KR102049498B1 - brick manufacturing method - Google Patents

Abstract

The present invention discloses a brick manufacturing method for facilitating the transport of bricks. Brick manufacturing method for facilitating the transport of bricks according to an embodiment of the present invention is a raw material receiving step (S110) for receiving the raw materials used as raw materials of bricks, such as sand and cement as a storage facility, and quantified by weighing the received raw materials Raw material metering step (S120), and the mixing step (S130) of mixing the raw material is completed, and the molding step of molding the mortar, which is the mixed raw material into a brick using the molding apparatus 10 (S140), by-product removal step (S150) to remove the stone dust remaining on the surface of the molded brick (S150), and temporarily loading the brick from which the stone dust is removed using the loading device 200 Temporary loading step (S160), the transport step (S170) for transporting the bricks loaded on the loading device to the curing room using the transport cart 300, and curing step (S180) for curing the bricks 2-3 days in the curing room Cured brick In the brick manufacturing method comprising a yard step (S190) to be loaded on the yard so that can be shipped, the transport trolley 300 is a rail 310, the rotary transfer unit 320 is moved along the rail 310 And, it is rotatably installed on the upper portion of the rotary feeder 320 and includes a bogie 330 is installed to be forward or backward in accordance with the drive of the motor, the rotary feeder 320 is a body ( 321, a plurality of wheels 322 installed below the body 321 to move along the rail 310, and a transfer motor for providing power to rotate the wheels 322. 323 and the disk 132 is fixedly installed in the upper center portion of the body 321 is formed along the outer circumferential surface, the bogie 330 is the body 321 of the rotary feeder 320 Rotating body 331 is rotatably installed on the upper part, and seated on the rotating body 331 And a support 332 installed so as to be movable in a forward and backward direction, a rotation driving unit 333 providing power to rotate the rotor 331 with respect to the body 321, and the support. Transfer driving unit 334 for providing power so that the 332 can be moved to the front and rear, and the pellet (P) is installed on the support device 332 to be moved up and down in the stacking device 200 The towing body 335 to raise and lower the up and down direction, the elevating drive unit 336 to raise and lower the towing body 335 in the up and down direction, and the upper side of the rotating body 331. The support 332 is rotated when the movement limiting unit 337 and the rotating body 331 are installed on both sides of the support 332 so as to limit the movement of the support 332 moved forward and backward. It is to prevent the fall, the side of the support 332 The brick manufacturing method is easy to carry the bricks comprising a fall prevention member 338 is provided on the side are provided.

Description

Brick manufacturing method for facilitating the transport of bricks

The present invention relates to a brick manufacturing method, and more particularly, to remove stone debris and the like attached to the surface of the product during the molding of the brick, while using the temporary loading device and the transfer cart to safe the brick is removed stone And relates to a brick manufacturing method to facilitate the transport of a brick to be easily transported to the curing room.

In general, the brick is one of the building materials used in buildings, such as apartments and houses, and various building structures such as walls and roads. In general, bricks and ocher bricks are mixed with cement, sand, and fine gravel.

That is, it is possible to prepare cement bricks by mixing sand and cement in a certain ratio, molding and drying them, and molding and drying them in the form of bricks using clay and drying them by heating them in a kiln to obtain clay bricks or ocher bricks. have.

Particularly, in the case of cement brick using sand and cement, after mixing sand and cement at an appropriate ratio, water is poured to form a mixture, and the mixture is poured into a mold having a predetermined shape, and then the brick is compressed using a molding apparatus. Is making.

For example, it is possible to use a mold having an open top and bottom, and periodically arrange the lower pallet of the mold to close the bottom of the mold, and mix the mixture into the mold through the open top of the mold (dry injection concrete). ) Can be manufactured by agglomeration and compression of the mixture by a combination of vibration and pressure using a molding apparatus.

Therefore, by inserting the mixture consisting of the day and cement into a mold made in a variety of shapes and shapes according to the use place and use conditions, by molding using a press device that is a molding apparatus, it can be easily and conveniently manufactured. In addition, it is possible to manufacture a large amount and has the advantage of short manufacturing period.

However, the conventional brick manufacturing method by using the above-mentioned molding apparatus is adsorbed on the surface of the product during the manufacture of the brick, such as debris is adsorbed on the surface of the curing hardening state, there was a problem that causes the defect of the product .

In other words, when the brick is molded using the molding apparatus, the surface is not neatly arranged, and there is a disadvantage in that the stone powder is attached to the surface and cured.

