KR102141338B1 - Light shielding film f or both lagging for cultivating ginseng - Google Patents

Light shielding film f or both lagging for cultivating ginseng Download PDF

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KR102141338B1
KR102141338B1 KR1020200066300A KR20200066300A KR102141338B1 KR 102141338 B1 KR102141338 B1 KR 102141338B1 KR 1020200066300 A KR1020200066300 A KR 1020200066300A KR 20200066300 A KR20200066300 A KR 20200066300A KR 102141338 B1 KR102141338 B1 KR 102141338B1
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layer
polyethylene
adhesive
aluminum foil
extrusion coating
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KR1020200066300A
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Korean (ko)
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안진상
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농업회사법인 델텍스 주식회사
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B32B15/09Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyesters
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G13/00Protecting plants
    • A01G13/02Protective coverings for plants; Coverings for the ground; Devices for laying-out or removing coverings
    • A01G13/0206Canopies, i.e. devices providing a roof above the plants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/20Layered products comprising a layer of metal comprising aluminium or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/71Resistive to light or to UV
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2410/00Agriculture-related articles

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  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Protection Of Plants (AREA)
  • Laminated Bodies (AREA)

Abstract

The present invention relates to a light-shielding film combined with an insulation cover for ginseng farming, and a manufacturing method thereof. The light-shielding film combined with an insulation cover for ginseng farming comprises: an aluminum foil layer (10); adhesive layers (20, 70) applied to both upper and lower surfaces of the aluminum foil layer (10); a polyester film layer (30) adhering to the adhesive layer (20); an adhesive layer (40) applied to the polyester film layer (30); a polyethylene extrusion coating layer (50) and an ultraviolet (UV) blocking polyethylene film layer (60) bonded to the adhesive layer (40) in a sandwich manner by a T-die extrusion operation; and a polyethylene extrusion coating layer (80) and a polyethylene sandbag layer (90) adhering to the adhesive layer (70) in the sandwich manner by the T-die extrusion operation. Accordingly, efficiency of the insulation cover at night and shading efficiency during the day can be remarkably increased at the same time and thus, the present invention can optimize a cultivation environment suitable for the growth of ginseng plants. A bonding surface is not easily peeled off such that the aluminum foil is not easily oxidized and corroded by physical impact or rain water when it is rainy or snowy such that the present invention has a long-term and stable usage lifespan that is increased from 2-3 years in a conventional case to 3-5 years. In addition, the present invention has a simple structure, thereby being manufactured by a simple manufacturing method, and thus has excellent economic feasibility due to lowered prices of a product.

Description

인삼재배용 보온덮개 겸용 차광막 및 그 제조방법{Light shielding film f or both lagging for cultivating ginseng}Light shielding film for ginseng cultivation and a method for manufacturing the same and its manufacturing method{Light shielding film f or both lagging for cultivating ginseng}

본 발명은 인삼재배에 사용되는 보온덮개 겸용 차광막에 관한 것으로서, 더욱 상세하게는 알루미늄 포일과 폴리에틸렌 테레프탈레이트 필름을 접착제로 접착한 폴리에틸렌 테레프탈레이트 필름에느 T다이 작업으로 폴리에틸렌막과 UV강화 폴리에틸렌 도포막을 샌드위치 방식으로 접합하고, 알루미늄 포일에는 T다이 작업으로 폴리에틸렌막과 폴리에틸렌 마대지를 샌드위치 방식으로 접합하여 차광막을 제작함으로써 간단한 구조로 재료비의 절감과 용이한 제작으로 제품의 가격을 저렴하게 하면서도 수명이 길고 야간의 보온덮개 효율 및 주간의 차광 효율을 동시에 탁월하게 증진시켜 인삼의 성장에 적합한 환경을 최적화할 수 있는 인삼재배용 보온덮개 겸용 차광막 및 그 제조방법에 관한 것이다.The present invention relates to a light-shielding film used as a thermal insulation cover used in cultivation of ginseng, more specifically, a polyethylene film and a UV-reinforced polyethylene coating film by T-die work on a polyethylene terephthalate film bonded with an aluminum foil and a polyethylene terephthalate film as an adhesive. Bonding by sandwich method, and by using a T-die on aluminum foil, a polyethylene film and a polyethylene bag are bonded by sandwich method to produce a light-shielding film. With a simple structure, material cost is reduced and production is easy. The present invention relates to a light shielding film for a ginseng cultivation and a method for manufacturing the same, which can optimize the environment suitable for the growth of ginseng by prominently improving the heat shield efficiency and the light shielding efficiency of the daytime.

일반적으로 인삼은 여러해살이 약용 식물로서 인체에 미치는 효능이 탁월하여 한약재 등에 널리 사용되고 있는 특용작물로 인삼을 재배하기 위해서는 비옥한 토지와 함께 알맞은 기후조건을 갖추어야만 한다.In general, ginseng is a perennial medicinal plant that has excellent effects on the human body and is a special crop that is widely used in herbal medicines. In order to cultivate ginseng, it is necessary to have suitable climate conditions along with fertile land.

특히, 인삼은 반음지성 식물로 비를 직접 맞는 것과 햇빛의 직사광을 싫어하고, 건조한 것을 좋아하면서도 가뭄은 싫어하는 성질을 가지며, 특히 빗물로 침수되는 것과 과도한 직사광을 매우 싫어하는 작물로 인삼을 효과적으로 재배하려면 이러한 특성에 맞는 건조하고 지온이 일정하게 유지되는 재배조건을 갖추어야 한다.In particular, ginseng is a semi-acoustic plant that directly rains, dislikes direct sunlight, and likes to dry, but also has a dislike of drought.In particular, to grow ginseng effectively as a crop that hates flooding and excessive sunlight, Cultivation conditions for drying and keeping the temperature constant must be provided.

따라서, 기존의 인삼밭 위에는 햇빛의 직사광을 차단하는 차광막을 설치하고 있으며, 또한 빗물의 배수가 용이한 배수시설을 갖추고, 인삼이 침수되지 않도록 두둑위에 인삼을 심는 것을 볼 수 있다.Therefore, on the existing ginseng field, a light-shielding membrane that blocks direct sunlight is installed, and it is also possible to see that ginseng is planted on the top of the bank to prevent flooding of the ginseng.

기존의 인삼밭 덮개는 차광망과 볏짚 그리고 비닐을 이용하여 차례로 적층구성되어 있는 관계로 덮개에 물기가 젖을 경우 볏짚에 물기가 스며들면 비닐의 물기 흡수력 약화로 인해 통풍도 잘 되지 않고 또 상당시간 축축한 상태가 유지되면서 볏집부식이 빨라 덮개 교환작업을 자주 해주어야 하는 번거로움이 있었고, 비닐에 의해 물기에서 발생하는 습도도 인삼이 있는 덮개 내부까지 전달되지 않아 인삼성장을 촉진할 수 없었으며, 바람이 심하게 불 경우 덮개에 접촉되는 바람 마찰력이 더욱 강하여 덮개가 심하게 요동되어 벗겨질 염려가 있는 문제점이 있었다.The existing ginseng field cover is stacked in order by using a shading net, rice straw, and vinyl, so when the cover gets wet, the moisture is absorbed into the rice straw and the ventilation is not good due to the weakening of the water absorption capacity of the vinyl, and it is wet for a considerable time. As it was maintained, there was a hassle that requires frequent replacement of the cover due to the fast crested corrosion, and the moisture generated by the water was not transmitted to the inside of the cover with ginseng, which could not promote the growth of ginseng. In this case, there was a problem in that the wind friction force in contact with the cover was stronger and the cover was severely shaken and could be peeled off.

