KR102128350B1 - Manufacturing method for producing deodeok vinegar product using the deodeok extracts having high content of crude saponin and lobetyolin, and deodeok vinegar beverage composition - Google Patents
Manufacturing method for producing deodeok vinegar product using the deodeok extracts having high content of crude saponin and lobetyolin, and deodeok vinegar beverage composition Download PDFInfo
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- KR102128350B1 KR102128350B1 KR1020170162181A KR20170162181A KR102128350B1 KR 102128350 B1 KR102128350 B1 KR 102128350B1 KR 1020170162181 A KR1020170162181 A KR 1020170162181A KR 20170162181 A KR20170162181 A KR 20170162181A KR 102128350 B1 KR102128350 B1 KR 102128350B1
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- deodeok
- fermentation
- fermented vinegar
- vinegar
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/10—Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/02—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation containing fruit or vegetable juices
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/52—Adding ingredients
- A23L2/68—Acidifying substances
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/70—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter
- A23L2/72—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter by filtration
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- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
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- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/30—Physical treatment, e.g. electrical or magnetic means, wave energy or irradiation
- A23L5/32—Physical treatment, e.g. electrical or magnetic means, wave energy or irradiation using phonon wave energy, e.g. sound or ultrasonic waves
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12J—VINEGAR; PREPARATION OR PURIFICATION THEREOF
- C12J1/00—Vinegar; Preparation or purification thereof
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- A—HUMAN NECESSITIES
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- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
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Abstract
조사포닌 및 로베티올린이 고함유된 더덕의 열수 추출방법과, 이를 이용한 더덕발효식초의 제조방법 및 더덕발효식초를 활용한 더덕식초 음료의 조성물에 관한 것으로, 더덕의 열수 처리 조건을 특정하여 조사포닌과 로베티올린이 고함유된 추출물을 얻는 추출방법과, 상기 더덕 추출물을 식초에 적용하여 더덕 및 발효식초의 우수한 효과를 동시에 얻을 수 있도록 하되, 이를 효모와 초산균으로 2단 발효하여 조사포닌과 로베티올린이 고농도로 함유된 더덕발효식초 제조방법 및, 상기 더덕발효식초를 상시적으로 음용할 수 있도록 맛과 향이 뛰어나고 더덕의 조사포닌과 로베티올린을 함유한 더덕발효식초음료 조성물에 관한 것이다.A method for extracting hot water of deodeok with high irradiation saponin and lobetiolin, a method of manufacturing deodeok fermented vinegar using the same, and a composition of deodeok vinegar beverage using deodeok fermented vinegar, characterized by specifying the conditions of hot water treatment of deodeok to investigate Extract method for obtaining an extract containing high and lobetiolin, and applying the deodeok extract to vinegar so as to simultaneously obtain excellent effects of deodeok and fermented vinegar, but fermenting this with two steps of yeast and acetic acid bacteria to investigate saponin and lobetti It relates to a method for manufacturing a deodeok fermented vinegar containing olin at a high concentration, and a deodeok fermented vinegar beverage composition having excellent taste and aroma so as to be able to drink the deodeok fermented vinegar at all times and containing irradiated saponin and lobertioline.
Description
본 발명은 조사포닌 및 로베티올린이 고함유된 더덕의 열수 추출방법과, 이를 이용한 더덕발효식초의 제조방법 및 더덕발효식초를 활용한 더덕식초 음료의 조성물에 관한 것으로, 보다 상세하게는 조사포닌과 로베티올린이 고함유된 조사포닌 및 로베티올린이 고함유된 더덕의 열수 추출방법과, 이를 이용한 더덕발효식초의 제조방법 및 더덕발효식초를 활용한 더덕식초 음료의 조성물에 관한 것이다.The present invention relates to a method for extracting hot water of deodeok containing high irradiation saponin and lobetiolin, a method of manufacturing deodeok fermented vinegar using the same, and a composition of deodeok vinegar beverage utilizing deodeok fermented vinegar, and more specifically, irradiated saponin and The present invention relates to a method for extracting hot water of deodeok containing high irradiated saponin and high concentration of lothiolin, a method of manufacturing deodeok fermented vinegar using the same, and a composition of deodeok vinegar beverage utilizing deodeok fermented vinegar.
더덕(Codonopsis lanceolata)은 한국, 중국 및 일본의 산간 지방에서 야생하는 뿌리를 식용으로 하는 초롱꽃과에 속하는 다년생 숙근초로, 예로부터 인삼 등과 함께 오삼의 하나로 불리웠으며, 식품 및 한방재료로 널리 이용되어 왔다. Deodeok( Codonopsis lanceolata ) is a perennial succulent herb belonging to the family of bellflowers, which use wild roots in the mountainous regions of Korea, China, and Japan, and has long been called as one of the five ginsengs with ginseng and has been widely used as food and herbal ingredients.
이러한 더덕의 주요성분으로 폴리페놀(polyphenol), 사포닌(saponin), 트리터어펜(triterpene), 스테로이드(steroid)계 화합물, 로베티올린(lobetyolin) 등의 폴리아세틸렌(polyacetylene)등이 있으며, 중성지질과 콜레스테롤 억제, 항산화, 항돌연변이 및 항종양 등의 생리활성이 보고되어 건강기능식품의 소재로도 활용하기 위한 연구가 진행되고 있다. The main components of these deodeok include polyphenol, saponin, triterpene, steroid-based compound, polyacetylene, such as lobetyolin, and neutral lipids. Physiological activities such as hypercholesterolemia, antioxidant, antimutation, and antitumor have been reported, and research is being conducted to utilize it as a material for health functional food.
또한, 한방에서는 상기 더덕이 소종, 강장, 해열, 거담, 배농, 병후회복 및 유즙분비 촉진 등의 효과가 탁월하여 질병치료 목적으로도 사용되어 왔다.In addition, in oriental medicine, the deodeok has excellent effects such as small species, tonicity, antipyretic, expectorant, pear farming, recovery of disease, and promotion of milk secretion, and has been used for disease treatment purposes.
아울러 더덕에는 탄수화물, 단백질, 지방뿐만 아니라 철분, 칼슘 및 인과 같은 무기질과 비타민 B1, B2 등이 풍부한 것으로 알려져 있으며, 구이, 절임, 부침, 무침 등 주로 식용으로 이용되어 왔으며, 최근에는 청국장, 고추장 등에도 더덕을 첨가하여 항산화 기능을 갖춘 식품들이 속속 등장하고 있다.
In addition, Deodeok is known to be rich in minerals such as iron, calcium, and phosphorus, as well as carbohydrates, proteins, and fats, and vitamins B1, B2, and has been mainly used for food, such as grilled, pickled, marinated, and marinated vegetables. Foods with antioxidant function by adding dodeok are appearing one after another.
한편, 발효식초는 초산을 주성분으로 하여 소량의 유기산류, 유기당류, 아미노산류 및 에스테르류 등을 함유한 발효식품으로 음식을 조리할 때 신맛을 내게 하는 조미료로 사용될 뿐만 아니라 짠맛, 단맛 등의 음식 맛을 부드럽게 하고 특유의 방향을 가지며 강한 산성 때문에 식품 내 유해 미생물의 생육을 억제하는 효과가 있다. On the other hand, fermented vinegar is a fermented food containing acetic acid as a main component and containing a small amount of organic acids, organic sugars, amino acids, and esters, and is used not only as a seasoning to give a sour taste when cooking food, but also foods such as salty and sweet It has the effect of suppressing the growth of harmful microorganisms in food due to its soft acidity, unique flavor, and strong acidity.
또한 생체 내에서 호기적으로 쉽게 분해될 수 있고 생리적 상태에 따라서 필요한 물질로 쉽게 전환될 수 있으며 필요한 미량금속이 염으로 흡수될 수 있어 최근에는 영양학적으로 다량섭취가 권장되고 있다. In addition, it can be easily decomposed aerobicly in vivo, can be easily converted into a necessary substance according to a physiological condition, and a trace amount of a metal is absorbed as a salt, and thus nutritional intake is recommended in recent years.
아울러, 발효식초는 알코올성 간 손상 예방, 혈압 강하, 항콜레스테롤 작용, 식후 혈당상승억제, 피로회복, 식중독균의 살균효과 등 다양한 기능성이 밝혀지면서 다양한 건강음료로 이용되고 있다.
In addition, fermented vinegar has been used as a variety of health drinks as various functionalities such as preventing alcoholic liver damage, lowering blood pressure, anti-cholesterol action, post-meal blood sugar suppression, fatigue recovery, and sterilizing effects of food poisoning bacteria have been revealed.
