quality loess of the mold body (1) After it was put into the vacancy, the ondol panel was press-molded using a press machine and then roasted at 700 to 750 ° C, then colored, coated with glaze on it, and then calcined at high temperature (1250 ° C to 1350 ° C). When installed on the wall, a large amount of far-infrared rays are released to activate the metabolism in the human body, deodorization to remove odors, suppression of disease and pest formatting, clean indoor air, energy efficiency and easy installation. It is a very useful invention because it can be used semi-permanently.
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KR1020030045334A KR20030065426A (en) | 2003-07-04 | 2003-07-04 | ON-DOL panel |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100743110B1 (en) * | 2005-07-12 | 2007-07-27 | 세라믹구들주식회사 | Manufacturing method of panel assembly for arranging hot water pipe |
KR101031303B1 (en) * | 2010-09-14 | 2011-04-29 | 구명모 | Connect the device to the number of circulating hot water floor |
WO2017078495A1 (en) * | 2015-11-05 | 2017-05-11 | 강춘홍 | Hypocaust forming mold and method of manufacturing hypocaust body using same |
-
2003
- 2003-07-04 KR KR1020030045334A patent/KR20030065426A/en active IP Right Grant
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100743110B1 (en) * | 2005-07-12 | 2007-07-27 | 세라믹구들주식회사 | Manufacturing method of panel assembly for arranging hot water pipe |
KR101031303B1 (en) * | 2010-09-14 | 2011-04-29 | 구명모 | Connect the device to the number of circulating hot water floor |
WO2017078495A1 (en) * | 2015-11-05 | 2017-05-11 | 강춘홍 | Hypocaust forming mold and method of manufacturing hypocaust body using same |
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