KR102078050B1 - Laminate, method for cutting laminate, method for processing laminate, and device and method for cutting brittle plate-like object - Google Patents

Abstract

The laminated body 1 which laminated | stacked and integrated the glass plate 4 on both surfaces of the laminated board 2, The thickness of the glass plate 4 is 300 micrometers or less, and the chamfering process is given to the end surface 4a of the glass plate 4 further. It is.

Description

Lamination, cutting method of lamination, processing method of lamination, and cutting device and cutting method of brittle plate-shaped object {LAMINATE, METHOD FOR CUTTING LAMINATE, METHOD FOR PROCESSING LAMINATE, AND DEVICE AND METHOD FOR CUTTING BRITTLE PLATE-LIKE OBJECT}

This invention relates to brittle plate-like objects, such as a laminated body which laminated | stacked and integrated the resin plate and the glass plate, and the improvement of the cutting technique and the processing technique.

The laminated body (glass plate laminated body) which laminated | stacked and integrated the glass plate on at least one of both surfaces of a resin plate is derived from various characteristics, such as high hardness, high durability, high airtightness, gas barrier property, and high quality derived from glass, and resin. It has various characteristics such as light weight and high impact resistance. Therefore, this kind of laminate has a wide range of fields, such as flat panel displays (FPDs) such as liquid crystal displays and plasma displays, portable electronic devices such as mobile phones and tablet PCs, solar cells, electronic cookers and the like. It is expected to be used as a panel material for an apparatus or as a window panel material for a building structure or various vehicles. In particular, as described in Patent Literatures 1 and 2, the laminate obtained by laminating and integrating a relatively thin glass plate and a relatively thick resin plate can reduce the weight of various panels as compared with the case of using a glass plate having the same thickness as this. For this reason, it is expected to be used in applications in which weight reduction of products such as FPDs and portable electronic devices is promoted.

Japanese Patent Publication No. 2003-39597 Japanese Patent Application Laid-Open No. 7-43696

<1st technical problem>

By the way, when the thickness of the glass plate contained in a laminated body is thinned, for example to 300 micrometers or less, if the edge part of the end surface of a glass plate is square, there exists a possibility that a glass plate may be broken when another member, such as a conveying means, collides.

For example, the problem that peeling arises between a resin plate and a glass plate may also arise when another member collides, even if it does not damage. Such peeling arises mainly from the stress concentration which arises at the end surface of a glass plate, when another member collides. And when a glass plate peels from a resin plate, not only can it be a cause of breakage afterward, but a new problem also arises that an external appearance deteriorates and causes a fall of commodity value.

However, in patent document 1, since the edge part of the end surface of the glass plate laminated | stacked and integrated into the resin plate is squared and sharpened, the consideration about the breakage of the glass plate and the peeling which arises between a glass plate and a resin plate is not made at all ( See FIG. 1 of patent document 1, and FIG. 1 of patent document 2).

Moreover, in addition to the shape of the end face of the glass plate, in Patent Documents 1 and 2, since the end face of the glass plate and the end face of the resin plate are located on the same plane, the probability that another member directly contacts the end face of the glass plate is high. Therefore, the problem of breakage and peeling of said glass plate easily arises.

Moreover, it is common for a resin plate to become very large expansion and contraction by a temperature change with respect to a glass plate. Therefore, when the end face of the resin plate and the end face of the glass plate are provided to constitute the same plane, when the resin plate shrinks due to temperature change, a situation may arise in which the end face of the glass plate protrudes from the end face of the resin plate depending on the bonding mode. Can be. In this case, since the probability that the end surface of a glass plate and another member contact | contacts is exceptionally high, the problem of breakage and peeling of a glass plate will appear more remarkably.

This invention makes it the 1st technical subject to reduce the damage and peeling of a glass plate in the laminated body which laminated | stacked and integrated the resin plate and the glass plate in view of the said situation.

<2nd technical problem>

By the way, it is customary that the said laminated body is used in the state cut into the shape and dimension according to a use.

However, when laminating a laminated body using a diamond tool for glass processing, etc., the cutting chip of resin adheres to the grinding surface of a tool, a blockage arises, and grinding ability falls prematurely. As a result, not only the processing speed is significantly lowered, but also excessive deep vibration is generated in the tool, which may cause damage to the tool or the laminate.

On the other hand, when grinding a laminated body using the cutting edge for resin processing, there exists a possibility that a cutting edge may give an excessive impact with respect to a glass plate, and may cause damage to a glass plate.

Therefore, the inventors of the present application focused on laser melting as a method of cutting a laminate, and conducted intensive studies. As a result, we have come up with the following new problem.

That is, when the heat quantity of laser melting is insufficient, only a resin plate is cut | disconnected and a glass plate cannot be cut | disconnected. On the other hand, if the amount of heat of the laser melting is too large, the whole laminate can be cut, but the resin plate is ignited or a large crack is generated on the cut surface of the glass plate.

This invention makes it a 2nd technical subject to cut | disconnect the laminated body which laminated | stacked and integrated the resin plate and the glass plate by aiming at the optimization of the heat quantity of the laser melting in view of the said situation.

<Third technical problem>

As the cutting method of the laminate, in addition to laser melting, water jet cutting or the like is employed. However, when the laminate is cut by these cutting methods, the cut surface of the glass plate has an uneven surface having minute defects such as cracking and chipping ( Rough surface), and the cut surface of the resin plate is also formed into the uneven surface (rough surface) by dissolution due to heat influence during laser irradiation or the like by roughness by abrasive particles during water jet cutting. In such a state where the cut face of the planar shape is left unattended, the possibility of causing a fatal problem in the quality of the product in which the laminate is assembled, such as cracking of a glass plate starting from a micro defect, becomes particularly high. Therefore, after cutting the said laminated body to predetermined shape and dimension, it is said that it is preferable to perform the finishing process for finishing the cut surface of a laminated body (glass plate and a resin plate).

In this case, it is also considered that when the end edges of the glass plate and the resin plate are simultaneously ground, the processing efficiency of finishing can be improved. However, the inventors of the present application have found that such a problem is likely to occur in such a method.

When grinding a glass plate and a resin plate simultaneously with a grinding tool, such as a diamond tool, a contact part with a resin plate is premature among the grinding surfaces (parts which grind a workpiece) of a grinding tool, for example, because the resin is a highly viscous material. Easy to get stuck in If the grinding process is continued in the state where such clogging has occurred, the resin plate cannot be scraped into a predetermined form, and thus, large fibrous resin chips are easily generated due to thermal deformation of the resin plate due to friction with the grinding tool. Since a large resin chip is hard to be discharged to the outside of a processing point, a glass plate is pressed by the produced resin chip, and a glass plate becomes easy to be damaged.

In order to avoid the above-mentioned problem as much as possible, it is good to take countermeasures such as lowering the grinding efficiency (slowing the feed speed of the grinding tool) or increasing the repair frequency or the replacement frequency of the grinding tool. Though considered, even if any countermeasure is selected, the processing efficiency is greatly reduced.

In view of such a situation, it is a 3rd technical subject to provide the processing technology which can finish the cut surface of the laminated body which laminated | stacked and integrated the resin plate and the glass plate with high precision with predetermined | prescribed precision.

<4th technical problem>

In addition, the inventor of the present application laser-divided a laminate obtained by laminating and integrating a glass plate on both sides of the resin plate into a product portion and a non-product portion, whereby micro-defects such as microcracks are formed on the cut end surface of the glass plate constituting the product portion. There was a case. Such defects are similarly generated even when laser-melting a laminated body in which a glass plate is integrally laminated on only one side of the resin plate or a single glass plate, and in particular, a glass plate (or a laminate including the glass plate) that has been thinned to a thickness of several hundred μm or less. When the sieve was subjected to laser melting, the frequency of formation of the microscopic defects further increased. Therefore, the inventor of the present application has intensively studied and, as a result, in the case where the supporting form of the brittle plate-shaped object during the execution of the laser melting is not suitable, in particular, the non-product portion of the brittle plate-shaped product rather than the product portion (area to be). It turned out that a micro defect is easy to be formed in the cut end surface of a product part when the (area to be) side is even a little high. The outline is demonstrated based on FIG. 39A-B.

39A schematically illustrates a state immediately before dividing the laminated body 100 formed by stacking and integrating the glass plate 102 on both sides of the resin plate 101 into the product portion 100a and the non-product portion 100b by laser melting. It is shown as an enemy. The laminated body 100 is horizontally supported by the support member 110 arrange | positioned under the side. The support member 110 includes a first support portion 111 and a second support portion 112 that can support (contact support) the product portion 100a (area to be) and the non-product portion 100b (area to be), respectively. Although provided, a part or all of the support surface of the 2nd support part 112 is located slightly above the support surface of the 1st support part 111, and supports the lower surface of the product part 100a and the 1st support part 111. FIG. There exists an area | region in which a micro clearance is formed between surfaces. And if this microgap exists especially in the area | region containing the completion point of a laser melting, immediately before completion | finish of a laser melting (refer FIG. 39B), the product part 100a of the laminated body 100 may be influenced by its own weight, etc. It falls by the clearance width of said micro clearance, and the lower glass plate 102 will be forcibly cut off. As a result, minute defects 120 such as microcracks are formed on the lower glass plate 102 constituting the product part 100a. In the worst case, the product part 100a is formed due to the minute defects 120. The lower glass plate 102 to be cracked.

The problem as described above may occur in the same way when the glass plate of a single body as a brittle plate-like object is divided into a product part and a non-product part by so-called laser cutting.

In view of the above circumstances, the present invention optimizes the support mode of the brittle plate-like object when dividing the brittle plate-shaped object into a product part and a non-product part by irradiating a laser along a cutting schedule line. The fourth technical problem is to reduce the likelihood of formation of minute defects in the cross section of the product portion or the like as part of the product portion and the non-product portion.

<1st invention>

The laminated body which concerns on the 1st invention created in order to solve the said 1st technical subject is a laminated body which laminated | stacked and integrated the glass plate whose thickness is 300 micrometers or less on at least one of both surfaces of a resin plate, and the chamfering process is carried out to the end surface of the said glass plate. It is characterized by being carried out. In addition, the thin film form (henceforth only a film) shall be contained in the resin board and glass plate here (it is same hereafter).

According to such a structure, since the chamfering process is given to the end surface of the glass plate contained in a laminated body, a square part is cut out from the end surface of a glass plate. As a result, even when another member collides with the end face of the glass plate, the stress concentration occurring at the end face of the glass plate is alleviated, and it is possible to prevent breakage of the end face of the glass plate and peeling between the glass plate and the resin plate as much as possible.

In the said structure, it is preferable that at least one part of the end surface of the said resin plate protrudes more than the end surface of the said glass plate.

In this case, even if a situation arises in which another member comes into contact with the end face of the laminate, the other member preferentially contacts the end face of the resin plate protruding from the end face of the glass plate, making it difficult to directly contact the end face of the glass plate. As a result, it becomes possible to prevent breakage of the end surface of a glass plate and peeling which arises in a glass plate and a resin plate more reliably.

In the said structure, it is preferable that the said glass plate is laminated integrally on both surfaces of the said resin plate, respectively.

In this way, since the outermost layer of a laminated body is comprised by glass, respectively, durability of a laminated body etc. can be improved reliably. In addition, when the glass plate is integrally laminated only on one side of the resin plate, there is a fear that the warpage of the laminate due to the change in environmental temperature may be remarkable due to the thermal expansion difference between the resin plate and the glass plate. Therefore, it is preferable that the glass plate is laminated integrally on both surfaces of a resin plate also from a viewpoint of preventing such a curvature.

In the above configuration, it is preferable that the corner portion formed by crossing two adjacent sides is a polygonal shape or a curved shape formed by combining an obtuse angle. In addition, a curved shape means that a corner part continues smoothly in substantially circular arc shape.

According to such a structure, an acute angle of 90 degrees or less does not exist in the corner part of a laminated body. Therefore, even if the ambient temperature of a laminated body changes abruptly, since stress concentration which arises in a corner part is alleviated, peeling hardly arises between a glass plate and a resin plate.

In the above configuration, when the outer periphery is formed with a convex portion or a concave portion, and the curved portion has a curved portion, the curved portion is preferably curved. In addition, a curved shape means that a curved part continues smoothly in substantially circular arc shape.

According to such a structure, a sharp angle does not exist in the bending part provided in the convex part or recessed part of a laminated outer periphery. Therefore, even if the ambient temperature of a laminated body changes abruptly, stress concentration acting on a bending part is alleviated, and a glass plate becomes hard to be damaged.

In the above configuration, it is preferable that the opening is formed in the plane, and the curved portion is formed around the opening, and the curved portion is curved. In addition, a curved shape means that a curved part continues smoothly in substantially circular arc shape.

According to such a structure, a sharp angle does not exist in the bending part formed in the opening part of a laminated body. Therefore, even if the surrounding temperature of a laminated body changes abruptly, stress concentration which acts on a bending part is eased and a glass plate becomes hard to be damaged.

The manufacturing method of the laminated body which concerns on the 1st invention made | formed in order to solve the said 1st technical subject is a lamination process which laminates and integrates a glass plate with a thickness of 300 micrometers or less on at least one of both surfaces of a resin plate, and the said resin in the lamination process. It is characterized by including the chamfering process which performs a chamfering process with respect to the end surface of the said glass plate integrated with laminated board.

That is, in the case of chamfering the end surface of the glass plate of thickness 300 micrometers or less, it is easy to cause damage in the state of a glass plate alone, and it is very difficult to chamfer by the grindstone etc. in the end surface. On the other hand, according to the said method, after laminating integrally with a resin plate, the chamfering process is given to the end surface of a glass plate. Therefore, since the reinforcement effect by a resin plate can be anticipated rather than the glass plate alone, it becomes possible to simply chamfer the end surface of a glass plate.

