KR102170289B1 - The manufacturing method of soy sausage and soy sausage manufactured by the same - Google Patents
The manufacturing method of soy sausage and soy sausage manufactured by the same Download PDFInfo
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- KR102170289B1 KR102170289B1 KR1020200046712A KR20200046712A KR102170289B1 KR 102170289 B1 KR102170289 B1 KR 102170289B1 KR 1020200046712 A KR1020200046712 A KR 1020200046712A KR 20200046712 A KR20200046712 A KR 20200046712A KR 102170289 B1 KR102170289 B1 KR 102170289B1
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- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2300/00—Processes
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Abstract
Description
본 발명은 콩 소시지 제조방법 및 그에 의해 제조된 콩 소시지에 관한 것으로서, 더 상세하게는 육류를 전혀 사용하지 않고 식물성 재료인 콩으로부터 제조된 조직대두단백, 분리대두단백을 주재료로 사용하며, 불림단계, 분쇄단계, 혼합단계, 충진단계, 열처리단계 및 냉각단계를 통해, 맛, 향, 조직감 및 전체적인 기호도가 우수하여 식품으로 다양하게 활용이 가능한 콩 소시지 제조방법에 관한 것이다. The present invention relates to a method for producing a bean sausage and to a bean sausage produced thereby, and more specifically, a tissue soy protein prepared from soybeans, which is a vegetable material, without using any meat, as a main material, and a soaking step Through the crushing step, mixing step, filling step, heat treatment step, and cooling step, it relates to a method for manufacturing bean sausage that can be used in various ways as food because it has excellent taste, aroma, texture and overall preference.
콩은 우수한 식물성 단백질 공급원으로서, 특히 우리나라에서는 두부, 장류, 두유, 콩기름 등의 식품의 형태로 소비되고 있다. 콩에 포함된 사포닌(saponin), 이소플라본(isoflavone), 레시틴(lecithin)과 같은 생리활성 물질에 관한 연구가 활발해지면서, 콩은 최근 항암, 항동맥경화, 혈당강화 등의 건강기능성 효과를 갖춘 기능성 식품으로도 각광받고 있다.Soybeans are an excellent source of vegetable protein, and are consumed in the form of foods such as tofu, paste, soy milk, and soybean oil in Korea. As research on physiologically active substances such as saponin, isoflavone, and lecithin contained in soybeans has become active, soybeans are recently functional with health functional effects such as anticancer, anti-arteriosclerosis, and blood sugar enhancement. It is also in the spotlight as a food.
콩은 40% 이상의 단백질을 함유한 고단백질 식품 소재로서, 이러한 콩 및 콩으로부터 추출한 분리 대두 단백질에 소맥글루텐 및 여러 가지 부재료를 혼합한 후 1차 가공 처리함으로써, 육질과 유사한 섬유조직을 가진 콩고기를 제조할 수 있다. Soybean is a high-protein food material containing 40% or more of protein, and by mixing wheat gluten and various subsidiary materials with these soybeans and soybean proteins extracted from soybeans and processing them first, soybean meat having a fibrous structure similar to meat quality Can be manufactured.
최근에는 채식전문식당, 채식뷔페, 채식자연식품점 등에서 콩고기를 판매하고 있으나, 아직은 일반화되지 못하고 있고 메뉴의 다양성도 부족한 상황이며, 식물성 단백식품의 매출규모 또한 국내에서 연간 약 60~70억원 규모로 비교적 소규모이나, 현재는 점차 늘고 있는 추세이긴 하다.Recently, soybean meat is sold at vegetarian restaurants, vegetarian buffets, and vegetarian natural food stores, but it has not been generalized yet and the variety of menus is insufficient. The sales volume of vegetable protein foods is also about 6~7 billion won per year in Korea. It is small, but now it is gradually increasing.
콩을 이용한 가공제품에 관련된 종래기술로는 국내등록특허 제10-0350827호에 콩을 주원료로 한 햄과 소시지 타입의 두류가공품의 제조방법, 국내등록특허 제10-0498257호에 초 저지방 고급 세절 소시지의 가공기술, 국내등록특허 제10-0936514호에 검정콩에서 추출한 단백질과 안토시아닌 추출액을 이용한 콩소시지 및 그의 제조방법 및 국내등록특허 제10-0878329호에 조직 콩단백질을 이용한 콩소시지 제조방법 등이 있는데, 위 종래기술들은 주로 대두 단백질을 이용한 콩고기류 제조 기술에 관한 것이다. 그러나, 대두 단백질을 사용하여 제조된 콩고기의 경우 콩 비린내 등의 문제점이 있어서 기호성과 기능성 측면에서 개선이 요구되고 있다. As for the conventional technology related to processed products using soybeans, Korean Patent No. 10-0350827 describes the manufacturing method of ham and sausage-type bean processed products based on soybeans, and Korean Patent No. 10-0498257 has ultra-low fat, high-quality minced sausage. In Korea Patent Registration No. 10-0936514, there are soybean sausages using protein extracted from black beans and anthocyanin extract, and a method for manufacturing the same, and Korean Patent No. 10-0878329 for producing soybean sausage using tissue soy protein. , The above prior art mainly relates to a technology for manufacturing soybean meat using soy protein. However, in the case of soybean meat prepared using soybean protein, there is a problem such as a soybean fishy smell, so improvement in palatability and functionality is required.
따라서, 콩 비린내가 제거되어 기호성이 향상된 콩 소시지의 개발이 필요한 실정이다. Therefore, there is a need to develop a bean sausage with improved palatability by removing a soy smell.
본 발명은 상기 종래기술이 갖는 문제점을 해결하기 위해서 안출된 것으로서, 본 발명에서 해결하고자 하는 과제는 육류를 전혀 사용하지 않고 식물성 재료인 콩으로부터 제조된 조직대두단백, 분리대두단백을 주재료로 하여 맛, 향, 조직감 및 전체적인 기호도가 우수한 콩 소시지를 제조함에 그 목적이 있다. The present invention was conceived to solve the problems of the prior art, and the problem to be solved in the present invention is to use tissue soy protein and isolated soy protein as main ingredients without using any meat and Its purpose is to manufacture bean sausage with excellent flavor, texture and overall palatability.
또한, 조직대두단백, 분리대두단백의 주재료 이외에 펜넬, 가시오가피, 우엉 등의 다양한 첨가물을 포함함에 따라 다양한 맛을 구현해 낼 수 있고, 조직감이 우수한 콩 소시지를 제조함에 그 목적이 있다. In addition, by including various additives such as fennel, gasiogapi, and burdock, in addition to the main ingredients of tissue soy protein and isolated soy protein, various tastes can be realized, and the purpose of this is to manufacture bean sausage with excellent texture.
