KR102393488B1 - Auto cutting and processing system for shipbuilding equipment - Google Patents

Abstract

The present invention relates to a cutting process automation system for shipbuilding equipment. Specifically, the automation system, which can improve manufacturing efficiency by simplifying a manufacturing process of Hand Rail Stanchion among shipbuilding equipment and reducing the manpower and time consumed, comprises: a supply unit; a cutting and processing unit; and a discharge unit. The cutting process automation system for shipbuilding equipment includes a transfer unit that allows raw materials to be transported from the supply unit to the discharge unit; and a control unit that oversees overall control thereof.

Description

Automated cutting processing system for shipbuilding equipment {AUTO CUTTING AND PROCESSING SYSTEM FOR SHIPBUILDING EQUIPMENT}

The present invention relates to a cutting processing automation system for shipbuilding equipment.

Specifically, in the automated system for improving manufacturing efficiency by simplifying the manufacturing process of the Hand Rail Stanchion among shipbuilding equipment and reducing the manpower and time consumed, the automation system comprising: a supply unit; cutting and machining; and a conveying unit including; a discharging unit and allowing raw materials to be conveyed from the supplying unit to the discharging unit; It relates to a cutting processing automation system for shipbuilding equipment, configured including; a control unit that oversees overall control thereof.

The shipbuilding and offshore industry is a job-creating industry that not only has a large front-to-back industry linkage effect and a large technological ripple effect, but also requires professional manpower in various fields such as technical and technical manpower. It is an industry that has a very large ripple effect on downstream industries such as electronics and chemicals.

In addition, since the shipbuilding process is very diverse and the manufacturing automation of large structures is limited, it is urgent to secure international competitiveness by linking advanced IT technology with design, production and management technology and securing automated production equipment.

The demand structure of the global shipbuilding and offshore industry has shown many changes according to the demand for replacement of ships, international regulations, and the volume of sea freight. dismantling is on the rise.

In addition, efforts to dismantle old ships and reduce ship accidents along with the global movement to minimize marine pollution are being actively pursued at the level of shippers, shipowners, insurance organizations, and governments of each country.

In recent years, the increase in maritime cargo volume following economic recovery and the expansion of the national fleet due to the trend of large-capacity ships to pursue economies of scale led to demand for new ships. The emergence of large-capacity ships is accelerating, centering on container ships and LNG carriers.

The shipbuilding sector is a knowledge-based complex engineering industry for the construction of various large and small-sized ships and the R&D, design, and production of related equipment. It's a brother industry.

In particular, the Korean shipbuilding industry entered a booming phase right after it rose to the top spot in the world since the 2000s, but faced crises such as the subsequent international financial crisis and large-scale losses of large shipbuilders since 2014, and the difficult situation continues.

However, this crisis was caused by external factors such as sluggish market conditions, but it seems that the lack of strategy of Korean shipbuilders was also a factor.

The shipbuilding industry is showing signs of revival, but concerns are growing as the aging of the workforce deepens. As the shipbuilding industry stagnates, new hires are reduced, and the shipbuilding and maritime-related majors are consolidated or abolished at universities, or major students are leaving. There are concerns that Korea, the world's No. 1 shipbuilding industry, may fall behind latecomers such as China due to a technological cutoff like Japan, which is lagging behind.

Europe and Japan, which were the leaders of the shipbuilding industry, were unable to achieve reduction in production cost, so they passed the first place in the shipbuilding industry to Korea. It is far ahead of Korea in terms of parts, and so far, major equipment and parts for the shipbuilding and offshore plant industries have been imported from abroad.

Although it is the world's No. 1 shipbuilding country in terms of order volume and ship assembly technology, it is true that related industries such as ship equipment and repair and shipbuilding industries are very weak. This is a high barrier to entry into the equipment market.