In the said structure, you may make it chamfer a process also about the said resin plate in the said chamfering process.

By doing in this way, the improvement of the breaking strength as the whole laminated body can be expected further.

In the said structure, you may laminate | stack and integrate the said glass plate on both surfaces of the said resin plate in the said lamination process, respectively.

<2nd invention>

The laminate according to the second invention created to solve the first technical problem is a laminate in which a glass plate having a thickness of 300 μm or less is integrally laminated on both surfaces of a resin plate, and at least a part of an end surface of the resin plate is formed of the glass plate. It is characterized by protruding from the end surface.

According to such a structure, since at least one part of the end surface of a resin plate protrudes more actively than the end surface of a glass plate, even if another member contacts, for example from the side of a laminated body, another member will be compared with the end surface of a glass plate. Preferential contact with the end face; Therefore, the situation where another member directly contacts the end surface of a glass plate can be reduced. Further, even if heat shrinkage occurs in the resin plate, for example, since at least a part of the end face of the resin plate is protruded in advance, a situation in which the end face of the glass plate protrudes from the end face of the resin plate can be avoided. Therefore, by contact of a laminated body and another member, it becomes possible to reliably reduce the situation that a glass plate breaks or peels from the cross section as a starting point.

In the said structure, you may make it the taper surface inclined so that it may be separated from the end surface of the said resin plate as the end surface of the said glass plate faces the outer surface side.

By doing in this way, since the end surface of a glass plate falls gradually from the end surface of a resin plate as it goes to the outer surface side, the probability that another member contacts the end surface of a glass plate can be reduced more reliably.

In the above configuration, the resin plate and the glass plate may be bonded by an adhesive layer.

In this way, a glass plate can be fixed simply and reliably to a resin board.

In the above configuration, the end face of the adhesive layer may protrude from the end face of the glass plate.

In this case, the adhesive layer becomes larger than the glass plate, and thus the adhesive layer acts reliably on the entire surface of the glass plate, and is also preferable in that the peeling of the glass plate is prevented.

In the said structure, the end surface of the said glass plate and the end surface of the said resin plate may be continued by the convex shape curved surface.

By doing in this way, at least one part of the end surface of a resin plate can be easily projected rather than the end surface of a glass plate, also serving as the chamfer of the end surface of a glass plate.

<Third invention>

The cutting method of the laminated body which concerns on the 3rd invention which was made | formed in order to solve the said 2nd technical subject is the laminated body which irradiates a laser and irradiates a laser from one side with respect to the laminated body which laminates and integrates a glass plate on both surfaces of a resin plate. It is a cutting method, It is characterized by focusing the said laser in the said laminated body, and setting the focal position in the range of 50% or more and 90% or less of the total thickness of the said laminated body in the incident surface side of the said laser.

As a result of intensive studies, the present inventors have found that the focal position of the laser becomes important in order to optimize the amount of heat when the laminate is laser-melted. In other words, it is thought that setting the focal position of the laser to the center of the thickness direction of the laminate can be efficiently cut. In this case, the glass plate on the side opposite to the laser incident side (hereinafter, the glass plate on the laser incident side is referred to as the incident side glass plate). And the glass plate on the opposite side to the laser incident side also referred to as the incidence side glass plate). This is considered to be because the molten foreign material generated at the time of cutting inhibits the progress of the laser, and it becomes difficult to transfer the heat amount to the incidence-side glass plate. Here, a molten foreign substance means foreign substances, such as dross which generate | occur | produces as a glass plate or a resin plate melt | dissolves, and includes both a thing in a molten state and a thing in a solidified state.

It is also conceivable to increase the power of the laser while setting the focal position of the laser as the center. However, in this case, an excessive amount of heat is applied to the incidence-side glass plate and the vicinity of the incidence-side glass plate of the resin plate. A crack may occur on the cut surface of the surface or the resin plate may ignite.

Therefore, in the present invention, the focal position of the laser is set within the range of 50% or more and 90% or less of the total thickness of the laminate on the incident surface side of the laser as in the above configuration. As a result, the focal position of the laser is biased toward the incidence side glass plate side, so that the amount of heat is sufficiently transmitted to the incidence side glass plate side, and the incidence side glass plate can also be cut accurately. The reason why the upper limit of the laser focus position is set to 90% or less of the total thickness is that if the upper limit is exceeded, the amount of heat of the laser becomes difficult to transfer to the incident side glass plate side, which may cause cutting failure. to be.

In the above configuration, it is preferable that the focal position is set within a range of 60% or more and 80% or less of the total thickness of the laminate on the incident surface side of the laser.

By doing in this way, the heat quantity of a laser can be transmitted more efficiently to all three sheets of an incident side glass plate, a resin plate, and a half incident side glass plate.

In the above configuration, the value obtained by dividing the output of the laser by the scanning speed of the laser may be set to 0.001 to 1 W · min / mm. Here, in the case where the laser used for laser melting is, for example, a pulse laser, laser output = peak output x (pulse width / pulse period). In addition, the scanning speed of a laser shall mean the relative speed of a laminated body and a laser.

In this way, since the heat amount of the laser applied to the irradiation point of the laser is optimized, more accurate cutting of the laminate can be realized.

In the said structure, it is preferable that the thickness of the said resin plate is 20 mm or less, the thickness of the said glass plate is 300 micrometers or less, and it is preferable that the said resin plate is thicker than the said glass plate.

<4th invention>

The processing method of the laminated body which concerns on the 4th invention created in order to solve the said 3rd technical subject is the cutting process which cuts the laminated body which laminated | stacked and integrated the glass plate on at least one of both surfaces of a resin board, and the lamination formed by the said cutting process. A processing method of a laminate having a finishing step of finishing a cut surface of a sieve, wherein the finishing step comprises a first step of processing the cut surface of the glass plate by grinding, and leaving at least a part of the cut surface of the resin plate in the unprocessed state. And a second step of processing only the cut surface of the resin plate left in the unprocessed state. In addition, the term "finish the cut surface of a laminated body" referred to here means that the cut surface of the laminate is finished to a smooth surface free of minute defects or the like by cutting the end including the cut surface to a predetermined dimension (or even if there is a minute defect, which is a quality problem). Finish with no surface).

Thus, when finishing the cut surface of a laminated body, if it is made to perform the 1st step of first processing (finishing) the cut surface of a glass plate by grinding, and leaving at least one part of the cut surface of a resin plate in the unprocessed state, When grinding the cut surface (the end including the cut surface) of the glass plate, a large resin chip becomes difficult to be produced, and since the resin plate functions as a backing material of the glass plate, the glass plate becomes difficult to bend when the grinding tool is pressed against the cut surface of the glass plate. Lose. From this, when performing a grinding process in a 1st step, it can prevent that defects, such as a crack and a defect, generate | occur | produce in a glass plate as much as possible, increasing the sending speed of a grinding tool and raising the finishing efficiency of a glass plate. And in the 2nd step after the 1st step included in a finishing process, if only the cut surface of the resin plate left in the unprocessed state is to be processed (finishing), the processing method suitable for the finishing process of resin can be selected and used, The cut surface of can be finished with high efficiency. As mentioned above, in this invention, the finishing process of the laminated body cut surface which can be completed in one step was carried out by dividing into two steps. Therefore, at first glance, it is thought that the time and cost required for finishing the cut surface increase, but the improvement in processing efficiency due to the present invention is achieved based on the above-described problems that may occur when the conventional method is adopted. It exceeds the fall of. Therefore, according to this invention, the cut surface of the laminated body which laminated | stacked and integrated the resin plate and the glass plate can be finished with high efficiency.

In addition, in the grinding | polishing process performed in a 1st step, it is preferable to process only the cut surface of a glass plate from a viewpoint of preventing clogging of a grinding tool and also the crack of the glass plate resulting from this as much as possible. However, it is not easy to grind only the cut surface of the glass plate without grinding the cut surface of the resin plate at all, and if this is to be realized, it is necessary to manage and control the grinding processing conditions very precisely, which may lead to an increase in the processing cost. There is concern. Therefore, in the 1st step in which grinding process is performed, at least one part of the cut surface of a resin plate shall be left in the unprocessed state. Conversely, in the first step, part of the cut surface of the resin plate was allowed to be ground. Thereby, the grinding process conditions in a 1st step are alleviated, and grinding process can be performed quickly. However, it is important to limit the grinding range of the cut surface of the resin plate to the range in which a large resin chip is not produced even when the resin plate is ground, in other words, the range where clogging does not occur (difficult to occur) in the grinding tool.

In the above configuration, the grinding processing in the first step is performed in a state in which the grinding tool is brought into contact with the surface to be processed (the cut surface of the glass plate, or the cut surface of the glass plate and part of the cut surface of the resin plate) with a constant contact force ( Advancing).

This makes it difficult to load excessive pressure on the glass plate during the grinding process, which makes it difficult to crack the glass plate. Therefore, the sending speed of a grinding tool can be made quick and the processing efficiency in the 1st step contained in a finishing process can be improved.

In the above configuration, the grinding processing in the first step may be performed a plurality of times using grinding tools having different surface roughnesses (numbers) of grinding surfaces.

In this way, it becomes easy to finish the cut surface of a glass plate quickly compared with the case where a 1st step is performed using a single grinding tool. For example, first, the surface to be roughened is roughly ground using a first grinding tool having a relatively large surface roughness (number of times relatively small), and then the surface roughness of the surface is relatively small (number of times). A relatively large second grinding tool is used to precisely grind the workpiece surface. In this case, the surface to be finished can be precisely finished in the grinding step using the second grinding tool while ensuring sufficient grinding amount necessary for the grinding process using the first grinding tool, so that the finished surface can be finished with high efficiency. Can be. Of course, the grinding process in a 1st step can also be performed using three or more types of grinding tools.

In the above configuration, in the second step, only the cut surface of the resin plate left in the unprocessed state by cutting can be processed.

Since the cutting process is performed using a processing tool, such as an end mill, in which adjacent cutting edge portions are large and hardly clogged, the cutting speed of the processing tool can be increased to effectively finish the cut surface of the resin plate. In particular, the so-called non-coated article, in which the protective coating is not formed on the surface among the cutting tools, is exposed in a sharp state because the cutting edge (cutting edge) is not covered with the protective coating, so that the cutting edge for the resin is higher than the so-called coated article. It is good to lift. Therefore, when the cut surface of a resin plate is processed using the non-coating cutting tool, the finishing process of the cut surface of a resin plate can be performed especially efficiently.

The processing method according to the present invention described above is particularly preferred as a processing method when the cut per surface of the laminate having a thickness per sheet of the glass plate is 0.01 mm or more and 0.7 mm or less. It is because such a thin glass plate is easy to produce a crack, a defect, etc. especially.

Moreover, the processing method which concerns on said invention is also suitable as a processing method at the time of finishing the cut surface of the laminated body whose thickness per sheet of the said glass plate is smaller than the thickness of the said resin plate. The problem with the above-described conventional method is that it is more remarkable when finishing the cut surface of the laminate in which a relatively thick resin plate and a relatively thin glass plate are laminated and integrated.

<Fifth invention>

The brittle plate-shaped cutting device which concerns on the 5th invention created in order to solve the said 4th technical subject is irradiated with the laser along the cutting schedule line of the brittle plate-shaped object supported horizontally from the lower side by the support member, and cut | disconnects the said cutting schedule line. A cutting device for dividing the brittle plate-like object into a product part and a non-product part by cutting the cut line, and wherein the support member is capable of supporting the product part and the non-product part, respectively; It is characterized by having the support surface of the said 1st support part located in the upper surface also in the support surface of the said 2nd support part.

Thus, among the 1st and 2nd support parts provided in the support member, the support surface of a 1st support part is located above the support surface of a 2nd support part, and a product part (area to become) is a non-product part (area to become) Irradiation of a laser beam, that is, cutting operation | movement of a cutting schedule line, can be advanced and completed in the state normally positioned above always. Therefore, the cutting end surface of the product section (the cutting schedule line is cut off and the brittle plate is cut off from the product schedule line due to the cut portion of the product section due to the position of the product section located below the non-product section at the stage immediately before the completion of cutting of the cutting schedule line). The possibility of forming micro defects such as microcracks can be reduced as much as possible on the end surface formed by dividing into product portions.

In addition, when the support surfaces of both support portions are formed at the same height, as compared with the case where the support surface of the first support portion is located below the support surface of the second support portion, the possibility of the formation of minute defects on the cut end surface of the product portion is reduced as much as possible. can do. However, it is not easy to completely eliminate the machining error at the time of fabrication of the support member, and if it is necessary to completely eliminate the machining error to obtain a support member having the same height of the support surface of both support parts, it is enormous time and cost to manufacture the support member. It costs. In addition, each part of the support member may be thermally deformed due to the heat of irradiation of the laser or the like, and a slight elevation difference may occur between the support surfaces of both support parts during the execution of the cutting process. In addition, when the support surface height of both support parts is set to the same, it is not determined whether the said micro defect arises in the cut end surface of a product part, or in the cut end surface of a non-product part. On the other hand, in the constitution of the present invention, the above micro-defects can be reliably generated on the cut end face of the non-product portion, and these problems can be eliminated as much as possible. Done.

In the above configuration, the support surface of the first support portion may be located above the support surface of the second support portion in a range of 0.01 mm or more and 0.2 mm or less.