For example, in the case of a simple brick, it is possible to minimize the generation of debris during manufacture, but when formed to have a hollow inside, or when the outer surface to run a variety of shapes, there was a disadvantage that the stone powder debris occurs on the top and side, As a result, the stone powder hardened together with the brick, and after hardening, it was difficult to use, resulting in a defect of the product because it was not separated from the brick.

In addition, the conventional brick manufacturing method has a difficult and difficult disadvantage of transporting the molded brick through the molding apparatus, by carrying a molded brick using a forklift, etc., takes a lot of time, the disadvantage that the brick may be damaged during transportation Inefficiently carried bricks.

Therefore, the present applicant has devised a brick manufacturing method for facilitating the transport of a brick to solve the conventional problems as described above.

According to one embodiment of the present invention, through the forming apparatus to remove the stone powder adsorbed on the surface of the brick after the molding of the brick is completed, and at the same time multi-stage loading by the method of temporarily loading the molded brick It is to provide a brick manufacturing method to facilitate the transport of bricks to transport a large amount of bricks to a curing room safely and efficiently within a short time by using a transport cart for transporting the stacked bricks.

The present invention discloses a brick manufacturing method for facilitating the transport of bricks. Brick manufacturing method for facilitating the transport of bricks according to an embodiment of the present invention is a raw material receiving step of receiving the raw materials of the bricks such as sand and cement as a storage facility, and weighing the received raw materials to measure the raw materials A raw material weighing step for inputting, a mixing step for mixing the weighed raw material, a molding step for molding the mixed raw material mortar into a brick using a molding apparatus, and stone dust remaining on the surface of the molded brick By-product removal step to remove the waste, temporary loading step of temporarily loading bricks from which stone dust and debris has been removed using a loading device, and transporting bricks loaded on the loading device to a curing room using a transfer truck. Transport step, curing step to cure bricks in the curing room 2-3 days, and yard loaded on the yard to release cured bricks In the brick manufacturing method comprising a system, the conveying bogie is installed on the rail, the rotating conveying portion moving along the rail, the upper portion of the rotating conveying portion rotatably and can be advanced or reversed according to the driving of the motor. It includes a trolley to be installed, wherein the rotational transfer portion is a body, a plurality of wheels installed in the lower portion of the body to be moved along the rail, a transfer motor for providing power to rotate the wheels and It is fixed to the upper center portion of the body and consists of a disk-shaped gear member with a screw thread formed along the outer circumferential surface, the trolley portion is rotatably installed on the upper portion of the body of the rotary transfer portion, and to be seated on the upper portion of the rotating body A support that is positioned and installed to be able to move forward and backward, and provides power to rotate the rotor relative to the body Rotation drive unit, the transfer drive unit for providing power to move the support in front and rear, and installed on the support to be moved up and down in the vertical direction to raise and lower the pellet loaded in the loading device in the vertical direction Both the side surfaces of the support body to limit the movement of the support body which can be moved to the front and rear direction from the upper side of the rotating body, and the lifting unit to enable the lifting and lowering of the towing body in the vertical direction The movement limiting unit is installed in the and to prevent the support from falling when the rotation of the rotating body, the brick made easy to carry, characterized in that it comprises a fall prevention member installed on both sides of the support. A manufacturing method is provided.

The brick manufacturing method for facilitating the transport of bricks using the temporary stacking device and the transfer cart according to the present invention enables to remove the debris adsorbed on the brick surface in the uncured state after forming the bricks, thereby minimizing the defect of the bricks. In addition, by temporarily stacking the molded bricks by using a temporary stacking device in a multi-stage, it is possible to move the loaded bricks at once using a forklift, etc., it is easy to transport and reduce the cost of transporting .

1 is a view schematically showing a manufacturing procedure of a brick manufacturing method to facilitate the transport of bricks according to an embodiment of the present invention.
2 is a schematic diagram of FIG. 1.
Figure 3 is a view schematically showing a debris removal device used in the brick manufacturing method to facilitate the transport of the brick according to an embodiment of the present invention.
4 is an enlarged view illustrating main parts of FIG. 3.
5 is a front view of FIG. 3.
6 is a side cross-sectional view of FIG. 3.
7A and 7B are operating state diagrams.
8 is a view schematically showing a loading apparatus used in the brick manufacturing method to facilitate the transport of the brick according to an embodiment of the present invention,
9 is an enlarged view of FIG. 8.
10 is a view schematically showing a coupling of the connecting shaft and the power transmission shaft of the loading apparatus.
11 is a view schematically showing a state in which the supporting member of the loading device lifts the pellets and bricks seated on the conveyor upwards.
12 is a view schematically showing a transport cart used in a brick manufacturing method for facilitating the transport of bricks according to an embodiment of the present invention.
FIG. 13 schematically shows how the feed cart of FIG. 12 is moved laterally.
14 is a view schematically showing an enlarged view of FIG. 12.
15 is a view schematically showing how the towing body of the transport cart is moved.
FIG. 16 is a view schematically showing a movement preventing unit and a falling prevention member of a transport cart.