In addition, as the quality and performance of shipbuilding equipment have a great influence on the function of ships, the development of the shipbuilding equipment industry is essential to expand the production base of the shipbuilding industry and strengthen international competitiveness. It was found to be relatively weak, and in particular, in terms of ships owned and domestic market, Korea was found to be inferior to China.

In terms of competitiveness in terms of infrastructure for shipbuilding equipment, parts and materials are at 85% of those of Japan and Europe, indicating that the basic technology of the domestic metal and machinery industry is still weak. The technology was confirmed to be far behind.

In the case of suppliers of shipbuilding equipment and equipment manufacturing, they remained in the production method centered on drawings 30 years ago, so they could not withstand the demand for a reduction in the delivery price of the shipyard, the decrease in production volume, and the continuous increase in labor costs. It is leading to problems of infrastructure collapse, worker unemployment, and regional economic stagnation.

In particular, in the domestic shipbuilding industry, many studies have been conducted on automation to improve the productivity of hull blocks, pipes and other equipment, mainly by large companies, but the automation technology applied in the field is applied to extremely limited processes, and the equipment is also quite expensive. Because of this, most SMEs have a passive manufacturing process that mainly depends on the skills of the workers.

Among them, the cutting process is the most common process for machining metal parts, and it is widely used by many industries that produce shipbuilding equipment and ships. The technology is very low, and the process design automation technology has not yet been implemented.

In the industrial field, after the parts design drawing is completed, the production lead time cannot be shortened by consuming a lot of time to understand the drawing contents, create a process division diagram, and design the process, and optimize the tool processing machine, processing conditions, etc. The lack of condition selection technology is the main cause of deterioration of processing quality.

In the case of small and medium cutting processing companies that produce equipment, productivity analysis and quality control using various data generated from machine tools and inspection equipment due to the problem of investment cost (burr generation, slug attachment, inability to cut, poor cutting plane flatness) is not being done properly.

In particular, in the cutting/processing process, only skilled workers implement appropriate processing methods for random situations, so it is not possible to secure professional manpower, but also exposes workers to the risk of occupational accidents. Incidence and musculoskeletal accidents are classified as the most representative accidents.

For example, accidents are constantly occurring in the field every day, such as workers seriously injuring their hands or fingers while working, and it is impossible to respond in an initial stage. By improving the environment, it is urgently required to prevent the occurrence of occupational diseases and other risks to health of workers.

In addition, as the shape of shipbuilding equipment is not standardized, there are many difficulties in automation compared to processing and cutting systems in other fields in the automation part. There are great difficulties in securing quality.

Among the above-mentioned materials, in the manufacturing process of Hand Rail Stanchion, the amount of work is about 800EA/day based on 4 people per day, and there is a problem with high-intensity labor and high dependence on the experience of technicians, so a solution is urgently needed.

Currently, as domestic and foreign competitiveness in processing technology intensifies in domestic SMEs, it is difficult to secure proprietary technology and it is difficult to collect new technical information, so it is very urgent to secure independent technology. is an urgent situation.

Therefore, in order to fundamentally solve these problems, it is required to develop a cutting/processing automation system to simplify the production process, reduce labor costs and replace production personnel, improve quality, and increase product output. As a result, it is necessary to develop a system tailored to the field to increase production efficiency in the automation sector, which has been lagging behind.

Accordingly, the present applicant integrates the processes of raw material input, transfer, cutting, processing, sorting, and loading in the shipbuilding equipment manufacturing process, thereby resolving the increase in cutting and processing defects, cost increase, and various job evasive factors, while improving productivity and increasing quality. We would like to suggest possible technologies.

