KR200286688Y1 - Filter cloth cleaning device of belt press type dehydrator - Google Patents

Filter cloth cleaning device of belt press type dehydrator Download PDF

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KR200286688Y1
KR200286688Y1 KR2020020016070U KR20020016070U KR200286688Y1 KR 200286688 Y1 KR200286688 Y1 KR 200286688Y1 KR 2020020016070 U KR2020020016070 U KR 2020020016070U KR 20020016070 U KR20020016070 U KR 20020016070U KR 200286688 Y1 KR200286688 Y1 KR 200286688Y1
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filter cloth
nozzle
cleaning device
washing
sludge
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김용훈
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김용훈
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Abstract

본 고안은 오폐수 정화처리시 발생되는 슬러지를 탈수하여 슬러지내의 수분을 제거하는 벨트 프레스형 탈수기의 여과포 세척장치에 관한 것으로, 특히 여과포의 세척 효율을 향상시키고, 유지보수가 쉬울 뿐만 아니라, 유지보수에 따른 경제적인 손실을 줄임은 물론, 체인벨트의 장력 변화에 따른 오동작을 이탈을 방지할 수 있는 벨트프레스형 탈수기의 여과포 세척장치에 관한 것이다.The present invention relates to a filter cloth cleaning device of a belt press type dehydrator which dewateres sludge generated during wastewater purification treatment to remove water in the sludge, and in particular, improves the cleaning efficiency of the filter cloth, and is easy to maintain and maintain. The present invention relates to a filter cloth cleaning device of a belt press type dehydrator capable of preventing economic loss and of preventing deviation from malfunction due to a change in tension of the chain belt.

본고안은 일방향 권회되는 체인벨트(31)(41)에 의해 초음파장치(14)(24)를 포함하는 세척노즐(15)(25)이 설치되어진 노즐이송대차(12)(22)좌,우 이동되면서 여과포를 세척하고, 종동스프로킷(33)(43)이 에어실린더(36)(46)에 의해 이동되는 종동스프로킷고정블럭(38)(48)에 설치되어 있어 세척장치 운전 정지시 체인벨트(31)(41)에 가해지는 장력을 해소시킬 수 있는 벨트프레스형 탈수기의 여과포 세척장치를 제공하는데 있다.In this proposal, the nozzle transport trolleys 12 and 22 in which the cleaning nozzles 15 and 25 including the ultrasonic devices 14 and 24 are installed by chain belts 31 and 41 that are wound in one direction are left and right. The filter cloth is washed while being moved, and the driven sprockets 33 and 43 are installed in the driven sprocket fixing blocks 38 and 48 which are moved by the air cylinders 36 and 46, so that the chain belt is stopped when the washing apparatus is stopped. 31) (41) to provide a filter cloth cleaning device of the belt press type dehydrator capable of releasing the tension applied to.

Description

벨트 프레스형 탈수기의 여과포 세척장치{omitted}Filter cloth cleaning device of belt press type dehydrator {omitted}

본 고안은 오폐수 정화처리시 발생되는 슬러지를 탈수하여 슬러지내의 수분을 제거하는 벨트 프레스형 탈수기의 여과포 세척장치에 관한 것으로, 특히 여과포의 세척 효율을 향상시키고, 유지보수가 쉬울 뿐만 아니라, 유지보수에 따른 경제적인 손실을 줄임은 물론, 체인벨트의 장력 변화에 따른 오동작 및 이탈을 방지할 수 있는 벨트프레스형 탈수기의 여과포 세척장치에 관한 것이다.The present invention relates to a filter cloth cleaning device of a belt press type dehydrator which dewateres sludge generated during wastewater purification treatment to remove water in the sludge, and in particular, improves the cleaning efficiency of the filter cloth, and is easy to maintain and maintain. The present invention relates to a filter cloth cleaning device of a belt press type dehydrator capable of preventing economic loss and of preventing malfunction and departure due to a change in tension of the chain belt.

가정에서의 생활하수 또는 각종 산업체에서 산업용 폐수가 발생되어면 발생된 폐수를 저수장으로 집수시켜 폐수에 포함되어 있는 각종 유해물질을 정화처리하게 된다.When industrial wastewater is generated from household sewage or various industries at home, the generated wastewater is collected into a reservoir to purify various harmful substances contained in the wastewater.

상기와 같이 폐수를 정수처리하였을때 많은 량의 슬러지가 발생하게 되는데, 상기 슬러지를 처리할때에는 슬러지에 포함되어 있는 수분을 제거하는 것이 중요하다.When the wastewater is treated as described above, a large amount of sludge is generated. When treating the sludge, it is important to remove water contained in the sludge.

상기한 슬러지내의 수분제거는 먼저 슬러지를 고분자 응집제와 함께 오니교반탱크로 투입시켜 탈수에 적합한 플럭이 형성되도록 반응시킨 다음, 탈수기의 급니슈트를 통해 슬러지운반용 하부여과포 위에 균일하게 분포시킨 상태에서 탈수부로 이송시킨다.In order to remove water in the sludge, the sludge is first introduced into the sludge agitation tank together with the polymer flocculant and reacted to form a suitable floc for dewatering. Then, the sludge is uniformly distributed on the sludge transporting lower filter cloth through the dehydrator steep chute. Transfer.