이에 따라 본 발명은 상기한 더덕을 발효식초에 적용하되, 그 효과가 최대가 되도록 하고, 이를 상시적으로 복용할 수 있도록 하기 위한 연구 개발의 결과로 발명되었다.
Accordingly, the present invention was invented as a result of research and development to apply the above-mentioned deodeok to fermented vinegar, but to maximize its effect and to take it constantly.
따라서 본 발명의 목적은 더덕의 열수 처리 조건을 특정하여 조사포닌과 로베티올린이 고함유된 추출물을 얻는 추출방법과, 상기 더덕 추출물을 식초에 적용하여 더덕 및 발효식초의 우수한 효과를 동시에 얻을 수 있도록 하되, 이를 효모와 초산균으로 2단 발효하여 조사포닌과 로베티올린이 고농도로 함유된 더덕발효식초 제조방법을 제공하고, 상기 더덕발효식초를 상시적으로 음용할 수 있도록 맛과 향이 뛰어나고 더덕의 조사포닌과 로베티올린을 함유한 더덕발효식초음료 조성물을 제공하는 데 있다.
Therefore, the object of the present invention is to specify the hydrothermal treatment conditions of the deodeok to obtain an extract containing high irradiation saponin and lobetiolin, and to apply the deodeok extract to vinegar to simultaneously obtain excellent effects of deodeok and fermented vinegar. Ha, however, it is fermented in two stages with yeast and acetic acid bacteria to provide a method for manufacturing deodeok fermented vinegar containing high concentrations of irradiated saponin and lobetiolin, and has excellent taste and aroma and excellent deodorized saponin so that the deodeok fermented vinegar can be constantly consumed. It is to provide a deodeok fermented vinegar composition containing and lobetiolin.
상기한 목적을 달성하기 위한 본 발명의 특징은 (a) 더덕을 세척 후, 두께 0.5 cm 크기로 절단하여 40-60℃ 건조기에서 13~30시간 건조하여 건조물을 제조하는 단계(S1); Features of the present invention for achieving the above object is (a) after washing the deodeok, cut to a size of 0.5 cm and dried in a 40-60° C. dryer for 13-30 hours to prepare a dried product (S1);
(b) 상기 (a)단계의 더덕 건조물 1g당 10~25mL의 물을 첨가한 혼합물을 40-60℃ 수조에서 10-60분간 초음파로 1차 전처리한 후, 70~90℃에서 1~5시간동안 추출하고, 원심분리하여 그 상등액을 여과하는 단계(S2)를 포함하여, 1~20브릭스의 더덕 열수 추출물 또는 이를 농축하여 그 이상의 농도를 갖는 더덕 농축물을 얻을 수 있는 조사포닌 및 로베티올린이 고함유된 더덕의 열수 추출방법에 있다.
(b) After preliminarily pre-treating a mixture of 10-25 mL of water per 1 g of deodeok dried in step (a) in a 40-60° C. water tank for 10-60 minutes, and then 1-5 hours at 70-90° C. During the extraction, centrifugation to filter the supernatant (S2), including 1 ~ 20 Brix deodeok hot water extract or condensed to obtain saponponin and lobetiolin, which can be obtained by deconcentrate concentrations higher than that It is in the method of extracting hot water of the high-density deodeok.
그리고, 본 발명의 다른 특징은 (c) 상기 (b)단계의 여과액에 사과즙을 5~30% 첨가하고 80-95℃, 10-60분간 살균하는 단계(S3); And, another feature of the present invention (c) adding 5-30% of apple juice to the filtrate of step (b) and sterilizing at 80-95°C for 10-60 minutes (S3);
(d) 상기 (c) 단계에서 살균한 혼합액에 상업용 YM배지에 전배양한 효모인 사카로마이세스 세레비지에(Saccharomyces cerevisiae)를 상기 혼합액 부피기준 0.1~20% 접종하는 단계(S4); (d) inoculating Saccharomyces cerevisiae , a yeast pre-cultured in commercial YM medium, into the mixed solution sterilized in step (c) in an amount of 0.1 to 20% based on the volume of the mixed solution (S4);
(e) 상기 (d)단계의 효모를 접종한 조성액을 발효온도 25~45℃, 발효시간 12~120 시간 알코올 발효하여 알코올 함량 5%이상을 함유하는 발효액을 취득하는 단계(S5); (e) obtaining a fermentation broth containing 5% or more of the alcohol content by alcohol fermenting the composition solution inoculated with the yeast of the step (d) at a fermentation temperature of 25 to 45°C and a fermentation time of 12 to 120 hours;
(f) 당 발명자 등이 분리 동정하여 기탁한 초산균 아세토박터 트로피칼리스(Acetobacter tropicalis DUIS-1701-KCTC13181BP) 종초를 초산균 배양배지에 접종하여 25-45℃에서 100-300 rpm으로 3-7일간 진탕 배양한 전배양액을 상기 (e)단계의 5% 이상의 알코올을 함유하는 발효액 부피기준 1~30%를 접종하는 단계(S6); (f) Acetobacter tropicalis DUIS-1701-KCTC13181BP, seeded by the inventors of the organization and deposited and deposited, was inoculated into acetic acid culture medium and shake cultured at 25-45°C at 100-300 rpm for 3-7 days. Inoculating one pre-culture solution with 1 to 30% by volume of the fermentation broth containing at least 5% alcohol in step (e) (S6);
(g) (f)단계 수행 후, 25~40℃, 발효시간 5~25일간, 진탕배양(100-300rpm)으로 초산발효하는 단계(S7);(g) After performing step (f), fermentation with acetic acid in 25-40° C., fermentation time 5-25 days, shaking culture (100-300 rpm) (S7);
(h) 상기 초산발효물을 60-100℃에서 10-60분간 저온살균하여 1.0 ㎛ 필터로 여과하는 단계(S8)를 포함하는 조사포닌 및 로베티올린이 고함유된 더덕 추출물을 이용한 더덕발효식초의 제조방법에 있다.(h) sterilization of the acetic acid fermentation at 60-100° C. for 10-60 minutes and filtering with a 1.0 μm filter (S8) of deodeok fermented vinegar using deodeok extract containing high irradiation saponin and lobetiolin It is in the manufacturing method.
한편, 상기 사과즙은 착즙상태 그대로 사용되거나 농축액이 사용된다.
Meanwhile, the apple juice is used as it is in a juiced state or a concentrate is used.
본 발명의 또 다른 특징은 상기 (g)단계 또는 (h)단계를 거친 발효물 또는 여과 살균 발효물을 음료조성물 총중량기준 0.1-99.9 중량%포함하고, 상기 음료 조성물은 발효물 또는 여과 살균 발효물외 에 사과농축액, 액상과당, 말토올리고당, 구연산, 비타민 C 및 식이섬유, 정제수가 하나 이상 더 첨가되는 더덕 발효 식초를 활용한 음료 조성물에 있다.
Another feature of the present invention includes the fermentation product or the filtered sterilized fermentation product, which is subjected to step (g) or (h), in an amount of 0.1-99.9% by weight based on the total weight of the beverage composition, and the beverage composition other than the fermentation product or filtered sterilization fermentation product. To apple concentrate, liquid fructose, malto-oligosaccharides, citric acid, vitamin C and dietary fiber, the beverage composition using deodeok fermented vinegar to which one or more purified water is added.
상기한 바와 같은 구성을 갖는 본 발명은 더덕을 최적의 조건으로 추출 처리하여 고농도의 더덕의 조사포닌과 로베티올린을 함유하는 추출물을 알코올 발효와 초산발효를 행하여 고농도의 더덕의 조사포닌과 로베티올린을 함유하는 액상의 식초제품을 제조함으로서 더덕의 유용성분을 함유한 식초를 이용할 수 있고 이들 더덕발효식초를 이용한 음료를 제조함으로서 더덕의 향과 맛을 가지며 더덕의 유용성분인 조사포닌과 로베티올린을 함유한 기능 활성성분을 섭취하기 용이하게 하는 효과를 가진다.
The present invention having the configuration as described above, by extracting the deodeok under the optimum conditions, high concentrations of deduced saponin and lobetiline extracts containing alcohol fermentation and acetic acid fermentation, high concentrations of deduced saponin and robeti By manufacturing a liquid vinegar product containing olein, vinegar containing useful ingredients of Deodeok can be used, and by using these Deodeok fermented vinegar, it has the flavor and taste of Deodeok and is a useful ingredient of deodeok, irradiated saponin and lobetti It has the effect of facilitating the intake of functional active ingredients containing oline.