Registered Patent Publication No. 10-1686948 (Registered on Dec. 9, 2016) Registered Patent Publication No. 10-1366494 (Registered on Feb. 14, 2014) Registered Patent Publication No. 10-1580279 (Registered on December 18, 2015) Registered Patent Publication No. 10-0351097 (Registered on Aug. 20, 2002)

An object of the present invention is to provide an automated system that simplifies the manufacturing process of a Hand Rail Stanchion among shipbuilding equipment and improves manufacturing efficiency by reducing the manpower and time consumed, comprising: a supply unit; cutting and machining; and a conveying unit including; a discharging unit and allowing raw materials to be conveyed from the supplying unit to the discharging unit; It is to provide a cutting processing automation system for shipbuilding equipment, which is configured to include; a control unit that oversees overall control thereof.

The cutting processing automation system for shipbuilding equipment according to the present invention was devised to achieve the above-mentioned object,

In an automation system that simplifies the manufacturing process of Hand Rail Stanchion among shipbuilding equipment and reduces the manpower and time consumed to improve manufacturing efficiency,

supply; cutting and machining; and a discharge unit;

a transfer unit for allowing raw materials to be transferred from the supply unit to the discharge unit;

It characterized in that it is configured to include; a control unit for performing control of the automation system.

At this time, the supply unit 1,

a slide member 11 configured to be slidably driven in a user direction on one side of a predetermined die;

A height adjustment member 12 configured to be adjustable in height and configured in an up/down direction on one side of the slide member 11 and

Is coupled to the lower portion of the height adjustment member 12, the height adjustment member 12, when two or more they are extended to connect to the extension plate 13 and;

at least one elastic member 14 formed on one side of the extension plate 13;

Including; a fixing member 15 coupled to the lower side of the elastic member 14;

It is characterized in that it performs a function of supplying a plurality of stacked raw materials to the transfer unit by being seated on the mounting plate 16 .

In addition, the transfer unit (2),

Doedoe standing in a vertical direction from the ground, and at least two or more supporting members 18;

A guide rail ( 19);

In addition, an automatic supply member 17 is provided on one side of the transfer unit 4, so that the raw material supplied to the upper side of the guide rail 19 is transferred and automatically supplied so that it can be transferred to the cutting and processing unit 2,

The automatic supply member 17 is

a vertical guide plate 171 formed in a horizontal direction with the side surface of the support member 18;

a horizontal guide plate 172 extending in a vertical direction from the upper end of the vertical guide plate 171 and positioned above the guide rail 19;

a guide 173 formed below the horizontal guide plate 172 and having an end bent in a 'L' shape and positioned so that the bent end is inserted into the concave groove of the guide rail 19;

The other lower side of the horizontal guide plate 172, one part (guide) is coupled to the lower side of the horizontal guide plate 172, and the other part (rail) is coupled to one side of the support member 18 to form an LM guide method. Auxiliary moving member 174 that is driven to assist the movement and;

It is positioned between the vertical guide plate 171 and the support member 18, and one part (guide) is coupled to the vertical guide plate 171 and the other part (rail) is coupled to one side of the support member 18, By comprising; the main moving member 175 that is driven and moved by the LM guide method;

The automatic feeding member 17 is conveyed along the conveying unit 4 composed of the supporting member 18 and the guide rail 19 due to the movement of the main moving member 175 and the movement of the auxiliary moving member 174. , a guide 173 having one side inserted into the concave groove of the guide rail 19 for the raw material supplied to the upper surface of the guide rail 19 pushes the raw material so that the raw material can be moved in the direction of the cutting and processing unit 2 characterized in that

In addition, the cutting and processing unit (2),

It is located at the next stage of the supply unit 1, receives the raw material supplied from the supply unit 1, cuts the raw material to a predetermined standard through press working, and performs a function of processing the shape,

A first press 22 for cutting in the order of the moving direction of the raw material, and a second press 23 for shape processing at the next stage,

A mold 24 is positioned below the second press 23 .