또한 인삼밭에서 사용되는 덮개는 길이가 매우 긴데다 현재 주로 사용하는 덮개의 구조가 차광망과 볏짚 그리고 비닐이 별도로 분할되어 있어 덮개 덮는 작업에도 상당한 어려움이 따랐는데, 이를 좀더 구체적으로 살펴보면 먼저 골조 위에 비닐을 깔고 난 후 비닐 상면 부에 일체형으로 길게 만든 볏짚을 적층하고 나면 다시 차광망을 적층 하여 이들을 골조에 지지함으로써 덮개 덮는 작업이 모두 완료되었는데, 덮개 덮는 작업을 한번 하려면 사람이 여러 번 골조를 따라서 왔다 갔다 해야되고, 특히 볏짚은 사람 손으로 일일이 하나하나 엮어 발 형태로 만든 후 사용해야 하므로 이 작업에 많은 인력과 시간이 소요되고 볏짚 조달에도 많은 어려움이 따르는 결점이 있었다.In addition, the cover used in the ginseng field is very long, and the structure of the cover, which is currently mainly used, is divided into light-shielding net, rice straw, and vinyl, so it is difficult to cover the cover. After stacking the rice straws made integrally on the top of the vinyl after laying them, the shading nets were stacked again to support them to the frame, and the cover-covering work was completed. To do the cover-covering work, a person followed the frame several times. There is a drawback that this work takes a lot of manpower and time, and it is difficult to procure rice straws.

이러한 종래 인삼재배용 덮개의 문제점을 개량한 것으로는, 빗물을 차단하도록 된 알루미늄 박을 중심으로 표면에는 부직포가, 이면에는 무색의 폴리에틸렌 편평사 직물(poly ethlene flat yarn fabric)이 각각 합성수지 접착층에 의하여 한 몸체로 접착된 것이 있는데, 여기서 상기 폴리에틸렌 편평사 직물은 폴리에틸렌 필름을 소폭으로 절단하여 제조한 폴리에틸렌 편평사를 평면상으로 제직한 직물이며, 상기 덮개는 그 표면부분, 즉 부직포 부분의 광 반사율이 약 72% 정도로 낮고, 이면부분, 즉 무색의 폴리에틸렌 편평사 직물 부분의 광 반사율은 약 74% 정도였는데, 상기 표면 부분의 부직포에 조사된 태양광선은 부직포 층에 일부 흡수되고 나머지는 알루미늄 박에 도달한 다음 다시 반사되는바, 이때 부직포를 구성하는 무수히 많은 섬유사 때문에 난반사를 일으킨다.In order to improve the problems of the conventional ginseng cultivation cover, a non-woven fabric on the surface, and a colorless polyethylene ethlene flat yarn fabric on the back, made of synthetic resin adhesive layer, respectively, centered on an aluminum foil designed to block rainwater. There is a thing adhered to the body, wherein the polyethylene flat yarn fabric is a fabric in which the polyethylene flat yarn produced by cutting the polyethylene film slightly is flat, and the cover has a light reflectance of its surface portion, that is, the nonwoven fabric portion is weak. As low as 72%, the light reflectance of the back portion, that is, the colorless polyethylene flat yarn fabric portion, was about 74%. The sunlight irradiated on the nonwoven fabric of the surface portion was partially absorbed by the nonwoven layer and the rest reached the aluminum foil. Then it is reflected again, and at this time, it causes diffuse reflection due to the myriad of fiber yarns constituting the nonwoven fabric.

따라서 반사된 태양광의 일부는 대기중으로 반사되고 그 일부는 전방에 설치되어 있는 덮개의 이면 즉, 폴리에틸렌 편평사 직물에 입사된 다음에 반사되어서 인삼밭으로 조사되도록 하는 구성으로 이루어졌다.Therefore, a part of the reflected sunlight is reflected to the atmosphere, and a part of the reflected sunlight is reflected on the back side of the cover installed in front, that is, after being incident on the polyethylene flat yarn fabric, and then reflected and irradiated to the ginseng field.

상기 공지된 인삼재배용 덮개는 최종적으로 인삼에 조사되는 햇빛의 량이 대략 20% 이상이 되어 과다하고, 결국 인삼재배중 과다한 빛이 투과되어 인삼 식물에 에 조사되므로 최적의 재배조건을 조성할 수 없게 된다는 문제점이 있었다.The known ginseng cultivation cover is an excess of approximately 20% of the amount of sunlight that is finally irradiated to ginseng, and eventually, excessive light is transmitted through the ginseng cultivation and irradiated to the ginseng plant, so that optimum cultivation conditions cannot be established. There was a problem.

여기서, 인삼재배의 최적 조건이라는 것은 최소한의 물이 지반에 스며든 상태에서 햇빛 조사량이 약 10% 이상 15% 이하가 되는 상태를 말하는 것으로, 이와 같은 조건을 조성하여 줄 때 비로소 인삼이 최적의 조건하에서 재배될 수 있다 할 것이다.Here, the optimal condition of the ginseng cultivation refers to a state in which the amount of sunlight irradiated becomes about 10% or more and 15% or less in a state in which the minimum amount of water has penetrated the ground. It will be cultivated under.

이와 같은 문제점을 해결하고자 개발된 것으로서, 실용신안등록 제0237027호의 "인삼재배용 덮개"가 등록실용신안공보에 개시되어 있다.As developed to solve this problem, the utility model registration No. 0237027 "cover of ginseng cultivation" is disclosed in the utility model publication.

상기 실용신안등록 제0237027호의 "인삼재배용 덮개"는 도 1에 도시한 바와 같이 인삼재배용 덮개를 형성함에 있어서, 햇빛을 차단하는 흑색차광망(101)의 하부에 햇빛을 차단하고 자외선을 흡수하도록 자외선흡수재를 함유한 흑색부직포( 102)를 게재하고, 상기 흑색부직포(102)의 하부에 빗물을 차단하도록 된 알루미늄 박(103)을 게재하며, 상기 알루미늄 박(103) 하부에도 빛을 차단하는 백색부직포( 104)를 게재하고, 백색부직포(104)를 통과하여 인삼으로 조사되는 빛의 양이 약 10% 내외가 될 수 있도록 조절하는 백색차광망(105)을 백색부직포(104)의 하부에 게재하여 이들을 일체로 재봉하여 이루어진 것이다. 그러나 상기한 구성의 실용신안등록 제0237027호의 "인삼재배용 덮개"는 흑색차광망(101)과 흑색부직포(102), 알루미늄 박(103), 백색부직포(104) 및 백색차광망(105)의 5가지 재료가 적층된 구조를 이루어 재료비에 따른 제품의 가격 증가를 초래하게 되어 인삼재배에 채용하기에는 경제적인 부담이 가중되는 문제점이 있을 뿐만 아니라 부직포의 부식에 따른 내구성이 취약하여 장기간 안정적으로 사용할 수 없다고 하는 문제점 외에 투광율이 10% 이하로 매우 낮아 지온이 낮아진다고 하는 단점이 있었다.The utility model registration No. 0237027 "cover for ginseng cultivation" in forming a cover for ginseng cultivation, as shown in FIG. 1, absorbs ultraviolet rays to block sunlight and absorb ultraviolet rays under a black shading network 101 that blocks sunlight A black nonwoven fabric containing 102 is placed, and an aluminum foil 103 is provided on the lower portion of the black nonwoven fabric 102 to block rainwater, and a white nonwoven fabric (blocking light) is also provided on the lower portion of the aluminum foil 103 ( 104), and the white light-blocking network 105, which is adjusted so that the amount of light irradiated through ginseng through the white non-woven fabric 104 can be about 10%, is placed on the bottom of the white non-woven fabric 104 to integrate them. It was made by sewing with. However, the "Ginseng cultivation cover" of Utility Model Registration No. 0237027 having the above-described configuration is composed of five materials: a black shading network 101, a black nonwoven fabric 102, an aluminum foil 103, a white nonwoven fabric 104, and a white shading network 105. Since it forms a layered structure and increases the price of the product according to the material cost, there is a problem in that it is not only economically burdensome to employ in ginseng cultivation, but also has a problem that durability due to corrosion of the non-woven fabric is weak and cannot be used stably for a long time. In addition, there was a disadvantage that the light transmittance was very low (below 10%), and the temperature was lowered.