도 1은 본 발명에 따른 더덕의 열수추출과정과 더덕열수 추출액의 식초산 발효물과 발효물을 이용한 음료의 제조단계를 개략적으로 나타낸 흐름도.
도 2는 50에서 건조시간별 더덕의 수분함량을 나타내는 도면(유의 오차, p<0.05).
도 3은 추출온도, 추출시간 및 용매비에 따른 더덕추출물의 추출수율(수율: 40-45-50%)에 대한 반응 표면도.
도 4는 추출온도, 추출시간 및 용매비에 따른 더덕추출물의 조사포닌 함량(조사포닌 함량: 0.17-0.14-0.11%)에 대한 반응 표면도.
도 5는 추출온도, 추출시간 및 용매비에 따른 더덕추출물의 로베티올린 함량(로베티올린 함량: 24-28-32 g/mL)에 대한 반응 표면도.
도 6은 더덕 최적추출조건의 설정을 위한 조사포닌과 로베티올린 함량 최적화에 대한 슈퍼임포징(superimposing)된 반응표면도로써 겹쳐진 부분(음영부분)이 최적추출조건 범위로서 예측된 것임.
도 7은 더덕발효식초의 산도에 대한 발효온도와 발효시간의 영향을 보여주는 반응표면과 등고도.
도 8은 더덕발효식초의 pH에 대한 발효온도와 발효시간의 영향을 보여주는 반응표면과 등고도.
도 9는 더덕발효식초의 조사포닌 함량에 대한 발효온도와 발효시간의 영향을 보여주는 반응표면과 등고도.
도 10은 더덕발효식초의 로베티올린 함량에 대한 발효온도와 발효시간의 영향을 보여주는 반응표면과 등고도.
도 11은 더덕발효식초의 초산 함량에 대한 발효온도와 발효시간의 영향을 보여주는 반응표면과 등고도.
도 12는 더덕발효식초 최적발효조건의 설정을 위한 산도, 로베티올린 및 초산 함량 최적화에 대한 슈퍼임포징(superimposing)된 반응표면도로써, 겹쳐진 부분(음영부분)이 최적발효조건 범위로서 예측된 것임.
도 13은 더덕발효식초 음료 조성 시험예의 관능적 특성을 나타내는 도면.Figure 1 is a flow diagram schematically showing the process of manufacturing the beverage using the fermented vinegar and fermentation products of the deodeok hot water extraction process and deodeok hot water extract according to the present invention.
2 is a diagram showing the moisture content of deodeok by drying time at 50 (significant error, p <0.05).
Figure 3 is a surface response to the extraction yield (yield: 40-45-50%) according to the extraction temperature, extraction time and solvent ratio.
Figure 4 is a surface response to the irradiated saponin content (irradiated saponin content: 0.17-0.14-0.11%) according to the extraction temperature, extraction time and solvent ratio.
Figure 5 is a reaction surface diagram for the lobetiolin content (lobetiolin content: 24-28-32 g / mL) of the deodeok extract according to the extraction temperature, extraction time and solvent ratio.
FIG. 6 is a superimposing reaction surface diagram for optimization of irradiated ponin and lobeoline content for setting the optimum extraction conditions of the deodeok, and the overlapped portion (shaded portion) is predicted as the optimal extraction condition range.
7 is a reaction surface and contour showing the effect of fermentation temperature and fermentation time on the acidity of deodeok fermented vinegar .
8 is a reaction surface and contour showing the effect of fermentation temperature and fermentation time on the pH of the fermented vinegar .
9 is a reaction surface and contour showing the effect of fermentation temperature and fermentation time on the irradiation ponin content of deodeok fermented vinegar .
Figure 10 is a reaction surface and contour showing the effect of fermentation temperature and fermentation time on the lothiolin content of deodeok fermented vinegar.
11 is a reaction surface and contour showing the effect of fermentation temperature and fermentation time on the acetic acid content of deodeok fermented vinegar.
12 is a superimposing reaction surface diagram for optimization of acidity, lobetiline and acetic acid content for setting the optimum fermentation conditions for deodeok fermented vinegar, where the overlapped portion (shaded portion) is predicted as a range of optimal fermentation condition Will.
13 is a view showing the sensory characteristics of the Deodeok fermented vinegar beverage composition test example.
이하 본 발명의 실시 예를 첨부된 도면을 참조하여 보다 상세하게 설명한다. 단, 하기 실시 예는 본 발명을 예시하는 것일 뿐, 본 발명의 내용이 하기 실시 예에 한정되는 것은 아니다.
Hereinafter, embodiments of the present invention will be described in more detail with reference to the accompanying drawings. However, the following examples are merely illustrative of the present invention, and the contents of the present invention are not limited to the following examples.
본 발명에 따른 더덕 열수 추출방법은 도 1에 나타내는 바와 같이, Deodeok hot water extraction method according to the present invention, as shown in Figure 1,
(a) 더덕을 세척 후, 두께 0.5 cm 크기로 절단하여 40-60℃ 건조기에서 13~30시간 건조하여 건조물을 제조하는 단계(S1); (A) after washing the deodeok, cut to a size of 0.5 cm in thickness and dried in a 40-60° C. dryer for 13-30 hours to prepare a dried product (S1);
(b) 상기 (a)단계의 더덕 건조물 1g당 10~25mL의 물을 첨가한 혼합물을 40-60℃ 수조에서 10-60분간 초음파로 1차 전처리한 후, 70~90℃에서 1~5시간동안 추출하고, 원심분리하여 그 상등액을 여과하는 단계(S2); 를 포함하여 구성된다.
(b) After preliminarily pre-treating a mixture of 10-25 mL of water per 1 g of deodeok dried in step (a) in a 40-60° C. water tank for 10-60 minutes, and then 1-5 hours at 70-90° C. While extracting, and centrifuging to filter the supernatant (S2); It is configured to include.
그리고, 본 발명에 따른 발효 식초 제조방법은 도 1에나타내는 바와 같이And, the method of manufacturing fermented vinegar according to the present invention as shown in Figure 1
(c) 상기 (b)단계의 여과액에 사과즙을 5~30% 첨가하고 80-95℃, 10-60분간 살균하는 단계(S3); (c) adding 5-30% of apple juice to the filtrate of step (b) and sterilizing at 80-95°C for 10-60 minutes (S3);
(d) 상기 (c) 단계에서 살균한 혼합액에 상업용 YM배지에 전배양한 효모인 사카로마이세스 세레비지에(Saccharomyces cerevisiae)를 상기 혼합액 부피기준 0.1~20% 접종하는 단계(S4); (d) inoculating Saccharomyces cerevisiae , a yeast pre-cultured in commercial YM medium, into the mixed solution sterilized in step (c) in an amount of 0.1 to 20% based on the volume of the mixed solution (S4);
(e) 상기 (d)단계의 효모를 접종한 조성액을 발효온도 25~45℃, 발효시간 12~120 시간 알코올 발효하여 알코올 함량 5%이상을 함유하는 발효액을 취득하는 단계(S5); (e) obtaining a fermentation broth containing 5% or more of the alcohol content by alcohol fermenting the composition solution inoculated with the yeast of the step (d) at a fermentation temperature of 25 to 45°C and a fermentation time of 12 to 120 hours;
(f) 당 발명자 등이 분리 동정하여 기탁한 초산균 아세토박터 트로피칼리스(Acetobacter tropicalis DUIS-1701-KCTC13181BP) 종초를 초산균 배양배지에 접종하여 25-45℃에서 100-300 rpm으로 3-7일간 진탕 배양한 전배양액을 상기 (e)단계의 5% 이상의 알코올을 함유하는 발효액 부피기준 1~30%를 접종하는 단계(S6); (f) Acetobacter tropicalis DUIS-1701-KCTC13181BP, seeded by the inventors of the organization and deposited and deposited, was inoculated into acetic acid culture medium and shake cultured at 25-45°C at 100-300 rpm for 3-7 days. Inoculating one pre-culture solution with 1 to 30% by volume of the fermentation broth containing at least 5% alcohol in step (e) (S6);
(g) (f)단계 수행 후, 25~40℃, 발효시간 5~25일간, 진탕배양(100-300rpm)으로 초산발효하는 단계(S7);(g) After performing step (f), fermentation with acetic acid in 25-40° C., fermentation time 5-25 days, shaking culture (100-300 rpm) (S7);
(h) 상기 초산발효물을 60-100℃에서 10-60분간 저온살균하여 1.0 ㎛ 필터로 여과하는 단계(S8)를 포함한다.