상기와 같이 하부여과포에 얹혀져 탈수부로 이송되어지는 과정에서 슬러지 상부에 상부여과포가 덮여지게 되고, 슬러지는 하부여과포와 상부여과포의 사이에 위치한 상태로 탈수부의 압착롤러를 지나면서 슬러지에 함습되어 있는 수분이 탈수되어지게 된다.The upper filter cloth is covered on the upper sludge in the process of being placed on the lower filter cloth and transported to the dewatering part as described above, and the sludge is moisturized in the sludge while passing through the pressing roller of the dehydration part in a state located between the lower filter cloth and the upper filter cloth. Will be dehydrated.

탈수부에서 수분이 탈수된 슬러지는 케이크 상태로 탈수기의 외부로 배출되어지게 되고, 수분이 제거된 슬러지는 소각처리하게 된다.The sludge dehydrated in the dehydration part is discharged to the outside of the dehydrator in the form of a cake, and the sludge from which the moisture is removed is incinerated.

상기와 같이 슬러지를 탈수하는 과정에서 상부, 하부여과포의 눈목 사이에 작은 입자의 슬러지가 남아 있게 되는데, 이를 제거할 수 있도록 상부, 하부여과포 이송로 상에 세척장치가 각각 설치되어 있다.In the process of dewatering the sludge as described above, the sludge of the small particles remain between the upper and lower eyelets of the filter cloth, the washing device is installed on the upper, lower filter cloth transport path to remove them.

상기와 같이 상부, 하부 여과포의 이송로 상에 설치되어지는 세척장치는 이미 다양한 형태로 착안되어 있다.As described above, the washing apparatus installed on the transport path of the upper and lower filter cloths has already been conceived in various forms.

그 일 실시예로서 실용신안등록 제178979호로 등록 받은 "벨트 프레스형 탈수기의 여과포 세척장치"를 예로 들을 수 있다.As an example, the "filter cloth cleaning device of the belt press type dehydrator" registered under Utility Model Registration No. 178979 may be exemplified.

상기한 고안은 세척노즐을 이송수단인 체인벨트를 일방향으로 작동시키면서 세척노즐이 왕복하면서 여과포를 세척할 수 있게 한 것이다.The above-described design makes it possible to clean the filter cloth while the washing nozzle reciprocates while operating the chain belt, which is the conveying means, in one direction.

상기한 세척장치는 체인벨트를 일방향으로 회전시키면서 세척노즐을 왕복시키는 것이어서 구동원 즉, 구동모터를 정,역회전시켜 세척노즐을 왕복시킬때 나타나는 토크현상을 해소하였고, 한쌍의 체인벨트상에 각각 설치되어서 서로 교차되는 방향으로 이동하면서 여과포를 세척함으로서 세척효율을 향상시켰을 뿐만 아니라, 세척력 향상으로 브러시의 사용이 배제됨에 따라 여과포가 마찰마모에 의해 손상되는 것을 방지할 수 있는 장점을 가지고 있다.The cleaning device reciprocates the cleaning nozzle while rotating the chain belt in one direction, thereby eliminating the torque phenomenon generated when the cleaning nozzle is reciprocated by rotating the driving source, ie, the driving motor, forward and backward, respectively, and installed on a pair of chain belts. As a result, the filter cloth is not only improved by washing the filter cloth while moving in the direction crossing each other, and the filter cloth is prevented from being damaged by the frictional wear as the use of the brush is excluded by the cleaning force.

그러나 상기한, 여과포 세척장치는, 첫째, 노즐을 통해 분사되어지는 세척수가 워터펌프의 펌핑 압력에 의해서만 분사되어지는 것이어 세척장치를 오랜기간 사용할 경우, 세척수에 혼입되어 있는 노폐물(물때)이 노즐에 축적되어 분사노즐의 막힘이 발생하는 단점을 가지고 있을 뿐만 아니라, 세척수의 분사압력에 의존하여 여과포에 잔존하는 오염물질을 제거하는 것이어서 여과포가 기름에 오염되면 기름성분을 효과적으로 제거할 수 없는 단점을 가지고 있고;However, the filter cloth cleaning device, first, the washing water sprayed through the nozzle is sprayed only by the pumping pressure of the water pump, when using the cleaning device for a long time, the waste (water) mixed in the wash water is a nozzle Not only has the disadvantage that clogging of the injection nozzle is accumulated, but it also removes contaminants remaining on the filter cloth depending on the injection pressure of the washing water. Have;

둘째, 동력장치인 체인벨트와 본체가 일체로 구성되어 있어 고장이 발생할 경우, 세척장치 전체를 분리해야 함은 물론, 그에 따른 노동력 및 노동시간이 많이 소요됨과 동시에 유지보수에 따른 경제적인 부담이 커지는 단점을 가지고 있으며;Second, the chain belt and the main body, which are the power unit, are integrally constructed so that in the event of a failure, the entire cleaning system must be separated, as well as the labor and labor time required, and the economic burden of maintenance increases. Has disadvantages;

셋째, 세척장치의 가동을 멈춘 상태에서도 체인벨트에 항상 장력이 가해져 있어 오랜기간 사용할 경우, 체인벨트의 느러짐이 발생하는 단점을 가지고 있을 뿐 아니라, 체인벨트의 느러짐에 의해 고속회전시 체인벨트가 스프로킷으로부터 이탈되는 문제점을 가지고 있다.Third, the chain belt is always tensioned even when the washing machine is stopped, which causes the chain belt to be sluggish when it is used for a long time. In addition, the chain belt is rotated at high speed due to the chain belt's slowness. Has a problem that is disengaged from the sprocket.

