KR20020024022A - Automatic Welding Installation of a Cylinder and Closing Plate for a Storage Tank - Google Patents

Automatic Welding Installation of a Cylinder and Closing Plate for a Storage Tank Download PDF

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Publication number
KR20020024022A
KR20020024022A KR1020020000974A KR20020000974A KR20020024022A KR 20020024022 A KR20020024022 A KR 20020024022A KR 1020020000974 A KR1020020000974 A KR 1020020000974A KR 20020000974 A KR20020000974 A KR 20020000974A KR 20020024022 A KR20020024022 A KR 20020024022A
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cylinder
welding
extrusion
rotation
synthetic resin
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KR1020020000974A
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Korean (ko)
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KR100464137B1 (en
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이동기
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이동기
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/04Tubular or hollow articles
    • B23K2101/12Vessels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/30Organic material
    • B23K2103/42Plastics

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

PURPOSE: An apparatus for automatically welding a cylinder and a closing plate for a composite storage tank is provided which automatically performs the processes of preheating the welding part, uniformly supplying the same welding material as the welding part, and uniformly smooths the welded part using a roller at the same time. CONSTITUTION: The apparatus for automatically welding a cylinder and a closing plate for a composite storage tank comprises a welding device driving part(20) consisting of a cylinder rod(3) capable of horizontal contraction and expansion movements, a base plate(1) horizontally operated on an LM(linear movement) guide rail(5), and a base frame(13) on which a guide rail(5) is mounted; a welding device body(21) consisting of a speed reduction motor(6) mounted on the base plate(1) of the driving part(20), a heating extrusion device(8) in which an extrusion screw connected to the speed reduction motor(6) is installed, and with the outer circumferential surface of which a band heater(9) connected to a power supply(15) is contacted, a synthetic resin injection hopper(7) which is installed on the upper part of the heating extrusion device(8) so that the injection hopper(7) is penetrated into the body of the heating extrusion device(8), a melting synthetic resin extrusion ejection nozzle(18) installed at the outer part of the body of the device, a preheating device installed on the upper part of the extrusion ejection nozzle(18), and an idle roller(12) made of a Teflon or metallic material which is rotated by the rotation of a cylinder(17) for a tank by being contacted with the cylinder; and a cylindrical rotation device(25) consisting of a driving speed reduction motor(24) connected to a rotation shaft(22) of any one rotation roller out of rotation rollers(14) by a chain belt(23).

Description

복합저장탱크용의 원통과 경판(梗板)의 자동용접장치{Automatic Welding Installation of a Cylinder and Closing Plate for a Storage Tank}Automatic Welding Installation of a Cylinder and Closing Plate for a Storage Tank

본 발명은 대ㆍ소형 원통형의 플라스틱 복합저장탱크용의 원통에 경판(梗板)을 용접하기 위한 복합 저장탱크용 원통과 경판의 용접장치에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a welding device for a cylindrical storage tank and a welding plate for welding a light plate to a cylinder for a large and small cylindrical plastic compound storage tank.