(h) sterilizing the acetic acid fermentation product at 60-100° C. for 10-60 minutes and filtering with a 1.0 μm filter (S8).
한편, 상기 S2단계는 바람직하게 건조 더덕 1g 당 12mL의 물을 첨가한 혼합물을 50℃에서 30분 동안 초음파로 1차 처리 할수 있다. 상기와 같은 조건으로 초음파 처리함으로써, 추출물의 추출 수율 및 더덕의 유용성분의 함량을 더욱 향상시킬 수 있었다. 또한, 본 발명자는 예비실험 시, 열수 추출만 실시한 더덕 추출물에 비해 초음파 추출한 후 열수로 추출하여 처리하는 것이 더덕의 추출을 용이하게 하고 추출물내 더덕의 유용성분인 조사포닌과 로베티올린 함량을 더욱 증진시킬 수 있음을 확인할 수 있었다.
On the other hand, in the step S2, the mixture to which 12 mL of water is added per 1 g of dry duode is preferably subjected to ultrasonic treatment for 30 minutes at 50°C. By ultrasonic treatment under the above conditions, it was possible to further improve the extraction yield of the extract and the content of useful components of the deodeok. In addition, in the preliminary experiments, the present inventors performed ultrasonic extraction after extraction with hot water compared to the deodeok extract only subjected to hot water extraction to facilitate extraction of deodeok and further increase the content of irradiated saponins and lobetiolin, useful components of deodeok in the extract. It was confirmed that it can be improved.
본 발명의 더덕 발효 식초를 활용한 음료 조성물은 (g)단계 또는 (h)단계를 거친 발효물 또는 여과 살균 발효물을 음료조성물 총중량기준 0.1-99.9 중량%포함하고, 상기 음료 조성물은 발효물 또는 여과 살균 발효물외 에 사과농축액, 액상과당, 말토올리고당, 구연산, 비타민 C 및 식이섬유, 정제수가 하나 이상 더 첨가된다.The beverage composition using the deodeok fermented vinegar of the present invention contains 0.1-99.9% by weight of the total composition of the beverage composition, which contains the fermented product or the filtered sterilized fermented product in step (g) or (h), and the beverage composition is In addition to the filtered sterilized fermentation product, one or more of apple concentrate, liquid fructose, malto-oligosaccharide, citric acid, vitamin C, dietary fiber, and purified water are added.
구체적으로, 상기 음료조성물은 음료조성물 총중량기준 (g)단계 또는 (h)단계를 거친 발효물 또는 여과 살균 발효물 5-50중량%, 사과즙(1~90브릭스) 1~20중량%, 당 1-10중량%, 구연산 0.1~10 중량%, 비타민 C 0.01~10중량%, 식이섬유 0.1~10 중량%, 물(정제수) 30-90중량% 포함하여 구성된다.(S9)Specifically, the beverage composition is 5-50% by weight of the fermentation product or the filtered sterilized fermentation product having undergone steps (g) or (h) based on the total weight of the beverage composition, apple juice (1 to 90 brix) 1 to 20% by weight, sugar 1 -10% by weight, 0.1 to 10% by weight of citric acid, 0.01 to 10% by weight of vitamin C, 0.1 to 10% by weight of dietary fiber, and 30 to 90% by weight of water (purified water).(S9)
이와 같은 조성비에 따른 더덕 발효식초음료는 60~100℃에서 10~60분간 가열 살균 처리한 후 1.0㎛ 필터 여과기를 통과시켜 여과하여 음료가 완성된다.
The Deodeok fermented vinegar beverage according to the composition ratio is heat-sterilized at 60 to 100° C. for 10 to 60 minutes and then filtered through a 1.0 μm filter filter to complete the beverage.
이러한 본 발명의 실시 예를 하기에서 상세히 설명한다. This embodiment of the present invention will be described in detail below.
1. 더덕건조1. Deodeok drying
재료material
본 발명에서 사용된 더덕은 경산에서 재배되어 2017년 1월 채취한 더덕을 구입하여 냉장저장하면서 사용하였다.
The deodeok used in the present invention was cultivated in Gyeongsan and was used while purchasing deodeok collected in January 2017 and refrigerated.
더덕의 건조시간 검토Review of Deodeok's drying time
더덕의 건조시간을 검토하기 위하여 더덕을 세척한 뒤 두께가 0.5cm가 되도록 절단하여 50℃ 건조기에서 건조하면서 시간마다 수분함량을 상압건조법으로 측정하였다. 건조시간에 따른 더덕의 수분함량 측정 결과는 도 2와 같다. 더덕은 17시간까지 급격하게 수분함량이 감소하다가 18시간 이후로 수분함량이 0.4%대로 유의적인 차이가 없었다. 따라서 더덕의 건조시간은 18시간으로 정하여 건조시킨 것을 다음의 절차에 사용하였다.
In order to examine the drying time of the deodeok, the deodeok was washed, cut to a thickness of 0.5 cm, and dried in a 50°C dryer to measure the moisture content every hour by atmospheric pressure drying. The result of measuring the moisture content of Deodeok according to the drying time is shown in FIG. 2. Deodeok had a sharp decrease in moisture content until 17 hours, but there was no significant difference in moisture content after 0.4 hours, after 18 hours. Therefore, the drying time of Deodeok was set to 18 hours, and the dried one was used in the following procedure.
2. 더덕 2. The Duck 열수Hydrothermal 추출 extraction
열수를 이용한 더덕의 추출조건 최적화를 위한 분석은 반응표면 실험계획법(Response surface methodology)의 중심합성디자인에 따라 설계하였다. 추출에 영향을 미칠 수 있는 추출 조건을 표 1과 같이 각 독립변수로 하고 실험결과인 추출수율, 조사포닌함량 등은 반응변수로 설정하였다. 반응표면 회귀분석을 위해서는 SAS(statistical analysis system)프로그램을 사용하였으며 변수들의 특성과 그에 상응하는 최적 발효조건은 매스매티카 프로그램(Mathematica program)을 이용하여 4차원 반응표면으로 나타내었다. 중심합성 계획법에 따라 표 1과 같은 각 독립변수의 범위를 설정한 후, 표 2와 같이 19가지의 추출조건을 설정하고 더덕을 추출하였다. 추출 시간(X1), 추출 온도(X2) 및 용매비(X3)를 독립변수로 설정하고 각 종속변수에 대한 회귀방정식을 얻어 추출조건에서 독립변수의 상호영향 및 최적 추출조건을 구하였다.The analysis for optimizing the extraction conditions of Deodeok using hot water was designed according to the central composite design of the response surface methodology. The extraction conditions that could affect the extraction were set as each independent variable as shown in Table 1, and the experimental results, extraction yield and irradiated ponin content, were set as reaction variables. For the response surface regression analysis, a SAS (statistical analysis system) program was used, and the characteristics of the variables and the optimal fermentation conditions corresponding thereto were expressed as a four-dimensional response surface using a Mathematica program. After setting the range of each independent variable as shown in Table 1 according to the central synthesis planning method, 19 types of extraction conditions were set as shown in Table 2, and deodeok was extracted. The extraction time (X 1 ), extraction temperature (X 2 ), and solvent ratio (X 3 ) were set as independent variables, and regression equations for each dependent variable were obtained to determine the mutual influence of the independent variables and the optimal extraction conditions in the extraction conditions. .
아래 표 1에서 열수 추출 조건은 건조 더덕 1g 당 12mL의 물을 첨가한 혼합물을 50℃에서 30분 동안 초음파로 전처리한 후 열수 추출하는 조건을 나타낸다.In Table 1 below, the conditions for extracting hot water indicate the conditions for extracting hot water after pre-treatment with ultrasonic waves at 50° C. for 30 minutes for a mixture of 12 mL of water per 1 g of dry dug.
추출수율Extraction yield
더덕 추출액의 추출수율은 항량을 구한 수기에 추출물을 취하여 105℃에 건조시킨 후 그 무게를 측정하여 추출물 조제에 사용된 건물량에 대한 백분율로써 추출수율을 나타내었다. The extraction yield of the Deodeok extract was measured by taking the extract in water in which the constant weight was obtained, drying it at 105°C, and measuring its weight to represent the extraction yield as a percentage of the amount of building used in the preparation of the extract.