상기와 같은 종래 여과포 세척장치의 단점을 해결하기 위하여 안출된 본 고안은, 세척노즐에 설치된 초음파장치로부터 발생되는 진동 및 교란, 탈지, 유화작용으로 기름때에 의해 오염된 여과포의 세척이 가능하고, 독립된 부품들에 의해 세척장치가 조립구성되어져 있어 고장시 부분 분리가 가능하여 유지보수에 따른 작업시간 및 노동력 그리고 경제적인 부담을 최소화할 수 있으며, 세척장치 구동시에만체인벨트에 장력이 가해지도록하여 지속적인 사용으로 인해 체인벨트의 장력 변화에 의한 이탈현상을 방지할 수 있는 벨트프레스형 탈수기의 여과포 세척장치를 제공하는데 그 목적이 있다.The present invention devised to solve the disadvantages of the conventional filter cloth cleaning device as described above, it is possible to wash the filter cloth contaminated by the grease by vibration and disturbance, degreasing, emulsification generated from the ultrasonic device installed in the cleaning nozzle, independent Since the cleaning device is assembled by components, it is possible to separate parts in case of failure, minimizing working time, labor, and economic burden due to maintenance, and it is necessary to apply tension to the chain belt only when the cleaning device is operated. It is an object of the present invention to provide a filter cloth cleaning device for a belt press type dehydrator which can prevent the separation phenomenon due to the change in tension of the chain belt.

도1은 본 고안에 따른 벨트프레스형 탈수기의 여과포 세척장치의 평면도.1 is a plan view of the filter cloth cleaning device of the belt press type dehydrator according to the present invention.

도2는 본 고안에 따른 벨트프레스형 탈수기의 여과포 세척장치의 A-A선 측면도Figure 2 is a side view A-A line of the filter cloth cleaning device of the belt press type dehydrator according to the present invention

도3a는 도1의 B-B선 단면도로서 세척장치가 운전되어질때의 종동스프로킷부의 작동상태도.Fig. 3A is a sectional view taken along the line B-B in Fig. 1, showing an operating state of the driven sprocket portion when the washing apparatus is operated.

도3b는 세척장치가 정지되었을때의 종동스프로킷부의 작동상태도.Figure 3b is an operating state of the driven sprocket portion when the cleaning device is stopped.

※도면의 주요 부분에 대한 부호의 설명※※ Explanation of code for main part of drawing ※

10,20 : 가동부 11,21 : 가이드레일10,20: moving part 11,21: guide rail

11a,21a : 안내봉 12,22 : 노즐이송대차11a, 21a: guide rod 12,22: nozzle feed cart

12a,22a : 안내롤 13,23 : 프레임12a, 22a: guide roll 13,23: frame

13a,23a : 외측판넬 13b,23b : 내측판넬13a, 23a: outer panel 13b, 23b: inner panel

14,24 : 초음파장치 15,25 : 세척노즐14,24: Ultrasonic device 15,25: Cleaning nozzle

16,26 : 장공 30,40 : 구동부16,26: long hole 30,40: drive part

31,41 : 체인벨트 31a,41a : 아이들러31,41: Chain belt 31a, 41a: Idler

32,42 : 주동스프로킷 33,43 : 종동스프로킷32,42: main sprocket 33,43: driven sprocket

34,44 : 케이싱 35,45 : 레일34,44 Casing 35,45 Rail

36,46 : 에어실린더 37,47 : 스프링36,46: Air cylinder 37,47: Spring

38.48 : 종동스프로킷고정블럭38.48: driven sprocket fixing block

상기 목적을 달성하기 위한 본 고안의 구성은, 폐수의 정화처리로 발생된 슬러지내의 수분을 탈수시키는 탈수장치의 상,하여과포에 대하여 직교하는 방향으로 설치되어진 안내레일을 따라 좌,우 교차되게 이동되는 노즐이송대차로 설치되어 연동하는 세척노즐로 부터 분사되는 세척수로 여과포에 남아 있는 잔여슬러지를 제거하는 여과포 세척장치에 있어서,The construction of the present invention for achieving the above object, the dewatering device for dewatering the water in the sludge generated by the purification of waste water, move left and right cross along the guide rail installed in a direction perpendicular to the confectionery In the filter cloth cleaning device for removing the residual sludge remaining in the filter cloth with the washing water sprayed from the interlocking washing nozzle is installed in the nozzle transport cart,