If cutting of the cutting schedule line is completed in a state where the product portion is located above the non-product portion, as described above, the possibility of forming a micro-defect on the cut end surface of the product portion can be reduced as much as possible. However, if the height difference between the two support surfaces is too small, part or all of the support surfaces of the first support portion may be affected by the influence of machining error in fabrication of the support member and / or thermal deformation of the support portion due to the laser beam irradiation. It cannot be denied that there is a possibility of being located below the support surface of the second support part. Therefore, if the support surface of the first support part is positioned 0.01 mm or more above the support surface of the second support part, it is possible to absorb the processing error at the time of fabrication of the support member and the thermal deformation amount due to the laser beam irradiation due to the height difference. Can be. On the other hand, when the support surface side of a 1st support part is located upward more than 0.2 mm from the support surface of a 2nd support part, the amount of deflection by the self-weight of a non-product part becomes large, and a micro defect is formed in a product part by the bending stress. (Or cracks in the product). From the above, it is preferable that the support surface of the first support part is located above the support surface of the second support part in the range of 0.01 mm or more and 0.2 mm or less.

In the said structure, you may further be provided with the lifting movement mechanism which raises and moves at least one of the said 1st support part and the said 2nd support part.

With such a configuration, it becomes possible to adjust the height of the support surface of both support portions during the cutting process of the cutting schedule line. Therefore, it is advisable to proceed with cutting of the cutting schedule line while maintaining the respective parts of the brittle plate-shaped object in an optimum posture. It becomes easy.

The said cutting device can be used suitably when the said brittle plate-like object is a laminated body which laminated | stacked and integrated the glass plate on at least one of both surfaces of a resin plate. In particular, when the thickness of one sheet is 0.01 mm or more and 1.0 mm or less is used as the said glass plate, and when the laminated body which used the thing of 0.01 mm or more and 10 mm or less of thickness as the said resin plate is divided into a product part and a non-product part, It can be used preferably.

Moreover, said cutting device can be used suitably also when the said brittle plate-like thing is a glass plate. Especially as said glass plate, when the thickness divides what is 0.01 mm or more and 1.0 mm or less into a product part and a non-product part, it can use preferably.

In the cutting method of the brittle plate-shaped object which concerns on the 5th invention made | formed in order to solve the said 4th technical subject, the said cutting schedule line | wire is irradiated by irradiating a laser along the cutting schedule line of the brittle plate-shaped object supported by the support member from the downward side by the support member. A method for cutting a brittle plate-like article by dividing the brittle plate-like article into a product section and a non-product section by cutting the cut schedule line, wherein at least immediately before the cutting of the cut schedule line is completed, the non-product section It is characterized by being positioned above the portion and completing the cutting of the cutting schedule line in that state.

According to such a structure, the effect similar to the case of employ | adopting the above-mentioned cutting device of brittle plate-shaped object is acquired.

In the above configuration, the product portion and the non-product portion can be placed in the same position after the start of cutting of the cut schedule line and just before the cutting of the cut schedule line is completed.

In this way, since the cutting schedule line can be cut while the product portion and the non-product portion are positioned in the same plane, the probability of formation of minute defects due to sag caused by the weight of the product portion or the non-product portion can be reduced as much as possible. have.

The above structure is particularly used when the cutting target line is cut by melting and removing the cutting target line by the heat of irradiation of the laser, that is, when the brittle plate is divided into the product portion and the non-product portion by so-called laser melting. It can employ | adopt suitably.

(Effects of the Invention)

As mentioned above, according to 1st invention and 2nd invention, it becomes possible to reduce the situation that the end surface of a glass plate and the peeling generate | occur | produce between a glass plate and a resin plate as much as possible.

According to the third aspect of the present invention, by optimizing the focal position of the laser in the laminate, the heat quantity of the laser melting is optimized, and the laminate can be cut accurately.

Moreover, according to 4th invention, the cut surface of the laminated body which laminated | stacked and integrated the resin plate and the glass plate can be finished to a predetermined precision with high efficiency.

According to the fifth aspect of the present invention, the form of the brittle plate is optimized by dividing the brittle plate into a product portion and a non-product portion by irradiating a laser along a cutting schedule line, whereby the brittle plate has a product portion. By dividing into the non-product part, the possibility that a micro defect is formed in the cut end surface of a product part can be reduced as much as possible.

BRIEF DESCRIPTION OF THE DRAWINGS It is sectional drawing which shows the laminated body which concerns on 1st Embodiment.
FIG. 2 is an enlarged view of region X in FIG. 1.
3 is an enlarged cross-sectional view of a main portion of the laminate according to the second embodiment.
4 is an enlarged cross-sectional view of a main portion of the laminate according to the third embodiment.
5 is an enlarged cross-sectional view of a main portion of the laminate according to the fourth embodiment.
6 is an enlarged cross-sectional view of a main portion of the laminate according to the fifth embodiment.
7 is an enlarged cross-sectional view of a main portion of the laminate according to the sixth embodiment.
8 is an enlarged cross-sectional view of a main portion of the laminate according to the seventh embodiment.
9 is an enlarged cross-sectional view of a main portion of the laminate according to the eighth embodiment.
10 is an enlarged cross-sectional view of a main portion of the laminate according to the ninth embodiment.
It is a figure which shows the evaluation test result of [Example 1].
It is a top view which shows the laminated body which concerns on 10th Embodiment.
It is a top view which shows the laminated body which concerns on 11th Embodiment.
It is a figure which shows the evaluation test result of [Example 2].
It is a figure for demonstrating the problem of the conventional laminated body.
It is a top view which shows the laminated body which concerns on 12th Embodiment.
It is a figure which shows the evaluation test result of [Example 3].
It is a figure for demonstrating the problem of the conventional laminated body.
It is a top view which shows the laminated body which concerns on 13th Embodiment.
It is a figure which shows the evaluation test result of [Example 4].
It is a figure for demonstrating the cutting method of the laminated body which concerns on 14th Embodiment.
It is sectional drawing which expands and shows the state around the laminated body of FIG.
It is a perspective view which shows the cutting | disconnection situation of the laminated body by the cutting device of FIG.
It is a figure for demonstrating the cutting method of the laminated body which concerns on 15th Embodiment.
It is a figure for demonstrating the cutting method of the laminated body which concerns on 16th Embodiment.
It is a figure for demonstrating the cutting method of the laminated body which concerns on 17th Embodiment.
It is a figure for demonstrating the cutting method of the laminated body which concerns on 18th Embodiment.
It is a figure for demonstrating the manufacturing method of the laminated body which concerns on 19th Embodiment.
It is a schematic side view of the laminated body which is a target of the processing method which concerns on 20th embodiment.
FIG. 29B is a diagram conceptually illustrating a first step in a finishing step of the machining method according to the twentieth embodiment. FIG.
FIG. 29C is a diagram conceptually illustrating a first step in a finishing step of the machining method according to the twentieth embodiment. FIG.
30A is a diagram conceptually illustrating a second step of the finishing step of the machining method according to the twentieth embodiment.
It is a partial side view of the laminated body after completion of the finishing process of the processing method which concerns on 20th embodiment.
FIG. 31A is a diagram conceptually showing a modification of the first step of the twentieth embodiment. FIG.
FIG. 31B is a diagram conceptually showing a modification of the first step of the twentieth embodiment. FIG.
32A is a diagram conceptually showing a first step according to a modification of the twentieth embodiment.
32B is a diagram conceptually showing a second step according to a modification of the twentieth embodiment.
32C is a partial side view of the laminate after completion of the first step and the second step according to a modification of the twentieth embodiment.
33A is a diagram conceptually showing a first step according to another modification of the twentieth embodiment.
33B is a diagram conceptually showing a second step according to another modification of the twentieth embodiment.
33C is a partial side view of the laminate after completion of the first step and the second step according to another modification of the twentieth embodiment.
34A is a schematic plan view of a cutting device for a brittle plate-like article according to a twenty-first embodiment.
34B is a schematic sectional view taken along the line XX in FIG. 34A.
It is a top view which shows typically the shape which divided the brittle plate-like object into the product part and the non-product part using the cutting device shown to FIG. 34A and FIG. 34B.
It is sectional drawing which shows typically the modification of the support member which comprises a cutting device.
It is sectional drawing which shows typically the modification of the support member which comprises a cutting device.
36A is an enlarged sectional view showing the main parts of a laser melting start step of a cutting device according to a modification of the twenty-first embodiment.
36B is an enlarged sectional view showing the main parts of the cutting device according to a modification of the twenty-first embodiment immediately before completion of laser melting.
It is a schematic top view which shows the modification of the cutting form of the brittle plate-like object in 21st Embodiment.
It is a schematic top view which shows the modification of the cutting form of the brittle plate-like object in 21st Embodiment.
39A is an enlarged cross-sectional view showing the main parts of the laser melting start step of the conventional cutting device.
Fig. 39B is an enlarged sectional view showing the main parts of the conventional cutting device just before completion of laser melting.

EMBODIMENT OF THE INVENTION Hereinafter, embodiment of this invention (1st-5th invention) is described with reference to attached drawing.

<1st embodiment>

As shown in FIG. 1, the laminated body 1 which concerns on 1st Embodiment is what laminated | stacked and integrated the glass plate 4 by the adhesive layer 3 on both surfaces of the resin plate 2, for example, a portable electron It is used for the cover material of the touch panel of a device, etc. In addition, you may abbreviate | omit the adhesive layer 3, and may directly adhere the resin plate 2 to the glass plate 4 by welding etc. In addition, the glass plate 4 may be laminated and integrated on only one surface of both surfaces of the resin plate 2.

As the resin plate 2, the thing of thickness 0.01mm or more and 20mm or less (preferably 0.01mm or more and 10mm or less) is used, for example, and the laminated body 1 is used for the cover material of the touch panel mounted in a portable electronic device. In the case, the thickness of the resin plate 2 is preferably 0.1 mm or more and 3 mm or less (in particular, 0.1 mm or more and 2 mm or less). As the material of the resin plate 2, various resin materials such as polycarbonate, acrylic, polyethylene terephthalate, PEEK, polyamide, polyvinyl chloride, polyethylene, polypropylene, polyethylene naphthalate and the like can be used. Here, the resin plate 2 shall also contain a resin film (hereinafter, same).

As the glass plate 4, the thing of thickness 0.01mm or more and 0.7mm or less is used, for example. When the laminated body 1 is used for the cover material of a touchscreen etc., it is preferable that the thickness of the glass plate 4 shall be 0.01 mm or more and 0.5 mm or less, and the thickness is 0.01 mm or more and 0.3 mm or less (especially 0.01 mm or more and 0.2 mm or less). It is more preferable to set it as below). Moreover, it is preferable that the glass plate 4 is a plate thinner than the resin plate 2. Various glass can be used as a composition of the glass plate 4, but an alkali free glass is preferable. This is because, in the case of a glass containing an alkali component in its composition, when the alkali component in the glass withdraws over time and the bending stress acts on the laminate, the portion where the alkali component is missing becomes a starting point and the glass plate is easily cracked. Here, the glass plate 4 shall also contain a glass film (it is the same below).

In addition, the thickness of the contact bonding layer 3 shall be about 0.001-2.0 mm, for example. When using the laminated body 1 for the cover material of a touchscreen etc., it is preferable that the thickness of an adhesive layer shall be 0.01 mm or more and 0.5 mm or less, It is more preferable to set it as 0.01 mm or more and 0.3 mm or less, More preferably, it is 0.01 mm or more and 0.1 mm or less It is more preferable to set it as. As the material of the adhesive layer 3, for example, an acrylic adhesive, a silicone adhesive, a rubber adhesive, an ultraviolet curable acrylic adhesive, an ultraviolet curable epoxy adhesive, a thermosetting epoxy adhesive, a thermosetting melamine adhesive, a thermosetting phenolic adhesive, and ethylene vinyl acetate ( EVA) interlayer film, polyvinyl butyral (PVB) interlayer film, and the like.

As a characteristic structure, this laminated body 1 has the to-be-processed surface chamfered at the end surface 4a of the glass plate 4 laminated | stacked and integrated with the resin plate 2 as shown in FIG. In addition, in the example of illustration, the chamfering process is not performed to the end surface 2a of the resin plate 2.

In detail, the end surface 4a of the glass plate 4 is rounded in substantially circular arc shape (for example, the quarter round arc which forms a single curvature, the eighth arc which forms a single curvature, etc.). It is chamfered (R chamfered). In this way, a square part is cut out from the end surface 4a of the glass plate 4. As a result, even when another member collides with the end surface 4a of the glass plate 4, the stress which generate | occur | produces in the end surface 4a of the glass plate 4 is disperse | distributed and relaxed, and a stress concentration is not produced but the end surface of the glass plate 4 is made. It becomes possible to prevent damage of (4a) and peeling between the glass plate 4 and the resin plate 2 as much as possible.

Next, the manufacturing method of the above laminated body 1 is demonstrated.

First, the glass plate 4 is laminated and integrated on both surfaces of the resin plate 2 via the adhesive layer 3 made of an adhesive. Next, the chamfering process is performed with respect to the end surface 4a of the glass plate 4 laminated | stacked and integrated by the resin plate 2. This chamfering process is performed by mechanically grinding the end surface 4a of the glass plate 4 with a grindstone. In this case, in the glass plate 4 alone having a thickness of 300 µm or less, when the end surface 4a is mechanically ground by a grindstone, damage such as defects or cracks may easily occur on the end surface 4a of the glass plate 4. On the other hand, in the said manufacturing method, since the chamfering of the end surface 4a of the glass plate 4 is performed after reinforcing the glass plate 4 with the resin plate 2, while preventing the damage of the glass plate 4, It is possible to grind the end surface 4a mechanically by a grindstone.