반응표면분석법의 반응조건에 따라 더덕 추출 조건에 따른 반응변수 값을 조사한 결과는 표 3과 같다. 추출 후 추출수율은 35.01~71.53%의 범위로 나타났으며, 이를 바탕으로 한 회귀식은 표 4와 같다. 추출수율에 대한 R제곱값은 0.9574으로 높은 신뢰도를 보였으며, p값은 1% 이내 유의수준을 보였다(표 4). 추출조건에 대한 영향에서 용매비는 1%이내의 유의수준을 보이는 것으로 확인되며, 추출 온도와 시간은 10%이내 유의수준을 보였다(표 5). 추출조건에 따라 반응표면모델로 예측된 회귀분석 결과 정상점이 안장점으로 나타났으며, 최적점을 산출한 결과 추출수율의 최대값은 71.45%이고 이때의 추출조건은 용매비가 10.83 mL/g, 추출온도가 72.68℃, 추출시간이 3.59시간으로 나타났다(표 6). 이들 추출수율 값에 대한 반응표면은 도 3과 같다.Table 3 shows the results of investigating the reaction variable values according to the extraction conditions according to the reaction conditions of the reaction surface analysis method. The extraction yield after extraction was in the range of 35.01 to 71.53%, and the regression equation based on this is shown in Table 4. The R-squared value for the extraction yield was 0.9574, showing high reliability, and the p- value was within 1% (Table 4). From the influence on the extraction conditions, it was confirmed that the solvent ratio showed a significance level within 1%, and the extraction temperature and time showed a significance level within 10% (Table 5). As a result of the regression analysis predicted by the response surface model according to the extraction conditions, the normal point appeared as a saddle point. As a result of calculating the optimum point, the maximum value of the extraction yield was 71.45%, and the extraction condition at this time was 10.83 mL/g of solvent. The temperature was 72.68°C and the extraction time was 3.59 hours (Table 6). The reaction surface for these extraction yield values is shown in FIG. 3.
조사포닌Saponin 함량 측정 Content measurement
추출물과 발효물에서의 조사포닌 함량은 노르말-부탄올(n-butanol)추출법에 따라 정량하였다. 시료 30 mL에 디에칠에테르(diethylether) 30 mL로 2회 반복 추출하여 지용성 성분을 제거하였다. 이후 수포화부탄올 30 mL을 가하여 3회 반복 추출한 후, 미리 항량한 농축 플라스크에 회수하여 감압 농축하였으며, 105℃에서 항량하여 조사포닌 함량을 구하였다. Irradiated saponin content in the extract and fermentation was quantified according to the normal-butanol extraction method. The oil-soluble component was removed by repeatedly extracting 30 mL of the sample twice with 30 mL of diethylether. Subsequently, 30 mL of water-saturated butanol was added and repeatedly extracted three times, and then collected in a pre-weighed concentration flask, concentrated under reduced pressure, and weighed at 105°C to obtain the irradiation saponin content.
그 결과, 각 추출조건에서 추출물의 조사포닌은 0.09~0.17%의 범위로 나타났으며(표 3), 이를 바탕으로 한 회귀식은 표 4와 같다. 조사포닌에 대한 R제곱값은 0.9373으로 높은 신뢰도를 보였으며, p값은 1% 이내 유의수준을 보였다(표 4). 추출조건에 대한 영향에서 조사포닌의 경우 추출온도와 추출시간보다 용매비가 큰 영향을 미치는 것으로 확인된다(표 5). 추출조건에 따라 반응표면모델로 예측된 회귀분석 결과 정상점이 안장점으로 나타났다. 최적점을 산출한 결과 조사포닌의 최대값은 0.17 %이고 이때의 추출조건은 용매비가 10.90 mL/g, 추출온도가 72.03℃, 추출시간이 3.72시간으로 나타났다(표 6). 이들 조사포닌 값에 대한 반응표면은 도 4와 같다.
As a result, the irradiation saponin of the extract under each extraction condition was found to be in the range of 0.09 to 0.17% (Table 3), and the regression formula based on this is shown in Table 4. The R-squared value for irradiated saponin was 0.9373, showing high reliability, and the p- value was within 1% (Table 4). In the effect of the extraction conditions, it was confirmed that irradiated saponin had a greater effect on the solvent ratio than the extraction temperature and extraction time (Table 5). As a result of the regression analysis predicted by the response surface model according to the extraction conditions, the normal point was the saddle point. As a result of calculating the optimum point, the maximum value of irradiated saponin was 0.17%, and the extraction conditions at this time were 10.90 mL/g solvent, 72.03°C extraction temperature, and 3.72 hours extraction time (Table 6). The response surface for these irradiated saponin values is shown in FIG. 4.
로베티올린Lobetiolin 함량 분석 Content analysis
추출물 및 발효물의 로베티올린 함량 분석을 위해 시료를 0.45㎛ 막여과기로 여과하여 HPLC (2695 Alliance HPLC, Waters, USA)로 분석하였다. 컬럼은 Juptier Proteo 90 Å 컬럼 (250×4.6mm, 4㎛ Phenomenex, USA)를 사용하였으며, 이동상으로는 0.1% acetic acid in acetonitrile (A)과 deionized water (B)를 사용하였다. 이동상의 비율(A:B)은 15:85(0 min)에서 35:65(25 min), 95:5(40 min), 95:5(50 min), 15:85(55 min), 15:85(60 min)으로 순차적으로 변화시켜 측정하였고, 유속은 0.5 mL/min으로 60분 동안 PDA 267 nm에서 측정하였다. For analysis of the extract and fermentation of lobetiline, the sample was filtered through a 0.45 μm membrane filter and analyzed by HPLC (2695 Alliance HPLC, Waters, USA). As a column, a
측정 결과, 각 추출물의 로베티올린은 17.04~32.82 ㎍/mL의 범위로 나타났으며(표 3), 이를 바탕으로 한 회귀식은 표 4와 같다. 로베티올린에 대한 R제곱값은 0.9791으로 높은 신뢰도를 보였으며, p값은 1% 이내 유의수준을 보였다(표 4). 추출조건에 대한 영향에서 추출조건에 대한 영향에서 로베티올린의 경우 모든 추출조건이 영향을 미치는 것으로 확인된다(표 5). 추출조건에 따라 반응표면모델로 예측된 회귀분석 결과 정상점이 최대점으로 나타났다. 최적점을 산출한 결과 로베티올린의 최대값은 32.44㎍/mL이고 이때의 추출조건은 용매비가 11.20 mL/g, 추출온도가 65.32℃, 추출시간이 3.17시간으로 나타났다(표 6). 이들 로베티올린 값에 대한 반응표면은 도 5와 같다.
As a result of the measurement, lobetiline of each extract was shown in the range of 17.04 to 32.82 µg/mL (Table 3), and the regression equation based on this is shown in Table 4. The R-squared value for lobetiolin was 0.9791, showing high reliability, and the p- value showed a significance level within 1% (Table 4). From the effect on the extraction condition, the effect on the extraction condition was found to affect all the extraction conditions in the case of lobetiline (Table 5). The regression analysis predicted by the response surface model according to the extraction conditions showed that the peak was the maximum. As a result of calculating the optimum point, the maximum value of lobetiline was 32.44 µg/mL, and the extraction conditions at this time were 11.20 mL/g of solvent ratio, 65.32°C of extraction temperature, and 3.17 hours of extraction time (Table 6). The reaction surface for these lobetiolin values is shown in FIG. 5.
최적 추출조건의 예측Prediction of optimal extraction conditions
더덕의 최적추출조건을 설정하기 위하여 더덕의 조사포닌 함량과 로베티올린 함량이 최대가 되도록 만족시켜주는 최적 추출조건은 각 반응표면을 슈퍼임포징(superimposing)한 결과를 표 7과 도 6에 나타내었다. 더덕 열수 추출의 최적 조건 범위는 용매비 10~13 mL/g, 추출시간 2~4 시간, 추출온도 70~80℃로 나타났다. In order to set the optimum extraction condition of the deodeok, the optimum extraction conditions that satisfy the irradiated saponin content and the lobetiline content of the deodeok are the maximum, and the results of superimposing each reaction surface are shown in Tables 7 and 6 Did. The optimum conditions for the extraction of Deodeok hot water were
최적 추출조건의 실증 시험Empirical test of optimal extraction conditions
각 성분의 반응표면을 슈퍼임포징(superimposing)하여 예측된 최적 추출조건 표 7의 용매비 12 mL/g, 추출시간 3 h, 추출온도, 75℃에서 실제 추출 및 실험을 수행하여 예측치와 실제 실험치의 비교를 통하여 모델의 정확도를 검증하였다(표 8). 그 결과 최적 추출 조건에서의 로베티올린 함량이 예측치보다 높게 측정되었으며, 나머지 항목은 예측치보다 실측치가 다소 낮은 값을 나타내었다. Optimal extraction conditions predicted by superimposing the reaction surface of each
3. 더덕 추출물을 이용한 알코올 발효 3. Alcohol fermentation using deodeok extract
상기 최적의 추출조건에서 추출된 더덕 추출액(5.0 브릭스)에 사과 농축액(65 브릭스)을 부피비로 0%, 5%, 10%, 15%, 20%, 25%, 30% 첨가한 것을 알코올 발효를 위한 기본배지로 사용하였다. 이들 각각을 90℃에서 30분간 살균시킨 후 살균한 혼합액에 상업용 YM배지에 전배양한 사카로마이세스 세레비지에(Saccharomyces cerevisiae)를 배양한 액을 부피비로 3%씩 접종하여 30℃에 5 일간 정치 배양시키면서 알코올 발효 중의 당도, 알코올 함량 등을 측정하여 발효 경과를 비교하였다.