노즐이송대차(12)(22)의 안내롤(12a)(22a)이 안내되어지는 안내봉(11a)(21a)을 양쪽으로 가지는 가이드레일(11)(21)이 여과포가 이송하는 방향과 직교하는 방향에서 일정간격을 갖고 나란하게 설치되어 있고, 나란하게 설치되어진 각각의 가이드레일(11)(21)의 안내봉(11a)(21a)에서 안내되어지도록 설치된 노즐이송대차(12)(22)는 서로 교차하는 방향으로 이동되어질 수 있게 위치하여지며, 이송대차(12)(22)의 상부로 설치된 프레임(13)(23)의 외측판넬(13a)(23a)에는 워터펌프로부터 공급된 세척수에 진동, 교란, 탈지, 유화작용을 일으켜 고압 분사시키는 초음파장치(14)(24)를 구비한 세척노즐(15)(25)이 각각 설치되어 있고, 프레임(13)(23)의 내측판넬(13b)(23b)에는 체인벨트(31)(41)로 설치된 아이들러(31a)(41a)가 끼워져 안내되는 장공(16)(26)이 체인벨트의 상,하폭을 가지고 수직하는 방향으로 형성되어 있는 가동부(10)(20)와;Guide rails 11 and 21 having guide rods 11a and 21a on which the guide rolls 12a and 22a of the nozzle feed carts 12 and 22 are guided on both sides are perpendicular to the direction in which the filter cloth is conveyed. Nozzle transport trolleys 12 and 22 which are installed side by side with a predetermined interval in the direction to be guided, and are guided by guide rods 11a and 21a of each of the guide rails 11 and 21 installed side by side. Is positioned to be moved in the direction crossing each other, the outer panel (13a) (23a) of the frame (13) 23 installed in the upper portion of the feed cart (12) (22) to the washing water supplied from the water pump The washing nozzles 15 and 25 are provided with ultrasonic devices 14 and 24 for vibrating, disturbing, degreasing and emulsifying and spraying at high pressure. The inner panels 13b of the frames 13 and 23 are respectively provided. (23b) is inserted into the idler (31a) (41a) installed by the chain belt (31) 41, the long hole (16) (26) guided by the upper and lower width of the chain belt vertically The moving part 10, 20 which are formed in a direction;

상기 가동부(10)(20)의 노즐이송대차(12)(22)로 설치되어진 프레임(13)(23)의 내측판넬(13b)(23b)로 형성된 장공(16)(26)에 대하여 끼움 위치하여 안내되는 아이들러(31a)(41a)를 각각 포함하고 있는 각각의 체인벨트(31)(41)가 구동모터(50)의 모터스프로킷(51)(51a)과 체인(52)(52a) 연결된 동력전달스프로킷(60)(60a)을 통해 동력전달스프로킷(60)을 통해 동력이 전달되는 주동스프로킷(32)(42)과 이에 의해 연동되는 종동스프로킷(33)(43)에 걸쳐 권회되도록 설치되어 있되, 상기 종동스프로킷(33)(43)은 직육면체형 케이싱(34)(44) 내측 상,하면으로 형성된 레일(35)(45)에서 가이드되도록 설치되어 있고, 일측으로 설치되어서 세척장치의 가동과 동시에 작동하는 에어실린더(36)(46)에 의해 제어되며, 에어실린더(36)(46)와 반대되는 쪽이 스프링(37)(47)에 의해 탄지되어 있는 종동스프로킷고정블럭(38)(48)에 설치되어서 된 구동부(30)(40)로 이루어진 것을 특징으로 한다.The fitting position with respect to the long holes 16 and 26 formed by the inner panels 13b and 23b of the frames 13 and 23 provided with the nozzle feed carts 12 and 22 of the movable parts 10 and 20. Each of the chain belts 31 and 41, each of which includes idlers 31a and 41a guided by the motor, is connected to the motor sprockets 51, 51a of the drive motor 50 and the chains 52, 52a. It is installed to be wound over the main power sprockets 32 and 42 and the driven sprockets 33 and 43 interlocked by the power sprockets 60 and 60a through which the power is transmitted through the power transmission sprockets 60 and 60a. The driven sprockets 33 and 43 are installed to be guided by rails 35 and 45 formed in the upper and lower surfaces of the rectangular parallelepiped casings 34 and 44, and are installed at one side to simultaneously operate the washing apparatus. A driven sprocket controlled by an actuating air cylinder (36) (46), the side opposite to the air cylinder (36) (46) being supported by springs (37) (47). That consisting of a forward block (38) 48. The driver 30 (40) be installed on the features.

이하 본고안의 바람직한 실시예를 명세서에 첨부된 도면을 참조하여 보다 상세하게 설명한다.Hereinafter, exemplary embodiments of the present invention will be described in more detail with reference to the accompanying drawings.

도1은 본 고안에 따른 벨트프레스형 탈수기의 여과포 세척장치의 평면 구성도이고, 도2는 본 고안에 따른 벨트프레스형 탈수기의 여과포 세척장치의 A-A선 측면도이며, 도3a는 도1의 B-B선 단면도로서 세척장치가 운전되어질때의 종동스프로킷부의 작동상태도며, 도3b는 세척장치가 정지되었을때의 종동스프로킷부의 작동상태도이다.Figure 1 is a plan view of the filter cloth cleaning device of the belt press type dehydrator according to the present invention, Figure 2 is a side view AA line of the filter cloth cleaning device of the belt press type dehydrator according to the present invention, Figure 3a is a line BB of Figure 1 Fig. 3B is an operation state of the driven sprocket portion when the washing apparatus is operated as a cross-sectional view, and Fig. 3B is an operation state of the driven sprocket portion when the washing apparatus is stopped.

도시된 바와 같이 본 고안의 벨트프레스형 탈수기의 여과포 세척장치는 생활하수 또는 산업용폐수를 정화하고 난후 발생된 슬러지를 탈수기의 급니슈트를 통해 안내롤러들에 의해 권회되어지는 하부여과포 위에 균일하게 분포시켜 이송시킨다.As shown, the filter cloth cleaning device of the belt press type dehydrator of the present invention purifies household sewage or industrial wastewater and distributes the sludge generated evenly on the lower filtration cloth wound by the guide rollers through the quick chute of the dehydrator. Transfer.