상기와 같은 목적을 달성하기 위한 본 발명에 따른 콩 소시지 제조방법은 조직대두단백을 펜넬 추출물에 불리는 불림단계와, 상기 불린 조직대두단백을 분쇄하는 분쇄단계와, 상기 분쇄된 조직대두단백 분말에 분리대두단백 분말, 난백 분말, 콩 오일, 펜넬 분말, 펜넬 씨 오일, 가시오가피 추출물, 우엉 분말, 부재료를 혼합하는 혼합단계와, 상기 혼합된 혼합물을 케이싱에 충진하는 충진단계와, 상기 충진된 충진물을 열처리하는 열처리단계 및 상기 열처리된 가열물을 냉각하는 냉각단계를 포함하여 이루어지는 것을 특징으로 한다. The method for producing a bean sausage according to the present invention for achieving the above object includes a step of soaking tissue soy protein called fennel extract, a grinding step of pulverizing the soaked tissue soy protein, and separating the tissue soy protein powder into the ground. Mixing step of mixing soy protein powder, egg white powder, soybean oil, fennel powder, fennel seed oil, gasiogapi extract, burdock powder, and subsidiary materials, a filling step of filling the mixed mixture into a casing, and heat treatment of the filled filling It characterized in that it comprises a heat treatment step and a cooling step of cooling the heat-treated heated material.
또, 상기 불림단계는, 조직대두단백 100중량부를 펜넬 추출물 300~500중량부에 침지시킨 후, 35~40℃의 온도에서 15~20시간 동안 불리는 것이고, 상기 펜넬 추출물은 펜넬의 잎, 줄기, 꽃을 60~80℃의 온도에서 48~72시간 동안 건조하여 150~200mesh의 크기로 분쇄한 후, 상기 건조 및 분쇄된 펜넬분말 100중량부에 물 800~1,000중량부를 혼합하고 80~100℃의 온도에서 2~4시간 가열하여 제조되는 것을 특징으로 한다. In addition, the soaking step is, after immersing 100 parts by weight of tissue soy protein in 300 to 500 parts by weight of fennel extract, and soaking for 15 to 20 hours at a temperature of 35 to 40°C, and the fennel extract is the leaves, stems of fennel, After drying the flower at a temperature of 60 to 80°C for 48 to 72 hours and pulverizing it to a size of 150 to 200 mesh, 800 to 1,000 parts by weight of water are mixed with 100 parts by weight of the dried and pulverized fennel powder, and It is characterized in that it is manufactured by heating at temperature for 2 to 4 hours.
또, 상기 혼합단계는, 분쇄된 조직대두단백 분말 100중량부에 대하여, 분리대두단백 분말 3~5중량부, 난백 분말 5~10중량부, 콩 오일 3~7중량부, 펜넬 분말 1~3중량부, 펜넬 씨 오일 1~3중량부, 가시오가피 추출물 1~3중량부, 우엉 분말 1~3중량부, 부재료 5~15중량부를 혼합하는 것을 특징으로 한다. In addition, the mixing step, with respect to 100 parts by weight of pulverized tissue soy protein powder, 3 to 5 parts by weight of separated soy protein powder, 5 to 10 parts by weight of egg white powder, 3 to 7 parts by weight of soybean oil, 1 to 3 of fennel powder It is characterized by mixing parts by weight, 1 to 3 parts by weight of fennel seed oil, 1 to 3 parts by weight of gasoline extract, 1 to 3 parts by weight of burdock powder, and 5 to 15 parts by weight of subsidiary materials.
또, 상기 열처리단계는, 충진된 충진물을 스모크하우스에서 50~60℃의 온도에서 20~30분 동안 건조하고, 상기 건조된 건조물을 60~70℃의 온도에서 0.5~1시간 동안 훈연한 후, 상기 훈연된 훈연물의 심부온도가 80℃ 이상이 되도록 10~20분 동안 살균하는 것을 특징으로 한다. In addition, in the heat treatment step, the filled filler is dried in a smokehouse at a temperature of 50 to 60°C for 20 to 30 minutes, and the dried dried product is smoked at a temperature of 60 to 70°C for 0.5 to 1 hour, It characterized in that the sterilization for 10 to 20 minutes so that the core temperature of the smoked smoked product is 80 ℃ or more.
본 발명에 따른 콩 소시지는 지방과 콜레스테롤 함량이 높은 육류 대신 식물성이면서 단백질, 칼슘 등이 풍부한 콩을 주원료로 하고, 펜넬, 가시오가피, 우엉 등의 다양한 첨가물을 포함하여 제조함에 따라 다양한 맛을 구현해 낼 수 있는 효과가 있다. Soybean sausage according to the present invention is made of soybeans, which are vegetable and rich in protein, calcium, etc., instead of meat having a high content of fat and cholesterol, and can produce various tastes as they are prepared including various additives such as fennel, gasoline, and burdock. There is an effect.
또한, 식물성 재료인 콩으로부터 제조된 조직대두단백, 분리대두단백을 주재료로 하여 소시지를 제조함에도, 맛, 향, 조직감 및 전체적인 기호도가 우수하여 식품으로 다양하게 활용이 가능하다. In addition, even though sausages are manufactured using tissue soy protein and isolated soy protein as main ingredients, it can be used in various ways as food because of its excellent taste, aroma, texture and overall preference.
도 1은 본 발명에 따른 콩 소시지 제조방법을 개략적으로 도시한 단계흐름도이다. 1 is a step flow diagram schematically showing a method of manufacturing a bean sausage according to the present invention.
이하, 본 발명의 바람직한 실시예를 첨부된 도면을 참조하여 상세히 설명하면 다음과 같다. Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
도 1은 본 발명에 따른 콩 소시지 제조방법을 개략적으로 도시한 단계흐름도이다. 1 is a step flow diagram schematically showing a method of manufacturing a bean sausage according to the present invention.
첨부된 도 1을 참조하면, 본 발명에 따른 콩 소시지 제조방법은 불림단계(S10), 분쇄단계(S20), 혼합단계(S30), 충진단계(S40), 열처리단계(S50) 및 냉각단계(S60)를 포함하여 이루어진다. 1, the bean sausage manufacturing method according to the present invention includes a soaking step (S10), a crushing step (S20), a mixing step (S30), a filling step (S40), a heat treatment step (S50), and a cooling step ( S60).
1. 불림단계(S10)1. Soaking step (S10)
불림단계(S10)는 조직대두단백을 펜넬 추출물에 불리는 단계이다.Soaking step (S10) is a step called tissue soy protein to fennel extract.
더 상세하게는, 조직대두단백 100중량부를 펜넬 추출물 300~500중량부에 침지시킨 후, 35~40℃의 온도에서 15~20시간 동안 불리는 것이다. More specifically, 100 parts by weight of tissue soy protein is immersed in 300 to 500 parts by weight of fennel extract, and then soaked for 15 to 20 hours at a temperature of 35 to 40°C.
조직대두단백은 조직식물성 단백의 일종으로서, 원료대두단백(탈지대두, 농축단백, 분리대두단백 등)을 고온변성, 동결변성, 가압 등의 방법으로 조직을 형성하여 제조되고, 겔 형성 능력, 조직감 부여 등의 기능적 특성이 있으며, 높은 단백질 함량과 낮은 지방함량이 특징이다. Tissue soybean protein is a type of tissue vegetable protein, and is manufactured by forming tissue by using raw material soybean protein (skimmed soybean, concentrated protein, isolated soybean protein, etc.) by methods such as high temperature denaturation, freeze denaturation, and pressurization. It has functional properties such as Buyeo, and is characterized by high protein content and low fat content.