Alcohol fermentation is performed by adding 0%, 5%, 10%, 15%, 20%, 25%, 30% of apple concentrate (65 brix) in a volume ratio to the deodeok extract (5.0 brix) extracted under the optimum extraction conditions. It was used as a basic medium. After sterilizing each of them at 90°C for 30 minutes, inoculate the culture solution of Saccharomyces cerevisiae pre-cultured on a commercial YM medium in a sterilized mixed solution at 3% by volume, and inoculate at 30°C for 5 days The sugar content, alcohol content, etc. during alcohol fermentation were measured while standing still, and the fermentation progress was compared.
알코올 함량 측정Alcohol content measurement
알코올 함량은 알코올 발효 배양액을 원심분리기(VS-24SMTi, Vision Co., Ltd., Daejeon, Korea)에서 8,000 rpm으로 원심분리 한 후, 그 상등액을 증류하여 15℃에서 주정계(211-DK-12, Daekwang, Seoul, Korea)로 측정하여 Gay Lussac 표에 대비하여 산출하였다.
The alcohol content is centrifuged at 8,000 rpm in an alcoholic fermentation broth in a centrifuge (VS-24SMTi, Vision Co., Ltd., Daejeon, Korea), and then the supernatant is distilled to give a distillation system at 15°C (211-DK-12, Daekwang, Seoul, Korea) to calculate the Gay Lussac table.
알코올 발효액의 당도, The sugar content of the alcoholic fermentation broth, pHpH 및 And 산도측정Acidity measurement
당도는 디지털 굴절계(PR-101, ATAGO Co., Tokyo, Japan)를 사용하여 측정하였으며, pH는 pH 미터(Mettler-Torledo AG 8603 Schwerzenbach Switzerland)를 사용하여 측정하였으며, 적정산도는 0.1N-NaOH로 pH 8.3으로 적정한 후, 적정에 소비되는 0.1N-NaOH 용액의 소비량을 초산 함량으로 환산하여 총산 함량(%, v/v)으로 표시하였다.
The sugar content was measured using a digital refractometer (PR-101, ATAGO Co., Tokyo, Japan), and the pH was measured using a pH meter (Mettler-Torledo AG 8603 Schwerzenbach Switzerland), and the appropriate acidity was 0.1 N-NaOH. After titration to pH 8.3, the consumption of 0.1N-NaOH solution consumed in titration was converted to acetic acid content and expressed as total acid content (%, v/v).
더덕 추출물의 알코올 발효조건 검토Review of alcohol fermentation conditions of Deodeok extract
본 빌명에서 추출한 더덕 추출액(5.0 브릭스)의 경우 당원이 부족하여 그 자체로 알코올발효 및 초산발효를 진행하는데 한계가 있다. 따라서 더덕 추출액에 당원으로써 발효력과 맛 등을 고려하여 사과 농축액을 농도별로 첨가하여 알코올 발효를 시행한 결과는 표 9와 같다.In the case of the deodeok extract (5.0 brix) extracted from this name, there is a shortage of sugar, so there is a limit to proceeding with alcohol fermentation and acetic acid fermentation. Therefore, the results of alcohol fermentation by adding the apple concentrate to each concentration in consideration of the fermentation power and taste as a sugar source in the deodeok extract are shown in Table 9.
더덕 추출액에 사과농축액을 첨가하지 않았을 때 알코올 함량은 1%였고, 첨가량이 많아질수록 알코올 함량이 높아지다가 20% 첨가하였을 때 알코올 함량이 감소하였다. 사과 농축액을 15% 첨가하였을 때 알코올 함량이 7.0%로 나타나, 식초 제품 규격 산도 4% 이상에 도달할 가능성이 크므로, 이후 실험에서는 더덕 추출액에 사과농축액을 15% 첨가하여 알코올 발효와 초산발효를 진행하였다.
When the apple extract was not added to the deodeok extract, the alcohol content was 1%, and as the amount increased, the alcohol content increased and the alcohol content decreased when 20% was added. When 15% of apple concentrate is added, the alcohol content appears to be 7.0%, so it is highly likely to reach more than 4% of the vinegar product specification acidity. In subsequent experiments, 15% of apple concentrate was added to the deodeok extract for alcohol fermentation and acetic acid fermentation. Proceeded.
4. 더덕 식초 제조를 위한 초산 발효4. Acetic acid fermentation for the production of deodeok vinegar
더덕발효식초 제조를 위한 초산발효 실험계획, 분석, 최적화 분석은 반응표면 실험계획법(Response surface methodology)의 중심합성디자인에 따라 설계하였다. 초산 발효에 영향을 미칠 수 있는 발효 조건을 표 10과 같이 각 독립변수로 하고 실험결과인 초산 생성량, pH, 조사포닌 및 로베티올린 함량 등은 반응변수로 설정하였다. 더덕 식초의 발효 최적조건을 알아보기 위해 아노바(ANOVA)검정 및 회귀분석을 이용하였으며 모델의 적합성 여부는 F검정으로 유의성을 검증하였고, 변수들 사이의 상관관계분석을 실시하였다. The acetic acid fermentation experiment design, analysis, and optimization analysis for the production of deodeok fermented vinegar were designed according to the central synthetic design of the response surface methodology. Fermentation conditions that can affect acetic acid fermentation were set as each independent variable as shown in Table 10, and the experimental results, acetic acid production amount, pH, irradiated saponin, and lobetiolin content were set as reaction variables. ANOVA test and regression analysis were used to determine the optimum conditions for fermentation of deodeok vinegar. The suitability of the model was verified by F test, and correlation analysis between variables was performed.
더덕 발효식초의 제조를 위한 초산 발효조건 최적화Optimization of acetic acid fermentation conditions for the production of deodeok fermented vinegar
더덕 추출액에 사과농축액 (65°브릭스)을 15%를 첨가하여 알코올 5%이상 함유된 알코올 발효액에 초산균 아세토박터 트로피칼리스(Acetobacter tropicalis DUIS-1701-KCTC13181BP) 전배양액인 종초를 알코올 발효액에 부피비로 5% 접종하여 발효를 행하였다. 반응표면분석법을 이용하여 발효조건에 따른 반응변수 값을 조사한 결과는 표 12~15와 같다. 15% of apple concentrate (65° brix) is added to the extract of Deodeok, and the alcoholic acid acetobacter tropicalis DUIS-1701-KCTC13181BP is added to the alcoholic fermentation solution containing 5% or more of alcohol. % Fermentation was performed by inoculation. Table 12~15 show the results of investigating the reaction variable values according to the fermentation conditions using the reaction surface analysis method.
발효 후 더덕 식초의 산도는 1.96~5.42%의 범위(표 12)로 나타났으며, 이를 바탕으로 한 회귀식은 표 13과 같다. 산도에 대한 R제곱은 0.8435으로 높은 신뢰도를 보였으며 p값은 1% 이내의 유의수준을 보였다(표 13). 발효조건에 대한 영향에서 발효 온도보다 발효시간에 더 영향을 미치는 것으로 확인된다(표 14). 발효 조건에 따라 반응표면모델로 예측된 회귀분석 결과 정상점이 최소점으로 나타났으며, 최적점을 산출한 결과 산도의 최대값은 5.55% 이고, 이때 발효 조건은 30.41℃, 17.97 일로 나타났다 (표 15). 이들 산도 값에 대한 반응표면은 도 7과 같다. After fermentation, the acidity of deodeok vinegar was in the range of 1.96~5.42% (Table 12), and the regression formula based on this is shown in Table 13. The R-squared for acidity was 0.8435, which showed high reliability, and the p- value was within 1% (Table 13). It was confirmed that the effect on the fermentation condition had more effect on the fermentation time than the fermentation temperature (Table 14). As a result of the regression analysis predicted by the response surface model according to the fermentation conditions, the normal point was shown as the minimum point, and as a result of calculating the optimum point, the maximum value of the acidity was 5.55%, and the fermentation condition was 30.41°C and 17.97 days (Table 15) ). The reaction surface for these acidity values is shown in FIG. 7.