In addition, the discharge part 3,

a die 31; a starting roller group 32 composed of two or more rollers at the end of the die 31 in the direction in which the raw material is supplied; a power transmission member 33 connected to the starting roller group 32 and configured on the other side of the die 31 to transmit power to the starting roller group 32; a seating member 34 and a roller member 35 which are alternately provided one by one on the other side of the die 31; a cylinder 36 hinged with a fixing member 37 provided on the other side of the die 31 and axially coupled to the seating member 34 on the other side; A power transmission member (38) configured on another side of the die (31); including,

The power transmission member 38 includes a connection pulley 381 at the end, and is connected to the connection pulley 351 provided at the end of the roller member 35 to transmit power to the roller member 35. characterized.

In addition, the seating member 34,

a body 341 including a second plate extending in an inclined direction while being bent at an end with respect to the first plate in a straight direction;

The body 341 includes an intermittent protrusion 342 configured to protrude upwardly from the end of the first plate; A through hole 343 formed at the end of the second plate of the body 341;

The body 341 is,

A shaft hole 341a is formed in the bent area,

By being coupled through a pin to one side of the die 31 so that the seating member 34 is rotated by an external force,

When the body 341 faces in a straight direction, the raw material is moved along the roller member 35 while being supported from the lower side of the raw material, and when it is rotated and has an inclined direction, the raw material is discharged from the discharge unit 3 It is characterized in that it allows.

According to the automatic cutting processing system for shipbuilding equipment according to the present invention, the supply unit; cutting and machining; and a conveying unit including; a discharging unit and allowing raw materials to be conveyed from the supplying unit to the discharging unit; By providing a cutting and processing automation system for shipbuilding equipment, which includes a control unit that oversees overall control of them, it is possible to simplify the manufacturing process of Hand Rail Stanchion among shipbuilding equipment and reduce the manpower and time consumed to improve production efficiency. make it possible

In addition, the cutting processing automation system for shipbuilding equipment can systematically standardize the current manual processing process, and reduce the cycle time of the labor-intensive hole processing process and improve the processing precision of the improved surface to improve the quality in the process of the blocking system. Improvement (reduction of defective rate) can be expected.

In addition, it is possible to improve the external evaluation by increasing the completeness and reliability of the structure by minimizing Trial & Error for similar work processes, and to secure corporate competitiveness through the intellectual property rights application and technology transfer of the product according to the company's independent new technology development.

In addition, since there are many manual work elements and muscle strength is used a lot, the worker needs a rest time due to fatigue, which causes a delay in work time and causes musculoskeletal disorders in the worker. it is possible to obtain

In addition, it can be expected to increase productivity and produce high-quality products through process simplification, production cycle time reduction, post-process waiting time reduction, prevention of additional work due to quality improvement, and post-process work time reduction.

In addition, by constructing an automated processing line that applies centering-hole-drilling-tap, the investment cost of equipment can be reduced, and a high-rotational precision hole processing unit capable of processing various hole sizes at once was designed and an automated processing line was established at the requesting organization. This makes it possible to precisely machine the hole.

In addition, as the automation system according to the present invention is applied, the scope of application is diverse, so it can be widely used in various fields such as construction, plant, ship, large structure, offshore structure, as well as shipbuilding equipment, and it is expected that the frequency of use will be very high.

1 is a block diagram showing a cutting processing automation system for shipbuilding equipment according to the present invention.
Figure 2 shows the configuration of the supply part of the automatic cutting processing system for shipbuilding equipment according to the present invention.
3 is a view showing the supply unit of FIG. 2 in another direction.
Figure 4 shows the configuration of the cutting and processing unit of the cutting processing automation system for shipbuilding equipment according to the present invention.
5 is a view showing the configuration of the mold configured in the cutting and processing portion of FIG.
Figure 6 shows the configuration of the discharge unit of the automatic cutting processing system for shipbuilding equipment according to the present invention.
7 is a view showing the discharge unit of FIG. 6 from another direction.

The terms or words used in the present specification and claims should not be construed as being limited to their ordinary or dictionary meanings, and the inventor may appropriately define the concept of the term in order to best describe his invention. Based on the principle, it should be interpreted as meaning and concept consistent with the technical idea of the present invention.