특히, 조직대두단백은 콩 소시지를 제조함에 있어서 조직감을 부여하여 섭취감을 높이고, 기호성을 향상시키며 육류를 이용하여 제조된 소시지와 동일한 씹힘성을 부여한다. In particular, tissue soy protein provides a texture in the manufacture of soybean sausages to increase the sense of intake, improves palatability, and gives the same chewiness as sausages manufactured using meat.
펜넬 추출물은 펜넬의 잎, 줄기, 꽃을 60~80℃의 온도에서 48~72시간 동안 건조하여 150~200mesh의 크기로 분쇄한 후, 상기 건조 및 분쇄된 펜넬분말 100중량부에 물 800~1,000중량부를 혼합하고 80~100℃의 온도에서 2~4시간 가열하여 제조된다. Fennel extract is dried and pulverized to a size of 150 to 200 mesh after drying the leaves, stems, and flowers of fennel at a temperature of 60 to 80 °C for 48 to 72 hours, and then water 800 to 1,000 to 100 parts by weight of the dried and crushed fennel powder. It is prepared by mixing parts by weight and heating at a temperature of 80 to 100°C for 2 to 4 hours.
펜넬은 미나리과 상록 다년 초로서, 유효 성분으로 리모넨(limonene), 피넨(pinene), 테르피넨(terpinene), 펜촌(fenchone), 아네톨(anethole) 등의 정유성분을 함유하고 있고, 식욕억제, 독소배출, 변비해소, 피부노화 예방, 고혈압 예방, 면역력증가, 소화불량 개선, 호흡기 질환 개선, 항균작용 등의 효능을 가지고 있다. Fennel is an evergreen perennial plant in the parsley family, and contains essential oils such as limonene, pinene, terpinene, fenchone, and anethole as active ingredients, and suppresses appetite and toxins. Excretion, relief of constipation, prevention of skin aging, prevention of hypertension, increase of immunity, improvement of indigestion, improvement of respiratory disease, and antibacterial effect.
일반적으로 조직대두단백을 사용하여 소시지를 제조할 경우, 콩 비린내 등의 문제점으로 인하여 기호성과 기능성 측면에서 개선이 요구되고 있는데, 조직대두단백을 펜넬 추출물에 충분히 불린 후 제조하게 되면, 펜넬 특유의 향을 통해 콩의 비린내를 저하시킬 수 있다. In general, when a sausage is manufactured using tissue soy protein, improvement is required in terms of palatability and functionality due to problems such as soybean fishy smell.If tissue soy protein is sufficiently soaked in fennel extract and manufactured, the characteristic fennel flavor This can reduce the fishy smell of beans.
따라서, 조직대두단백 100중량부를 펜넬 추출물 300~500중량부에 침지시킨 후, 35~40℃의 온도에서 15~20시간 동안 불리는 과정을 통해, 조직대두단백에 펜넬 추출물의 유효한 성분을 침투시킴과 동시에 조직대두단백을 팽윤시켜 보수성을 높일 수 있을 뿐만 아니라, 조직대두단백에 펜넬 추출물이 충분히 침투된 상태에서 하기의 과정을 거쳐 콩 소시지를 제조하는 경우 콩 특유의 비린내를 줄일 수 있게 된다.Therefore, 100 parts by weight of tissue soy protein is immersed in 300 to 500 parts by weight of fennel extract, and then through a process called for 15 to 20 hours at a temperature of 35 to 40°C, the effective component of the fennel extract is penetrated into the tissue soy protein. At the same time, it is possible to increase water retention by swelling the tissue soy protein, as well as to reduce the fishy smell peculiar to soybeans when the soybean sausage is manufactured through the following process in a state where the fennel extract sufficiently penetrates the tissue soy protein.
만약, 조직대두단백 100중량부를 펜넬 추출물 300~500중량부에 침지시킨 후, 상기의 온도 및 시간 범위 미만으로 불릴 경우에는 상기 조직대두단백에 펜넬 추출물의 유효한 성분을 침투시키지 못할 뿐만 아니라 조직대두단백이 충분히 팽윤되기 어려우며, 상기의 온도 및 시간을 초과한 범위로 불릴 경우에는 상기 조직대두단백에 함유된 단백질이 변성될 수 있다. If 100 parts by weight of tissue soy protein is immersed in 300 to 500 parts by weight of fennel extract, and if it is called below the above temperature and time range, not only the effective ingredients of the fennel extract cannot penetrate into the tissue soy protein, but also tissue soy protein. It is difficult to sufficiently swell, and when it is referred to as a range exceeding the above temperature and time, the protein contained in the tissue soy protein may be denatured.
2. 분쇄단계(S20)2. Crushing step (S20)
분쇄단계(S20)는 상기 불린 조직대두단백을 분쇄하는 단계이다. The pulverizing step (S20) is a step of pulverizing the so called tissue soy protein.
더 상세하게는, 상기 불린 조직대두단백을 고속 커팅기에서 1,000~2,000rpm으로 3~5분 동안 회전하여 분쇄하는 것이다. More specifically, the so-called tissue soy protein is pulverized by rotating for 3 to 5 minutes at 1,000 to 2,000 rpm in a high-speed cutting machine.
상기 불린 조직대두단백을 고속 커팅기에서 1,000~2,000rpm으로 3~5분 동안 회전하여 분쇄함으로써, 상기 불린 조직대두단백의 섬유소를 균질하게 세절하여 탄력감을 강화시킬 수 있다. By rotating and pulverizing the so called tissue soy protein at 1,000 to 2,000 rpm for 3 to 5 minutes on a high-speed cutting machine, the fibers of the so called tissue soy protein can be homogeneously shredded to enhance a sense of elasticity.
3. 혼합단계(S30)3. Mixing step (S30)
혼합단계(S30)는 상기 분쇄된 조직대두단백 분말에 분리대두단백 분말, 난백 분말, 콩 오일, 펜넬 분말, 펜넬 씨 오일, 가시오가피 추출물, 우엉 분말, 부재료를 혼합하는 단계이다. The mixing step (S30) is a step of mixing isolated soy protein powder, egg white powder, soybean oil, fennel powder, fennel seed oil, gasiogapi extract, burdock powder, and subsidiary materials with the pulverized tissue soy protein powder.
더 상세하게는, 상기 분쇄된 조직대두단백 분말 100중량부에 대하여, 분리대두단백 분말 3~5중량부, 난백 분말 5~10중량부, 콩 오일 3~7중량부, 펜넬 분말 1~3중량부, 펜넬 씨 오일 1~3중량부, 가시오가피 추출물 1~3중량부, 우엉 분말 1~3중량부, 부재료 5~15중량부를 혼합하는 것이다. More specifically, based on 100 parts by weight of the pulverized tissue soy protein powder, 3 to 5 parts by weight of separated soy protein powder, 5 to 10 parts by weight of egg white powder, 3 to 7 parts by weight of soybean oil, 1 to 3 parts by weight of fennel powder Part, 1 to 3 parts by weight of fennel seed oil, 1 to 3 parts by weight of gasoline extract, 1 to 3 parts by weight of burdock powder, and 5 to 15 parts by weight of subsidiary materials are mixed.