또한, 실용신안등록 제0344760호의 "인삼재배용 차광막"도 개발되어 등록실용신안공보에 개시되어 있다(특허문헌 2 참조). 상기 실용신안등록 제0344760호의 "인삼재배용 차광막"은 도 2에 도시한 바와 같이 검정색 합성수지 필름사(絲)로 직조하여 소정의 폭과 길이로 차광막(A)을 제작하고, 상기 차광막(A)을 두겹으로 적층되게 인삼밭의 구조물에 설치하는 인삼재배용 차광막에 있어서, 폭이 좁은 띠형상으로 형성된 다수의 은박지(C)를 상호 반복적으로 인접하게 합성수지 사(絲)로 직조하여 은박지(C)로 구성된 반사 차광막(B)을 형성하고, 상기 반사 차광막(B)을 검정색 합성수지 필름 사(絲)로 직조된 차광막(A) 위에 두겹으로 적층되게 직조하여 구성된 것이다. 그러나 실용신안등록 제0344760호의 "인삼재배용 차광막"도 전술한 실용신안과 마찬가지로 상기 차광막(A) 위에 반사 차광막(B)을 두겹으로 적층하는 것이어서 차광막(A)과 두겹의 반사 차광막(B) 적층 구성에 따른 재료비의 증가와 제조에 소요되는 인건비 등 제조비용의 증가로 제품의 가격이 인삼재배에 사용하기에는 부적합하게 고가로 되는 문제점이 있었다. 거기다가 차광막(A, B)을 두겹 적층함으로써 차광 효과는 있으나 광투과율이 10% 이하여서 실제 사용에 보온 효과가 낮아 단독 사용시 월동 때 인삼 유식물의 성장장애가 발견되는 일이 빈번하였다.In addition, Utility Model Registration No. 0344760, "shielding film for ginseng cultivation" has also been developed and disclosed in the Utility Model Publication (see Patent Document 2). The utility model registration No. 0344760 "shielding film for ginseng cultivation" is woven with a black synthetic resin film yarn (絲) as shown in Figure 2 to produce a light-shielding film (A) with a predetermined width and length, and the light-shielding film (A) In the light-shielding film for cultivation of ginseng installed on the structure of the ginseng field to be stacked in two layers, a plurality of silver foils (C) formed in a narrow band shape are repeatedly weaved by synthetic resin yarns adjacent to each other to be composed of silver foils (C). A reflective light-shielding film (B) is formed, and the reflective light-shielding film (B) is constructed by weaving so as to be laminated in two layers on a light-shielding film (A) woven from black synthetic resin film yarns. However, the utility model registration No. 0344760 "shielding film for ginseng cultivation" is similar to the utility model described above, so that the reflective light-shielding film (B) is laminated in two layers on the light-shielding film (A), so that the light-shielding film (A) and the double-shielding light-shielding film (B) are stacked. Due to an increase in manufacturing costs such as an increase in material costs and labor costs required for manufacturing, the price of the product is unsuitably expensive for use in cultivation of ginseng. In addition, by stacking the light-shielding films (A, B) in two layers, the light-shielding effect was obtained, but the light transmittance was less than 10%, so the insulation effect was low for actual use, and when used alone, growth disorders of ginseng young plants were frequently found.

상기한 문제점들을 해결하고자 개발된 "인삼재배용 보온덮개 겸용 차광막 및 그 제조방법"이 본 발명자에 의하여 개발되어 특허공개 제2013-0033741호로서 공개특허공보에 개시되어 있다(특허문헌 3 참조).The developed ginseng cultivation light shielding film and a method for manufacturing the same are developed by the present inventors and disclosed in Korean Patent Publication No. 2013-0033741 (see Patent Document 3).

상기 특허공개 제2013-0033741호의 "인삼재배용 보온덮개 겸용 차광막 및 그 제조방법"은 도 3에 도시한 바와 같이 폴리올레핀계 스트립 또는 폴리에스테르계 스트립을 씨실로 하고 폴리올레핀계 스트립 또는 폴리에스테르계 스트립을 날실로 하여 씨실과 날실이 서로 상하로 교차하도록 직조하여서 된 직조물(10)과; 상기 직조물(10)의 한쪽 면에 도포되어 형성되는 접착제층(20)과; 상기 접착제층(20)에 접착되는 알루미늄 필름(30) 및; 상기 알루미늄 필름(30) 상에 폴리에틸렌(PE)을 코팅하여 폴리에틸렌 도포막(40)이 형성되어 이루어진 것으로 간단한 구조로 재료비의 절감과 용이한 제작으로 제작에 소용되는 비용의 절감으로 제품의 가격을 저렴하게 하면서도 야간의 보온덮개 효율 및 주간의 차광 효율이 탁월하여 인삼의 성장에 적합한 환경을 제공할 수 있는 것이다.In the patent publication No. 2013-0033741, a "light shielding film for a ginseng cultivation and a method for manufacturing the same" and a method for manufacturing the same, as shown in FIG. 3, warp the polyolefin-based strip or polyester-based strip and warp the polyolefin-based strip or polyester-based strip. A weaving fabric (10) made by weaving so that the weft and warp yarns cross each other up and down; An adhesive layer 20 formed by being applied to one side of the woven fabric 10; An aluminum film 30 adhered to the adhesive layer 20; Polyethylene (PE) is coated on the aluminum film (30) to form a polyethylene coating film (40), which reduces the cost of the product by reducing the material cost with simple structure and easy manufacturing. It is possible to provide an environment suitable for the growth of ginseng due to the excellent efficiency of the thermal insulation cover at night and the shading efficiency at daytime.

그러나 상기 특허공개 제2013-0033741호의 "인삼재배용 보온덮개 겸용 차광막 및 그 제조방법"은 폴리에틸렌이 알루미늄 필름의 산화를 방지함으로써 물리적으로 내구성이 뛰어나다고는 하지만, 제조시에 상부에서 점 압착 방식을 채용함에 따라 점 압착 부분의 폴리에틸렌(PE)이 손상되어 쉽게 벗겨지거나 점 압착 부분에서의 알루미늄 필름에 빗물이나 눈이 녹으면서 쉽게 침투하여 부분적으로 알루미늄 필름이 아래로 처지는 물주머니가 형성됨으로써 쉽게 산화 부식되어 사용상 내구성이 없다고 하는 문제점이 지적되었다.However, in the patent publication No. 2013-0033741, the light shielding film for a ginseng cultivation and a method for manufacturing the same, said polyethylene is physically excellent in durability by preventing oxidation of an aluminum film. Accordingly, the polyethylene (PE) of the point crimping part is easily peeled off or easily penetrates the aluminum film in the point crimping part as rainwater or snow melts, and it is easily oxidized and corroded by forming a water bag that partially sags the aluminum film. The problem of not being durable was pointed out.

1 : 실용신안등록 제0237027호 등록실용신안공보,1: Utility Model Registration No. 0237027 Utility Model Registration, 2 : 실용신안등록 제0344760호 등록실용신안공보,2: Utility Model Registration No. 0344760 Registration Utility Model Publication, 3 : 특허공개 제2013-0033741호 공개특허공보3: Patent publication No. 2013-0033741

본 발명은 상기한 실정을 감안하여 종래 인삼재배용 차광막에서 야기되는 여러 가지 결점 및 문제점 들을 해결하고자 발명한 것으로서, 그 목적은 알루미늄 포일과 폴리에틸렌 테레프탈레이트 필름을 접착제로 접착한 폴리에틸렌 테레프탈레이트 필름에느 T다이 작업으로 폴리에틸렌막과 UV강화 폴리에틸렌 도포막을 샌드위치 방식으로 접합하고, 알루미늄 포일에는 T다이 작업으로 폴리에틸렌막과 폴리에틸렌 마대지를 샌드위치 방식으로 접합하여 차광막을 제작함으로써 간단한 구조로 재료비의 절감과 용이한 제작으로 제품의 가격을 저렴하게 하면서도 야간의 보온덮개 효율 및 주간의 차광 효율을 동시에 탁월하게 증진시켜 인삼식물의 성장에 적합한 재배 환경을 최적화할 수 있는 인삼재배용 보온덮개 겸용 차광막 및 그 제조방법을 제공함에 있다.The present invention was made in consideration of the above-described circumstances, and invented to solve various defects and problems caused by the conventional ginseng cultivation light-shielding film, the object of which is to provide a polyethylene terephthalate film with an aluminum foil and a polyethylene terephthalate film adhered with an adhesive. By die-bonding the polyethylene film and the UV-reinforced polyethylene coating film in a sandwich method, and by using a T-die work on the aluminum foil, the polyethylene film and the polyethylene mat are bonded in a sandwich method to produce a light-shielding film. It is to provide a light shielding film for a ginseng cultivation and a light shielding film for ginseng cultivation that can optimize the cultivation environment suitable for the growth of ginseng plants by at the same time prominently improving the efficiency of the night heat shield and the light shielding efficiency of the day while lowering the price of the product. .