Accordingly, the embodiments described in this specification and the configurations shown in the drawings are only the most preferred embodiments of the present invention and do not represent all the technical spirit of the present invention, so various equivalents that can be substituted for them at the time of the present application It should be understood that there may be variations and examples.

Hereinafter, prior to the description with reference to the drawings, it is not shown or specifically described for the known components that are not necessary to reveal the gist of the present invention, that is, a known configuration that can be added obviously by those skilled in the art with ordinary knowledge. reveal the sound

The present invention relates to a cutting processing automation system for shipbuilding equipment.

Specifically, in the automated system for improving manufacturing efficiency by simplifying the manufacturing process of the Hand Rail Stanchion among shipbuilding equipment and reducing the manpower and time consumed, the automation system comprising: a supply unit; cutting and machining; and a conveying unit including; a discharging unit and allowing raw materials to be conveyed from the supplying unit to the discharging unit; It relates to a cutting processing automation system for shipbuilding equipment, configured including; a control unit that oversees overall control thereof.

The present invention is expressed in a block diagram as shown in FIG. 1 of the accompanying drawings.

1 is a block diagram showing a cutting processing automation system for shipbuilding equipment according to the present invention.

Among them, the supply unit 1 will be described with reference to FIGS. 2 and 3 of the accompanying drawings.

Figure 2 shows the configuration of the supply part of the automatic cutting processing system for shipbuilding equipment according to the present invention, Figure 3 is a view showing the supply part of Figure 2 in another direction.

Prior to the description, in the present invention, the transfer unit 4 is configured on one side of the supply unit 1, the cutting and processing unit 2 and the discharge unit 3 to transfer raw materials from the supply unit to the discharge unit, and for this purpose, a roller It may be configured in the shape of a rail comprising a.

The definition of the transfer unit 4 may be configured somehow based on the expertise of those skilled in the art if it can perform the function of transferring raw materials to achieve the purpose. However, it will be sufficient if organically coupled to the supply unit (1), the cutting and processing unit (2) and the discharge unit (3) described in the present invention.

The supply unit 1 according to the present invention includes a slide member 11 configured to be slidably driven in a user direction on one side of a predetermined die; a height adjustment member 12 configured on one side of the slide member 11 in an up/down direction and configured to allow height adjustment (eg, a cylinder, etc.); Is coupled to the lower portion of the height adjustment member 12, the height adjustment member 12, when two or more they are extended to connect to the extension plate 13 and; at least one elastic member 14 formed on one side of the extension plate 13; Including; a fixing member 15 coupled to the lower side of the elastic member 14;

A plurality of sheets are seated on the mounting plate 16 and serve to supply the stacked raw materials to the transfer unit.

At this time, the elastic member 14 is coupled to the extension plate 14 by a separate plate coupling the extension plate 13 and the elastic member 14 on the upper side thereof, and through the assembly of bolts and nuts on the separate plate. The elastic member 14 and the fixing member 15 can be fixed.

In addition, the fixing member 15 is configured as a fixing means such as an adsorption type or a vibrating type to hold the raw material from the surface.

Specifically, the transfer unit is a combination of a support member and a guide rail, which will be described later. The support member 18 is installed in a vertical direction from the ground, and at least two or more are provided, and the guide rail 19 is two facing each other. It is located between the support members 18, in this case the guide rail 19 is coupled to the support member 18 using a pin (181).

In other words, when the supporting member 18 is composed of three, the guide rail 19 is composed of two, and as shown in the accompanying drawings, when the supporting member 18 is two, the guide rail 190 is composed of one will become

The guide rail 19 has an 'H' shape as shown in the accompanying drawings, and at least an upper surface thereof is configured to include a concave groove.

And using the fixing member 15 , the raw material supplied from the seating plate 16 may be supplied to the upper surface of the guide rail 19 .