상기 분쇄된 조직대두단백 분말의 함량이 100중량부 미만일 경우에는 콩 소시지의 육류를 이용하여 제조된 소시지와 동일한 조직감 및 씹힘성을 부여하기 어어려우며, 100중량부를 초과할 경우에는 조직대두단백의 함량이 과다하여 콩 특유의 비린내가 증가되어 오히려 식감을 저하하게 된다.When the content of the pulverized tissue soy protein powder is less than 100 parts by weight, it is difficult to impart the same texture and chewiness as the sausage manufactured using the meat of soybean sausage, and when it exceeds 100 parts by weight, the content of tissue soy protein is Excessively increases the fishy smell peculiar to soybeans, resulting in lower texture.
분리대두단백 분말은 탈지대두를 물 또는 알칼리성 용액으로 추출하여, 추출액 중의 단백질을 pH 4~5에서 등전침전시키고 분쇄하여 제조된 것으로서, 제조된 분리대두단백의 단백질 함량은 약 90%이다. The isolated soy protein powder is prepared by extracting skim soybeans with water or an alkaline solution, isoelectrically precipitating and pulverizing the protein in the extract at pH 4-5, and the protein content of the prepared soy protein is about 90%.
이러한 분리대두단백 분말은 식물성 단백질 결착제 및 증량제로서, 용해도, 보수력, 유화안정성, 팽윤성, 점도 겔 강도, 다즙성 및 조직감 등을 개선시키는 역할을 한다. This isolated soy protein powder is a vegetable protein binder and extender, and serves to improve solubility, water holding capacity, emulsion stability, swelling property, viscosity and gel strength, juiciness and texture.
만약, 상기 분쇄된 조직대두단백 분말 100중량부에 분리대두단백 분말을 3중량부 미만으로 혼합할 경우에는 용해도, 보수력, 유화안정성, 팽윤성, 강도, 다즙성 및 조직감을 개선시키기 어려우며, 5중량부를 초과하여 혼합할 경우에는 기호성 및 질감이 떨어지게 된다.If less than 3 parts by weight of the isolated soy protein powder is mixed with 100 parts by weight of the pulverized tissue soy protein powder, it is difficult to improve solubility, water holding power, emulsion stability, swelling property, strength, juiciness and texture, and exceed 5 parts by weight. When mixed, palatability and texture are deteriorated.
난백 분말은 계란의 약 60%를 차지하고 있고, 난황을 중심으로 둘러싼 4개 층(외수양난백, 농후난백, 내수양 난백 및 칼라자층)으로 구성되어 있으며, 주된 성분은 단백질로서 난백 중 약 10%를 차지하고 있으며, 이러한 난백 분말은 전체적으로 탄력과 식감을 증진시켜주는 역할을 한다. Egg white powder accounts for about 60% of eggs, and is composed of four layers (external egg white, thick egg white, internal water egg white, and color sublayer) around the egg yolk. The main ingredient is protein, about 10% of egg white. The egg white powder plays a role in improving the elasticity and texture as a whole.
만약, 상기 분쇄된 조직대두단백 분말 100중량부에 난백 분말을 5중량부 미만으로 혼합할 경우에는 전체적인 탄력과 식감을 증진시키기 어려우며, 10중량부를 초과하여 혼합할 경우에는 필요 이상으로 탄력과 식감이 증진되어 오히려 씹힘성을 저하시키게 된다. If less than 5 parts by weight of egg white powder is mixed with 100 parts by weight of the pulverized tissue soy protein powder, it is difficult to improve the overall elasticity and texture, and if it is mixed with more than 10 parts by weight, the elasticity and texture are more than necessary. It is promoted and rather reduces chewiness.
콩 오일은 콩으로부터 오일을 추출하는 것으로, 혼합물에 탄력을 주고 식감을 부드럽게 하는 역할을 한다. Soybean oil is the extract of oil from soybeans, which gives elasticity to the mixture and softens the texture.
만약, 상기 분쇄된 조직대두단백 분말 100중량부에 콩 오일을 3중량부 미만으로 혼합할 경우에는 탄력과 식감이 떨어지게 되고, 7중량부를 초과하여 혼합할 경우에는 필요 이상으로 탄력과 식감이 증진되어 오히려 씹힘성을 저하시키게 된다. If less than 3 parts by weight of soybean oil is mixed with 100 parts by weight of the pulverized tissue soy protein powder, the elasticity and texture are deteriorated, and when more than 7 parts by weight is mixed, the elasticity and texture are improved more than necessary. Rather, chewiness is lowered.
펜넬 분말은 펜넬의 잎, 줄기, 꽃을 60~80℃의 온도에서 48~72시간 동안 건조하여 150~200mesh의 크기로 분쇄한 것이다. Fennel powder is a product obtained by drying the leaves, stems, and flowers of fennel at a temperature of 60 to 80°C for 48 to 72 hours and pulverizing them into 150 to 200 mesh.
펜넬은 미나리과 상록 다년 초로서, 유효 성분으로 리모넨(limonene), 피넨(pinene), 테르피넨(terpinene), 펜촌(fenchone), 아네톨(anethole) 등의 정유성분을 함유하고 있고, 식욕억제, 독소배출, 변비해소, 피부노화 예방, 고혈압 예방, 면역력증가, 소화불량 개선, 호흡기 질환 개선, 항균작용 등의 효능을 가지고 있으며, 달콤하고 상큼한 맛이 있어 콩 특유의 비린내를 저하시켜 식감을 높여주게 된다. Fennel is an evergreen perennial plant in the parsley family, and contains essential oils such as limonene, pinene, terpinene, fenchone, and anethole as active ingredients, and suppresses appetite and toxins. Discharge, relieve constipation, prevent skin aging, prevent high blood pressure, increase immunity, improve indigestion, improve respiratory disease, and have antibacterial effects.It has a sweet and refreshing taste that lowers the fishy smell of beans and enhances the texture. .
만약, 상기 분쇄된 조직대두단백 분말 100중량부에 펜넬 분말을 1중량부 미만으로 혼합할 경우에는 콩 특유의 비린내를 저하시키기 어려우며, 3중량부를 초과하여 혼합할 경우에는 펜넬 특유의 향이 강하게 되어 오히려 식감을 저하시킨다. If less than 1 part by weight of fennel powder is mixed with 100 parts by weight of the pulverized tissue soy protein powder, it is difficult to reduce the fishy smell peculiar to soybeans, and in case of mixing more than 3 parts by weight, the characteristic fennel scent is stronger. Reduces texture.
펜넬 씨 오일은 펜넬의 씨로부터 추출하며, 펜넬 씨 100중량부에 물 600~1,000중량부를 플라스크에 넣고, 상기 플라스크를 증류기에 연결한 상태에서 70~80℃에서 4~8시간 동안 가열한 뒤, 생성된 기체를 증류기 내부의 냉각관을 통해 냉각시켜 펜넬 씨 오일이 포함된 액을 획득한 후, 상기 획득한 액을 분별깔대기에 넣고, 물층과 펜넬 씨 오일층을 분리하여 분리된 물층은 버리고 나머지 펜넬 씨 오일층을 여과하여 제조하게 된다. Fennel seed oil is extracted from the seeds of fennel, put 600 to 1,000 parts by weight of water into a flask with 100 parts by weight of fennel seeds, heated at 70 to 80°C for 4 to 8 hours while the flask is connected to a still, The generated gas is cooled through a cooling tube inside the still to obtain a liquid containing fennel seed oil, and then put the obtained liquid in a separatory funnel, separate the water layer and the fennel seed oil layer, and discard the separated water layer. It is manufactured by filtering the fennel seed oil layer.