Hereinafter, the present invention will be described in more detail with reference to the accompanying drawings.

Prior to this, terms or words used in the present specification and claims should not be construed as being limited to the common or dictionary meanings, and the inventors should properly explain the concept of terms in order to best explain their own invention. Based on the principle that can be defined, it should be interpreted as meaning and concept corresponding to the technical idea of the present invention.

Therefore, the embodiments described in the specification and the drawings shown in the drawings are only the most preferred embodiment of the present invention, and do not represent all of the technical idea of the present invention, these can be replaced at the time of the present application It should be understood that there may be various equivalents and variations.

Brick manufacturing method for facilitating the transport of the brick according to an embodiment of the present invention is characterized in that the brick is easy and simple to manufacture a good brick. In particular, it is possible to effectively remove the debris adsorbed on the surface of the brick during the manufacturing process of the brick, while temporarily loading the manufactured brick in a multi-stage by using a temporary stacking device and a transfer cart and then easily and conveniently transport it to the curing room. It is characterized in that to enable efficient transport, such as to make.

Referring to Figures 1 and 2 will be described a brick manufacturing method to facilitate the transport of the brick according to an embodiment of the present invention. Brick manufacturing method for facilitating the transport of bricks according to an embodiment of the present invention is a raw material receiving step (S110) for receiving the raw materials used as raw materials of bricks, such as sand and cement as a storage facility, and quantified by weighing the received raw materials Raw material metering step (S120), and the mixing step (S130) of mixing the raw material is completed, and the molding step of molding the mortar, which is the mixed raw material into a brick using the molding apparatus 10 (S140), by-product removal step (S150) to remove the stone dust remaining on the surface of the molded brick (S150), and temporarily loading the brick from which the stone dust is removed using the loading device 200 Temporary loading step (S160), the transport step (S170) for transporting the bricks loaded on the loading device to the curing room using the transport cart 300, and curing step (S180) for curing the bricks 2-3 days in the curing room Cured brick It may include a yard step (S190) to be loaded in the yard so that can be shipped.

Raw material receiving step (S110) is to prepare the raw materials, such as storage and storage of cement and sand, water and sand for spraying in the respective storage required for brick production.

In other words, cement and stone, such as stone or limestone, and sand of particles having a particle size of 0.2mm to 2mm, etc. are purchased and stored in a storage tank, respectively. Store in a tank (not shown).

Raw material metering step (S120) is a step of measuring and supplying each raw material to be a suitable blending ratio of the raw materials stored in the storage tank.

That is, it is typically a step of measuring to have an accurate mixing ratio by weighing 15 to 25 weight of cement, 40 to 50 weight of stone powder, 5 to 15 weight of sand, and 20 to 30 weight of water, where the mixing ratio is brick The mixing ratio may vary depending on the place of use.

Mixing step (S130) is a step of mixing the raw materials to a predetermined compounding ratio through the above-described raw material metering step (S120). That is, as a step of mixing so that 20-30% of moisture is maintained to be suitable for molding the weighed raw material into bricks, the raw materials are mixed to contain moisture through a separate mixer (not shown).

Molding step (S140) is to enable the mixture, that is, the mortar is mixed into the brick through compression molding by the mixer.

That is, as a step of molding the mixture made in the mixing step (S130) into a brick using the brick forming apparatus 10, using the upper mold and the lower mold to agglomerate and compress the mixture in a combination of vibration and pressure desired It is to be able to form bricks.

Brick formed through the molding apparatus 10 is moved through a conveyor (C), etc., and performs a by-product removal step (S150) of removing the stone powder debris remaining on the surface of the moved brick.

The by-product removal step (S150) is to be located on the upper side of the brick moved by the conveyor (C) to remove the stone dust remaining in the brick, the debris removal device 100 is used.