일반적으로 원통형 플라스틱 탱크용 원통의 양단에 그것을 막아주는 경판(梗板)을 용접하는 방법으로는 맞대기 용접(Butt welding)이나 필렛 용접(Fillet welding)등의 방법이 있고 그 중 일반화 된 방법인 필렛 용접의 경우에는 경판을 원통에 맞대고 그 맞닿는 용접부위에 열을 가하여 예열함과 동시에 그 플라스틱 원통 및 경판과 동일재질의 합성수지(예컨데 폴리에틸렌 합성수지)를 용융한 것을 공급하면서 용접하고 있으나 이 경우 용접을 소형 용접장치를 사용하여 수동으로 용접 하게되므로 작업시간이 많이 소요되고 작업자가 숙련되지 않은 경우 용접부위가 균일하지 못하고 경판 및 원통이 맞닿는 부위의 용융정도가 일정치 못하여 용접이 잘되지 않거나 균일 용접이 어렵고 용접을 위해 거기에 공급되는 동일재질의 합성수지도 일정양으로 균일하게 충분한 양을 공급하기가 어려워서 용접부위가 균일하지 못한 결점이 있게되며, 또한 수공에 의해서는 용접부위의 예열과 동일재질의 용융 합성수지의 공급및 용접 부위의 고르기등의 작업을 동시에 하기란 매우 어려운 단점이 있었다.In general, there is a method of welding a hard plate that prevents it from both ends of a cylinder for a cylindrical plastic tank, such as butt welding or fillet welding, the most common method of which is fillet welding In this case, the hard plate is welded to the cylinder by applying heat to the abutting welds and supplying molten synthetic resin (e.g. polyethylene synthetic resin) of the same material as the plastic cylinder and hard plate. Because welding is done manually by using, it takes a lot of work time and if the worker is not skilled, the welding part is not uniform and the degree of melting of the area where the hard plate and the cylinder abuts is not constant, so that the welding is not good or uniform welding is difficult and the welding is difficult. The synthetic resin of the same material supplied there for uniformly It is difficult to supply a sufficient amount, so there is a defect that the welding part is not uniform, and it is very difficult to carry out the work of preheating the welding part, supplying molten synthetic resin of the same material, and selecting the welding part at the same time by hand. There was this.

본 발명은 상기한 바와같은 종래의 원통형 플라스틱 복합저장탱크용의 원통에 경판을 용접함에 있어서의 결점을 개선하여 용접코저하는 부위를 예열함과 동시에 그 부위에 동일 재질의 용융된 용접재료를 균일하게 공급하면서 용접한 후 그 용접부위를 롤러로 균일하게 골라주는 작업을 자동장치에 의해 일괄적으로 동시에 행할 수 있는 원통형 플라스틱 복합저장탱크용의 원통과 경판의 자동용접장치를 제공코저하는 것으로서 이를 첨부된 도면을 참조하면서 상세히 설명하면 다음과 같다.The present invention improves the defects in welding a hard plate to a cylindrical cylinder for a conventional cylindrical plastic composite storage tank as described above, while preheating the welded portion and uniformly melting molten welding material of the same material thereon. It is to provide automatic welding device for cylinder and hard plate for cylindrical plastic compound storage tank which can carry out the work of welding and supplying the welding part uniformly and uniformly by roller automatically. When described in detail with reference to the accompanying drawings as follows.

도 1 은 본 발명 용접장치의 전체 사시도.1 is an overall perspective view of the welding apparatus of the present invention.

* 도면 중 주요부분에 대한 부호의 설명 *Explanation of symbols on the main parts of the drawings

1 : 기판 2 : 고정실린더 3 : 실린더 로드1 substrate 2 fixed cylinder 3 cylinder rod

4 : 지지판 5 : LM가이드레일 6 : 감속모터4: supporting plate 5: LM guide rail 6: reduction motor

7 : 호퍼 8 : 가열압출장치 9 : 밴드히터7 Hopper 8 Heat Extrusion Apparatus 9 Band Heater

10 : 예열장치 11 : 분화구 12 : 공회전롤러10: preheating device 11: crater 12: idle roller

13 : 기대 14 : 공회전롤러 15 : 전원13: expectation 14: idling roller 15: power

16 : 경판 17 : 원통 18 : 압출분사노즐16: hard plate 17: cylinder 18: extrusion spray nozzle

20 : 용접장치구동부 21 : 용접장치본체 22 : 회전축20: welding device drive unit 21: welding device body 22: rotating shaft

23 : 체인벨트 24 : 감속모터 25 : 원통회전장치23: chain belt 24: reduction motor 25: cylindrical rotation device