상기 펜넬 씨 오일은 달콤하고 상큼한 맛을 통해 콩 특유의 비린내를 저하시켜 식감을 높이고, 혼합물의 표면을 코팅하는 역할을 한다. The fennel seed oil serves to improve texture by reducing the fishy smell peculiar to beans through a sweet and refreshing taste, and to coat the surface of the mixture.
만약, 상기 분쇄된 조직대두단백 분말 100중량부에 펜넬 씨 오일을 1중량부 미만으로 혼합할 경우에는 달콤하고 상큼한 맛이 충분히 혼합되지 않아 콩 특유의 비린내를 저하시키기 어려우며, 3중량부를 초과하여 혼합할 경우에는 오히려 펜넬 특유의 향이 강하게 되어 식감을 저하시킨다.If less than 1 part by weight of fennel seed oil is mixed with 100 parts by weight of the pulverized tissue soy protein powder, the sweet and refreshing taste is not sufficiently mixed, so it is difficult to reduce the fishy smell peculiar to soybeans, and the mixture exceeds 3 parts by weight. In the case of doing it, the fennel's peculiar scent becomes stronger, reducing the texture.
가시오가피 추출물은 가시오가피 나무 및 열매 100중량부에 정제수 500~700중량부를 혼합하고, 80~100℃의 온도에서 3~5시간 가열하여 제조한다. Gasiogapi extract is prepared by mixing 500 to 700 parts by weight of purified water to 100 parts by weight of barberry and fruit, and heating at a temperature of 80 ~ 100 ℃ 3 ~ 5 hours.
가시오가피에는 세사민, 사바닌, 플라보노이드, 파이사노이드, 글로겐산 등의 강력한 항산화 물질을 함유하고 있고, 비타민, 각종 미네랄이 풍부하며, 피로회복, 콜레스테롤 수치 저하, 고혈압, 혈액순환, 심혈관질환, 당뇨 등에 효과가 있다. Gasiogapi contains powerful antioxidants such as sesamin, savanin, flavonoids, physanoids, and gluconic acid, and is rich in vitamins and minerals, and is rich in fatigue, cholesterol levels, high blood pressure, blood circulation, cardiovascular disease, diabetes, etc. It works.
콩 소시지를 제조함에 있어서 상기 가시오가피 추출물을 혼합함으로써, 가시오가피의 유효한 성분과 함께 특유의 달달한 맛을 통해 식감을 증진시킬 수 있다. By mixing the gasiogapi extract in manufacturing soybean sausage, it is possible to improve the texture through a unique sweet taste with the effective ingredients of gasiogapi.
만약, 상기 분쇄된 조직대두단백 분말 100중량부에 가시오가피 추출물을 1중량부 미만으로 혼합할 경우에는 혼합물들과 골고루 혼합되지 못할 수 있으며, 3중량부를 초과하여 혼합할 경우에는 오히려 가시오가피 특유의 향이 강하게 되어 식감을 저하시켜 바람직하지 못하다.If 100 parts by weight of the pulverized tissue soy protein powder is mixed in less than 1 part by weight, it may not be evenly mixed with the mixtures, and if it is mixed in more than 3 parts by weight, the unique smell of gasiogapi is stronger. It is not preferable because it is made to reduce the texture.
우엉 분말은 우엉을 70~80℃의 온도에서 48~72시간 동안 건조하여 150~200mesh의 크기로 분쇄한 것으로, 특유의 향을 통해 독특한 맛을 내고, 당질의 일종인 이눌린이 풍부해 신장 기능을 높여주며, 풍부한 섬유소질이 배변을 촉진하여 다이어트에도 효과가 있다.Burdock powder is dried for 48-72 hours at 70-80℃ and pulverized to a size of 150-200mesh. It has a unique flavor through its unique aroma, and is rich in inulin, a type of sugar, so it has kidney function. It increases, and the rich fiber promotes bowel movements, which is effective in diet.
만약, 상기 분쇄된 조직대두단백 분말 100중량부에 우엉 분말을 1중량부 미만으로 혼합할 경우에는 혼합물들과 골고루 혼합되지 못할 수 있으며, 3중량부를 초과하여 혼합할 경우에는 오히려 우엉의 향이 강하게 되어 식감을 저하시킨다.If less than 1 part by weight of burdock powder is mixed with 100 parts by weight of the pulverized tissue soy protein powder, it may not be evenly mixed with the mixtures, and if it is mixed with more than 3 parts by weight, the scent of burdock becomes stronger. Reduces texture.
본 발명에서는 부재료로서 백설탕, 정제염, 후추, 마늘, 양파, 생강, 천연색소를 혼합하고, 수분함량이 5% 미만으로 건조되도록 한 후, 이를 150~200mesh의 크기로 분쇄하여 사용하도록 한다. In the present invention, white sugar, refined salt, pepper, garlic, onion, ginger, and natural pigments are mixed as a subsidiary material, dried to a moisture content of less than 5%, and then pulverized to a size of 150 to 200 mesh for use.
더 상세하게는 백설탕 100중량부에 정제염 100~200중량부, 후추 20~30중량부, 마늘 30~50중량부, 양파, 30~50중량부, 생강 10~20중량부, 천연색소 10~30중량부를 혼합하도록 한다. More specifically, 100 to 200 parts by weight of refined salt, 20 to 30 parts by weight of pepper, 30 to 50 parts by weight of garlic, onion, 30 to 50 parts by weight, 10 to 20 parts by weight of ginger, 10 to 30 parts by weight of white sugar Mix parts by weight.
본 발명에서는 상기 혼합된 혼합물에 연근 분말, 청포 분말, 감초뿌리 분말을 더 포함할 수 있다. In the present invention, lotus root powder, green cloth powder, and licorice root powder may be further included in the mixed mixture.
더 상세하게는, 상기 혼합된 혼합물 100중량부에 대하여, 연근 분말 3~5중량부, 청포 분말 3~5중량부, 감초뿌리 분말 2~3중량부를 포함하도록 한다. More specifically, with respect to 100 parts by weight of the mixed mixture, 3 to 5 parts by weight of lotus root powder, 3 to 5 parts by weight of green cloth powder, and 2 to 3 parts by weight of licorice root powder are included.
여기서, 연근 분말, 청포 분말, 감초뿌리 분말은 수분함량이 5% 이하가 되도록 건조하여 150~200mesh의 크기로 분쇄한 것을 사용한다. Here, the lotus root powder, green cloth powder, and licorice root powder are dried to have a moisture content of 5% or less and pulverized to a size of 150 to 200 mesh.
연근 분말은 연근에 함유된 뮤신(mucin)이라는 물질을 통해 높은 점성을 가지게 되며, 상기 연근 분말을 섭취시 연근의 유효한 성분이 섭취되는 효과가 있다.The lotus root powder has a high viscosity through a substance called mucin contained in the lotus root, and when ingesting the lotus root powder, there is an effect of ingesting an effective ingredient of the lotus root.