상기와 같이 슬러지가 하부여과포에 실려 이송되는 과정에서 슬러지의 상부에 상부여과포가 포게어지게 되고, 상,하여과포사이에 슬러지가 위치한 상태에서 탈수드럼과 롤러들로 이루어진 탈수부를 지나면서 수분이 제거되어 진다.As the sludge is transported to the lower filter cloth as described above, the upper filter cloth is pogged in the upper portion of the sludge, and the water is removed while passing through the dehydration part consisting of a dehydration drum and rollers in the state of sludge between the upper and upper fabrics. It is done.

수분이 제거된 슬러지는 탈수기의 외부로 배출되어 후처리되어지게 된다.The sludge from which the water is removed is discharged to the outside of the dehydrator to be treated afterwards.

상기와 같이 슬러지내의 수분를 제거하고, 슬러지를 배출시킨 후 리턴되어지는 상,하여과포의 눈목에는 슬러지가 잔존하게 되는데, 상,하여과포에 남아 있는 슬러지는 상,하 여과포가 세척장치를 지나면서 세척되어지게 된다.As described above, after removing the water in the sludge and discharge the sludge, the sludge remains in the eyes of the upper and lower hawaii. The sludge remaining in the upper and the lower sachet is washed as the upper and lower filter cloths pass through the washing device. Will be.

상기와 같이 상,하여과포를 세척하는 과정을 도면을 참고로 설명하면 다음과 같다.Referring to the drawings, the process of washing the upper and upper fruit fabrics as described above is as follows.

여과포 세척장치에 전기에너지를 공급하면, 구동모터(50)에 전기에너지가 공급되어 구동됨과 동시에 에어실린더(36)(46) 역시 전기에너지에 의해 작동하여 종동스프로킷(33)(43)이 설치되어 있는 종동스프로킷고정블럭(38)(48)을 도4에서와 같이 화살표 방향으로 밀어 느슨한 상태로 있던 체인벨트(31)(41)를 팽팽하게 해준다.When the electrical energy is supplied to the filter cloth cleaning device, the electrical energy is supplied to the driving motor 50 and driven, and at the same time, the air cylinders 36 and 46 are also operated by the electrical energy so that the driven sprockets 33 and 43 are installed. The driven sprocket fixing blocks 38 and 48 are pushed in the direction of the arrows as shown in Fig. 4 to tension the chain belts 31 and 41 which were in a loose state.

상기와 같이 에어실린더(36)(46)에 의해 장력이 가해진 체인벨트(31)(41)는 구동모터(50)의 모터스프로킷(51)(51a)과 체인(52)(52a) 연결되어 동력이 전달되는 동력전달스프로킷(60)(60a)과 동일축상에 설치되어진 주동스프로킷(32)(42)의 회전에 의해 권회되어지게 된다.As described above, the chain belts 31 and 41, which are tensioned by the air cylinders 36 and 46, are connected to the motor sprockets 51 and 51a of the drive motor 50 and the chains 52 and 52a. It is wound by the rotation of the main power sprockets 32 and 42 provided on the same axis as the power transmission sprockets 60 and 60a.

상기와 같이 권회되어지는 체인벨트(31)(41)에 의해 종동스프로킷(33)(43)이 연동하게되고, 권회되어지는 체인벨트(31)(41)에 의해 가이드레일(11)(21)에서 좌, 우(왕복)이동되어지도록 설치된 노즐이송대차(12)(22)가 체인벨트(31)(41)에 의해 이동하게 되고, 이때 세척노즐(15)(25)로 공급 분사되는 세척수에 의해 여과포의 세척이 이루어진다.The driven sprockets 33 and 43 are interlocked by the chain belts 31 and 41 to be wound as described above, and the guide rails 11 and 21 are guided by the chain belts 31 and 41 to be wound. Nozzle transfer trolley 12, 22 installed to move left and right (reciprocation) is moved by the chain belt 31, 41, at this time to the washing water supplied to the washing nozzle (15) (25) By this, the filter cloth is washed.

상기와 같이 권회되어지는 체인벨트(31)(41)에 의해 가이드레일(11)(21)을 따라 좌,우 이동하는 노즐이송대차(12)(22)는 노즐이송대차(12)(22)로 설치되어진 프레임(13)(23)의 내측판넬(13b)(23b)로 형성된 장공(16)(26)에 체인벨트(31)(41)의 아이들러(31a)(41a)가 끼움 설치되어 있어 상기 아이들러에 의해 권회되는 체인벨트(31)(41)와 함께 연동되어질 수 잇는 것이다.The nozzle transport carts 12 and 22 that move left and right along the guide rails 11 and 21 by the chain belts 31 and 41 that are wound as described above are nozzle transport carts 12 and 22. The idlers 31a and 41a of the chain belts 31 and 41 are fitted into the long holes 16 and 26 formed by the inner panels 13b and 23b of the frames 13 and 23 installed with It can be interlocked with the chain belt 31, 41 is wound by the idler.