본 발명은 원통형 플라스틱 복합저장탱크용의 원통과 경판의 자동용접장치로서, 고정 실린더(2)에 내장된 압축 스프링(미도시)에 의해서 좌우 수평으로 수축팽창운동이 가능한 실린더 로드(3)와, 상기 로드의 단부에 고정된 지지판(4)에 직각으로 용접되어 LM(선형운동) 가이드레일(5) 상에서 좌우 작동되는 기판(1)과, 상기 가이드레일(5)을 장착, 지지하는 기대(13)로 구성된 용접장치 구동부(20)와 상기 구동부 기판(1)상에 장착된 감속모터(6)와, 상기 감속모터와 연결된 압출스크류가 내장되고 그 외주면에는 전원(15)과 연결된 밴드히터(9)가 외접된 가열 압출장치(8)와, 상기 가열 압출장치 본체 일측 상부에 그 장치 본체와 관통되는 합성수지 원료 투입용 호퍼(7)와, 상기 장치본체의 외단에 설치된 용융 합성수지 압출분사 노즐(18)과, 상기 압출분사 노즐(18)상부에서 분화구(11)가 노즐(18)을 향하도록 설치된 예열장치(10)와, 상기 가열 압출장치(9) 아래에서 용접 부위에 밀접되게 설치되어 지상의 회전롤러(14)상에 놓인 탱크용 원통(17)의 회전에 따라 원통과 함께 접촉되어 회전되는형 단면을 갖는 테프론 또는 금속재질의 공회전 롤러(12)로 구성된 용접장치본체(21) 및 상기 회전롤러(14)중 어느 한개 회전롤러의 회전축(22)과 체인벨트(23)에 의해 연결된 구동용 감속모터(24)로 이루어진 원통회전장치(25)로 구성된다.The present invention provides an automatic welding device for a cylindrical and hard plate for a cylindrical plastic composite storage tank, comprising: a cylinder rod (3) capable of contracting and expanding horizontally and horizontally by a compression spring (not shown) built in a fixed cylinder (2); A base 13 welded at right angles to a support plate 4 fixed to an end of the rod and operated left and right on an LM guide rail 5 and a base 13 for mounting and supporting the guide rail 5. Welding device drive unit 20 and a reduction motor (6) mounted on the drive unit substrate (1), and the extrusion screw connected to the reduction motor is built-in and the band heater (9) connected to the power source 15 on the outer peripheral surface ) Is a heat extruder (8) circumscribed, a synthetic resin raw material input hopper (7) penetrating the device main body on one side of the heat extruder main body, and a melt synthetic resin extrusion spray nozzle (18) installed at the outer end of the apparatus main body ), And the extrusion spray nozzle (18) For the tank placed on the rotary roller 14 on the ground, which is installed in the preheating device 10 so that the crater 11 is directed toward the nozzle 18, and closely connected to the welding portion under the heating extrusion device 9. In contact with the cylinder in accordance with the rotation of the cylinder 17 is rotated For driving connected by a chain belt 23 and a rotating shaft 22 of any one of the rotating rollers 14 and a welding device body 21 composed of a teflon or metal idle roller 12 having a cross section. It consists of a cylindrical rotating device 25 consisting of a reduction motor (24).