청포 분말의 경우, 혼합물에 포함하여 가열하게 되면, 조직대두단백의 탄력성을 높이게 된다. In the case of green cloth powder, when heated in the mixture, the elasticity of the tissue soy protein is increased.
또한, 감초뿌리 분말을 포함하는 경우, 감초뿌리에 함유된 글리시리진(glycyrrhizin) 성분을 통해 간에서의 해독작용 효과가 탁월하고, 특유의 향과 맛을 통해 식감을 높여주는 효과를 갖게 된다.In addition, when the licorice root powder is included, the detoxification effect in the liver is excellent through the glycyrrhizin component contained in the licorice root, and it has the effect of enhancing the texture through its unique flavor and taste.
4. 충진단계(S40)4. Filling step (S40)
충진단계(S40)는 혼합물을 케이싱에 충진하는 단계로서, 상기 케이싱으로는 조제 케이싱 또는 천연 케이싱을 사용할 수 있다. The filling step (S40) is a step of filling the casing with the mixture, and a crude casing or a natural casing may be used as the casing.
여기서, 조제 케이싱을 사용할 경우에는 섬유상 케이싱, 콜라겐 케이싱, 플라스틱 케이싱 중 하나를 사용하도록 한다. Here, when using a prepared casing, one of a fibrous casing, a collagen casing, and a plastic casing should be used.
5. 열처리단계(S50)5. Heat treatment step (S50)
열처리단계(S50)는 상기 충진된 충진물을 열처리하는 단계이다. The heat treatment step (S50) is a step of heat treatment of the filled filler.
더 상세하게는, 상기 충진된 충진물을 스모크하우스에서 50~60℃의 온도에서 20~30분 동안 건조하고, 상기 건조된 건조물을 60~70℃의 온도에서 0.5~1시간 동안 훈연한 후, 상기 훈연된 훈연물의 심부온도가 80℃ 이상이 되도록 10~20분 동안 살균하는 것이다. More specifically, the filled material is dried in a smokehouse at a temperature of 50 to 60°C for 20 to 30 minutes, and the dried product is smoked at a temperature of 60 to 70°C for 0.5 to 1 hour, and then the It is to sterilize for 10 to 20 minutes so that the core temperature of the smoked product is 80℃ or higher.
상기 열처리단계 중 건조과정을 통해 상기 충진된 충진물의 수분이 어느 정도 제거되게 되며, 이를 통해 충진물이 흐트러지지 않으면서도 조직감과 씹힘성을 높여주게 된다. During the heat treatment step, the moisture of the filled filler is removed to some extent through the drying process, thereby enhancing the texture and chewiness without disturbing the filler.
또한, 훈연시 발생되는 연기 성분 중 페놀류(phenols)와 카르보닐류(carbonyls)에 의한 정균작용과 항산화작용을 통해 소시지의 보존성을 향상시키고, 상기 충진물의 냄새가 훈연 향미로 제거되게 되며, 또한 혼합물에 훈연취가 스며들어 식욕을 더욱 돋우게 되고, 이후, 살균을 통해 저장성을 증대시키게 된다. In addition, the preservability of sausages is improved through bacteriostatic and antioxidant activity by phenols and carbonyls among the smoke components generated during smoking, and the smell of the filling is removed as smoking flavor. Smoke odor infiltrates into the body, increasing the appetite, and then, through sterilization, increases the storage capacity.
6. 냉각단계(S60)6. Cooling step (S60)
냉각단계(S60)는 상기 열처리된 가열물을 냉각하는 단계이다. The cooling step (S60) is a step of cooling the heat-treated heated material.
더 상세하게는, 상기 열처리된 가열물을 냉각수로 세척한 후, -18℃ 이하의 냉각실에서 냉각하여 보관하는 것이다. More specifically, after washing the heat-treated heated material with cooling water, it is cooled and stored in a cooling chamber of -18°C or lower.
본 발명에 따르면, 지방과 콜레스테롤 함량이 높은 육류 대신 식물성이면서 단백질, 칼슘 등이 풍부한 콩을 주원료로 하고, 펜넬, 가시오가피, 우엉 등의 다양한 첨가물을 포함하여 소시지를 제조함에 따라 다양한 맛을 구현해 낼 수 있다. According to the present invention, a variety of tastes can be achieved by manufacturing sausages, including vegetable-rich soybeans, which are rich in protein and calcium, instead of meat having a high content of fat and cholesterol, and include various additives such as fennel, gourds, and burdock. have.
또한, 식물성 재료인 콩으로부터 제조된 조직대두단백, 분리대두단백을 주재료로 하여 소시지를 제조함에도, 맛, 향, 조직감 및 전체적인 기호도가 우수하여 식품으로 다양하게 활용이 가능하다. In addition, even though sausages are manufactured using tissue soy protein and isolated soy protein as main ingredients, it can be used in various ways as food because of its excellent taste, aroma, texture and overall preference.
이하에서는 실시예를 통하여 본 발명을 더욱 구체적으로 설명한다. 그러나 하기의 실시예는 본 발명을 구체적으로 예시하기 위한 것일 뿐, 본 발명의 권리범위를 제한하는 것이 아님은 통상의 기술자에게 있어서 명백한 사실이다. 즉, 본 발명의 단순한 변형 내지 변경은 통상의 기술자에 의하여 쉽게 이루어질 수 있으며, 이러한 변형이나 변경은 모두 본 발명의 영역에 포함되는 것으로 볼 수 있다.Hereinafter, the present invention will be described in more detail through examples. However, the following examples are for illustrative purposes only, and are not intended to limit the scope of the present invention. That is, simple modifications or changes of the present invention can be easily made by a person skilled in the art, and all such modifications or changes can be considered to be included in the scope of the present invention.
실시예 1 : 본 발명에 따라 제조된 콩 소시지 Example 1: Bean sausage prepared according to the present invention
1) 조직대두단백 100중량부를 펜넬 추출물 500중량부에 침지시킨 후, 40℃의 온도에서 20시간 동안 불린다. 1) 100 parts by weight of tissue soy protein is immersed in 500 parts by weight of fennel extract, and then soaked for 20 hours at a temperature of 40°C.
2) 1)의 불린 조직대두단백을 고속 커팅기에서 1,500rpm으로 5분 동안 분쇄한다. 2) Crush the soybean protein soaked in 1) at 1,500 rpm for 5 minutes on a high-speed cutting machine.
3) 2)의 분쇄된 조직대두단백 분말 100중량부에 대하여, 분리대두단백 분말 5중량부, 난백 분말 5중량부, 콩 오일 5중량부, 펜넬 분말 3중량부, 펜넬 씨 오일 3중량부, 가시오가피 추출물 2중량부, 우엉 분말 2중량부, 부재료(백설탕 100중량부, 정제염 200중량부, 후추 20중량부, 마늘 50중량부, 양파, 50중량부, 생강 20중량부, 천연색소 20중량부 혼합) 10중량부를 혼합한다. 3) Based on 100 parts by weight of the crushed tissue soy protein powder of 2), 5 parts by weight of separated soy protein powder, 5 parts by weight of egg white powder, 5 parts by weight of soybean oil, 3 parts by weight of fennel powder, 3 parts by weight of fennel seed oil, 2 parts by weight of gasoline extract, 2 parts by weight of burdock powder, subsidiary materials (100 parts by weight of white sugar, 200 parts by weight of refined salt, 20 parts by weight of pepper, 50 parts by weight of garlic, onion, 50 parts by weight, 20 parts by weight of ginger, 20 parts by weight of natural pigment) Mixing) 10 parts by weight are mixed.