발효 후 더덕 식초의 pH는 3.27~3.66의 범위(표 12)로 나타났으며, 이를 바탕으로 한 회귀식은 표 13과 같다. pH에 대한 R제곱값은 0.8897으로 높은 신뢰도를 보였으며 p값은 1% 이내의 유의수준을 보였다(표 13). 발효조건에 대한 영향에서 발효 온도보다 발효시간에 더 영향을 미치는 것으로 확인된다(표 14). 발효 조건에 따라 반응표면모델로 예측된 회귀분석 결과 정상점이 안장점으로 나타났으며, 최적점을 산출한 결과 pH의 최소값은 3.70 이고, 이때 발효 조건은 28.32℃, 6.56 일로 나타났다 (표 15). 이들 pH 값에 대한 반응표면은 도 8과 같다. After fermentation, the pH of the deodeok vinegar ranged from 3.27 to 3.66 (Table 12), and the regression formula based on this is shown in Table 13. The R-squared value for pH was 0.8897, showing high reliability, and the p- value showed a significance level within 1% (Table 13). It was confirmed that the effect on the fermentation condition had more effect on the fermentation time than the fermentation temperature (Table 14). As a result of the regression analysis predicted by the response surface model according to the fermentation conditions, the normal point appeared as a saddle point, and as a result of calculating the optimum point, the minimum value of pH was 3.70, and the fermentation condition was 28.32°C and 6.56 days (Table 15). The reaction surface for these pH values is shown in FIG. 8.
발효 후 더덕 식초의 조사포닌은 0.35~0.44%의 범위(표 12)로 나타났으며, 이를 바탕으로 한 회귀식은 표 13과 같다. 산도에 대한 R제곱값은 0.7029으로 높은 신뢰도를 보였으며 p값은 10% 이내의 유의수준을 보였다(표 13). 발효조건에 대한 영향에서 발효 온도보다 발효시간에 더 영향을 미치는 것으로 확인된다(표 14). 발효 조건에 따라 반응표면모델로 예측된 회귀분석 결과 정상점이 최대점으로 나타났으며, 최적점을 산출한 결과 조사포닌의 최대값은 0.43% 이고, 이때 발효 조건은 30.34℃, 6.02 일로 나타났다 (표 15). 이들 조사포닌 값에 대한 반응표면은 도 9와 같다. After fermentation, Irradiated Phonin of Deodeok Vinegar appeared in the range of 0.35~0.44% (Table 12), and the regression formula based on this is shown in Table 13. The R-squared value for acidity was 0.7029, showing high reliability, and the p- value was within 10% (Table 13). It was confirmed that the effect on the fermentation condition had more effect on the fermentation time than the fermentation temperature (Table 14). As a result of the regression analysis predicted by the response surface model according to the fermentation conditions, the normal point was the maximum point, and as a result of calculating the optimum point, the maximum value of irradiated saponin was 0.43%, and the fermentation condition was 30.34℃ and 6.02 days (Table) 15). The response surface for these irradiated saponin values is shown in FIG. 9.
발효 후 더덕 식초의 로베티올린 함량은 14.68~21.47 ㎍/mL의 범위(표 12)로 나타났으며, 이를 바탕으로 한 회귀식은 표 13과 같다. 로베티올린 함량에 대한 R제곱값은 0.7290이였으며 p값은 10% 이내의 유의수준을 보였다(표 13). 발효조건에 대한 영향에서 발효 온도와 발효시간 모두 5%이내의 유의수준을 보였다(표 14). 발효 조건에 따라 반응표면모델로 예측된 회귀분석 결과 정상점이 안장점으로 나타났으며, 최적점을 산출한 결과 로베티올린 함량의 최대값은 17.55㎍/mL이고, 이때 발효 조건은 32.43℃, 16.77일로 나타났다 (표 15). 이들 로베티올린 함량 값에 대한 반응표면은 도 10과 같다.
After fermentation, the lobetiolin content of deodeok vinegar was in the range of 14.68 to 21.47 µg/mL (Table 12), and the regression formula based on this is shown in Table 13. The R-squared value for the lobetiline content was 0.7290, and the p- value showed a significance level within 10% (Table 13). In the effect on fermentation conditions, both the fermentation temperature and fermentation time showed significant levels within 5% (Table 14). As a result of the regression analysis predicted by the response surface model according to the fermentation conditions, the normal point appeared as a saddle point, and as a result of calculating the optimal point, the maximum value of lobetiline content was 17.55㎍/mL, and the fermentation condition was 32.43℃, 16.77 Work (Table 15). The reaction surface for these levotiolin content values is shown in FIG. 10.
초산(Acetic acid( aceticacetic acidacid ) 함량 분석) Content analysis
더덕 초산발효물의 초산함량의 분석은 HPLC(Waters, 2695 Alliance HPLC, USA)를 이용하여 분석하였다. 시료를 0.45㎛ 막여과기(membrane filter)로 여과하여 HPLC로 분석하였다. 분석조건은 Aminex HPX-87H(7.5×300mm, BIO-RAD Laboratories, USA) 컬럼을 사용하여 5 mM 황산(sulfuric acid)을 유속 0.6 mL/min의 조건으로 PDA 214 nm에서 분석하였다. The analysis of acetic acid content of the fermented acetic acid was analyzed using HPLC (Waters, 2695 Alliance HPLC, USA). The sample was analyzed by HPLC by filtration through a 0.45 μm membrane filter. Analysis conditions are Aminex 5 mM sulfuric acid was analyzed at PDA 214 nm at a flow rate of 0.6 mL/min using an HPX-87H (7.5×300 mm, BIO-RAD Laboratories, USA) column.
발효 후 더덕 식초의 초산함량은 1.91~5.14%의 범위(표 12)로 나타났으며, 이를 바탕으로 한 회귀식은 표 13과 같다. 초삼 함량에 대한 R제곱은 0.8401이었다(표 14). 발효조건에 대한 영향에서 발효 온도보다 발효시간에 더 큰 영향을 받았다(표 15). 발효 조건에 따라 반응표면모델로 예측된 회귀분석 결과 정상점이 최소점으로 나타났으며, 최적점을 산출한 결과 초산 함량의 최대값은 5.26%이고, 이때 발효 조건은 30.61℃, 17.93일로 나타났다 (표 15). 이들 초산 함량 값에 대한 반응표면은 도 11과 같다.
After fermentation, the acetic acid content of deodeok vinegar was in the range of 1.91~5.14% (Table 12), and the regression formula based on this is shown in Table 13. The R-squared for the ginseng content was 0.8401 (Table 14). In the effect on the fermentation conditions, the fermentation time was greater than the fermentation temperature (Table 15). As a result of the regression analysis predicted by the response surface model according to the fermentation conditions, the peak was shown as the minimum, and as a result of calculating the optimum point, the maximum value of acetic acid content was 5.26%, and the fermentation conditions were 30.61℃ and 17.93 days (Table) 15). The reaction surface for these acetic acid content values is shown in FIG. 11.
최적 발효조건의 예측 및 실증 시험Prediction and empirical test of optimum fermentation conditions
더덕의 식초발효 최적화를 위하여 초산발효액의 중요한 품질인자로 고려되는 초산함량을 최대로, pH를 최저로 설정하여 4 차원 반응표면을 슈퍼임포징(superimposing)하여 최적 추출 조건 범위를 예측하였다. 또한 예측된 범위에서 임의의 점을 설정하여 회귀식에 대입한 후 그 예측된 값들에 대하여 동일조건에서 실제 실험을 통하여 얻은 실험치를 비교하여 신뢰성을 검증하였다. To optimize the vinegar fermentation of Deodeok, the optimal extraction condition range was predicted by superimposing the 4-dimensional reaction surface by setting the acetic acid content considered as an important quality factor of the acetic acid fermentation solution to the maximum and the pH to the minimum. In addition, after setting an arbitrary point in the predicted range and substituting it into the regression equation, the predicted values were verified by comparing experimental values obtained through actual experiments under the same conditions.