이상과 같이 구성된 본 발명 원통형 복합저장탱크용의 원통과 경판의 자동용접장치는 먼저 용접하고저 하는 저장 탱크용 원통(17)을 지상의 회전롤러(14)에 올려놓고 용접장치구동부(20)의 기대(13)를 움직여 그 원통(17)의 용접할 부위에 본 발명 자동용접장치 중 용접장치본체(21)의 용융 합성수지 압출분사노즐(18)과 공회전 롤러(12) 및 예열장치(10)의 분화구(11)를 밀접되게한 다음 먼저 용접장치본체 (21)의 예열장치(10)의 가동으로 분화구(11)를 통하여 열기를 분사시켜 탱크용 원통(17)의 용접부위와 경판의 용접 부위를 예열시킴과 동시에 전원(15)과 연결된 밴드히터(9)를 가열한 상태에서 호퍼(7)를 통하여 용접에 사용할 합성수지, 즉 원통 및 경판과 동일 재질의 합성수지를 투여하면서 밴드히터(9)를 계속 가열하여 가열 압출장치(8)내에 투여된 합성수지를 용융시킴과 동시에 감속 모터(6)를 작동시켜 그것과 연결된 가열 압출장치(8)내의 압출 스크류를 회전시켜 용융된 합성수지가압출분사노즐(18)을 통하여 압출되게 하고 그 노즐(18)을 통하여 압출된 합성수지가 예열된 용접부위에 분사되는 동안 지상의 회전롤러(14)중 어느 하나의 회전롤러의 회전축(22)과 체인벨트(23)에 의해 연결된 감속모터(24)를 구동시켜서 그것과 연결된 회전롤러를 회전시켜 그 회전롤러(14)상의 원통(17)을 서서히 공회전시키게 되면 원통과 경판의 용접부위가 예열된 상태이므로 그것과 동일재질의 용융 합성수지와 함께 융합되어 용접이 이루어지게 되는데 이때 용접부위에 밀접하게 위치한 공회전롤러(12)가 원통(17)의 회전에 따라 함께 접촉되어 회전되면서 용접되는 부위를 압착하여 평활하게 골라주게 되어 용접부위가 거칠거나 요철이 없이 평활면을 이루게 되고 따라서 용접한 흔적이 남지 않게 되는 것이다. 또한 상기에서 용접 부위가 굴곡이나 요철이나 편향된 형태일 경우에는 그 형태에 따라 실린더(2)내의 스프링의 탄력에 의해서 용접장치 본체(21)가 좌우로 약간씩 압축팽창되면서 용접이 이루어지므로 유연한 상태에서 용접이 가능한 것이다.The automatic welding device of the cylinder and the hard disk for the cylindrical composite storage tank of the present invention configured as described above first places the cylinder for storage tank 17 to be welded on the rotary roller 14 on the ground, and then of the welding device driving unit 20. The molten synthetic resin extrusion spray nozzle 18, the idle roller 12, and the preheater 10 of the welding apparatus main body 21 of the present invention automatic welding apparatus are moved to the portion to be welded to the cylinder 17 by moving the base 13. Close the crater 11 and then preheat the welded portion of the tank cylinder 17 and the welded portion of the hard plate by injecting hot air through the crater 11 with the operation of the preheater 10 of the welding device body 21 first. At the same time, while heating the band heater 9 connected to the power source 15, the band heater 9 is continuously heated while administering the synthetic resin to be used for welding through the hopper 7, that is, synthetic resin of the same material as the cylinder and the hard plate. Synthetic resin administered in the heating extrusion device (8) At the same time as melting, the deceleration motor 6 is operated to rotate the extrusion screw in the heated extrusion apparatus 8 connected thereto so that the molten synthetic resin is extruded through the extrusion spray nozzle 18 and extruded through the nozzle 18. While the synthetic resin is sprayed on the preheated welded portion, the rotary shaft 22 connected to the rotary shaft 22 of any one of the rotary rollers 14 and the chain belt 23 of the rotary rollers 14 on the ground is driven and connected to the rotary rollers. When rotating the cylinder (17) on the rotary roller 14 by slowly rotating the welded portion of the cylinder and the light plate is preheated state is fused together with the molten synthetic resin of the same material and the welding is made at this time closely The idling roller 12 positioned so as to contact and rotate together in accordance with the rotation of the cylinder 17 is pressed to smoothly pick the welded portion and roughly welds the surface. B. Without the unevenness, a smooth surface is formed, so that no traces of the weld remain. In addition, in the case where the welded portion is bent, uneven or deflected, the welding apparatus main body 21 is slightly expanded from side to side by the elasticity of the spring in the cylinder 2 according to the shape, so that the welding is performed in a flexible state. Welding is possible.

Claims (1)