In addition, an automatic feeding member 17 is provided on one side of the transfer unit 4 , so that the raw material supplied to the upper side of the guide rail 19 is transferred and automatically supplied so that it can be transferred to the cutting and processing unit 2 .

The automatic feeding member 17 includes a vertical guide plate 171 formed in a horizontal direction with the side surface of the support member 18; a horizontal guide plate 172 extending in a vertical direction from the upper end of the vertical guide plate 171 and positioned above the guide rail 19; a guide 173 formed below the horizontal guide plate 172 and having an end bent in an 'L' shape and positioned so that the bent end is inserted into the concave groove of the guide rail 19; The other lower side of the horizontal guide plate 172, one part (guide) is coupled to the lower side of the horizontal guide plate 172, and the other part (rail) is coupled to one side of the support member 18 to form an LM guide method. Auxiliary moving member 174 that is driven to assist the movement and; It is positioned between the vertical guide plate 171 and the support member 18 and one part (guide) is coupled to the vertical guide plate 171 and the other part (rail) is coupled to one side of the support member 18 . It is configured including; the main moving member 175 that is driven and moved by the LM guide method.

Accordingly, the automatic feeding member 17 moves along the transfer unit 4 composed of the support member 18 and the guide rail 19 due to the movement of the main moving member 175 and the movement assistance of the auxiliary moving member 174 . Doedoe, the raw material supplied to the upper surface of the guide rail 19 is pushed by the guide 173 having one side inserted into the concave groove of the guide rail 19 to push the raw material, so that the raw material moves in the direction of the cutting and processing unit 2 make it possible

In this case, for the purpose of smooth movement of raw materials, a roller may be provided on the bottom surface of the concave groove portion of the guide rail 19 .

The cutting and processing unit 2 will be described with reference to FIG. 4 of the accompanying drawings.

Figure 4 shows the configuration of the cutting and processing unit of the cutting processing automation system for shipbuilding equipment according to the present invention.

The cutting and processing unit 2 is located at the next stage of the supply unit 1, receives the raw material supplied from the supply unit 1, and cuts the raw material to a predetermined standard through press working to process the shape. , To this end, it includes a first press 22 for cutting in the order of the moving direction, and a second press 23 for shape processing at the next stage.

The first press 22 and the second press 23 are provided on the upper side of the base 21 and are configured like a conventional press.

However, among one side of the base 21 , the mold 24 may be positioned below the second press 23 , and the mold 24 will be described with reference to FIG. 5 of the accompanying drawings.

5 is a view showing the configuration of the mold configured in the cutting and processing portion of FIG.

In FIG. 5 of the accompanying drawings, (A) shows a planar configuration, (B) shows a front configuration, and (C) shows a side configuration.

The mold 24 according to the accompanying drawings includes a fixing member 241 formed to be coupled to the base 21 through a bolt; a wall member 242 extending upward from the fixing member 241 and having a box shape; a hollow 243 formed inside the wall member 242; The mold body 244 configured on the bottom surface of the inner side of the wall member 242; is configured to include,

One side of the wall member 242 of the mold 24 includes a through hole 2421 through which the processed raw material can be continuously transferred through the transfer unit 4 .

The raw material that has been processed through the cutting and processing unit 2 is pushed to the continuously supplied raw material by the conveying unit 4 and transferred to the discharge unit 3 .

The discharge unit 3 will be described with reference to FIGS. 6 and 7 of the accompanying drawings.

6 is a view showing the configuration of the discharge unit of the automatic cutting processing system for shipbuilding equipment according to the present invention, Figure 7 is a view showing the discharge unit of FIG. 6 in another direction.