상기와 같이 체인벨트(31)(41)와 함께 연동하는 노즐이송대차(12)(22)는 가이드레일(11)(21) 양쪽으로 설치된 안내봉(11a)(21a)에서 안내롤(12a)(22a)이 안내 되어지도록 설치되어 있어 안정된 상태에서 이동이 이루어지게 된다.As described above, the nozzle transport carts 12 and 22, which interlock with the chain belts 31 and 41, are guide rods 12a and 21a provided at both sides of the guide rails 11 and 21, respectively. 22a is installed to be guided so that the movement is made in a stable state.

상기와 같이 이동되어지는 노즐이송대차(12)(22)는 나란하게 설치되어진 가이드레일(11)(21)에 서로 대향하는 방향으로 위치하고 있어서 교차 이동이 이루어지게 되고, 상기와 같이 노즐이송대차(12)(22)가 이동할때 프레임(13)(23)의 외측판넬(13a(23a)에 U자형 밴딩고리에 의해 고정설치된 세척노즐(15)(25)에는 플랙시플한 호스를 통해 세척수가 공급 분사되어 여과포 세척이 이루어지게 된다.The nozzle transport carts 12 and 22 which are moved as described above are located in the direction opposite to each other on the guide rails 11 and 21 which are installed side by side, so that cross movement is made, and the nozzle transport carts as described above ( 12) When the 22 moves, the washing nozzles 15 and 25 fixed to the outer panels 13a and 23a of the frames 13 and 23 by the U-shaped banding ring are supplied with a flexible hose. It is sprayed to wash the filter cloth.

상기와 같이 세척노즐(15)(25)을 통해 분사되어 여과포를 세척하는 세척수는 세척노즐로 설치된 초음파장치(14)(24)를 지나면서 진동, 교란, 탈지, 유화작용이일어나 여과포의 이물질 제거효율이 높아졌을 뿐만 아니라, 기름에 의해 오염된 여과포의 세척이 가능한 것이다.As described above, the washing water sprayed through the washing nozzles 15 and 25 to wash the filter cloth passes through the ultrasonic apparatus 14 and 24 installed as the washing nozzle, causing vibration, disturbance, degreasing, and emulsification to remove foreign substances from the filter cloth. Not only has the efficiency been improved, but it is also possible to clean the filter cloth contaminated with oil.

노즐이송대차(12)(22)가 체인벨트(31)(41)에 의해 좌,우 이동되어지는 과정을 좀더 상세하게 설명하면 다음과 같다.The process of the nozzle feed carts 12 and 22 being moved left and right by the chain belts 31 and 41 will now be described in more detail.

나란하게 위치한 가이드레일(11)(21)에 각각 위치한 노즐이송대차(12)(22)는 체인벨트(31)(41)로 설치되어진 아이들러(31a)(41a)가 노즐이송대차(12)(22)로 설치되어 있는 프레임(13)(23)의 내측판넬(13b)(23b) 장공(16)(26)으로 끼움 설치되어 있어 체인벨트(31)(41)가 권회될때 아이들러(31a)(41a)가 노즐이송대차를 밀어 이동시킬 수 있게 된다.The nozzle transport trolleys 12 and 22, which are located on the guide rails 11 and 21, which are located side by side, have idler 31a and 41a installed by chain belts 31 and 41, respectively. 22, the inner panels 13b and 23b of the frames 13 and 23 are fitted with long holes 16 and 26 so that the idler 31a and 41 are wound when the chain belts 31 and 41 are wound. 41a) can push and move the nozzle feed cart.

상기와 같이 아이들러(31a)(41a)가 노즐이송대차(12)(22)를 밀어 이동시키는 초기상태는 아이들러가 체인벨트(31)(41)의 상부 일측으로 위치한 상태로서 내측판넬(13b)(23b)의 장공(16)(26) 상부에 위치한 상태에서 이동 시키게 된다.As described above, the idler 31a, 41a pushes and moves the nozzle transport cart 12, 22 in an initial state in which the idler is located on one side of the upper side of the chain belt 31, 41, and the inner panel 13b ( 23b) is to be moved in the state located in the upper hole (16, 26).

상기와 같이 아이들러(31a)(41a)가 체인벨트(31)(41)의 상부로 위치한 상태에서 노즐이송대차(12)(22)를 일측으로 이동시키다가 아이들러(31a)(41a)가 주동스프로킷(32)(42) 및 종동스프로킷(33)(43)로 위치하여 방향전환 시점이되면, 아이들러(31a)(41a)가 프레임(13)(23)의 내측판넬(13b)(23b)로 형성된 장공(16)(26)을 따라 안내되어 점진적으로 아래로 위치하게 되고, 아이들러(31a)(41a)가 주동스프로킷(32)(42) 및 종동스프로킷(33)(43)를 벗어나면 아이들러(31a)(41a)가 아래로 위치하여져 장공(16)(26)의 아래로 위치하여진 상태에서 노즐이송대차(12)(22)를 전술한 반대방향으로 이동시키게 되는 것이다.As described above, the idler 31a, 41a is positioned above the chain belts 31, 41 while moving the nozzle carriage cart 12, 22 to one side, and the idler 31a, 41a is driven by the main sprocket. (32) (42) and driven sprockets (33) and (43), when the turning point of time, the idler (31a) (41a) formed of the inner panel (13b) (23b) of the frame (13) (23) Guided along the long hole (16) (26) is gradually positioned downward, when the idler (31a) (41a) is out of the main sprocket (32) (42) and driven sprocket (33) (43) idler (31a) (41a) is positioned downward to move the nozzle carriage trolley (12) 22 in the opposite direction as described below the long hole (16, 26).