Here, the method of chamfering to the end surface 4a of the glass plate 4, besides the above-mentioned method, for example, overlaps a plurality of glass plates 4 with a thickness of 300 µm or less, without using an adhesive, and the surfaces of each other. The optical contacts may be bonded (adhered) to each other, and chamfering may be performed on the end surface of each glass plate 4 by grinding wheels in this laminated state. In this case, it is preferable that surface roughness Ra of the surface by the side of the contact part of the glass plate 4 is 2.0 nm or less, especially 0.2 nm or less. In this case, since each glass plate 4 is reinforced by the other glass plate 4, it can prevent that the glass plate 4 is damaged at the time of a chamfering process. In this case, the glass plate 4 which performed the chamfering process is laminated | stacked and integrated with the resin plate 2 by an adhesive agent.

Moreover, in addition to the mechanical grinding by grindstone, you may immerse the end surface 4a of the glass plate 4 in etching liquid, such as hydrofluoric acid, and chamfer each part of the end surface 4a of the glass plate 4. In this case, the glass plate 4 which performed the chamfering process is laminated | stacked and integrated with the resin plate 2 by an adhesive agent. Of course, after laminating and integrating the glass plate 4 and the resin plate 2 with an adhesive etc., the end surface of the laminated body is immersed in etching liquids, such as a hydrofluoric acid, or the fluorine-containing compound (for example, 4 You may chamfer each part of the end surface 4a of the glass plate 4 by irradiating the plasma of carbon fluoride).

In the above, although the laminated body used for the protective cover of a touchscreen was illustrated, besides the laminated body assembled to various electrical / electronic apparatus panels, such as a flat panel display (FPD), an electronic cooker, and a solar cell, It is also possible to apply to the laminated body assembled to the window panel. In addition, about the use of such a laminated body, the following is also the same.

<2nd embodiment>

As shown in FIG. 3, the point which the laminated body 1 which concerns on 2nd Embodiment of this invention differs from the laminated body 1 which concerns on 1st Embodiment is each part of the end surface 4a of the glass plate 4 In a straight line (C chamfer).

In detail, the end surface 4a of the glass plate 4 and the outermost surface side (resin plate) are left on the end surface 4a of the glass plate 4, leaving a surface extending approximately perpendicular to the surface of the glass plate 4. 2) The corner part (triangle part) formed in the connection part with the surface of the glass plate 4 of the side which is not located is cut out in a straight line, and it is made to chamfer. In this case, the angle formed at the joint between the end surface 4a of the glass plate 4 and the surface of the glass plate 4 constituting the outermost surface is set to be greater than 90 ° (preferably 120 ° or more).

In addition, although the case where each part of the end surface 4a of the glass plate 4 is cut out in a straight line in the form which leaves the surface extended substantially perpendicular to the surface of the glass plate 4 on the end surface 4a of the glass plate 4 was shown. You may cut off each part of the end surface 4a of the glass plate 4 by a straight line in the form which does not leave the surface extended substantially vertically. In other words, you may comprise the end surface 4a of the glass plate 4 only with a taper surface.

Third Embodiment

As shown in FIG. 4, the point that the laminated body 1 which concerns on 3rd Embodiment of this invention differs from the laminated body 1 which concerns on 1st-2nd embodiment is that the end surface 4a of the glass plate 4 is It is what chamfers so that it may become a composite plane which connected several taper surfaces which have different inclination angles.

Fourth Embodiment

As shown in FIG. 5, the point in which the laminate 1 according to the fourth embodiment of the present invention differs from the laminate 1 according to the first to third embodiments is from the end face 4a of the glass plate 4. It is in what is chamfered continuously over the end surface 2a of the resin plate 2.

In detail, in this embodiment, the end surface 4a of the glass plate 4 and the end surface 2a of the resin plate 2 are chamfered so that it may form a single circular arc surface continuously. In addition, a single circular arc surface shall include not only a round shape but also non-round shapes, such as an ellipse and a parabola.

Fifth Embodiment

As shown in FIG. 6, the point where the laminated body 1 which concerns on 5th Embodiment of this invention differs from the laminated body 1 which concerns on 1st-4th embodiment is the end surface 2a of the resin plate 2 It exists in the thing which protrudes more than the end surface 4a of this glass plate 4.

Specifically, in this embodiment, the chamfer is made so that the whole end surface 4a of the glass plate 4 may become an inclined surface, and the end surface 2a of the resin plate 2 is formed from the tip of the end surface 4a of the glass plate 4. The whole protrudes. In addition, the chamfer is not performed in the end surface 2a of the resin plate 2.

The protruding dimension δ1 of the end face 2a of the resin plate 2 with respect to the end face 4a of the glass plate 4 is, for example, about 0.01 to 5 mm. This protrusion dimension δ1 is determined in consideration of the thermal expansion coefficient of the resin plate 2 or the difference in thermal expansion of the resin plate 2 and the glass plate 4 and the area of the plane of the resin plate 2 and the glass plate 4. It is desirable to.

By doing in this way, even if the situation where another member contacts the end surface of the laminated body 1 arises, the other member is the end surface 2a of the resin plate 2 which protrudes more than the end surface 4a of the glass plate 4. ) And preferential contact with the end face of the glass plate 4 becomes difficult. As a result, damage to the end surface 4a of the glass plate 4 and peeling between the glass plate 4 and the resin plate 2 can be prevented more reliably. In addition, such an effect can be exerted, although there are some differences, if at least a part of the end surface 2a of the resin plate 2 protrudes more than the end surface 4a of the glass plate 4. That is, similarly to the form described in the fifth embodiment, the same effect is obtained even when continuously chamfering from the end face 4a of the glass plate 4 to the end face 2a of the resin plate 2 in a substantially circular arc shape. Can be exercised.

In addition, when protruding at least a part (preferably all) of the end surface 2a of the resin plate 2 in this way rather than the end surface 4a of the glass plate 4, the end surface 4a of the glass plate 4 is suitable. You can omit the chamfer.

In addition, the cross section of the contact bonding layer 3 may be located on the same plane as the end surface 4a of the glass plate 4, and may protrude from the end surface 4a of the glass plate 4. As shown in FIG. In the latter case, since the adhesive layer 3 can be reliably made until it is the end surface 4a of the glass plate 4, it is also preferable at the point which prevents peeling of the glass plate 4. In this case, the adhesive layer 3 which protrudes from the end surface 4a of the glass plate 4 is rolled up to the end surface 4a side of the glass plate 4, and at least one part of the end surface 4a of the glass plate 4 by the adhesive layer 3 is carried out. May be coated.

Sixth Embodiment

As shown in FIG. 7, the laminated body 1 which concerns on 6th Embodiment differs from the laminated body 1 which concerns on 5th Embodiment, and the some end surface 4a of the glass plate 4 has a some curvature which differs. It is chamfered to form a compound curved surface connecting circular arcs.

Seventh Embodiment

As shown in FIG. 8, the laminated body 1 which concerns on 7th Embodiment differs from the laminated body 1 which concerns on 5th-6th embodiment, The arcuate surface whose end surface 4a of the glass plate 4 is single is shown. They are chamfered to form (for example, an arc of a quarter circle or an arc of an eighth circle). In addition, the single circular arc surface shall include not only a round shape but also non-round shapes, such as an ellipse and a parabola.

Eighth Embodiment

As shown in FIG. 9, the point where the laminated body 1 which concerns on 8th Embodiment differs from the laminated body 1 which concerns on 5th-7th embodiment is that each part of the end surface 4a of the glass plate 4 is a straight line. It is in ablation (C chamfer).

In detail, the end surface 4a of the glass plate 4 and the outermost surface side (resin plate) are left on the end surface 4a of the glass plate 4, leaving a surface extending approximately perpendicular to the surface of the glass plate 4. 2) The corner part (triangle part) formed in the connection part with the surface of the glass plate 4 of the side which is not located is excised from a straight line, and chamfering is performed.

In addition, although the case where the corner | angular part of the end surface 4a of the glass plate 4 was cut off in the form which leaves the surface extended about perpendicular to the surface of the glass plate 4 on the end surface 4a of the glass plate 4 was shown. You may cut off each part of the end surface 4a of the glass plate 4 by a straight line in the form which does not leave the surface extended substantially vertically. In other words, you may comprise the end surface 4a of the glass plate 4 only with a taper surface.

<Ninth Embodiment>

As shown in FIG. 10, the point that the laminated body 1 according to the ninth embodiment differs from the laminated body 1 according to the fifth to eighth embodiments is that the resin plate 2 is formed from the end face 4a of the glass plate 4. It is in what is chamfered continuously over the end surface 2a of ().

In detail, in this embodiment, the chamfer is performed by the single inclined surface from the end surface 4a of the glass plate 4 to the end surface 2a of the resin plate 2.

Example  One

An example of the evaluation test result at the time of chamfering and not performing to the end surface of the glass plate of a laminated body is demonstrated.

In this evaluation test, another member was made to contact each end surface of the laminated body which concerns on Examples 1-5, and the laminated body which concerns on the comparative example 1, and it checked whether the defect (chipping) and peeling generate | occur | produced in a glass plate.

The basic structures of the laminate according to Examples 1 to 5 and the laminate according to Comparative Example 1 are as follows. That is, both the laminated body which concerns on an Example, and the laminated body which concerns on a comparative example are comprised so that a glass plate may stick together on both surfaces of a resin plate. The glass plate is made of alkali-free glass (OA-10G manufactured by Nippon Electric Glass Co., Ltd.), has a thickness of 0.1 mmt, and the dimensions of the plane are 100 mm × 100 mm in Examples 1 and 3 and Comparative Example 1, respectively. Divalent 99.5 x 99.5 mm, Examples 4 and 5 are 99 mm x 99 mm. The resin plate is made of polycarbonate and has dimensions of 100 mm x 100 mm x 1 mmt. In addition, the glass plate and the resin plate are laminated and integrated by the adhesive layer. The adhesive layer is made of acrylic adhesive and has a thickness of 0.025 mmt.

The test condition of the evaluation test is that the end face of the laminate is contacted with a load of 2N for 1 second at a contact angle of 60 ° with respect to the water-resistant sandpaper (# 320) of the polishing machine (knut rotor). This evaluation test is performed about each both surfaces of the four sides of a laminated body. That is, a total of eight evaluation tests are performed about one laminated body. And at this time, 50 micrometers or more of defects and the number of peeling points which generate | occur | produce on the end surface of the glass plate contained in a laminated body were aggregated, respectively. The result is shown in FIG.

According to FIG. 11, it confirmed that Examples 1-5 which chamfer the end surface of a glass plate have obtained the favorable result which drastically reduces defect and peeling compared with the comparative example 1 which does not chamfer the end surface of a glass plate. Can be. And especially, it is said that the form which the end surface of a resin plate protrudes more than the end surface of a glass plate like Example 4 and Example 5 is preferable at the point which prevents a defect and peeling.

Tenth Embodiment

The laminated body which concerns on 10th Embodiment has the laminated body integrated with the glass plate whose thickness is 300 micrometers or less on at least one of both surfaces of a resin plate, and is common with said 1st-9th embodiment, and differs in the following points.

That is, as shown in FIG. 12, in the laminated body 1 which concerns on 10th Embodiment, the chamfering process is implemented so that each part of the corner part 1a of the laminated body 1 may become substantially circular arc shape. In this case, since the sharp angle of 90 degrees or less does not exist in the corner part 1a of the laminated body 1, it generate | occur | produces in the corner part 1a by the thermal expansion difference of the glass plate 4 and the resin plate 2. This stress concentration is alleviated, and peeling hardly occurs.

In addition, the chamfering is given to the end surface 4a of the glass plate 4 at least among the laminated body 1 which concerns on 10th Embodiment. Specifically, the end surface of the laminated body 1 has shown the shape similar to FIG. 2 thru | or 10 previously demonstrated, for example.

The laminated body 1 as mentioned above is manufactured as follows, for example. That is, the glass plate 4 is laminated integrally on both surfaces of the resin plate 2 via the adhesive layer 3 which consists of an adhesive agent. Next, a chamfering process is performed with respect to the corner part 1a of the laminated body 1 by which the glass plate 4 and the resin plate 2 were laminated integrally. This chamfering process is performed by grinding the corner part 1a of the laminated body 1 mechanically with a grindstone. In addition, when grinding the corner part 1a of the laminated body 1, the corner part of the glass plate 4 and the corner part to which the resin plate 2 corresponds are simultaneously ground. Of course, you may grind each.

<Eleventh embodiment>

As shown in FIG. 13, the point where the laminated body 1 which concerns on 11th Embodiment differs from the laminated body 1 which concerns on 10th Embodiment is an obtuse angle (preferably the corner part 1a of the laminated body 1). Corner processing is performed so that a polygonal shape formed by combining 120 ° or more) may be obtained.

Example  2

An example of the evaluation test result in the case where the corner part of a laminated body forms a polygonal shape or a curved shape, and when it forms an approximately right angle is demonstrated.

In this evaluation test, each of the laminates according to Examples 6 to 7 and the laminate according to Comparative Example 2 was heated and then cooled to examine whether or not peeling occurred in the laminate.

The basic structure of the laminated body which concerns on Examples 6-7 and the laminated body which concerns on the comparative example 2 is as follows. That is, both the laminated body which concerns on an Example, and the laminated body which concerns on a comparative example are comprised by bonding a glass plate to both surfaces of a resin plate. The glass plate is made of alkali-free glass (OA-10G manufactured by Nippon Electric Glass Co., Ltd.), has a coefficient of thermal expansion of 38 × 10 ⁻⁷ / ° C., and a dimension of 500 mm × 500 mm × 0.1 mmt. The resin plate is made of polycarbonate, has a coefficient of thermal expansion of 70 × 10 ⁻⁶ / ° C., and a dimension of 500 mm × 500 mm × 1 mmt. In addition, the glass plate and the resin plate are laminated and integrated by the adhesive layer. The adhesive layer is an ultraviolet curable acrylic adhesive and has a dimension of 500 mm x 500 mm x 0.01 mmt. The corner part of the laminated body which concerns on Example 6 performs a corner picking with the curvature radius 10mm. The corner part of the laminated body which concerns on Example 7 performs a chamfer in polygonal shape which combines three obtuse angles (160 degrees, 130 degrees, and 160 degrees sequentially on one side of a laminated body), The dimension of each pick part Is 10 mm x 10 mm On the other hand, the corner part of the laminated body which concerns on the comparative example 2 is not chamfering.