The discharge unit 3 according to the accompanying drawings,

a die 31 having a predetermined shape and size; a starting roller group 32 composed of two or more rollers at the end of the die 31 in the direction in which the raw material is supplied; a power transmission member 33 connected to the starting roller group 32 and configured on the other side of the die 31 to transmit power to the starting roller group 32; a seating member 34 and a roller member 35 which are alternately provided one by one on the other side of the die 31; a cylinder 36 hinged with a fixing member 37 provided on the other side of the die 31 and axially coupled to the seating member 34 on the other side; A power transmission member (38) configured on another side of the die (31); including,

The power transmission member 38 includes a connection pulley 381 at an end thereof, and is connected to the connection pulley 351 provided at the end of the roller member 35 by a band or a chain to power the roller member 35 . to convey

That is, the roller member 35 allows the raw material on the discharge unit 3 to be transferred, and a stopper (reference numeral not shown) for intermittent movement of the raw material may be configured at the end of the die 31 . .

In addition, the seating member 34 configured between the roller members 35 is configured as shown in FIG. 7 of the accompanying drawings to support the raw material from the lower side, and finally function so that the raw material can be discharged from the discharge unit 3 . do.

In other words, the seating member 34 includes a body 341 including a second plate extending in an inclined direction while being bent at an end with respect to the first plate in a straight direction; The body 341 includes an intermittent protrusion 342 configured to protrude upwardly from the end of the first plate; and a through hole 343 formed at the end of the second plate of the body 341 .

At this time, the body 341 allows the shaft hole 341a to be formed in the bent area, and the shaft hole 341a is coupled to one side of the die 31 through a pin so that the seating member 34 is subjected to external force. to be rotated by

In addition, the through hole 343 formed at the end of the second plate of the body 341 is configured to be axially coupled to the rod of the cylinder 36 .

According to this structure, according to the length control of the cylinder 36, the body 341 of the seating member 34 may be oriented in a straight direction as shown in the accompanying drawings of the first plate, or may be rotated to have an inclined direction. may be

At this time, when facing in a straight direction as shown in the drawing, the raw material moves along the roller member 35 while being supported from the lower side of the raw material, but when it is rotated and has an inclined direction, the raw material can be discharged from the discharge unit 3 is to make it

The configuration of the power transmission member, the cylinder, the moving member, etc. described above may be controlled by the control unit 5, and this control unit may include all configurations for performing the functions to be achieved by the present invention.

What has been described above using the drawings is to describe only the main points of the present invention, and it is obvious that the present invention is not limited to the configuration of the drawings as much as various designs are possible within the technical scope.

1: supply
11: slide member
12: height adjustment member
13: extension plate
14: elastic member
15: fixing member
16: seating plate
17: automatic supply member
171: vertical guide plate
172: horizontal guide plate
173 : Guide
174: auxiliary moving member
175: main moving member
176: power transmission member
18: support member
181 : pin
19: guide rail
2: Cutting and processing part
21: base
22: first press
23: second press
24 : mold
241: fixing member
242: wall member
2421: through hole
243: hollow
244: mold body
3: discharge part
31 : die
32: start part roller group
33: power transmission member
34: seating member
341: body
341a: shaft hole
342: intermittent protrusion
343: through hole
35: roller member
351: connection pulley
36: cylinder
37: fixing member
38: power transmission member
381: connection pulley
A: Hinge bonding area
4: transfer unit
5: control unit

Claims (7)