상기와 같이 체인벨트(31)(41)의 아이들러(31a)(41a)가 프레임(13)(23)의 내측판넬(13b)(23b)로 형성된 장공(16)(26)에서의 연속된 위치 이동의하여 일방향 회전되는 체인벨트에 의해서 노즐이송대차(12)(22)가 좌,우(왕복) 이동되어질 수 있는 것이다.As described above, the idlers 31a and 41a of the chain belts 31 and 41 are continuous positions in the long holes 16 and 26 formed of the inner panels 13b and 23b of the frames 13 and 23. The nozzle transport carts 12 and 22 may be moved left and right (round trip) by the chain belt which is rotated in one direction by movement.

이상에서와 같이 작동하여 여과포를 세척하는 세척장치는, 운전을 멈추었을 때 체인벨트(31)(41)의 장력을 해제시켜 지속적으로 가해지는 장력에 의해 체인벨트가 느슨해지는 것을 방지하게 되는데, 체인벨트(31)(41)의 장력 해제는, 세척장치 초기운전시 전기에너지에 의해 작동하여 종동스프로킷(33)(43)이 설치되어 있는 종동스프로킷고정블럭(38)(48)을 밀어 체인벨트(31)(41)가 장력을 갖도록하는 에어실린더(36)(46)에 의해 이루어지게 된다.The washing device for cleaning the filter cloth by operating as described above, when the operation stops to release the tension of the chain belt (31) (41) to prevent the chain belt from loosening by the tension applied continuously, The tension of the belts 31 and 41 is operated by electric energy during the initial operation of the washing machine, and the chain sprockets fixed by the driven sprocket fixing blocks 38 and 48 on which the driven sprockets 33 and 43 are installed. 31) and 41 are made by air cylinders 36 and 46 to have tension.

즉, 전기에너지의 공급으로 온(ON)상태를 이루고 있던 에어실린더(36)(46)가 세척장치 운전정지와 함께 전기에너지의 공급이 단락되어져 오프(OFF)상태를 이루게 되면, 종동스프로킷고정블럭(38)(48)이 스프링(37)(47)의 반발력에 의해 주동스프로킷(32)(42)으로 정해진 거리까지 이동하여서 체인벨트(31)(41)에 가해졌던 장력이 해제되어지게 된다.That is, when the air cylinders 36 and 46, which were in the ON state by the supply of electric energy, are short-circuited due to the short circuit of the supply of electric energy with the washing machine operation stop, the driven sprocket fixing block The tension applied to the chain belts 31 and 41 is released by moving the 38 and 48 to the predetermined distance by the driving sprockets 32 and 42 by the repulsive force of the springs 37 and 47.

상기된 바와 같이 본 고안의 벨트프레스형 탈수기의 여과포 세척장치는, 첫째, 노즐에 초음파장치가 설치되어 있어 분사되는 세척수에 잔동, 교란, 탈지, 유화작용을 일으켜 세척수의 분사압력 증가는 물론, 출력용량이 작으면서도 가격이 저렴한 워터펌프의 사용이 가능할 뿐만 아니라, 세척수의 사용량을 현저하게 줄이면서 세척효율을 높일 수 있는 것이고; 둘째, 각각의 단위체로 이루어진 부품들의 조립으로 세척장치가 구성되어짐으로서 고장시 유지보수가 쉬울 뿐만 아니라, 유지보수에 따른 작업시간 및 노동력의 사용을 줄일 수 있음은 물론 경제적인 부담을 최소화할 수 있으며; 셋째, 세척장치의 운전을 멈춘 상태에서 체인벨트에 가해지는 장력을 해소하켜 줌으로서 체인벨트의 장력 변화에 의한 이탈현상을 방지할 수 있는 매우 유용한 고안인 것이다.The filter cloth cleaning device of the belt press type dehydrator of the present invention, as described above, first, the ultrasonic device is installed in the nozzle to cause residue, disturbance, degreasing, emulsification in the sprayed washing water, as well as increasing the injection pressure of the washing water, output It is possible to use a low cost water pump with a small capacity, and to increase the washing efficiency while significantly reducing the amount of washing water used; Second, since the cleaning device is composed of the parts composed of each unit, maintenance is easy in case of failure, and the economic burden can be minimized as well as the reduction of working time and labor according to maintenance. ; Third, by eliminating the tension applied to the chain belt in the state in which the operation of the washing device is stopped is a very useful design that can prevent the separation phenomenon caused by the change in the tension of the chain belt.