본 발명의 다른 목적은 알루미늄 포일과 폴리에틸렌 테레프탈레이트 필름을 접착제로 접착한 폴리에틸렌 테레프탈레이트 필름에느 T다이 작업으로 폴리에틸렌막과 UV강화 폴리에틸렌 도포막을 샌드위치 방식으로 접합하고, 알루미늄 포일에는 T다이 작업으로 폴리에틸렌막과 폴리에틸렌 마대지를 샌드위치 방식으로 접합하여 차광막을 제작함으로써 접합면이 쉽게 벗겨지지 않아 알루미늄 포일의 물리적으로 나 빗물이나 겨울철 눈이 내릴 경우 강수에 의해 산화 부식이 용이하지 않을 뿐만 아니라 따라서 장기간 안정되게 사용할 수 있는 수명이 종래 2 내지 3년에서 3년 이상 5년 이내 사용이 가능한 인삼재배용 보온덮개 겸용 차광막 및 그 제조방법을 제공하는 데 있다.Another object of the present invention is to bond the polyethylene film and the UV-reinforced polyethylene coating film in a sandwich manner to the polyethylene terephthalate film to which the aluminum foil and the polyethylene terephthalate film are adhered with an adhesive, and the aluminum foil is polyethylene in the T die operation. By forming the light-shielding film by sandwiching the film and the polyethylene mat in a sandwich method, the joint surface is not easily peeled off, so it is not easy to oxidative corrosion due to precipitation when it is physically exposed to aluminum foil or rain or winter snow. Therefore, it can be used stably for a long time. It is to provide a light-shielding film for a ginseng cultivation and a light-shielding film that can be used for 2 to 3 years or more and 5 years or less, and a method for manufacturing the same.

본 발명의 또 다른 목적은 구조가 단순하여 간단한 제조방법으로 제조할 수 있어 제품의 가격 저렴화로 경제성이 탁월한 인삼재배용 보온덮개 겸용 차광막 및 그 제조방법을 제공하는 데 있다.Another object of the present invention is to provide a light-shielding film for a ginseng cultivation insulating cover and excellent manufacturing efficiency, which is excellent in economic efficiency due to a simple structure and a simple manufacturing method.

상기한 목적을 달성하기 위한 본 발명 인삼재배용 보온덮개 겸용 차광막은 알루미늄 호일층(10)과; 상기 알루미늄 호일층(10)의 상하 양면에 도포되는 접착제층(20, 70)과; 상기 접착제층(20) 상에 접착되는 폴리에스터 필름층(30)과; 상기 폴리에스터 필름층(30) 상에 도포되는 접착제층(40)과; 상기 접착제층(40) 상에 T다이 압출작업으로 샌드위치 방식으로 접착되는 폴리에틸렌 압출코팅층(50) 및 자외선(UV) 차단 폴리에틸렌 필름층(60) 및; 상기 접착제층(70) 상에 T다이 압출작업으로 샌드위치 방식으로 접착되는 폴리에틸렌 압출코팅층(80) 및 폴리에틸렌 마대지층(90)으로 구성된 것을 특징으로 한다.In order to achieve the above object, the present invention, the ginseng cultivation insulating cover as well as the light-shielding film aluminum foil layer (10) and; Adhesive layers 20 and 70 applied to both sides of the aluminum foil layer 10; A polyester film layer 30 adhered to the adhesive layer 20; An adhesive layer 40 applied on the polyester film layer 30; A polyethylene extrusion coating layer 50 and an ultraviolet (UV) blocking polyethylene film layer 60 bonded to the adhesive layer 40 in a sandwich manner by T die extrusion; The adhesive layer 70 is characterized in that it consists of a polyethylene extrusion coating layer 80 and a polyethylene mating layer 90, which are bonded in a sandwich manner by a T-die extrusion operation.

본 발명은 알루미늄 포일과 폴리에틸렌 테레프탈레이트 필름을 접착제로 접착한 폴리에스터 필름에는 T다이 작업으로 폴리에틸렌막과 UV강화 폴리에틸렌 도포막을 샌드위치 방식으로 접합하고, 알루미늄 포일에는 T다이 작업으로 폴리에틸렌막과 폴리에틸렌 마대지를 샌드위치 방식으로 접합하여 차광막을 제작함으로써 간단한 구조로 재료비의 절감과 용이한 제작으로 제품의 가격을 저렴하게 하면서도 야간의 보온덮개 효율 및 주간의 차광 효율을 동시에 탁월하게 증진시켜 인삼식물의 성장에 적합한 재배 환경을 최적화할 수 있고, 접합면이 쉽게 벗겨지지 않아 알루미늄 포일의 물리적으로 나 빗물이나 겨울철 눈이 내릴 경우 강수에 의해 산화 부식이 용이하지 않을 뿐만 아니라 따라서 장기간 안정되게 사용할 수 있는 수명이 종래 2 내지 3년에서 3년 이상 5년 이내 사용이 가능할 뿐만 아니라 구조가 단순하여 간단한 제조방법으로 제조할 수 있어 제품의 가격 저렴화로 경제성이 탁월한 각별한 장점이 있다.In the present invention, a polyethylene film and a UV-reinforced polyethylene coating film are bonded by a T-die operation to a polyester film bonded with an aluminum foil and a polyethylene terephthalate film as an adhesive, and a polyethylene film and a polyethylene mat are applied to the aluminum foil by a T-die operation. It is a cultivation suitable for the growth of ginseng plants by excellently improving the efficiency of the night's heat insulation cover and the day's light-shielding efficiency at the same time while reducing the cost of the product with a simple structure and making the light-shielding film by bonding by sandwich method. The environment can be optimized, and the bonding surface is not easily peeled off, so it is not easy to oxidative corrosion due to precipitation when physically raining or raining or snowing in the aluminum foil. Not only can it be used within 3 to 3 years or more than 5 years, but the structure is simple, so it can be manufactured with a simple manufacturing method.

도 1은 종래 인삼재배용 덮개의 구성을 도시한 분해 사시도,
도 2는 종래 인삼재배용 차광막을 도시한 분해 사시도,
도 3은 종래 인삼재배용 보온덮개 겸용 차광막의 단면도,
도 4는 본 발명 인삼재배용 보온덮개 겸용 차광막의 사시도,
도 5a 내지 도 5f는 본 발명 인삼재배용 보온덮개 겸용 차광막의 제조공정별 형성되는 차광막의 단면도,
도 6은 본 발명 인삼재배용 보온덮개 겸용 차광막의 사용 상태도,
도 7은 본 발명 인삼재배용 보온덮개 겸용 차광막을 제조하는 공정 순서도이다.
1 is an exploded perspective view showing the configuration of a conventional ginseng cultivation cover,
Figure 2 is an exploded perspective view showing a conventional light-shielding film for ginseng cultivation,
Figure 3 is a cross-sectional view of a conventional shading film combined with a thermal insulation cover for ginseng cultivation,
Figure 4 is a perspective view of a light-shielding membrane as a thermal insulation cover for ginseng cultivation of the present invention,
Figure 5a to 5f is a cross-sectional view of the light-shielding film formed by the manufacturing process of the present invention ginseng cultivation heat-insulating cover as well as the light-shielding film,
Figure 6 is a state of use of the present invention ginseng cultivation insulation cover as well as the shading film,
7 is a process flow chart for manufacturing a light shielding film for a ginseng cultivation in accordance with the present invention.