In an automation system that simplifies the manufacturing process of Hand Rail Stanchion among shipbuilding equipment and reduces the manpower and time consumed to improve manufacturing efficiency,
supply; cutting and machining; and a discharge unit;
a transfer unit for allowing raw materials to be transferred from the supply unit to the discharge unit;
Doedoe including; a control unit for controlling the automation system;
The supply unit (1),
a slide member 11 configured to be slidably driven in a user direction on one side of a predetermined die;
A height adjustment member 12 configured to be adjustable in height and configured in an up/down direction on one side of the slide member 11 and
Is coupled to the lower portion of the height adjustment member 12, the height adjustment member 12, when two or more they are extended to connect to the extension plate 13 and;
at least one elastic member 14 formed on one side of the extension plate 13;
Including; a fixing member 15 coupled to the lower side of the elastic member 14;
It performs a function of supplying a plurality of stacked raw materials to the transfer unit by being seated on the mounting plate 16,
The discharge part (3),
a die 31; a starting roller group 32 composed of two or more rollers at the end of the die 31 in the direction in which the raw material is supplied; a power transmission member 33 connected to the starting roller group 32 and configured on the other side of the die 31 to transmit power to the starting roller group 32; a seating member 34 and a roller member 35 which are alternately provided one by one on the other side of the die 31; a cylinder 36 hinged with a fixing member 37 provided on the other side of the die 31 and axially coupled to the seating member 34 on the other side; A power transmission member (38) configured on another side of the die (31); including,
The power transmission member 38 includes a connection pulley 381 at the end, and is connected to the connection pulley 351 provided at the end of the roller member 35 to transmit power to the roller member 35, ,
The transfer unit 4 is
Doedoe standing in a vertical direction from the ground, and at least two or more supporting members 18;
A guide rail ( 19);
The cutting and processing unit (2),
It is located at the next stage of the supply unit 1, receives the raw material supplied from the supply unit 1, and cuts the raw material to a predetermined standard through press working to process the shape,
A first press 22 for cutting in the order of the moving direction of the raw material, and a second press 23 for shape processing at the next stage,
A cutting processing automation system for shipbuilding equipment, characterized in that the mold 24 is positioned below the second press 23 .
delete delete The method according to claim 1,
An automatic supply member 17 is provided on one side of the transfer unit 4, and the raw material supplied to the upper side of the guide rail 19 is transferred and automatically supplied so that it can be transferred to the cutting and processing unit 2,
The automatic supply member 17 is
a vertical guide plate 171 formed in a horizontal direction with the side surface of the support member 18;
a horizontal guide plate 172 extending in a vertical direction from the upper end of the vertical guide plate 171 and positioned above the guide rail 19;
a guide 173 formed below the horizontal guide plate 172 and having an end bent in an 'L' shape and positioned so that the bent end is inserted into the concave groove of the guide rail 19;
The other lower side of the horizontal guide plate 172, one part (guide) is coupled to the lower side of the horizontal guide plate 172, and the other part (rail) is coupled to one side of the support member 18 to form an LM guide method. Auxiliary moving member 174 that is driven to assist the movement and;
It is positioned between the vertical guide plate 171 and the support member 18 and one part (guide) is coupled to the vertical guide plate 171 and the other part (rail) is coupled to one side of the support member 18 . By comprising; the main moving member 175 that is driven and moved by the LM guide method;
The automatic feeding member 17 is conveyed along the conveying part 4 composed of the support member 18 and the guide rail 19 due to the movement of the main moving member 175 and the movement assistance of the auxiliary moving member 174. , a guide 173 having one side inserted into the concave groove of the guide rail 19 for the raw material supplied to the upper surface of the guide rail 19 pushes the raw material so that the raw material can be moved in the direction of the cutting and processing unit 2 A cutting processing automation system for shipbuilding equipment, characterized in that.
delete delete The method according to claim 1,
The seating member 34,
a body 341 including a second plate extending in an inclined direction while being bent at an end with respect to the first plate in a straight direction;
The body 341 includes an intermittent protrusion 342 configured to protrude upwardly from the end of the first plate; A through hole 343 formed at the end of the second plate of the body 341;
The body 341 is,
A shaft hole 341a is formed in the bent area,
By being coupled through a pin to one side of the die 31 so that the seating member 34 is rotated by an external force,
When the body 341 is oriented in a straight direction, the raw material is moved along the roller member 35 while being supported from the lower side of the raw material. A cutting processing automation system for shipbuilding equipment, characterized in that it enables.

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