The test conditions of the evaluation test were to raise the laminate at room temperature to 90 ° C. at 1 ° C./min and to hold at 90 ° C. for 2 hours, and then to lower the temperature to −40 ° C. at −1 ° C./min and at It holds for 2 hours, raises temperature to 1 degree-C / min further to 90 degreeC, and performs 20 cycles of temperature cycles to hold | maintain for 2 hours at 90 degreeC, and finally it is temperature-falling at -1 degree-C / min from 90 degreeC to room temperature The laminated body was heated and cooled under the temperature conditions and the presence or absence of peeling was examined. The result is shown in FIG.

According to FIG. 14, the Examples 6-7 which carry out chamfering in the corner part of a laminated body have obtained the favorable result which drastically reduces peeling compared with the comparative example 2 which does not carry out chamfering in a corner part. I can recognize it. And especially like Example 6, it is preferable that the shape of the corner part of a laminated body is substantially arc-shaped, since the relaxation effect of stress concentration is high.

<Twelfth embodiment>

The laminated body which concerns on the 12th Embodiment of this invention laminated | stacked and integrates a glass plate on at least one of both surfaces of a resin plate is common to the said embodiment, and differs in the following points.

That is, as shown in FIG. 15, in the outer peripheral part, the recessed part 5 and the convex part 6 may be formed in the outer peripheral part. And if there exists the bending part 5a, 6a which the straight line (for example, two straight lines mutually orthogonally cross) exist in the formation area | region of this recessed part 5 and the convex part 6, a laminated body ( When the large temperature change (for example, when the temperature of the surrounding environment of the laminated body 1 rises from 20 degreeC to 80 degreeC etc.) arises in the surrounding environment of 1), the glass plate 4 and the resin plate (2) There exists a problem that the tensile stress which acts on the glass plate 4 by the thermal expansion difference between ()) concentrates in the bending part 5a, 6a, and the glass plate 4 becomes easy to be damaged.

Therefore, as shown in FIG. 16, in the laminated body 1 which concerns on 12th Embodiment, the recessed part 5 is formed in one of the two sides which oppose the outer periphery of the laminated body 1, and the convex part ( 6) is formed, and the chamfering process is performed so that the curved part 5a of the recessed part 5 and the curved part 6a of the convex part 6 may continue in circular arc shape (curved shape). In this case, sharp angles do not exist in the bent portions 5a and 6a formed in the concave portion 5 and the convex portion 6 of the laminate 1. Therefore, the concentration of the tensile stress acting on the bent portion of the glass plate 4 is alleviated due to the difference in thermal expansion between the glass plate 4 and the resin plate 2, and the glass plate 4 is less likely to be damaged. Here, the radius of curvature of the bent portions 5a and 6a is preferably 0.5 mm or more, and more preferably 1 mm or more.

Example  3

An example of the evaluation test result in the case where the curved part of the shape change part which consists of the recessed part (or convex part) formed in the outer periphery of a laminated body has a curved shape, or is not is demonstrated.

In this evaluation test, after heating each of the laminated body which concerns on Example 8, and the laminated body which concerns on Comparative Examples 3-4, it cooled and inspected whether the crack generate | occur | produced in a glass plate.

The basic structures of the laminate according to Example 8 and the laminate according to Comparative Examples 3 to 4 are as follows. That is, both the laminated body which concerns on an Example, and the laminated body which concerns on a comparative example are comprised by bonding a glass plate to both surfaces of a resin plate. The laminate has a concave portion of 30 mm in the short side direction and 10 mm in the long side direction at the central portion of each short side. The glass plate is made of alkali-free glass (OA-10G manufactured by Nippon Electric Glass Co., Ltd.), has a coefficient of thermal expansion of 38 × 10 ⁻⁷ / ° C., and a dimension of 50 mm × 100 mm × 0.1 mmt. The resin plate is made of polycarbonate, has a coefficient of thermal expansion of 70 × 10 ⁻⁶ / ° C., and a dimension of 50 mm × 100 mm × 1 mmt. In addition, the glass plate and the resin plate are laminated and integrated by the adhesive layer. The adhesive layer is an ultraviolet curable acrylic adhesive and has a dimension of 50 mm x 100 mm x 0.01 mmt. The bends formed in the recesses of the laminate according to the eighth embodiment are squared in an arc shape with a curvature radius of 2 mm. The bent part formed in the recessed part of the laminated body which concerns on the comparative example 3 does not carry out corner picking. The curved part formed in the recessed part of the laminated body which concerns on the comparative example 4 carries out angular picking in the polygonal shape which combines two obtuse angles (225 degrees each), and the dimension of each picking part is 2 mm x 2 mm.

The test conditions of the evaluation test were to raise the laminate at room temperature to 90 ° C. at 1 ° C./min and to hold at 90 ° C. for 2 hours, and then to lower the temperature to -40 ° C. at -1 ° C./min and at -40 ° C. It holds for 2 hours, raises temperature to 1 degree-C / min further to 90 degreeC, and performs 20 cycles of temperature cycles to hold | maintain for 2 hours at 90 degreeC, and finally it is temperature-falling at -1 degree-C / min from 90 degreeC to room temperature The laminated body was heated and cooled under the temperature conditions, and it examined whether the crack generate | occur | produced in the glass plate. The result is shown in FIG.

As shown in FIG. 17, compared with Comparative Examples 3-4 in which the bend part formed by making a straight line cross | intersect the recess part in which the bend part formed in the recessed part of a laminated body is roughly circular arc-shaped, remain | survived. The favorable result that the crack of a glass plate can be reduced reliably was obtained. These results are also the same with respect to the bent portion of the convex portion.

<Thirteenth Embodiment>

The laminated body which concerns on the 13th Embodiment of this invention laminated | stacked and integrates a glass plate on at least one of both surfaces of a resin plate is common with the said embodiment, and differs in the following points.

That is, as shown in FIG. 18, in the laminated body 1, the opening part 7 of substantially rectangular shape may be formed in the plane. And if there exists the bent part 7a which the straight line (for example, two straight lines mutually orthogonally cross) exists in the formation area | region of this opening part 7, and there exists a big temperature change in the surrounding environment of the laminated body 1 ( For example, when the temperature of the surrounding environment of a laminated body rises from 20 degreeC to 80 degreeC, etc.) generate | occur | produces, it acts on the glass plate 4 by the thermal expansion difference of the glass plate 4 and the resin plate 2 The tensile stress concentrates on the bent portion 7a, and the glass plate 4 tends to be damaged.

Therefore, as shown in FIG. 19, in the laminated body 1 which concerns on 13th Embodiment, each angle | corner so that the curved part 7a of the opening part 7 formed in the plane of the laminated body 1 may continue in circular arc shape (curved shape) Picking process is performed. In this case, a sharp angle does not exist in the bent part 7a formed in the opening part 7 of the laminated body 1. Therefore, the concentration of the tensile stress acting on the bent portion of the glass plate 4 is alleviated by the thermal expansion difference between the glass plate 4 and the resin plate 2, and the glass plate 4 is less likely to be damaged. Here, the radius of curvature of the bent portion 7a is preferably 0.5 mm or more, and more preferably 1 mm or more.

Example  4

An example of evaluation test results in the case where the bent part formed in the opening part of a laminated body has a curved shape, and otherwise is demonstrated.

In this evaluation test, after heating each of the laminated body which concerns on Examples 9-10, and the laminated body which concerns on Comparative Examples 5-6, it cooled and examined whether the crack generate | occur | produced in a glass plate.

The basic constitution of the laminate according to Examples 9 to 10 and the laminate according to Comparative Examples 5 to 6 is as follows. That is, both the laminated body which concerns on an Example, and the laminated body which concerns on a comparative example are comprised by bonding a glass plate to both surfaces of a resin plate. The laminated body has the opening part of the short side direction 30 mm x the long side direction 10 part in the center part. (The center point of the outline of the outer periphery of a laminated body coincides with the center point of the outline of an opening.) A glass plate is an alkali free material (Nippon Electric) OA-10G) of Glass Co., Ltd., the thermal expansion coefficient is 38x10 <^-7> / degreeC, and the dimension is 50mmx100mmx0.1mmt. The resin plate is made of polycarbonate, has a coefficient of thermal expansion of 70 × 10 ⁻⁶ / ° C., and a dimension of 50 mm × 100 mm × 1 mmt. In addition, the glass plate and the resin plate are laminated and integrated by the adhesive layer. The adhesive layer is a UV curable acrylic adhesive and has a dimension of 50 mm x 100 mm x 0.01 mmt. The bent part formed in the opening part of the laminated body which concerns on Example 9 is square-shaped in the shape of an arc of curvature radius 2mm. The bent part formed in the opening part of the laminated body which concerns on Example 10 is square-shaped in circular arc shape of 5 mm radius of curvature. The bent part formed in the opening part of the laminated body which concerns on the comparative example 5 does not carry out corner picking. The curved part formed in the opening part of the laminated body which concerns on the comparative example 6 carries out angular picking to the polygonal shape which combines two obtuse angles (each 225 degrees), and the dimension of each picking part is 2 mm x 2 mm.

The test conditions of the evaluation test are the temperature of the laminate from 1 ° C / min from room temperature to 90 ° C and maintained at 90 ° C for 2 hours, then the temperature is lowered to -40 ° C to -1 ° C / min, and at -40 ° C 2 Temperature hold | maintains for 20 hours, and it heats up again to 90 degreeC, and raises it to 90 degreeC, and maintains for 2 hours at 90 degreeC, and temperature which is temperature-falled at -1 degreeC / min last from 90 degreeC to room temperature The laminated body was heated and cooled under conditions, and it examined whether the crack generate | occur | produced in the glass plate. The result is shown in FIG.

As shown in FIG. 20, in Examples 9-10 in which the curved part formed in the opening part of a laminated body was each picked in substantially circular arc shape, in Comparative Examples 5-6 in which the curved part formed by the straight line crossing | intersecting in an opening part remains. On the other hand, it came to obtain the favorable result that the crack of a glass plate can be reduced reliably.

<14th embodiment>

14th Embodiment is related with the cutting method of the laminated body formed by laminating integrally the glass plate, respectively, on both surfaces of a resin plate, and is used when cut | disconnecting said laminated body 1 to predetermined shape and dimension.

It is a figure which shows the cutting device for implementing the cutting method of the laminated body which concerns on 14th Embodiment. This cutting device 10 laser-melts the laminated body 1, and is equipped with the laser irradiation apparatus 11 which irradiates a laser LB, and the support stage 14 which supports the laminated body 1. As shown in FIG. In addition, in this embodiment, the laser LB is irradiated to the laminated body 1 from above. That is, in the laminated body 1, the upper surface becomes the incident side of the laser LB, and the lower surface becomes the incident side of the laser LB.

The laser irradiation apparatus 11 has the internal space which propagates the laser LB, and is provided with the lens 12 which condenses the laser LB, and the gas injection nozzle 13 which injects the assist gas AG.

As the laser LB, a carbon dioxide gas laser, a YAG laser, or the like can be used, for example, continuous light or pulsed light.

The lens 12 is disposed in the internal space of the laser irradiation apparatus 11 and condenses the laser LB to form the focal point FP in the laminate 1. In other words, the laser irradiation apparatus 11 moves up and down with respect to the laminated body 1, and the position of the focus FP is adjusted. In addition, the lens 12 may be arrange | positioned outside the laser irradiation apparatus 5.

The gas injection nozzle 13 is connected to the distal end of the laser irradiation apparatus 11, and supplies the assist gas AG to the internal space of the laser irradiation apparatus 11 (space below the lens 12). The assist gas AG supplied to the internal space of the laser irradiation apparatus 11 is injected directly (approximately vertical) from the front end of the laser irradiation apparatus 11 toward the laminated body 1. That is, the laser LB is emitted from the tip of the laser irradiation apparatus 11 and the assist gas AG is injected. The assist gas AG serves to remove the molten foreign substance generated when the laminate 1 is melted from the cutout portion of the laminate 1, and optically such as the lens 12 of the laser irradiation apparatus 11 from the molten foreign substance. It serves to protect the component or to cool the heat of the lens 12.

In addition, the kind of assist gas AG is not specifically limited, For example, well-known gas, such as oxygen gas, water vapor, carbon dioxide gas, nitrogen gas, argon gas, is used individually or in mixture of multiple types. The assist gas AG may be injected as hot air. The assist gas AG (gas injection nozzle 13) may be omitted as appropriate.

The laminated body 1 used as a cutting object laminates and integrates the glass plate 4 by the adhesive layer 3 on both surfaces of the resin plate 2, respectively. In addition, the adhesive layer 3 may be omitted as appropriate.

Next, the cutting method of the laminated body 1 by the cutting device comprised as mentioned above is demonstrated.

First, as shown in FIG. 22, the focus FP of the laser LB irradiated from the laser irradiation apparatus 11 is matched in the laminated body 1. As shown in FIG. The distance d from the incident side (upper surface side) of the laser LB of the focal point FP is more than 50% and 90% or less (preferably 60% or more and 80% or less) of the total thickness of the laminate 1. Set within the range of). In addition, in this embodiment, the position of the focal point FP is in the resin plate 2 of the laminated body 1.