더덕 발효식초를 위한 최적 발효조건을 설정하기 위하여 각 성분의 반응표면을 슈퍼임포징(superimposing)하여 도 12에 나타내었다. 각 항목의 최적 발효조건으로 도출된 최대 또는 최적 값의 반응 표면을 한 도면에 합한 결과 산도, 환원당, lobetyolin 및 acetic acid 함량 등 4항목의 반응표면의 그림이 완전 또는 부분적으로 적합하였고 그 일치하는 부분을 각 독립변수의 범위를 읽어 최적 발효조건의 범위로 설정하였다. 이 반응표면으로부터 설정될 수 있는 최적 조건 범위는 도 12의 짙은 부분이며 더덕발효식초를 위한 최적 발효 조건은 발효온도 32℃, 발효시간 17일로 예측되었다.
In order to set the optimum fermentation conditions for the deodeok fermented vinegar, the reaction surfaces of each component are superimposed and shown in FIG. 12. As a result of combining the reaction surfaces of the maximum or optimum values derived from the optimum fermentation conditions for each item in one drawing, the picture of the reaction surfaces of 4 items such as acidity, reducing sugar, lobetyolin and acetic acid content is completely or partially suitable, and the matching parts The range of each independent variable was read and set as the range of optimum fermentation conditions. The optimum condition range that can be set from this reaction surface is the dark part in FIG. 12, and the optimum fermentation condition for the deodeok fermented vinegar was predicted to be a fermentation temperature of 32°C and a fermentation time of 17 days.
최적 발효조건의 실증시험Empirical test of optimum fermentation conditions
각 성분의 반응표면을 슈퍼임포징(superimposing)하여 예측된 발효 조건(발효온도 32℃, 발효시간 17일)에서 실제 발효실험을 수행하여 예측치와 실제실험치의 비교를 통하여 모델의 정확도를 검증하였다(표 16). 그 결과 대부분 유사한 수준으로 나타났으며, 최적 조건에서 산도, 로베티올린 및 초산 함량에서 측정된 값은 예측된 값보다 실측값이 다소 낮게 나왔다. The accuracy of the model was verified by comparing the predicted value with the actual experimental value by performing an actual fermentation experiment under the predicted fermentation conditions (
5. 더덕 발효식초를 이용한 음료5. Drinks using deodeok fermented vinegar
더덕발효식초를 이용한 음료의 제조는 여러 차례 예비실험을 거쳐 표 17과 같은 배합비에 따라 시험액을 제조하고 이 시험액에 대하여 소비자 관능검사요원 30인을 선정하여 관능검사를 실시하였다. The preparation of the beverage using deodeok fermented vinegar was conducted several times through preliminary experiments, the test solution was prepared according to the mixing ratio shown in Table 17, and 30 sensory test agents were selected for this test solution to perform the sensory test.
표 17의 배합된 시험예에 따라 제조한 음료의 소비자 검사결과는 표 18과 도 13과 같다. 색에서는 더덕발효식초액을 16%와 사과 농축액 6%를 첨가하였을 때 7.4로 가장 높게 나타났으며 향 역시 더덕발효식초액을 16%을 첨가하였을 때 가장 높았다. 단맛은 더덕발효식초액 20%와 사과 농축액 4%를 첨가한 시료가 높았으나, 더덕발효식초액 18%와 사과 농축액 5%를 첨가한 시료와 유의적인 차이가 없었다. 신맛은 더덕발효식초액을 20%와 사과 농축액 4%를 첨가하였을 때 가장 높게 나타났으나 모든 시험액과 유의성 차이가 없었다. 전체적인 맛에서는 더덕발효식초액을 18%와 사과 농축액 5%를 첨가한 시험예가 높았으나, 시험예 3과 4 와 유의적인 차이가 없이 유사한 값을 보였다. 전반적인 기호도에서는 더덕발효식초액을 18%와 사과 농축액 4% 첨가 시험 예가 가장 높게 나타났다. 도 14를 보면 대체적으로 시험액 4와 5가 향, 맛, 기호도면에서 좋은 것으로 볼 수 있었다. 따라서 더덕발효식초 음료는 시험액 4의 조성으로 음료를 조성하였다.The results of consumer inspection of the beverages prepared according to the blended test examples in Table 17 are shown in Table 18 and FIG. 13. In color, 16% of deodeok fermented vinegar and 6% of apple concentrate were highest at 7.4, and the aroma was also highest when 16% of deodeok fermented vinegar was added. The sweetness was higher in the samples with 20% deodeok fermented vinegar and 4% apple concentrate, but there was no significant difference from the samples with 18% deodeok fermented vinegar and 5% apple concentrate. Sour taste was highest when 20% deodeok fermented vinegar and 4% apple concentrate were added, but there was no significant difference from all test solutions. In the overall taste, the test example with 18% of deodeok fermented vinegar and 5% of apple concentrate was high, but showed similar values without significant difference from test examples 3 and 4. In the overall preference, the test example with the addition of 18% deodeok fermented vinegar and 4% apple concentrate was the highest. 14,
음료의 이화학적 특성 검사Testing the physicochemical properties of beverages
표 17의 시험예 4의 조성의 배합비에 따라 제조된 더덕발효식초 음료의 이화학적 특성을 조사한 결과는 표 19와 같다.Table 19 shows the results of examining the physicochemical properties of the Deodeok fermented vinegar beverage prepared according to the compositional ratio of the composition of Test Example 4 in Table 17.
Claims (7)
(b) 상기 (a)단계의 더덕 건조물 1g당 10~25mL의 물을 첨가한 혼합물을 40-60℃ 수조에서 10-60분간 초음파로 1차 전처리한 후, 70~90℃에서 1~5시간동안 추출하고, 원심분리하여 그 상등액을 여과하는 단계(S2);
(c) 상기 (b)단계의 여과액에 사과즙을 상기 여과액 부피기준 5~30% 첨가하고 80-95℃, 10-60분간 살균하는 단계(S3);
(d) 상기 (c) 단계에서 살균한 혼합액에 상업용 YM배지에 전배양한 효모인 사카로마이세스 세레비지에(Saccharomyces cerevisiae)를 상기 혼합액 부피기준 0.1~20% 접종하는 단계(S4);
(e) 상기 (d)단계의 효모를 접종한 조성액을 발효온도 25~45℃, 발효시간 12~120 시간 알코올 발효하여 알코올 함량 5%이상을 함유하는 발효액을 취득하는 단계(S5);
(f) 초산균 아세토박터 트로피칼리스(Acetobacter tropicalis DUIS-1701-KCTC13181BP) 종초를 초산균 배양배지에 접종하여 25-45℃에서 100-300 rpm으로 3-7일간 진탕 배양한 전배양액을 상기 (e)단계의 5% 이상의 알코올을 함유하는 발효액 부피기준 1~30%를 접종하는 단계(S6);
(g) (f)단계 수행 후, 25~40℃, 발효시간 5~25일간, 100-300rpm으로 진탕배양하여 초산발효하는 단계(S7);를 포함하는 것을 특징으로 하는 조사포닌 및 로베티올린이 고함유된 더덕 추출물을 이용한 더덕발효식초의 제조방법.(A) after washing the deodeok, cut to a size of 0.5 cm in thickness and dried in a 40-60° C. dryer for 13-30 hours to prepare a dried product (S1);
(b) After preliminarily pre-treating a mixture of 10-25 mL of water per 1 g of deodeok dried in step (a) in a 40-60° C. water tank for 10-60 minutes, and then 1-5 hours at 70-90° C. While extracting, and centrifuging to filter the supernatant (S2);
(c) adding apple juice to the filtrate of step (b) in 5 to 30% by volume, sterilizing at 80-95° C. for 10-60 minutes (S3);
(d) inoculating Saccharomyces cerevisiae , a yeast pre-cultured in commercial YM medium, into the mixed solution sterilized in step (c) in an amount of 0.1 to 20% based on the volume of the mixed solution (S4);
(e) obtaining a fermentation broth containing 5% or more of the alcohol content by alcohol fermenting the composition solution inoculated with the yeast of the step (d) at a fermentation temperature of 25 to 45°C and a fermentation time of 12 to 120 hours;
(f) Acetobacter tropicalis (acetobacter tropicalis DUIS-1701-KCTC13181BP) was inoculated with acetic acid bacteria culture medium and cultured for 3-7 days at 100-300 rpm at 25-45°C and shake cultured for 3-7 days. Inoculating 1 to 30% by volume of the fermentation broth containing at least 5% alcohol (S6);
(g) After performing step (f), 25-40° C., fermentation time 5-25 days, shaking and incubating at 100-300 rpm for acetic acid fermentation (S7); irradiated saponin and lobetiolin, comprising Method for manufacturing deodeok fermented vinegar using a high content of deodeok extract.
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