고정 실린더(2)에 내장된 압축 스프링(미도시)에 의해서 좌우 수평으로 수축팽창운동이 가능한 실린더 로드(3)와, 상기 로드의 단부에 고정된 지지판(4)에 직각으로 용접되어 LM(선형운동) 가이드레일(5) 상에서 좌우 작동되는 기판(1)과, 상기 가이드레일(5)을 장착, 지지하는 기대(13)로 구성된 용접장치 구동부(20)와 상기 구동부 기판(1)상에 장착된 감속모터(6)와, 상기 감속모터와 연결된 압출스크류가 내장되고 그 외주면에는 전원(15)과 연결된 밴드히터(9)가 외접된 가열 압출장치(8)와, 상기 가열 압출장치 본체 일측 상부에 그 장치 본체와 관통되는 합성수지 원료 투입용 호퍼(7)와, 상기 장치본체의 외단에 설치된 용융 합성수지 압출분사 노즐(18)과, 상기 압출분사 노즐(18)상부에서 분화구(11)가 노즐(18)을 향하도록 설치된 예열장치(10)와, 상기 가열 압출장치(9) 아래에서 용접 부위에 밀접되게 설치되어 지상의 회전롤러(14)상에 놓인 탱크용 원통(17)의 회전에 따라 원통과 함께 접촉되어 회전되는형 단면을 갖는 테프론 또는 금속재질의 공회전 롤러(12)로 구성된 용접장치본체(21) 및 상기 회전롤러(14)중 어느 하나의 회전롤러의 회전축(22)과 체인벨트(23)에 의해 연결된 구동용 감속모터(24)로 이루어진 원통회전장치(25)로 구성됨을 특징으로 하는 복합저장탱크의 원통과 경판의 자동용접장치.LM (linear) is welded at right angles to a cylinder rod 3 capable of contracting and expanding movement horizontally and horizontally by a compression spring (not shown) built in the fixed cylinder 2, and a support plate 4 fixed to an end of the rod. (Motion) It is mounted on the driving unit substrate 1 and the welding device driver 20 consisting of a substrate (1) to operate left and right on the guide rail (5), a base 13 for mounting and supporting the guide rail (5) A heating extruder 8 having a reduced speed motor 6, an extrusion screw connected to the reduction motor, and a band heater 9 connected to a power source 15 on an outer circumferential surface thereof; The main body of the apparatus and the hopper 7 for the injection of the synthetic resin raw material, the molten synthetic resin extrusion spray nozzle 18 provided at the outer end of the apparatus main body, and the crater 11 on the extrusion spray nozzle 18 is a nozzle ( A preheating device 10 installed to face 18), and the heat extrusion Value (9) it is to be installed close to the weld that is in contact from below with the cylinder rotating along with the rotation of the cylindrical tank (17) placed on the rotation roller 14 on the ground Drive connected by the chain shaft 23 and the rotating shaft 22 of any one of the rotary roller 14 and the welding apparatus body 21 consisting of a teflon or metal idle roller 12 having a cross section Automatic welding device of the cylinder and the hard disk of the composite storage tank, characterized in that consisting of a cylindrical rotating device (25) consisting of a reduction motor (24).
KR10-2002-0000974A 2002-01-08 2002-01-08 Automatic Welding Installation of a Cylinder and Closing Plate for a Storage Tank KR100464137B1 (en)

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CN108515292A (en) * 2018-04-10 2018-09-11 张国民 A kind of welding equipment for pot chemical industry equipment
CN110270779A (en) * 2019-06-12 2019-09-24 青岛明珠钢结构有限公司 Large special welding for steel structure preheating device
CN112894063A (en) * 2019-12-04 2021-06-04 河北新天科创新能源技术有限公司 Heating device for barrel welding trolley

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KR200489927Y1 (en) 2017-12-01 2019-08-29 주식회사 한국가스기술공사 Apparatus for supporting a cyclinderical workpiece
KR102146115B1 (en) 2020-05-06 2020-08-19 이만호 Welding system

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JPS5936565B2 (en) * 1976-11-25 1984-09-04 日本鋼管株式会社 Coating cutting method and device for continuous production of plastic coated metal tubes
JPS617095A (en) * 1984-06-21 1986-01-13 Hitachi Zosen Corp Turning slide device for cylindrical weldment
US5793017A (en) * 1994-12-05 1998-08-11 N.G.N. Co. Ltd. Apparatus for automatically welding tubular components of fusible resin and pipe clamping apparatus and heating apparatus used for the same
KR19990061563A (en) * 1997-12-31 1999-07-26 노창호 Welding device for joining flange to cylindrical body

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108515292A (en) * 2018-04-10 2018-09-11 张国民 A kind of welding equipment for pot chemical industry equipment
CN110270779A (en) * 2019-06-12 2019-09-24 青岛明珠钢结构有限公司 Large special welding for steel structure preheating device
CN112894063A (en) * 2019-12-04 2021-06-04 河北新天科创新能源技术有限公司 Heating device for barrel welding trolley

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