Next, as shown in FIG. 23, the laser irradiation apparatus 11 is scanned with respect to the laminated body 1 as shown in FIG. 23, and the laminated body 1 is melt | dissolved to a desired shape and dimension, and it cut | disconnects as shown in FIG. do. In addition, as long as there is a relative movement between the laser irradiation apparatus 11 and the laminated body 1, you may make it move anything.

At this time, the laser output and the laser scanning speed are adjusted so that the value of (laser output) / (laser scanning speed) is 0.001 to 1 (preferably 0.01 to 0.1) W · min / mm. The laser power is, for example, 1 to 100 W, and the laser scanning speed is, for example, 100 to 10000 mm / minute.

In this case, since the position of the focal point FP of the laser LB is shifted downward from the center position in the thickness direction of the laminate 1, the amount of heat is sufficiently transmitted to the lower glass plate 4 side. Therefore, the molten foreign material generated at the time of melting does not unduly impede the progress of the laser LB, and the glass plate 4 below can also be cut | disconnected correctly.

Example  5

Next, an example of the evaluation test result of the laminated body which concerns on the Example of this invention is demonstrated.

In this evaluation test, each of the laminates according to Examples 11 to 13 and the laminates according to Comparative Examples 7 to 9 were laser-melted under predetermined conditions, and the maximum size of cracks generated on the end face of the glass plate was examined at this time. In addition, laser melting was performed using the carbon dioxide gas laser.

The basic structure of the laminated body which concerns on Examples 11-13, and the laminated body which concerns on Comparative Examples 7-9 is as follows. That is, both the laminated body which concerns on an Example, and the laminated body which concerns on a comparative example are comprised by bonding a glass plate to both surfaces of a resin plate. The glass plate is made of alkali-free glass (OA-10G from Nippon Electric Glass Co., Ltd.), a thermal expansion coefficient of 38 × 10 ⁻⁷ / ° C., and a dimension of 200 mm × 200 mm. The resin plate is made of polycarbonate and has dimensions of 200 mm x 200 mm. In addition, the glass plate and the resin plate are laminated and integrated by the adhesive layer. The adhesive layer is made of acrylic adhesive and has dimensions of 200 mm x 200 mm x 0.025 mmt.

In the test conditions of the evaluation test, each laminate was irradiated with a laser from above to perform laser fusion to trim the size so that the radius of curvature of each corner portion where the two sides crossed at right angles was 150 mm x 150 mm to be 10 mm. The maximum size of the depth was measured. The results are shown in Table 1. Moreover, when the maximum size of a crack depth exceeds 0.2 mm, it will cause damage.

Also from this Table 1, it can be recognized that Examples 11-13 become smaller in the crack depth in the glass plate contained in the laminated body which was molten compared with Comparative Examples 7-9.

That is, as in Comparative Examples 7 to 9, when the focal position of the laser is not more than 50% and not more than 90% of the total thickness of the laminate, the crack depth of the glass plate is larger than 0.2 mm, which causes damage. On the other hand, in Examples 11-13, since the focal position of a laser was restrict | limited within the said numerical range, it did not generate | occur | produce the crack depth of a glass plate and exceeding 0.2 mm which becomes a cause of breakage.

Moreover, in the said Example, it is preferable to perform a chamfering process with respect to the edge part of the melting end surface of the glass plate contained in a laminated body after laser melting.

<Fifteenth Embodiment>

When laser laminating the laminated body 1, it is preferable to adjust the focal point FP position of the laser LB like 14th Embodiment, but you may cut | disconnect the laminated body 1 as follows.

That is, as shown in FIG. 24, the glass plate 4 which irradiates the laser L1 twice in the same position, and positions the focal position P1 at the time of irradiation of the 1st laser L1 on the laser irradiation side. You may make it set to the thickness direction intermediate position of, and to set the focal position P2 at the time of irradiation of the 2nd laser L1 to the thickness direction intermediate position of the other glass plate 4.

<16th Embodiment>

In addition, when the resin plate 2 is relatively thick, as shown in FIG. 25, the laser L1 is irradiated three times at the same position, and the focal position at the time of irradiation of the first laser L1 ( P1 is set to the thickness direction intermediate position of the glass plate 4 located on the laser irradiation side, and the focal position P2 at the time of irradiation of the laser L1 of the 2nd time to the thickness direction intermediate position of the resin plate 2 is set. You may make it set and set the focal position P3 at the time of irradiation of the 3rd laser L1 to the middle of the thickness direction of the other glass plate 4.

<17th Embodiment>

In addition, when the glass plate 4 and the resin plate 2 are relatively thick, respectively, as shown in FIG. 26, the laser L1 is irradiated five times at the same position, and the focal positions P1 to P5 of the laser are shown. The focus positions P1 and P2 at the time of the irradiation of the laser L1 of the 1st and 2nd time are set to the thickness direction intermediate position of the glass plate 4 of the laser irradiation side, moving) to the opposite side to the laser irradiation side, Focus position P3 at the time of irradiation of the laser L1 of the 3rd time is set to the thickness direction intermediate position of the resin plate 2, and focal position P4 at the time of irradiation of the laser L1 of the 4th and 5th times, You may set P5) in the thickness direction intermediate position of the other glass plate 4.

<18th embodiment>

As shown in FIG. 27, the lasers L1 and L2 are irradiated from both front and back sides of the laminate 1, and the focal positions P1 of the laser L1 and the focal positions Q1 of the laser L2 are respectively respectively determined. Glass plate 4 positioned on the incidence side of the lasers L1 and L2 (in the drawing example, the upper laser L1 is the upper glass plate 4, and the lower laser L2 is the lower glass plate 4). You may make it set to the intermediate position of thickness direction of)).

<19th Embodiment>

19th Embodiment is related with the cutting method of the laminated body formed by laminating and integrating a glass plate, respectively on both surfaces of a resin plate, Comprising: The cutting process which laser-melts the protective process which covers the surface of a laminated body with a protective tape, and the laminated body covered with the protective tape. The process and the peeling process of peeling a protective tape from the surface of the laser-melted laminated body are included.

In detail, as shown in FIG. 28, the cutting method of the laminated body which concerns on 19th Embodiment is assembled during a series of manufacturing processes of a laminated body. That is, in the manufacturing process of the laminated body, the process S1 which laminates and integrates the glass plate 4 into the laminated body 1 through the adhesive layer 3 on both surfaces of the resin plate 2, and the both sides of the laminated body 1 Process S2 of adhering the protective tape 20 which can be peeled off and the laminated body 1 to which the protective tape 20 is adhered are laser-melted into a predetermined shape from the process S3 and the laser-melted laminate 1 from the protective tape 20. Step S4 of peeling) and the step S5 of performing a chamfering process on the end surface of the laminated body 1 from which the protective tape 20 was peeled off.

In this case, since the laser melting is performed in the state in which the exposed surface of the glass plate 4 was protected by the protective tape 20, even if a molten foreign material of glass or resin was generated at the time of melting, these molten foreign materials were still in the glass plate. It does not adhere directly to the surface of (4). Therefore, when the protective tape 20 is peeled off from the surface of the glass plate 4 of the laminated body 1 after melting, it becomes possible to keep cleanliness of the surface of the glass plate 4 simply and reliably.

Here, the protective tape 20 is not particularly limited as long as the protective tape 20 can be peeled from the surface of the glass plate 4. However, when an ultraviolet peelable tape or a heat peelable tape is used, the adhesive force is lowered. Although this is necessary, there exists a possibility that the glass plate 4 may be damaged from the micro crack existing in the cross section of the laser-melted glass plate 4 as a starting point. Therefore, as the protective tape 20, it is preferable to use the weak adhesive tape which does not require processing, such as heating at the time of peeling.

<20th embodiment>

A twentieth embodiment relates to a processing method including cutting of a laminate obtained by laminating and integrating a glass plate on at least one surface of a resin plate, and is applied to, for example, processing of the laminate 1 shown in FIG. 10.

First, with reference to FIG. 29A, the structure of the laminated body 1 which is an application target of the processing method which concerns on 20th Embodiment is demonstrated. The laminated body 1 shown in the same figure laminate | stacks and integrates the glass plate 4 on both surfaces of the resin plate 2, respectively. One or both of the glass plates 4 may be integrally laminated with the resin plate 2 via an adhesive layer. However, when the adhesive layer is omitted as shown in the figure, for example, the resin plate 2 and the glass plate may be formed by welding. (4) is laminated and integrated.

The laminated body 1 which has the above structure is cut out to predetermined shape and dimension through the cutting process which cut process, such as laser cutting and waterjet cutting, and has the cutting surface 1b formed by the cutting process. As shown in the enlarged view in FIG. 29A, the cut surface 4b of the upper glass plate 4 which comprises the cut surface 1b of the laminated body 1 is made into the rough surface which continuous uneven | corrugated minute, and also countless cracks (CR) Has In addition, although the detailed illustration is abbreviate | omitted, the cut surface 4b of the lower glass plate 4 has the same planar shape as the cut surface 4b of the upper glass plate 4. In addition, although illustration is abbreviate | omitted similarly, the cut surface 2b of the resin plate 2 is made into the rough surface by which the micro unevenness | corrugation was continuous.

The processing method according to the twentieth embodiment is characterized by the configuration of a finishing step of finishing (with a certain precision) the cut surface 1b of the laminate 1 formed on the rough surface as described above in the cutting step. The finishing step is characterized in that it has a first step of finishing the cut surface 4b of the glass plate 4 and a second step of finishing the cut surface 2b of the resin plate 2. Hereinafter, the 1st step of finishing the cut surface 4b of the glass plate 4 is demonstrated in detail, referring FIG. 29B and FIG. 29C, and following this, the resin plate 2, referring FIG. 30A, FIG. 30B. The 2nd step of finishing the cut surface 2b of this is explained in full detail.

29B and 29C conceptually illustrate a first step included in a finishing step for finishing the cut surface 1b of the laminate 1. In this 1st step, the cutting surface 4b of the glass plate 4 is processed (finished) by grinding, and at least one part of the cutting surface 2b of the resin plate 2 is left unprocessed. Specifically, with respect to the laminated body 1 held in a predetermined posture, an end surface V-shape capable of simultaneously grinding both ends of the thickness direction of the cut surface 1b of the laminate 1, that is, the cut surface 4b of the glass plate 4, can be simultaneously ground. Approaching while rotating the grinding tool 30 which has the grinding surface 31 of this, the grinding surface 31 of the grinding tool 30 is pressed against the cutting surface 4b of the glass plate 4, and the cutting surface 4b (cutting surface) The edge part of the glass plate 4 containing (4b) is ground. This grinding process is continued until the edge part of the glass plate 4 is cut off to the extent that the minute unevenness | corrugation, crack CR, etc. which are contained in the cutting surface 4b are removed substantially. Although the cut-out dimension of the edge part of the glass plate 4 changes also with the cutting method employ | adopted in order to cut | stack the laminated body 1, the thickness of the glass plate 4, etc., it is about 100-300 micrometers based on the cut surface 4b, for example. By this grinding process, a part (thickness direction both ends of the cut surface 2b) of the cut surface 2b of the resin plate 2 is also processed in 20th Embodiment (refer FIG. 29C). Therefore, when this grinding process is completed, the cut surface 4b of the glass plate 4 will be processed into the tapered smooth surface 4c as shown in FIG. 29C, and the cut surface 2b of the resin plate 2 will be cut. The central region in the thickness direction is left unprocessed.

In the above-mentioned first step, the grinding process is a constant contact force between the grinding tool 30 and the work surface (both cutting edges 4b of the glass plate 4 and two cutting edges 2b of the resin plate 2 in the thickness direction). It is preferable to carry out as what is called constant pressure grinding in which grinding advances gradually in the state made to contact. This is to prevent possible occurrence of defects such as cracks in the glass plate 4 due to excessive pressure being applied to the glass plate 4 during the grinding process. On the contrary, if the crack of the glass plate 4 etc. which follow grinding process can be prevented as much as possible by employ | adopting static grinding, the sending speed of the grinding tool 30 is made quick and the finishing process of the cut surface 4b of the glass plate 4 is carried out. The efficiency can be improved.

Moreover, this grinding process advances in the state in which the clearance gap C was formed between the cutting surface 2b of the resin plate 2, and the bottom part of the grinding surface 31 of the grinding tool 30, as shown in FIG. . The reason is that the cutting chips generated by the grinding process can be smoothly discharged to the outside of the processing point to prevent the grinding precision from falling off or the glass plate 4 cracking.

When the cutting surface 1b of the laminated body 1 is finished in the said form by said grinding process, the laminated body 1 is conveyed to the 2nd step of a finishing process. In the second step, only the cut surface 2b left in the unprocessed state is processed by cutting. More specifically, as shown to FIG. 30A and FIG. 30B, the edge part of the resin plate 2 containing the cut surface 2b left in the unprocessed state is cut off according to the finishing plan line FL (cross hatching in FIG. 30A). By cutting off the region shown), the cut surface 2b of the resin plate 2 is finished to the smooth surface 2c extending in the thickness direction. This cutting process is performed using cutting tools, such as an end mill, and the non-coat article which does not form a protective film on the surface as a cutting tool is used preferably. Since the non-coated article is exposed to a sharp state because the cutting edge (cutting edge end) is not covered with the protective coating, the cutting edge for the resin is better than the coated article having the protective coating on the surface. It is because the cutting surface 2b of 2) can be processed especially efficiently. Moreover, the finishing plan line FL of the state shown to FIG. 30A is shifted to the cutting surface 2b side of the resin plate 2, and after cutting, the smooth surface of the resin plate 2 rather than the smooth surface 4c of the glass plate 4 after cutting. You may make it 2c protrude (refer FIG. 10).