4) 3)의 혼합물을 콜라겐 케이싱에 충진한다. 4) Fill the collagen casing with the mixture of 3).
5) 4)의 충진물을 스모크하우스에서 55℃로 30분 동안 건조하고, 상기 건조된 건조물을 70℃의 온도에서 1시간 동안 훈연한 후, 상기 훈연된 훈연물의 심부온도가 80℃ 이상이 되도록 20분 동안 살균한다. 5) After drying the filling material of 4) at 55°C for 30 minutes in a smokehouse, and smoking the dried product at a temperature of 70°C for 1 hour, 20 so that the core temperature of the smoked product is 80°C or higher. Sterilize for minutes.
6) 5)의 가열물을 냉각수로 세척한 후, -18℃ 이하의 냉각실에서 냉각한다. 6) After washing the heated material of 5) with cooling water, cool it in a cooling chamber below -18℃.
실시예 2 : 본 발명에 따라 제조된 콩 소시지(연근, 청포, 감초뿌리 첨가) Example 2: Bean sausage prepared according to the present invention (with lotus root, green paper, licorice root)
1) 조직대두단백 100중량부를 펜넬 추출물 500중량부에 침지시킨 후, 40℃의 온도에서 20시간 동안 불린다. 1) 100 parts by weight of tissue soy protein is immersed in 500 parts by weight of fennel extract, and then soaked for 20 hours at a temperature of 40°C.
2) 1)의 불린 조직대두단백을 고속 커팅기에서 1,500rpm으로 5분 동안 분쇄한다. 2) Crush the soybean protein soaked in 1) at 1,500 rpm for 5 minutes on a high-speed cutting machine.
3) 2)의 분쇄된 조직대두단백 분말 100중량부에 대하여, 분리대두단백 분말 5중량부, 난백 분말 5중량부, 콩 오일 5중량부, 펜넬 분말 3중량부, 펜넬 씨 오일 3중량부, 가시오가피 추출물 2중량부, 우엉 분말 2중량부, 부재료(백설탕 100중량부, 정제염 200중량부, 후추 20중량부, 마늘 50중량부, 양파, 50중량부, 생강 20중량부, 천연색소 20중량부 혼합) 10중량부를 혼합한다. 3) Based on 100 parts by weight of the crushed tissue soy protein powder of 2), 5 parts by weight of separated soy protein powder, 5 parts by weight of egg white powder, 5 parts by weight of soybean oil, 3 parts by weight of fennel powder, 3 parts by weight of fennel seed oil, 2 parts by weight of gasoline extract, 2 parts by weight of burdock powder, subsidiary materials (100 parts by weight of white sugar, 200 parts by weight of refined salt, 20 parts by weight of pepper, 50 parts by weight of garlic, onion, 50 parts by weight, 20 parts by weight of ginger, 20 parts by weight of natural pigment) Mixing) 10 parts by weight are mixed.
상기 혼합된 혼합물 100중량부에 대하여, 연근 분말 5중량부, 청포 분말 5중량부, 감초뿌리 분말 2중량부를 포함한다.Based on 100 parts by weight of the mixed mixture, 5 parts by weight of lotus root powder, 5 parts by weight of green cloth powder, and 2 parts by weight of licorice root powder are included.
4) 3)의 혼합물을 콜라겐 케이싱에 충진한다. 4) Fill the collagen casing with the mixture of 3).
5) 4)의 충진물을 스모크하우스에서 55℃로 30분 동안 건조하고, 상기 건조된 건조물을 70℃의 온도에서 1시간 동안 훈연한 후, 상기 훈연된 훈연물의 심부온도가 80℃ 이상이 되도록 20분 동안 살균한다. 5) After drying the filling material of 4) at 55°C for 30 minutes in a smokehouse, and smoking the dried product at a temperature of 70°C for 1 hour, 20 so that the core temperature of the smoked product is 80°C or higher. Sterilize for minutes.
6) 5)의 가열물을 냉각수로 세척한 후, -18℃ 이하의 냉각실에서 냉각한다. 6) After washing the heated material of 5) with cooling water, cool it in a cooling chamber below -18℃.
비교예 : 일반적인 돈육 소시지Comparative Example: General Pork Sausage
1) 돈육 100중량부, 돈지방 20중량부를 세척한 후, 10mm 크기로 분쇄한다. 1) After washing 100 parts by weight of pork and 20 parts by weight of pork fat, it is pulverized to a size of 10 mm.
2) 1)의 분쇄물 100중량부에 정제염 2~3중량부, 복합인산염 0.5~2중량부, 유청단백질 1~2중량부, 양파 분말 2~3중량부, 마늘 분말 2~3중량부, 감미료 1~2중량부, 항신료 0.5~1중량부를 혼합한다. 2) 2 to 3 parts by weight of refined salt, 0.5 to 2 parts by weight of complex phosphate, 1 to 2 parts by weight of whey protein, 2 to 3 parts by weight of onion powder, 2 to 3 parts by weight of garlic powder, Mix 1 to 2 parts by weight of sweetener and 0.5 to 1 parts by weight of anti-synthetic agent.
3) 2)의 혼합물을 콜라겐 케이싱에 충진한다. 3) Fill the mixture of 2) into the collagen casing.
4) 3)의 충진물을 스모크하우스에서 55℃의 온도에서 30분 동안 건조하고, 상기 건조된 건조물을 70℃의 온도에서 1시간 동안 훈연한 후, 상기 훈연된 훈연물의 심부온도가 80℃ 이상이 되도록 20분 동안 살균한다. 4) After drying the filling of 3) for 30 minutes at a temperature of 55°C in a smokehouse, and smoking the dried product at a temperature of 70°C for 1 hour, the core temperature of the smoked smoked product is 80°C or higher. Sterilize for 20 minutes if possible.
5) 4)의 가열물을 냉각수로 세척한 후, -18℃ 이하의 냉각실에서 냉각한다. 5) After washing the heated material of 4) with cooling water, cool it in a cooling chamber below -18℃.
실험 : 관능검사Experiment: sensory test
본 발명에 따라 제조된 콩 소시지(실시예 1, 2) 및 일반적인 돈육 소시지(비교예)를 이용하여 관능검사요원(2년 이상 관능검사 경험을 지닌 30명(남자 15명, 여자 15명))으로 하여금 맛, 풍미, 식감, 전체적인 기호도로 나누어 관능검사(5점 측정법 : 1: 매우 나쁨, 2: 나쁨, 3: 보통, 4: 좋음, 5: 매우 좋음)를 실시하였다. 실시한 결과는 아래 표 1에 나타내었다.Sensory test personnel (30 people (15 men, 15 women) with sensory testing experience of at least 2 years) using soybean sausages (Examples 1 and 2) and general pork sausages (comparative examples) prepared according to the present invention The sensory tests (5 points measurement method: 1: very bad, 2: bad, 3: moderate, 4: good, 5: very good) were conducted by dividing the group into taste, flavor, texture, and overall preference. The results are shown in Table 1 below.