이하, 첨부 도면을 참조하여 본 발명 인삼재배용 보온덮개 겸용 차광막 및 그 제조방법의 바람직한 실시예를 상세하게 설명한다.Hereinafter, with reference to the accompanying drawings will be described in detail a preferred embodiment of the present invention ginseng cultivation insulating cover as well as the light-shielding film and its manufacturing method.

도 4는 본 발명 인삼재배용 보온덮개 겸용 차광막의 사시도, 도 5a 내지 도 5f는 본 발명 인삼재배용 보온덮개 겸용 차광막의 제조공정별 형성되는 차광막의 단면도, 도 6은 본 발명 인삼재배용 보온덮개 겸용 차광막의 사용 상태도, 도 7은 본 발명 인삼재배용 보온덮개 겸용 차광막을 제조하는 공정 순서도로서, 본 발명 인삼재배용 보온덮개 겸용 차광막은 알루미늄 호일층(10)과; 상기 알루미늄 호일층(10)의 상하 양면에 도포되는 접착제층(20, 70)과; 상기 접착제층(20) 상에 접착되는 폴리에스터 필름층(30)과; 상기 폴리에스터 필름층(30) 상에 도포되는 접착제층(40)과; 상기 접착제층(40) 상에 T다이 압출작업으로 샌드위치 방식으로 접착되는 폴리에틸렌 압출코팅층(50) 및 자외선(UV) 차단 폴리에틸렌 필름층(60) 및; 상기 접착제층(70) 상에 T다이 압출작업으로 샌드위치 방식으로 접착되는 폴리에틸렌 압출코팅층(80) 및 폴리에틸렌 마대지층(90)으로 구성된다.Figure 4 is a perspective view of the present invention ginseng cultivation insulation cover and light-shielding film, Figures 5a to 5f is a cross-sectional view of the light-shielding film formed by the manufacturing process of the present invention ginseng cultivation heat-shielding light-shielding film, Figure 6 is the present invention ginseng cultivation insulation cover and light-shielding film State of use, Figure 7 is a process flow chart for producing a light-shielding film for ginseng cultivation in combination with the present invention, the invention ginseng cultivation for the ginseng cultivation light-shielding film is an aluminum foil layer 10; Adhesive layers 20 and 70 applied to both sides of the aluminum foil layer 10; A polyester film layer 30 adhered to the adhesive layer 20; An adhesive layer 40 applied on the polyester film layer 30; A polyethylene extrusion coating layer 50 and an ultraviolet (UV) blocking polyethylene film layer 60 bonded to the adhesive layer 40 in a sandwich manner by T die extrusion; The adhesive layer 70 is composed of a polyethylene extrusion coating layer 80 and a polyethylene mating layer 90, which are bonded in a sandwich manner by a T-die extrusion operation.

상기 알루미늄 호일층(10)의 바람직한 두께는 5㎛ ∼ 9㎛이고 두께 6㎛ ∼ 7㎛가 더욱 바람직하다.The preferred thickness of the aluminum foil layer 10 is 5 µm to 9 µm, and more preferably 6 µm to 7 µm.

상기 알루미늄 호일층(10)의 두께가 5㎛ 보다 얇으면 폴리에스터 필름층(30)이나 폴리에틸렌 압출코팅층(50) 및 자외선(UV) 차단 폴리에틸렌 필름층(60) 적층 공정에서 알루미늄 호일층(10)이 쉽게 끊어져 수율이 떨어지고, 상기 알루미늄 호일층(10)의 두께가 9㎛보다 두꺼우면, 제품의 무게가 무거워지고 가격이 상승하여 바람직하지 못하다.When the thickness of the aluminum foil layer 10 is thinner than 5 μm, the aluminum foil layer 10 in the process of laminating the polyester film layer 30 or the polyethylene extrusion coating layer 50 and the ultraviolet (UV) blocking polyethylene film layer 60 When this yield is easily broken and the thickness of the aluminum foil layer 10 is thicker than 9 μm, the weight of the product becomes heavy and the price increases, which is not preferable.

상기 접착제층(20, 40, 70)으로는 2액형 폴리우레탄, 폴리에스터, 아크릴 중 어느 하나를 사용할 수 있다.As the adhesive layer 20, 40, 70, any one of two-component polyurethane, polyester, and acrylic can be used.

상기 폴리에스터 필름층(30)의 바람직한 두께는 11㎛ ∼ 13㎛ 이다. 상기 폴리에스터 필름층(30)의 두께가 11㎛ 보다 얇으면, 폴리에틸렌 압출코팅층(50) 및 자외선(UV) 차단 폴리에틸렌 필름층(60) 적층 공정에서 폴리에스터 필름층(30)이 끊어져 형성되는 구멍으로 빗물이 흘러 알루미늄 호일층(10)을 산화 부식시키고, 상기 폴리에스터 필름층(30)의 두께가 13㎛보다 두꺼우면, 제품의 무게가 무거워지고 가격이 상승하여 바람직하지 못하다.The preferred thickness of the polyester film layer 30 is 11 µm to 13 µm. When the thickness of the polyester film layer 30 is thinner than 11 μm, a hole formed by breaking the polyester film layer 30 in the process of laminating the polyethylene extrusion coating layer 50 and the ultraviolet (UV) blocking polyethylene film layer 60 As rainwater flows into and corrodes the aluminum foil layer 10, and the thickness of the polyester film layer 30 is thicker than 13 μm, the weight of the product becomes heavy and the price increases, which is not preferable.

또한, 상기 폴리에틸렌 압출코팅층(50)의 바람직한 두께는 18㎛ ∼ 22㎛ 이고, 자외선(UV) 차단 폴리에틸렌 필름층(60)의 바람직한 두께는 28㎛ ∼ 38㎛ 이다.In addition, the preferred thickness of the polyethylene extrusion coating layer 50 is 18 µm to 22 µm, and the preferred thickness of the ultraviolet (UV) blocking polyethylene film layer 60 is 28 µm to 38 µm.

상기 폴리에틸렌 압출코팅층(50)과 자외선(UV) 차단 폴리에틸렌 필름층(60)의 두께를 합친 두께가 40㎛ 보다 얇으면, 상기 폴리에스터 필름층(30)과 합지 작업시 장력에 의해 자외선(UV) 차단 폴리에틸렌 필름층(60)이 늘어나 숙성실에서 숙성시 적층 작업시 가해진 장력이 회복되면서 적층품에 주름이 발생하고, 상기 폴리에틸렌 압출코팅층(50)과 자외선(UV) 차단 폴리에틸렌 필름층(60)의 두께를 합친 두께가 60㎛ 보다 두꺼우면, 제품이 무거워지고 재료의 증가로 가격이 상승하여 바람직하지 못하다.When the combined thickness of the polyethylene extrusion coating layer 50 and the ultraviolet (UV) blocking polyethylene film layer 60 is thinner than 40 μm, ultraviolet (UV) light is generated by tension during lamination with the polyester film layer 30. As the blocking polyethylene film layer 60 is increased, wrinkles are generated in the laminated product as the tension applied during lamination during aging in the aging room is restored, and the thickness of the polyethylene extrusion coating layer 50 and the ultraviolet (UV) blocking polyethylene film layer 60 is restored. If the combined thickness is thicker than 60 µm, the product becomes heavy and the price increases due to the increase in the material, which is undesirable.

그리고 상기 자외선(UV) 차단 폴리에틸렌 필름층(60)은 폴리에틸렌 96 ∼ 99.5중량%와 UV 차단제 0.5 ∼ 3중량%로 조성되고, UV 차단제로는 UV강화 수지, UV강화 실리콘, UV강화 에폭시 중에서 선택되는 어느 하나를 사용할 수 있다.In addition, the ultraviolet (UV) blocking polyethylene film layer 60 is composed of 96 to 99.5% by weight of polyethylene and 0.5 to 3% by weight of a UV blocking agent, and the UV blocking agent is selected from UV-reinforced resins, UV-reinforced silicones, and UV-reinforced epoxy. Either can be used.