As mentioned above, when the cut surface 2b of the resin plate 2 is finished to the smooth surface 2c, the finishing process of finishing the cut surface 1b of the laminated body 1 is completed.

As described above, in the twentieth embodiment, when finishing the cut surface 1b of the laminate 1, first, the cut surface 4b of the glass plate 4 is processed by grinding, and the resin plate 2 The first step of leaving part of the cut surface 2b in the unprocessed state was performed. In this way, when grinding the cut surface 4b (tip containing the cut surface 4b) of the glass plate 4, it becomes difficult to produce a large resin chip, and the resin plate 2 backs up the glass plate 4 Since it functions as an ash, the glass plate 4 becomes difficult to bend when pressing the grinding tool 30 to the cut surface 4b of the glass plate 4. In particular, when the resin plate 2 is relatively thicker than each glass plate 4 like this embodiment, such an effect is remarkably obtained. Therefore, when performing a grinding process to the cut surface 4b of the glass plate 4, the glass plate 4 may be cracked, a defect, etc., while increasing the sending speed of the grinding tool 30, and raising the finishing efficiency of the glass plate 4. It is possible to prevent the occurrence of defects.

In addition, in the second step after the first step included in the finishing step, if only the cut surface 2b of the resin plate 2 left in the unprocessed state is to be processed, a processing method suitable for finishing the resin can be selected and used. The cut surface 2b of the resin plate 2 can be finished to a predetermined precision with high efficiency. Specifically, the cutting surface 2b of the resin plate 2 was finished to a predetermined precision by cutting. Since cutting is performed using a processing tool, such as an end mill, having a large gap between adjacent cutting edges, which is hard to cause clogging, the cutting speed of the processing tool is increased to finish the cutting surface 2b of the resin plate 2. Can be performed efficiently.

As described above, in the twentieth embodiment, the finishing processing of the cut surface 1b of the laminate 1 that can be completed even in one step is performed in two steps. Therefore, at first glance, it is thought that the time and cost required for finishing the cut surface 1b of the laminated body 1 increase, but the improvement of the processing efficiency exhibited by adopting the twentieth embodiment is achieved in one step. It exceeds the fall of the processing efficiency based on the problem which may arise when the cut surface 1b of 1) is to be finished. Therefore, according to this embodiment, the cut surface 1b of the laminated body 1 which laminated | stacked and integrated the resin plate 2 and the glass plate 4 can be finished with high efficiency.

In addition, in the grinding | polishing process performed by a 1st step, from the viewpoint of preventing the blockage of the grinding surface 31 of the grinding tool 30, and also the crack of the glass plate 4 resulting from this as much as possible, the glass plate 4 It is preferable to process only the cut surface 4b of the. However, since it is common that a dimensional tolerance is set to the thickness of the laminated body 1, it is usual to grind only the cut surface 4b of the glass plate 4, without grinding the cut surface 2b of the resin plate 2 at all. If it is, the necessity of very precisely managing and controlling the conditions (such as the feeding amount and posture of the grinding tool 30) of the grinding process may occur, which may increase the machining cost. In this regard, in this embodiment, at least a part of the cut surface 2b of the resin plate 2 is to be left in the unprocessed state in the first step in which the grinding process is performed. In other words, in the first step, a part of the cut surface 2b of the resin plate 2 was allowed to be ground. Therefore, the grinding processing conditions in a 1st step are alleviated, and grinding processing can be performed quickly.

As mentioned above, although the processing method of the laminated body 1 which concerns on 20th Embodiment was demonstrated, it is possible to add various changes.

For example, as a grinding tool 30 used when finishing the cut surface 4b of the glass plate 4 in the 1st step included in a finishing process, as shown in FIG. 31A, for example, a tapered grinding surface ( 32) may be used, or as shown in FIG. 31B, one having a disk-shaped grinding surface 33 may be used. When using the grinding tool 30 as shown to FIG. 31A and FIG. 31B, the finishing process of finishing the cutting surface 4b of the upper glass plate 4, and the cutting surface 4b of the lower glass plate 4 are finished Although it is necessary to perform the finishing processing to be done separately, as much as the discharge | emission property of the cutting chip produced | generated by the grinding process can be improved compared with embodiment mentioned above, the sending speed of the grinding tool 30 is made quick, and each glass plate ( 4) can be finished efficiently. Even in the case of using the grinding tool 30 as shown in FIGS. 31A and 31B, the grinding process for finishing the cut surface 4b of the glass plate 4 is performed by uniformly grinding the grinding tool 30 and the glass plate 4. It is preferable to carry out as so-called constant pressure grinding, which is carried out in a state of being brought into contact with a contact force.

In addition, in the 1st step included in a finishing process, you may make grinding process multiple times using the grinding tool 30 from which the surface roughness (number) of grinding surfaces differs. Although not shown, an example in which three kinds of grinding tools having different roughnesses of grinding surfaces are used is described first. First, the grinding tool 30 having the largest roughness of the grinding surface (for example, having 120 grinding surfaces) Rough grinding of the end of the glass plate 4 using the grinding tool 30, and then the grinding tool 30 (for example, the grinding surface having the 400th grinding surface) of the second largest surface roughness of the grinding surface )) To roughly finish the end of the glass plate 4, and finally use the grinding tool 30 (for example, the grinding tool 30 having 1000 grinding surfaces) having the smallest surface roughness. The end of the glass plate 4 is precisely finished. In this way, as described with reference to FIGS. 29B and 29C, the cut surface 4b of the glass plate 4 can be quickly compared with the case where the cut surface 4b of the glass plate 4 is finished with a single grinding tool 30. It is easy to finish it.

In addition, the processing method which can be employ | adopted in the 2nd step included in a finishing process is not limited to cutting, You may employ | adopt grinding processing similarly to a 1st step. Since the cut surface 4b of the glass plate 4 is not processed in a 2nd step, since the cut surface 2b of the resin plate 2 is ground in a 2nd step, a big resin chip arises due to the blockage of a grinding tool. This is because cracking of the glass plate 4 by this resin chip can be prevented as much as possible.

In addition, the finish form of the cut surface 1b of the laminated body 1, ie, the finish form of the cut surface 4b of the glass plate 4, and the cut surface 2b of the resin plate 2, is not limited to the above-mentioned embodiment. You can change it arbitrarily. For example, in the 1st step included in a finishing process, as shown to FIG. 32A, the edge part containing the cut surface 4b of the glass plate 4 is ground in cross section square shape (cross-hatching in the same figure among the glass plates 4). Grinding), the cutting surface 4b is finished to the smooth surface 4c parallel to the thickness direction of the laminated body 1 (refer FIG. 32B). Subsequently, in the second step, the end portion including the cut surface 2b of the resin plate 2 reaches the finish scheduled line FL shown in FIG. 32B, and is cut by cutting (during the same drawing among the resin plates 2). By cutting the part indicated by cross hatching by cutting), the cut surface 4b of the glass plate 4 is finished to the smooth surface 4c parallel to the thickness direction of the laminated body 1, as shown in FIG. The cut surface 2b of the resin plate 2 can also be finished by the smooth surface 2c parallel to the thickness direction of the laminated body 1.

In the above, the case where the processing method concerning 20th Embodiment is applied when finishing the cut surface 1b of the laminated body 1 which laminated | stacked and integrated the glass plate 4 on both surfaces of the resin plate 2 was demonstrated, The processing method according to the twentieth embodiment is also preferably applied when finishing the cut surface 1b of the laminate 1 in which the glass plate is integrally laminated on only one of both surfaces of the resin plate 2. As an example, FIGS. 33A-C show the form which finishes the cut surface 1b of the laminated body 1 which laminated | stacked and integrated the glass plate 4 only on the surface (upper surface) of the resin plate 2. As shown in FIG.

First, in the 1st step shown to FIG. 33A, the grinding | polishing process is given to the edge part containing the cutting surface 4b of the glass plate 4, and the cutting surface of the glass plate 4 is ground by grinding the part shown by cross hatching in the same figure. (4b) is finished to the tapered smooth surface 4c as shown to FIG. 33B. Subsequently, in the second step shown in FIG. 33B, the cutting process is performed at the end portion including the cut surface 2b of the resin plate 2, and the portion indicated by cross hatching in the same figure is cut off by the cutting process (resin plate ( 2) the cutting surface 2b of the resin plate 2 is made into the flat surface along the thickness direction of the laminated body 1, and the laminated body 1 by reaching the finishing plan line FL and cutting | disconnecting by cutting. The tapered surface inclined with respect to the thickness direction of is finished by the continuous smooth surface 2c.

<21st Embodiment>

21st Embodiment is related with the cutting method of the brittle plate-shaped thing represented by the glass plate, the laminated body which laminated | stacked and integrated the glass plate, and the resin plate, etc., for example, it is applied to the cutting process of said 20th embodiment, etc.

Hereinafter, a twenty-first embodiment will be described with reference to the drawings.

34A shows a schematic plan view of a cutting device 40 according to a twenty-first embodiment, and FIG. 34B shows a partial schematic cross-sectional view (schematic cross-sectional view seen from X-X line in FIG. 34A) of the cutting device 40. This cutting device 40 is used when cutting the brittle plate-like object A, such as the laminated body which laminated | stacked and integrated the glass plate on at least one of both surfaces of the resin plate, or a single glass plate, More specifically, FIG. 34A As shown to FIG. 34B, the laser LB is irradiated from upper direction along the cutting schedule line CL of the brittle plate-shaped object A of a horizontal posture, and the cutting schedule line CL is cut | disconnected with the irradiation heat of the laser LB. It is used when separating and dividing the brittle plate-like material A into a product part and a non-product part with the so-called laser cutting which melts and removes sequentially, based on the cutting plan line CL. Here, as shown also in FIG. 34C, it forms substantially rectangular shape as a whole as a whole, and cut | disconnects the product part M in rectangular shape from the laminated body 1 as brittle plate-shaped object A, and laminated body 1 ) Is exemplified for the cutting device 40 used when dividing the product into a rectangular product portion M and a rectangular non-product portion N having an empty center. In addition, this rectangular product part M is used for the cover material (protective cover) of the touch panel assembled to a portable electronic device, for example.

First, the structure of the laminated body 1 as the brittle plate-shaped object A which is a cutting object is demonstrated. As shown in FIG. 34B, the laminated body 1 laminates and integrates the glass plate 4, respectively through the adhesive layer 3 on both surfaces of the resin plate 2. The adhesive layer 3 may be omitted, and when the adhesive layer 3 is omitted, the resin plate 2 and the glass plate 4 can be integrally laminated by, for example, welding.

Next, the structure of the cutting device 40 is demonstrated in detail. As shown to FIG. 34B, the cutting device 40 is the laser irradiation apparatus 41 arrange | positioned above the laminated body 1, and the support member 43 arrange | positioned under the gas injection nozzle 42 and the laminated body 1. ) As a main configuration, and the laser irradiation apparatus 41, the gas injection nozzle 42, and the support member 43 are relatively movable in the direction along the horizontal plane.

The laser irradiation apparatus 41 is equipped with optical components, such as a condenser lens, as a main structure other than the laser oscillator which is the generation source of the laser LB represented by a carbon dioxide laser, a YAG laser, etc., for example, and the laminated body 1 The laser LB is irradiated substantially vertically toward the cutting schedule line CL of the X. The laser LB may be continuous light or pulsed light.

In order to blow the molten foreign material which generate | occur | produces in the cutting | disconnection (melting) site | part of the laminated body 1, the gas injection nozzle 42 irradiates the laser LB to the cutting schedule line CL of the laminated body 1, The assist gas AG is injected toward the irradiated portion of the laser LB in the sieve 1. In this embodiment, the gas injection nozzle 42 is arrange | positioned in the upper position on the side used as the product part M of the laminated body 1, and the upper position of the side where the assist gas AG becomes the product part M. Is obliquely jetted toward the irradiated portion of the laser LB. Thereby, the molten foreign material which generate | occur | produced in the melting part of the laminated body 1 is blown to the non-product part N side by assist gas AG. Therefore, the molten foreign material adheres to the cut end surface of the product part M, etc., and the situation where the shape defect arises in the product part M is prevented as much as possible.

In addition, the arrangement form of the gas injection nozzle 42, that is, the injection form of the assist gas AG is not limited to the above embodiment. For example, the gas injection nozzle 42 may be arrange | positioned directly above the cutting plan line CL, and the assist gas AG may be injected about perpendicular to the irradiated part of the laser LB. In addition, it is sufficient if the gas injection nozzle 42 is provided as needed, and it is not necessary to necessarily provide it.

The support member 43 is a member for supporting the laminated body 1 to be cut horizontally from the lower side. The support member 43 is the first support portion 45 and the center capable of supporting the rectangular product portion M (area to be formed). It has the 2nd support part 46 which can support this empty rectangular non-product part N (area which becomes), and both support parts 45 and 46 are the cutting plan line CL of the laminated body 1, in other words, It is partitioned by the groove part 44 formed along the irradiation trajectory of the laser LB. The groove 44 is a laser beam LB which penetrates the laminate 1 is reflected at the closest distance of the bottom surface of the laminate 1 and re-entered on the bottom surface of the laminate 1, whereby the laminate 1 (especially It is a site | part formed in order to give unnecessary irradiation heat to the cutting edge of the product part M, and to thereby prevent the residual strain of a cutting edge from increasing, or a micro defect generate | occur | producing in a cutting edge.