상기 표 1을 통해 알 수 있듯이, 모든 항목에서 비교예보다 실시예 1, 2가 높은 점수를 나타내고 있다. 이는 콩으로부터 제조된 조직대두단백, 분리대두단백 이외에 펜넬, 가시오가피, 우엉 등의 다양한 첨가물을 포함하여 다양한 맛을 구현해 낼 수 있고, 조직감이 우수한 콩 소시지를 제조함에 따라 맛, 풍미, 식감 및 전체적인 기호도를 더욱 향상시킨 결과로 풀이된다.As can be seen from Table 1, in all items, Examples 1 and 2 show higher scores than Comparative Examples. In addition to tissue soy protein and isolated soy protein produced from soybeans, it can realize various flavors including various additives such as fennel, gasiogapi, and burdock, and as a bean sausage with excellent texture is produced, taste, flavor, texture and overall preference are also It is solved as a result of further improving
Claims (5)
상기 불린 조직대두단백을 고속 커팅기에서 1,000~2,000rpm으로 3~5분 동안 회전하여 분쇄하는 분쇄단계(S20);
상기 분쇄된 조직대두단백 분말 100중량부에 대하여, 분리대두단백 분말 3~5중량부, 난백 분말 5~10중량부, 콩 오일 3~7중량부, 펜넬 분말 1~3중량부, 펜넬 씨 오일 1~3중량부, 가시오가피 추출물 1~3중량부, 우엉 분말 1~3중량부, 부재료 5~15중량부를 혼합하는 혼합단계(S30);
상기 혼합된 혼합물을 케이싱에 충진하는 충진단계(S40);
충진된 충진물을 스모크하우스에서 50~60℃의 온도에서 20~30분 동안 건조하고, 상기 건조된 건조물을 60~70℃의 온도에서 0.5~1시간 동안 훈연한 후, 상기 훈연된 훈연물의 심부온도가 80℃ 이상이 되도록 10~20분 동안 살균하는 열처리단계(S50); 및
상기 열처리된 가열물을 냉각수로 세척한 후, -18℃ 이하의 냉각실에서 냉각하는 냉각단계(S60);
를 포함하여 이루어지되,
상기 불림단계(S10)의 펜넬 추출물은,
펜넬의 잎, 줄기, 꽃을 60~80℃의 온도에서 48~72시간 동안 건조하여 150~200mesh의 크기로 분쇄한 후, 상기 건조 및 분쇄된 펜넬분말 100중량부에 물 800~1,000중량부를 혼합하고 80~100℃의 온도에서 2~4시간 가열하여 제조되고,
상기 혼합단계(S30)의 펜넬 분말은,
펜넬의 잎, 줄기, 꽃을 60~80℃의 온도에서 48~72시간 동안 건조하여 150~200mesh의 크기로 분쇄한 것이며,
펜넬 씨 오일은,
펜넬 씨 100중량부에 물 600~1,000중량부를 플라스크에 넣고, 상기 플라스크를 증류기에 연결한 상태에서 70~80℃에서 4~8시간 동안 가열한 뒤, 생성된 기체를 증류기 내부의 냉각관을 통해 냉각시켜 펜넬 씨 오일이 포함된 액을 획득한 후, 상기 획득한 액을 분별깔대기에 넣고, 물층과 펜넬 씨 오일층을 분리하여 분리된 물층은 버리고 나머지 펜넬 씨 오일층을 여과하여 제조하고,
가시오가피 추출물은,
가시오가피 나무 및 열매 100중량부에 정제수 500~700중량부를 혼합하고, 80~100℃의 온도에서 3~5시간 가열하여 제조하며,
우엉분말은,
우엉을 70~80℃의 온도에서 48~72시간 동안 건조하여 150~200mesh의 크기로 분쇄한 것이고,
부재료는,
백설탕 100중량부에, 정제염 100~200중량부, 후추 20~30중량부, 마늘 30~50중량부, 양파, 30~50중량부, 생강 10~20중량부, 천연색소 10~30중량부를 혼합한 것을 특징으로 하는 콩 소시지 제조방법.
After immersing 100 parts by weight of tissue soy protein in 300 to 500 parts by weight of fennel extract, a soaking step (S10) called for 15 to 20 hours at a temperature of 35 to 40°C;
A pulverizing step (S20) of rotating and pulverizing the so called tissue soy protein at 1,000 to 2,000 rpm for 3 to 5 minutes in a high-speed cutting machine;
Based on 100 parts by weight of the pulverized tissue soy protein powder, 3 to 5 parts by weight of isolated soy protein powder, 5 to 10 parts by weight of egg white powder, 3 to 7 parts by weight of soybean oil, 1 to 3 parts by weight of fennel powder, fennel seed oil Mixing step (S30) of mixing 1 to 3 parts by weight, 1 to 3 parts by weight of gasoline extract, 1 to 3 parts by weight of burdock powder, and 5 to 15 parts by weight of subsidiary materials;
A filling step of filling the casing with the mixed mixture (S40);
After drying the filled material in a smokehouse at a temperature of 50 to 60°C for 20 to 30 minutes, and smoking the dried product at a temperature of 60 to 70°C for 0.5 to 1 hour, the core temperature of the smoked smoked product Heat treatment step (S50) of sterilizing for 10 to 20 minutes so that the temperature is 80°C or higher; And
A cooling step (S60) of washing the heat-treated heated material with cooling water and cooling it in a cooling chamber of -18°C or less;
Including,
The fennel extract of the soaking step (S10),
Fennel leaves, stems, and flowers are dried for 48 to 72 hours at a temperature of 60 to 80°C and pulverized to a size of 150 to 200 mesh, and then 800 to 1,000 parts by weight of water are mixed with 100 parts by weight of the dried and crushed fennel powder. And is prepared by heating at a temperature of 80 to 100°C for 2 to 4 hours,
The fennel powder of the mixing step (S30),
The leaves, stems, and flowers of fennel are dried for 48-72 hours at a temperature of 60-80℃ and pulverized to a size of 150-200 mesh.
Fennel seed oil,
Add 600 to 1,000 parts by weight of water to 100 parts by weight of fennel seeds in a flask, heat the flask at 70 to 80°C for 4 to 8 hours while connected to the still, and then the generated gas through a cooling tube inside the distiller. After cooling to obtain a liquid containing fennel seed oil, the obtained liquid was put into a separatory funnel, the water layer and the fennel seed oil layer were separated, the separated water layer was discarded, and the remaining fennel seed oil layer was filtered.
Gasiogapi extract,
It is prepared by mixing 500 to 700 parts by weight of purified water with 100 parts by weight of barberry and fruit, and heating at 80 to 100°C for 3 to 5 hours
Burdock powder,
Burdock is dried for 48-72 hours at a temperature of 70-80℃ and pulverized to a size of 150-200 mesh.
Subsidiary fee,
100 parts by weight of white sugar, 100 to 200 parts by weight of refined salt, 20 to 30 parts by weight of pepper, 30 to 50 parts by weight of garlic, onion, 30 to 50 parts by weight, 10 to 20 parts by weight of ginger, 10 to 30 parts by weight of natural pigment are mixed Bean sausage manufacturing method, characterized in that one.
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