상기 자외선(UV) 차단 폴리에틸렌 필름층(60) 조성에서 UV 차단제가 0.5중량% 보다 적으면, UV에 의해 필름이 손상되어 바람직하지 못하고, UV 차단제가 3중량% 보다 많으면, 제품의 가격이 상승하여 바람직하지 못하다.In the composition of the ultraviolet (UV) blocking polyethylene film layer 60, when the UV blocking agent is less than 0.5% by weight, the film is damaged by UV, which is undesirable. When the UV blocking agent is more than 3% by weight, the price of the product increases. It is not desirable.

또한, 상기 폴리에틸렌 압출코팅층(80)의 바람직한 두께는 15㎛ ∼ 20㎛ 이다. 상기 폴리에틸렌 마대지층(90)의 바람직한 두께는 20㎛ ∼ 25㎛ 이다.In addition, the preferred thickness of the polyethylene extrusion coating layer 80 is 15㎛ to 20㎛. The preferred thickness of the polyethylene backing layer 90 is 20 µm to 25 µm.

상기 폴리에틸렌 압출코팅층(80)과 폴리에틸렌 마대지층(90)의 두께를 합친 두께가 35㎛ 보다 얇으면, 상기 폴리에틸렌 마대지층(90)의 단차가 극복되지 않아 완벽한 접착을 이룰 수 없으며, 상기 폴리에틸렌 압출코팅층(80)과 폴리에틸렌 마대지층(90)의 두께를 합친 두께가 45㎛ 두꺼우면, 제품이 무거워지고 재료의 증가로 가격이 상승하여 바람직하지 못하다.If the combined thickness of the polyethylene extrusion coating layer 80 and the polyethylene mating layer 90 is thinner than 35 μm, the level difference of the polyethylene mating layer 90 is not overcome, so perfect adhesion cannot be achieved, and the polyethylene extrusion coating layer If the thickness of the combined thickness of the 80 and the polyethylene base layer 90 is 45 µm thick, the product becomes heavy and the price increases due to the increase in the material, which is not preferable.

한편 본 발명 인삼재배용 보온덮개 겸용 차광막의 제조방법은 6㎛ ∼ 7㎛ 두께의 알루미늄 호일층(10)을 프레스롤을 통해 접착제에 통과시켜 알루미늄 호일층(10)에 접착제층(20)을 도포하여 형성하는 제 1 접착제 도포공정(S1공정)과; 상기 접착제층(20)과 11㎛ ∼ 13㎛의 폴리에스터 필름층(30)을 프레스롤을 통과시켜 접착한 후 안내롤을 거쳐 덕터를 통과시켜 90℃ ∼ 110℃에서 경화시키는 폴리에스터 필름층 형성공정(S2공정)과; 상기 폴리에스터 필름층(30)이 형성된 알루미늄 호일층(10)을 1급지로 공급하고 접착제와 용제가 혼합된 용액을 도포한 후 건조 챔버에서 40 ∼ 80℃로 용제를 건조시켜 접착제층(40)을 형성하는 제 2 접착제 도포공정(S3공정)과; 상기 접착제층(40)이 형성된 폴리에스터 필름층(30)에 T다이를 통해 폴리에틸렌 압출코팅층(50)을 압출 코팅하여 형성하면서 2급지에 자외선(UV) 차단 폴리에틸렌 필름층(60)을 공급하여 샌드위치 방식으로 18㎛ ∼ 22㎛ 두께의 폴리에틸렌 압출코팅층(50)과 28㎛ ∼ 38㎛ 두께의 자외선(UV) 차단 폴리에틸렌 필름층(60)을 적층시킨 후 숙성실에서 48시간 동안 보관하여 접착제층(40)을 경화시키는 폴리에틸렌 압출코팅층 및 자외선(UV) 차단 폴리에틸렌 필름층 형성공정(S4공정)과; 상기 자외선(UV) 차단 폴리에틸렌 필름층(60)이 형성된 알루미늄 호일층(10)을 1급지로 공급하고 접착제와 용제가 혼합된 용액을 도포한 후 건조 챔버에서 40 ∼ 80℃로 용제를 건조시켜 접착제층(70)을 형성하는 제 3 접착제 도포공정(S5공정) 및; 상기 접착제층(70)이 형성된 상기 알루미늄 호일층(10)에 T다이를 통해 폴리에틸렌 압출코팅층(80)을 압출 코팅하여 형성하면서 2급지에 폴리에틸렌 마대지를 공급하여 샌드위치 방식으로 15㎛ ∼ 20㎛ 두께의 폴리에틸렌 압출코팅층(80)과 20㎛ ∼ 25㎛ 두께의 폴리에틸렌 마대지층(90)을 적층시킨 후 숙성실에서 48시간 동안 보관하여 접착제층(70)을 경화시키는 폴리에틸렌 압출코팅층 및 폴리에틸렌 마대지층 형성공정(S6공정)으로 이루어진다.On the other hand, in the present invention, a method of manufacturing a light shielding film for a ginseng cultivation and a heat-insulating cover is performed by passing an aluminum foil layer 10 having a thickness of 6 μm to 7 μm through an adhesive through a press roll to apply an adhesive layer 20 to the aluminum foil layer 10. Forming a first adhesive application step (S1 process); The adhesive layer 20 and the polyester film layer 30 of 11 μm to 13 μm are adhered by passing through a press roll and then passed through a duct through a guide roll to form a polyester film layer cured at 90° C. to 110° C. A process (S2 process); After supplying the aluminum foil layer 10 on which the polyester film layer 30 is formed as a first paper and applying a solution of a mixture of an adhesive and a solvent, the solvent is dried at 40 to 80° C. in a drying chamber to form an adhesive layer 40 A second adhesive application process (S3 process) to form; The adhesive layer 40 is formed by extrusion coating a polyethylene extrusion coating layer 50 through a T die on the formed polyester film layer 30, while supplying an ultraviolet (UV) blocking polyethylene film layer 60 to the second grade paper sandwich. Laminate the 18㎛ to 22㎛ thick polyethylene extrusion coating layer 50 and 28㎛ to 38㎛ thick ultraviolet (UV) blocking polyethylene film layer 60, and store them in the aging room for 48 hours for the adhesive layer 40 Polyethylene extrusion coating layer and UV (UV) blocking polyethylene film layer forming process (S4 process) for curing; The aluminum foil layer 10 on which the ultraviolet (UV) blocking polyethylene film layer 60 is formed is supplied as a first-grade paper, a solution of a mixture of an adhesive and a solvent is applied, and then the solvent is dried at 40 to 80° C. in a drying chamber to obtain an adhesive. A third adhesive coating process (S5 process) forming the layer 70; The adhesive layer 70 is formed on the aluminum foil layer 10 by extruding and coating a polyethylene extrusion coating layer 80 through a T-die while supplying a polyethylene bag to the secondary paper in a sandwich method of 15㎛ to 20㎛ thickness Polyethylene extrusion coating layer 80 and a polyethylene extrusion coating layer and a polyethylene extrusion coating layer forming process for curing the adhesive layer 70 by laminating the polyethylene mating layer 90 having a thickness of 20 µm to 25 µm for 48 hours in a aging room (S6) Process).

다음에는 상기한 바와 같이 구성되는 본 발명 인삼재배용 보온덮개 겸용 차광막을 본 발명의 방법으로 실제로 제조한 다음 제조된 본 발명 인삼재배용 보온덮개 겸용 차광막(P)을 도 7에 도시한 바와 같이 인삼식물밭(X)에 설치된 지붕(Y) 위에 설치함으로써 주간에는 인삼식물밭(X)으로 조사되는 햇빛과 열을 차단하게 되고, 야간에는 보온덮개로 작용하게 된다.Next, the ginseng plant field as shown in FIG. 7 shows the light-shielding film (P) for the insulation cover for ginseng cultivation of the present invention manufactured after the actual production of the light-shielding film for both the heat-insulating cover for ginseng cultivation of the present invention configured as described above. By installing on the roof (Y) installed in (X), sunlight and heat irradiated to the ginseng plant field (X) are blocked in the daytime, and it acts as a thermal insulation cover at night.