As shown in FIG. 34B, the 1st support part 45 is formed so that the support surface 45a may be located slightly above the support surface 46a of the 2nd support part 46, Therefore, both support surfaces 45a, There is some elevation difference δ2 between 46a). Here, both support parts are laminated | stacked and integrated the spacer 47 of the thickness corresponding to the value of the height difference (delta) 2 which should be provided in the upper surface of the base part 45 'formed in substantially the same thickness as the 2nd support part 46, An elevation difference δ2 is formed between the support surfaces 45a and 46a of the 45 and 46. That is, in this embodiment, the 1st support part 45 is comprised by the base part 45 'and the spacer 47 integrated by lamination | stacking on the upper surface. The height difference δ2 between the two support surfaces 45a and 46a is set to 0.01 mm or more and 0.2 mm or less (0.01 mm ≤ δ 2 ≤ 0.2 mm), but the reason for setting the numerical range of the height difference δ2 in this way is described in detail later. Explain. There is no restriction | limiting in particular in the spacer 47 which can be used, For example, resin, rubber | gum, a metal core plate, a tape material, etc. can be used. The spacer 47 may be composed of one core plate or the like, or may be configured by stacking a plurality of core plates or the like.

In addition, the means for obtaining the support member 43 in which the predetermined | prescribed height difference (delta) 2 was formed between the support surfaces 45a and 46a of both support parts 45 and 46 is not limited to the above. That is, as shown in FIG. 35A, the support member 43 has a plate material 49 having a thickness difference corresponding to the height difference δ2 to be provided on the upper surface of the base member 48 for holding the support member 43. And 50 may be bonded together, and as shown in FIG. 35B, the board | plate material 51 which has the groove part 44 along the irradiation trajectory (cutting line CL) of the laser LB is prepared, and this board | plate material is prepared. It is good also as what was formed by shaving the predetermined | prescribed area | region (region which becomes the 2nd support part 46 of 51. The area | region shown by cross hatching in the same figure) of 51 by turning. However, in the structure shown in FIG. 35B, since the preparation of the support member 43 takes time compared with the structure shown in FIG. 34B or 35A, it is preferable that the support member 43 is shown in FIG. 34B or 35A.

Although illustration is abbreviate | omitted, you may further provide the adsorption | suction means for adsorb | sucking the laminated body 1 to the support member 43 in the said cutting device 40. FIG. When such a suction means is provided and the laminated body 1 is made to adsorb | suck to the support member 43, when the cutting process (melt removal) of the cutting schedule line CL is performed in order, the laminated body 1 will be supported. The movement relative to the member 43 can be prevented as much as possible. Thereby, cutting precision can be improved and the high quality product part M can be obtained.

The cutting device 40 which concerns on 21st Embodiment has the above structure, and the laminated body 1 supported by the support member 43 transversely from the downward side as a boundary to cut | disconnected line CL is as follows. To be divided into a product part (M) and a non-product part (N). First, while moving the laser irradiation apparatus 41, the gas injection nozzle 42, and the support member 43 relatively, it lasers from the laser irradiation apparatus 41 toward the laminated body 1 (cutting | disconnection line CL of the laminated body 1). By irradiating (LB), the cut schedule line CL of the laminated body 1 is melted and removed sequentially with the heat of irradiation of the laser LB. At this time, the assist gas AG is injected from the gas injection nozzle 42 toward the irradiated portion of the laser LB in the laminate 1, and the molten foreign material formed as the laser LB is irradiated is transferred to the non-product portion ( Blow to N) side.

When the laser irradiation device 41, the gas injection nozzle 42, and the support member 43 penetrate the lower surface of the laminate 1 when the laser LB irradiated toward the cutting schedule line CL (partial region) passes through the lower surface of the laminate 1. You may move relatively every time, and you may make it move relatively every time the partial area | region of the cutting schedule line CL of the laminated body 1 is melt-removed for predetermined thickness. That is, the cutting of the cutting schedule line CL may be completed by scanning the laser LB one week along the cutting schedule line CL of the laminate 1, and the laser LB is to be cut of the laminate 1 It may be completed by plural scanning along the line CL. And when cutting | disconnection of the cutting schedule line CL is completed by melt-removing all the cutting schedule line CL, as shown in FIG. 34C, the laminated body 1 will have a rectangular shape with the cutting schedule line CL as a boundary. The product part M and the center are divided into an empty rectangular non-product part N.

In the present embodiment, as described above, the cutting device 40 used when dividing the laminate 1 into the product portion M and the non-product portion N, the agent supporting the product portion M The support surface 45a of the 1st support part 45 was equipped with the support member 43 located above the support surface 46a of the 2nd support part 46, and was used. Thereby, cutting (in this case, melt | dissolution) of the cutting plan line CL advances in the state which has always located the product part M (area to become) above the non-product part N (area to become). I can finish it. For this reason, the glass plate 4 which comprises the product part M (especially lower side) is at the stage immediately before cutting | disconnection of the cutting schedule line CL, since the product part M is located below the non-product part N. The possibility of micro defects, such as microcracks, being formed in the cutting edge surface of the glass plate 4 of this invention can be reduced as much as possible. That is, in this case, the non-product part N falls out at the stage just before completion | finish of cutting (laser melting) of the laminated body 1, and the glass plate 4 of the lower side which comprises the laminated body 1 is forcibly cut off. Even in this case, microdefects such as microcracks are formed not in the product portion M but in the cut end surface of the non-product portion N.

In particular, the laminate 1 including the glass plate 4 (in this embodiment, the glass plate 4 having a thickness of 0.1 mm) thinned to a thickness of about 0.01 mm or more and about 0.3 mm or less is bounded by the cut line CL. In order to divide into the product part M and the non-product part N, the glass plate 4 which comprises the laminated body 1 in the step immediately before cutting | disconnection of the cutting plan line CL (in particular, the lower glass plate 4 Since)) is likely to be forcibly cut off, the cutting device 40 according to the present embodiment is very advantageous.

In addition, when the product part M is positioned above the non-product part N, cutting (melt removal) of the cutting schedule line CL is completed, as described above. It is possible to reduce the possibility that minute defects are formed on the cut end surface. However, if the height difference δ2 between the two supporting surfaces 45a and 46a is too small, both supporting portions 45 and 46 may be affected by the machining error in manufacturing the supporting member 43 and / or the laser LB irradiation. It is also indefinite that some or all of the support surface 45a of the 1st support part 45 may be located below the support surface 46a of the 2nd support part 46 by at least one heat deformation of Can not. On the other hand, if the support surface 45a of the 1st support part 45 is located 0.01 mm or more above the support surface 46a of the 2nd support part 46, the height difference between both support surfaces 45a and 46a will be. By (δ2), the thermal strain of the support parts 45 and 46 by the processing error at the time of manufacture of the support member 43, or the laser LB irradiation can be absorbed. On the other hand, when the support surface 45a side of the 1st support part 45 is located more than 0.2 mm above the support surface 46a of the 2nd support part 46, The amount of deflection caused by this is large, and a small defect tends to be formed on the cut end surface of the glass plate 4 constituting the product portion M due to the bending stress, and thus the glass plate 4 constituting the product portion M is likely to crack. Is higher.

From the above, like this embodiment, the support surface 45a of the 1st support part 45 is located upwards in the range of 0.01 mm or more and 0.2 mm or less than the support surface 46a of the 2nd support part 46 (both amount) When the height difference δ2 between the support surfaces 45a and 46a is set to 0.01 mm or more and 0.2 mm or less, a high quality product portion M can be stably obtained.

As mentioned above, although the cutting device 40 and the cutting method of the brittle plate-shaped object A which concern on 21st Embodiment were demonstrated, it is possible to add various changes to the cutting device 40 (cutting method).

For example, although the cutting device 40 mentioned above is formed in which both the 1st support part 45 and the 2nd support part 46 which comprise the support member 43 are fixed, the cutting device 40 has both support parts ( It is also possible to further include a lift movement mechanism for lifting and lowering at least one of 45 and 46. In such a configuration, the height of the supporting surfaces 45a and 46a of the two supporting portions 45 and 46 can be arbitrarily adjusted during the cutting processing of the cutting schedule line CL, so that the laminated body 1 is in an optimal posture. It becomes easy to advance and complete cutting | disconnection of the cutting schedule line CL in the hold | maintained state.

Specifically, for example, as shown in FIG. 36A, the product portion M and the non-product portion (between the start of cutting the cutting schedule line CL and immediately before the cutting of the cutting schedule line CL is completed. Place N) at the same height. Then, as shown in FIG. 36B, when the cutting process advances to the state just before cutting | disconnection of the cutting plan line CL is completed, the 1st support part 45 and the 2nd support part 46 will move up and down relatively ( In the example of illustration, the 2nd support part 46 is moved down, and the product part M is located above non-product part N, and cutting | disconnection of the cutting schedule line CL is completed in that state.

In this way, since the cutting process of the cutting schedule line CL can be advanced in the state where the product part M and the non-product part N are located in the same plane, the product part M or the non-product part N There is an advantage that the probability of formation of minute defects due to sag due to self-weight can be reduced as much as possible.

Of course, the first support part 45 and the second support part 46 are not immediately before the cutting of the cutting schedule line CL is completed, for example, when the cutting of the cutting schedule line CL is halfway through. Is moved up and down relatively so that the support surface 45a of the first support part 45 is positioned above the support surface 46a of the second support part 46 (the product part M is more than the non-product part N). It may be located above) and cutting of the cutting schedule line CL may be completed in that state. In short, the support surface 45a of the 1st support part 45 is located above the support surface 46a of the 2nd support part 46 in the step just before cutting | disconnection of the cutting schedule line CL, and is going to cut | disconnect in that state. The cutting of the line CL may be completed.

In the above, the case where the laminated body 1 as a brittle plate-shaped A is divided into 1 product part M and 1 non-product part N was demonstrated, As shown in FIG. In the example of illustration, multiple (4 sheets) product part M is cut out from the laminated body 1 which has four cutting lines CL, and the laminated body 1 is cut into four product parts M. FIG. And the cut scheduled line CL by irradiating the laser LB to the laminated body 1 having the straight cut target line CL as shown in FIG. By cutting, the laminated body 1 can be preferably applied also when dividing the laminated body 1 into the product part M and the non-product part N on the cutting schedule line CL.

In addition, in the above, as the brittle plate-shaped object A, the laminated body 1 which laminated | stacked and integrated the glass plate 4 on both surfaces of the resin plate 2 was made into the product part M and the cut-off line CL as a boundary. Although the case where it divides into the non-product part N was demonstrated, as a brittle plate-shaped object A, the laminated body which laminated | stacked and integrated the glass plate 4 only in either one of the both sides of the resin plate 2, and the glass plate of a single product It is also preferably applicable when dividing into the part M and the non-product part N.

The cutting device 40 and the cutting method according to the twenty-first embodiment can be suitably used not only when performing the above-described laser cutting but also when performing the so-called laser cutting (not shown).

1: laminated body 1a: corner part
2: resin plate 2a: end face
3: adhesive layer 4: glass plate
4a: end face 5: recessed portion
5a: bend portion 6: convex portion
6a: bend portion 7: opening
7a: bend 20: protective tape

Claims (34)

A resin plate, a first glass plate having a thickness of 300 μm or less, a second glass plate having a thickness of 300 μm or less, a first adhesive layer for adhesively fixing the resin plate and the first glass plate, the resin plate and the second glass plate A laminated body provided with a 2nd contact bonding layer which carries out adhesive fixation,
The thickness of the said resin plate is larger than the thickness of each of the said 1st glass plate and a 2nd glass plate,
A first chamfer portion is formed which consists of a single inclined surface which gradually protrudes outward as it moves from the first glass plate side to the center side in the thickness direction across the cross section of the first glass plate, the cross section of the first adhesive layer and the cross section of the resin plate. Become,
A second chamfered portion formed of a single inclined surface which gradually protrudes outward as the transition from the second glass plate side to the center side in the thickness direction is formed over the cross section of the second glass plate, the cross section of the second adhesive layer, and the cross section of the resin plate. The laminated body characterized by the above-mentioned. delete delete The method of claim 1,
A laminate having a polygonal shape or a curved shape formed by combining an obtuse angle with corner portions formed by crossing two adjacent sides of the laminate. The method of claim 1,
The laminated body characterized by forming the shape change part which consists of a convex part or a recessed part in the outer periphery of the said laminated body, and has a curved part in the said shape change part, and the said curved part is curved shape. The method of claim 1,
The laminated body characterized by the opening part which penetrates in the thickness direction in the plane of the said laminated body, and has a curved part around the said opening part, and the said curved part is curved shape. An adhesive having a thickness of 300 μm or less through fixing a surface of a first glass plate having a thickness of 300 μm or less through a first adhesive layer on a first side of the resin plate, and a second adhesive layer on a second side of the resin plate. A lamination step of laminating and integrating the surface of the glass plate by adhesive fixing;
A single inclined surface that gradually protrudes outward as it moves from the first glass plate side to the center side in the thickness direction across the cross section of the first glass plate laminated in the lamination step, the cross section of the first adhesive layer, and the cross section of the resin plate. The center of the thickness direction is formed in the said 2nd glass plate side over the cross section of the said 2nd glass plate integrated in the lamination process, the cross section of the said 2nd contact bonding layer, and the cross section of the said resin plate, forming the 1st chamfer part which consists of these parts. A chamfering step of forming a second chamfer formed of a single inclined surface gradually protruding toward the outer side as the transition to the side;
The thickness of the said resin plate is larger than the thickness of each of the said 1st glass plate and the said 2nd glass plate, The manufacturing method of the laminated body characterized by the above-mentioned. delete delete delete delete delete delete delete delete delete delete delete delete delete delete delete delete delete delete delete delete delete delete delete delete delete delete delete

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