Claims (1)

폐수의 정화처리로 발생된 슬러지내의 수분을 탈수시키는 탈수장치의 상,하 여과포에 대하여 직교하는 방향으로 설치되어진 안내레일을 따라 좌,우 교차되게 이동되는 노즐이송대차로 설치되어 연동하는 세척노즐로 부터 분사되는 세척수로 여과포에 남아 있는 잔여슬러지를 제거하는 여과포 세척장치에 있어서,It is a washing nozzle that is installed by interlocking nozzle conveyance trolley moving left and right along guide rail installed in the direction perpendicular to upper and lower filter cloth of dewatering device to dehydrate water in sludge generated by waste water purification process. In the filter cloth cleaning device to remove the remaining sludge in the filter cloth with the washing water sprayed from, 노즐이송대차(12)(22)의 안내롤(12a)(22a)이 안내되어지는 안내봉(11a)(21a)을 양쪽으로 가지는 가이드레일(11)(21)이 여과포가 이송하는 방향과 직교하는 방향에서 일정간격을 갖고 나란하게 설치되어 있고, 나란하게 설치되어진 각각의 가이드레일(11)(21)의 안내봉(11a)(21a)에서 안내되어지도록 설치된 노즐이송대차(12)(22)는 서로 교차하는 방향으로 이동되어질 수 있게 위치하여지며, 이송대차(12)(22)의 상부로 설치된 프레임(13)(23)의 외측판넬(13a)(23a)에는 워터펌프로부터 공급된 세척수에 진동, 교란, 탈지, 유화작용을 일으켜 고압 분사시키는 초음파 장치(14)(24)를 구비한 세척노즐(15)(25)이 각각 설치되어 있고, 프레임(13)(23)의 내측판넬(13b)(23b)에는 체인벨트(31)(41)로 설치된 아이들러(31a)(41a)가 끼워져 안내되는 장공(16)(26)이 체인벨트의 상,하폭을 가지고 수직하는 방향으로 형성되어 있는 가동부(10)(20)와;Guide rails 11 and 21 having guide rods 11a and 21a on which the guide rolls 12a and 22a of the nozzle feed carts 12 and 22 are guided on both sides are perpendicular to the direction in which the filter cloth is conveyed. Nozzle transport trolleys 12 and 22 which are installed side by side with a predetermined interval in the direction to be guided, and are guided by guide rods 11a and 21a of each of the guide rails 11 and 21 installed side by side. Is positioned to be moved in the direction crossing each other, the outer panel (13a) (23a) of the frame (13) 23 installed in the upper portion of the feed cart (12) (22) to the washing water supplied from the water pump Cleaning nozzles 15 and 25 are provided with ultrasonic devices 14 and 24 for vibrating, disturbing, degreasing and emulsifying and spraying at high pressure, respectively. The inner panels 13b of the frames 13 and 23 are respectively provided. (23b) is inserted into the idler (31a) (41a) installed by the chain belt (31) 41, the long hole (16) (26) guided by the upper and lower width of the chain belt vertically Movable parts 10 and 20 are formed in the direction; 상기 가동부(10)(20)의 노즐이송대차(12)(22)로 설치되어진 프레임(13)(23)의 내측판넬(13b)(23b)로 형성된 장공(16)(26)에 대하여 끼움 위치하여 안내되는 아이들러(31a)(41a)를 각각 포함하고 있는 각각의 체인벨트(31)(41)가 구동모터(50)의 모터스프로킷(51)(51a)과 체인(52)(52a) 연결된 동력전달스프로킷(60)(60a)을 통해 동력이 전달되는 주동스프로킷(32)(42)과 이에 의해 연동되는 종동스프로킷(33)(43)에 걸쳐 권회되도록 설치되어 있되, 상기 종동스프로킷(33)(43)은 직육면체형 케이싱(34)(44) 내측 상,하면으로 형성된 레일(35)(45)에서 가이드되도록 설치되어 있고, 일측으로 설치되어서 세척장치의 가동과 동시에 작동하는 에어실린더(36)(46)에 의해 제어되며, 에어실린더(36)(46)와 반대되는 쪽이 스프링(37)(47)에 의해 탄지되어 있는 종동스프로킷고정블럭(38)(48)에 설치되어서 된 구동부(30)(40)로 이루어진 것을 특징으로 하는 벨트프레스형 탈수기의 여과포 세척장치.The fitting position with respect to the long holes 16 and 26 formed by the inner panels 13b and 23b of the frames 13 and 23 provided with the nozzle feed carts 12 and 22 of the movable parts 10 and 20. Each of the chain belts 31 and 41, each of which includes idlers 31a and 41a guided by the motor, is connected to the motor sprockets 51, 51a of the drive motor 50 and the chains 52, 52a. It is installed to be wound over the main power sprockets 32 and 42 and the driven sprockets 33 and 43 which are interlocked by the transmission sprockets 60 and 60a, and the driven sprockets 33 and ( 43 is installed to guide from the rails 35 and 45 formed in the upper and lower surfaces of the rectangular parallelepiped casings 34 and 44, and is installed to one side to operate simultaneously with the operation of the washing apparatus. 46, which is opposite to the air cylinders 36 and 46, is provided on the driven sprocket fixing blocks 38 and 48 held by the springs 37 and 47, Filter cloth washing device of the belt-press type dehydrator according to claim consisting of a driver 30 (40).
KR2020020016070U 2002-05-25 2002-05-25 Filter cloth cleaning device of belt press type dehydrator Expired - Lifetime KR200286688Y1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101342551B1 (en) 2012-04-03 2013-12-17 이경수 The Equipment of Reduction Sludge Dewatering Water Content Rate to Total Solids Improvement in Unity Sludge Tank and Belt Press Filter on the Upper and Lower Percolate using High Pressure Cleaning Water Supply

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101342551B1 (en) 2012-04-03 2013-12-17 이경수 The Equipment of Reduction Sludge Dewatering Water Content Rate to Total Solids Improvement in Unity Sludge Tank and Belt Press Filter on the Upper and Lower Percolate using High Pressure Cleaning Water Supply

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