이때 상기 인삼재배용 보온덮개 겸용 차광막(P)의 처짐을 방지하기 위해 인삼재배용 보온덮개 겸용 차광막(P) 하면에 일정 간격을 두고서 군데군데 대나무 등 지지대를 관행과 같이 교차설치하는 것이 바람직하고, 본 발명 인삼재배용 보온덮개 겸용 차광막(P)을 상하로 이동 가능하게 설치하면, 야간에 인삼재배용 보온덮개 겸용 차광막(P)을 하향으로 이동시키고, 주간에 인삼재배용 보온덮개 겸용 차광막(P)을 상향으로 이동시켜 야간의 보온덮개 효율 및 주간의 차광 효율을 더욱더 향상시킬 수 있다.At this time, in order to prevent sagging of the ginseng cultivation heat-insulating cover and light-shielding film (P) sag, it is preferable to cross-install the support such as bamboo at a certain place at regular intervals on the lower surface of the light-shielding film (P) for ginseng cultivation, and the present invention. When the ginseng cultivation heat-insulating cover and light-shielding film (P) are installed to be movable up and down, the ginseng cultivation heat-insulating cover and light-shielding film (P) are moved downward, and during the day, the ginseng cultivation heat-insulating cover and light-shielding film (P) are moved upward. By doing so, it is possible to further improve the efficiency of the night heat shield and the shading efficiency of the day.

실시예 1Example 1

본 발명 도 7에 도시한 순서도의 공정으로 인삼재배용 보온덮개 겸용 차광막을 실제로 제작하고 그 성능을 검토하였다.In the present invention, a light shielding film for a ginseng cultivation and a heat shield for ginseng cultivation was actually fabricated by the process shown in FIG. 7 and the performance was examined.

먼저 제 1 접착제 도포공정(S1공정)에서 6㎛ 두께의 알루미늄 호일층(10)을 프레스롤을 통해 접착제에 통과시켜 알루미늄 호일층(10)에 접착제층(20)을 도포하여 형성하고(도 5a), 폴리에스터 필름층 형성공정(S2공정)에서 접착제층(20)이 형성된 알루미늄 호일층(10)과 12㎛ 두께의 폴리에스터 필름층(30)을 프레스롤을 통과시켜 접착한 후 안내롤을 거쳐 덕터를 통과시켜 100℃에서 경화시켰다(도 5b).First, in the first adhesive application process (S1 process), the aluminum foil layer 10 having a thickness of 6 μm is passed through an adhesive through a press roll and is formed by applying the adhesive layer 20 to the aluminum foil layer 10 (FIG. 5A ). ), In the process of forming the polyester film layer (S2 process), the aluminum foil layer 10 on which the adhesive layer 20 is formed and the polyester film layer 30 of 12 μm thickness are adhered by passing through a press roll, and then the guide roll is attached. After passing through the duct and cured at 100 ℃ (Fig. 5b).

이어서 제 2 접착제 도포공정(S3공정)에서 폴리에스터 필름층(30)이 형성된 알루미늄 호일층(10)을 프레스롤을 통해 접착제에 통과시켜 폴리에스터 필름층(30)에 접착제층(40)을 도포하여 형성하고(도 5c), Subsequently, in the second adhesive application process (S3 process), the aluminum foil layer 10 on which the polyester film layer 30 is formed is passed through the adhesive through a press roll to apply the adhesive layer 40 to the polyester film layer 30. To form (Fig. 5c),

상기 폴리에틸렌 압출코팅층 및 자외선(UV) 차단 폴리에틸렌 필름층 형성공정(S4공정)에서 상기 접착제층(40)이 형성된 폴리에스터 필름층(30)에 T다이를 통해 폴리에틸렌 압출코팅층(50)을 압출 코팅하여 형성하면서 2급지에 자외선(UV) 차단 폴리에틸렌 필름층(60)을 공급하여 샌드위치 방식으로 20㎛ 두께의 폴리에틸렌 압출코팅층(50)과 30㎛ 두께의 자외선(UV) 차단 폴리에틸렌 필름층(60)을 적층시킨 후 숙성실에서 48시간 동안 보관하여 접착제층(40)을 경화시켰다(도 5d).By extruding the polyethylene extrusion coating layer 50 through a T die on the polyester film layer 30 on which the adhesive layer 40 is formed in the polyethylene extrusion coating layer and ultraviolet (UV) blocking polyethylene film layer forming process (S4 process) While forming, by supplying the ultraviolet (UV) blocking polyethylene film layer 60 to the secondary paper, a 20 µm thick polyethylene extrusion coating layer 50 and a 30 µm thick ultraviolet (UV) blocking polyethylene film layer 60 are laminated in a sandwich manner. After curing in the aging room for 48 hours, the adhesive layer 40 was cured (FIG. 5D).

다음으로 제 3 접착제 도포공정(S5공정)에서 자외선(UV) 차단 폴리에틸렌 필름층(60)이 형성된 알루미늄 호일층(10)을 1급지로 공급하고 접착제와 용제가 혼합된 용액을 도포한 후 건조 챔버에서 40 ∼ 80℃로 용제를 건조시켜 접착제층(70)을 형성하였다(도 5e).Next, in the third adhesive application process (S5 process), the aluminum foil layer 10 having the ultraviolet (UV) blocking polyethylene film layer 60 is supplied to the first feeding paper, the solution mixed with the adhesive and the solvent is applied, and then the drying chamber The solvent was dried at 40 to 80° C. to form an adhesive layer 70 (FIG. 5E).

마지막 공정으로 폴리에틸렌 압출코팅층 및 폴리에틸렌 마대지층 형성공정(S5공정)에서 상기 접착제층(70)이 형성된 상기 알루미늄 호일층(10)에 T다이를 통해 폴리에틸렌 압출코팅층(80)을 압출 코팅하여 형성하면서 2급지에 폴리에틸렌 마대지를 공급하여 샌드위치 방식으로 15㎛ ∼ 20㎛ 두께의 폴리에틸렌 압출코팅층(80)과 20㎛ ∼ 25㎛ 두께의 폴리에틸렌 마대지층(90)을 적층시킨 후 숙성실에서 48시간 동안 보관하여 접착제층(70)을 경화시켰다(도 5f).As the final process, the polyethylene extrusion coating layer 80 is formed by extrusion coating the polyethylene extrusion coating layer 80 through the T die on the aluminum foil layer 10 on which the adhesive layer 70 is formed in the polyethylene extrusion coating layer and the polyethylene mating layer formation process (S5 process) 2 After feeding the polyethylene bag to the paper feed, laminating the 15㎛ to 20㎛ thick polyethylene extrusion coating layer 80 and the 20㎛ to 25㎛ thick polyethylene bag layer 90 in a sandwich method, and storing it in the aging room for 48 hours for the adhesive layer (70) was cured (FIG. 5F).

상기한 바와 같이 하여 제조된 인삼재배용 보온덮개 겸용 차광막을 도 6에 도시한 바와 같이 인삼밭에 설치하여 사용하고 그 성능을 검토하였다.A light-shielding membrane for a ginseng cultivation as well as a heat-insulating cover for ginseng cultivation prepared as described above was installed and used in a ginseng field as shown in FIG. 6 to examine its performance.

검토 결과 빗물이나 눈이 녹으면서 차광막 내부 알루미늄 호일층(10)으로 물이 스며들지 않아 물에 의해 폴리에스터 필름층(30)에서 알루미늄 호일층(10)이 부분적으로 떨어져 형성되는 부분적인 물주머니가 형성되지 않았고, 그로 인해 알루미늄 호일층(10)이 산화되어 부식되지 않아 4년 이상 5년 이내 계속해서 사용할 수 있었으며, 인삼 식물에 투여되는 햇빛 조사량이 10% 이상 15% 이하로 되어 인삼 식물의 재배에 적합한 상태를 유지할 수 있음을 확인하였다.As a result of the review, the water does not penetrate into the aluminum foil layer 10 inside the light-shielding film while the rain or snow melts, so that the partial water pocket formed by the aluminum foil layer 10 partially falling off from the polyester film layer 30 by water It was not formed, and as a result, the aluminum foil layer 10 was oxidized and did not corrode, so that it could be used continuously for 4 to 5 years, and the amount of sunlight administered to the ginseng plant was 10% or more and 15% or less, so that the cultivation of the ginseng plant It was confirmed that it can maintain a suitable state.

지금까지 본 발명을 바람직한 실시 예로서 설명하였으나, 본 발명은 이에 한정되지 않고 발명의 요지를 이탈하지 않는 범위 내에서 다양하게 변경하여 실시할 수 있음은 물론이다.So far, the present invention has been described as a preferred embodiment, but the present invention is not limited to this and can be carried out by variously changing within a range that does not depart from the gist of the invention.

10 : 알루미늄 호일층 20, 40, 70 : 접착제층
30 : 폴리에스터 필름층 50, 80 : 폴리에틸렌 압출코팅층
60 : 자외선(UV) 차단 폴리에틸렌 필름층 90 : 폴리에틸렌 마대지층
P : 인삼재배용 보온덮개 겸용 차광막 X : 인삼식물밭
Y : 지붕
10: aluminum foil layer 20, 40, 70: adhesive layer
30: polyester film layer 50, 80: polyethylene extrusion coating layer
60: ultraviolet (UV) blocking polyethylene film layer 90: polyethylene base layer
P: Ginseng cultivation insulation cover and shading film X: Ginseng plant field
Y: roof

Claims (2)

6㎛ ∼ 7㎛ 두께의 알루미늄 호일층(10)을 프레스롤을 통해 접착제에 통과시켜 알루미늄 호일층(10)에 접착제층(20)을 도포하여 형성하는 제 1 접착제 도포공정(S1공정)과; 상기 접착제층(20)과 11㎛ ∼ 13㎛의 폴리에스터 필름층(30)을 프레스롤을 통과시켜 접착한 후 안내롤을 거쳐 덕터를 통과시켜 90℃ ∼ 110℃에서 경화시키는 폴리에스터 필름층 형성공정(S2공정)과; 상기 폴리에스터 필름층(30)이 형성된 알루미늄 호일층(10)을 1급지로 공급하고 접착제와 용제가 혼합된 용액을 도포한 후 건조 챔버에서 40 ∼ 80℃로 용제를 건조시켜 접착제층(40)을 형성하는 제 2 접착제 도포공정(S3공정)과; 상기 접착제층(40)이 형성된 폴리에스터 필름층(30)에 T다이를 통해 폴리에틸렌 압출코팅층(50)을 압출 코팅하여 형성하면서 2급지에 자외선(UV) 차단 폴리에틸렌 필름층(60)을 공급하여 샌드위치 방식으로 18㎛ ∼ 22㎛ 두께의 폴리에틸렌 압출코팅층(50)과 28㎛ ∼ 38㎛ 두께의 자외선(UV) 차단 폴리에틸렌 필름층(60)을 적층시킨 후 숙성실에서 48시간 동안 보관하여 접착제층(40)을 경화시키는 폴리에틸렌 압출코팅층 및 자외선(UV) 차단 폴리에틸렌 필름층 형성공정(S4공정)과; 상기 자외선(UV) 차단 폴리에틸렌 필름층(60)이 형성된 알루미늄 호일층(10)을 1급지로 공급하고 접착제와 용제가 혼합된 용액을 도포한 후 건조 챔버에서 40 ∼ 80℃로 용제를 건조시켜 접착제층(70)을 형성하는 제 3 접착제 도포공정(S5공정) 및; 상기 접착제층(70)이 형성된 상기 알루미늄 호일층(10)에 T다이를 통해 폴리에틸렌 압출코팅층(80)을 압출 코팅하여 형성하면서 2급지에 폴리에틸렌 마대지를 공급하여 샌드위치 방식으로 15㎛ ∼ 20㎛ 두께의 폴리에틸렌 압출코팅층(80)과 20㎛ ∼ 25㎛ 두께의 폴리에틸렌 마대지층(90)을 적층시킨 후 숙성실에서 48시간 동안 보관하여 접착제층(70)을 경화시키는 폴리에틸렌 압출코팅층 및 폴리에틸렌 마대지층 형성공정(S6공정)으로 이루어지는 인삼재배용 보온덮개 겸용 차광막의 제조방법.A first adhesive application process (S1 process) for forming an aluminum foil layer 10 having a thickness of 6 μm to 7 μm through an adhesive through a press roll and applying the adhesive layer 20 to the aluminum foil layer 10; The adhesive layer 20 and the polyester film layer 30 of 11 μm to 13 μm are adhered by passing through a press roll and then passed through a duct through a guide roll to form a polyester film layer cured at 90° C. to 110° C. A process (S2 process); After supplying the aluminum foil layer 10 on which the polyester film layer 30 is formed as a first paper and applying a solution of a mixture of an adhesive and a solvent, the solvent is dried at 40 to 80° C. in a drying chamber to form an adhesive layer 40 A second adhesive application process (S3 process) to form; The adhesive layer 40 is formed by extrusion coating a polyethylene extrusion coating layer 50 through a T die on the formed polyester film layer 30, while supplying an ultraviolet (UV) blocking polyethylene film layer 60 to the second grade paper sandwich. Laminate the 18㎛ to 22㎛ thick polyethylene extrusion coating layer 50 and 28㎛ to 38㎛ thick ultraviolet (UV) blocking polyethylene film layer 60, and store them in the aging room for 48 hours for the adhesive layer 40 Polyethylene extrusion coating layer and UV (UV) blocking polyethylene film layer forming process (S4 process) for curing; The aluminum foil layer 10 on which the ultraviolet (UV) blocking polyethylene film layer 60 is formed is supplied as a first-grade paper, a solution of a mixture of an adhesive and a solvent is applied, and then the solvent is dried at 40 to 80° C. in a drying chamber to obtain an adhesive. A third adhesive coating process (S5 process) forming the layer 70; The adhesive layer 70 is formed on the aluminum foil layer 10 by extruding and coating a polyethylene extrusion coating layer 80 through a T-die while supplying a polyethylene bag to the secondary paper in a sandwich method of 15㎛ to 20㎛ thickness Polyethylene extrusion coating layer 80 and a polyethylene extrusion coating layer and a polyethylene extrusion coating layer forming process for curing the adhesive layer 70 by laminating the polyethylene mating layer 90 having a thickness of 20 µm to 25 µm for 48 hours in a aging room (S6) Method of manufacturing a light-shielding film for both the insulation cover for ginseng cultivation comprising the process). 제 1항의 방법으로 제조된 인삼재배용 보온덮개 겸용 차광막.A light-shielding membrane used as a heat insulating cover for growing ginseng prepared by the method of claim 1.
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JPH0344760Y2 (en) 1985-11-22 1991-09-20
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KR20090081191A (en) * 2008-01-23 2009-07-28 안진상 Flame-retardant heating shade screen for agiculture and manufacturing method thereof
KR20100013907A (en) * 2008-08-01 2010-02-10 유화산업주식회사 Packaging film and manufacturing method
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JPH0344760Y2 (en) 1985-11-22 1991-09-20
KR100237027B1 (en) 1997-06-30 2000-01-15 김영환 Fabrication method of semiconductor device
KR200396429Y1 (en) * 2005-07-12 2005-09-21 최광원 Sunshade sheet used in cultivating ginseng
KR100735153B1 (en) * 2006-10-16 2007-07-03 안진상 Agriculture shade screen and manufacturing method thereof
KR20090081191A (en) * 2008-01-23 2009-07-28 안진상 Flame-retardant heating shade screen for agiculture and manufacturing method thereof
KR20100013907A (en) * 2008-08-01 2010-02-10 유화산업주식회사 Packaging film and manufacturing method
KR20130033741A (en) 2011-09-27 2013-04-04 안진상 Light shielding film f or both lagging for cultivating ginseng

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102482261B1 (en) 2022-06-21 2022-12-28 여권택 The Insulating cover for eco-friendly ground-growing agricultural crops and their manufacturing method

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