The debris removing device 100 surrounds the side and the upper side of the brick seated on the upper side of the conveyor C while being supported by the pellet P, and can remove the debris of the surface of the brick using a plurality of brushes. It would be.

3 and 4, the debris removing apparatus 100, as described above, the conveyor (C) to move the molded brick, and the brick moved through the conveyor (C) in the upward direction Lifting member 110 to be lifted up, the support pillar 120 is installed to stand in a vertical direction on one side of the side of the conveyor (C), and the hydraulic pressure is installed vertically fixed to the upper side of the support pillar 120 Cylinder 125, the support 130 is fixed to the rod end of the hydraulic cylinder 125, and are positioned on both sides in the left and right directions of the support 130 in the left and right directions according to the drive of the first actuator 143 A first washing unit 140 extending or contracting, and a second washing unit 150 positioned at both front and rear sides of the support 130 and extending or contracting in the front and rear directions according to the driving of the second actuator 153; Is installed in the lower portion of the support 130, the cup on the upper surface of the brick The third washing unit 160 to remove the stone dust debris that can flow out and to remove the stone dust debris attached to the upper surface of the brick by being stretched or reduced according to the driving of the third actuator, and the first washing Debris collecting container 170 is installed to be spaced apart from one side of the conveyor (C) to collect the stone dust collected through the unit 140, the second washing unit 150 and the third washing unit (160) It may include.

Specifically, the conveyor (C) is to move the brick formed by the molding apparatus, it is configured in a form in which the conveyor (C) formed of a pair of chains face each other.

The elevating member 110 is positioned between the conveyors C facing each other so that the rod can be raised or lowered in the vertical direction according to the supply of power, and bricks are seated through the conveyor C. When the pellet P is positioned above the elevating member 110, a sensor (not shown) senses this and the elevating member 110 is driven in response to the sensed signal to press the lower portion of the pellet P. Raises the brick upwards.

At this time, the brick lifted upward by the elevating member 110 is in a state seated on the upper side of the pellet (P), the rod end of the elevating member (110) to lift the pellets (P) A plate-shaped support plate 112 having a predetermined area is provided to stably support the pellets P.

The support column 120 is vertically installed on one side of the side of the conveyor (C).

At this time, the support column 120 is formed to be bent in the direction in which the conveyor (C) is located on the upper side, the hydraulic cylinder 125 is fixed to the bent end.

Hydraulic cylinder 125 is one end of the cylinder is fixed to the support pillar 120 is installed so that the rod can be extended or reduced into the cylinder, the support pillar bent in the direction in which the conveyor (C) ( 120 is fixed to the upper lower portion.

In addition, the support 130 is fixed to the rod end of the hydraulic cylinder (125).

That is, the support 130 coupled to the end of the rod by the driving of the hydraulic cylinder 125 is installed so that it can be lifted up and down.

The support 130 is formed in a rectangular frame shape consisting of a plurality of pillar members 132 and the upper plate 134 and the lower plate 136, and is formed to have a predetermined space therein, and the center of the upper plate 134 The part is a structure fixedly coupled with the rod.

In addition, the first washing unit 140 is installed at both sides in the left and right directions of the support 130.

The first washing unit 140 extends or contracts in both the left and right directions according to the driving of the first actuator 143 fixed to the support 130. Referring to FIGS. 4 to 7b, A pair of fixing rods 141a fixedly installed between the pillar member 132 and the pillar member 132 constituting the support 130 and one end of each of the ends of the fixing rod 141a are installed to be pulled out. A pair of support members 142 fixedly installed at the other ends of the withdrawal rods 141b and the withdrawal rods 141b and moved in the left and right directions of the support 130 according to the movement of the withdrawal rods 141b; A first actuator 143 coupled to any one of the pair of support members 142 and extended or contracted according to extension or contraction so that the withdrawal rod 141b and the support member 142 can be moved; The pair of supporting members 142 are interconnected to each other by driving the first actuator 143. When any one of the pair of support members 142 is moved, the other one of the support member 142 to move in the opposite direction and the fixing member 144, and is fixed to the lower portion of the support member 142 It has a receiving space therein, the container 145 is formed to be open on one side, and is rotatably installed in the container 145, a portion of which is positioned to be exposed to the open one surface can be in contact with the side of the molded brick A brush 146, a motor (not shown) that provides power to rotate the brush 146, and installed in the container 145 and separated from the brick by the brush 146. And a scraper 147 to be collected in the container 145 and the bottom surface of the container 145 to apply irregular physical impact to the inner circumferential surface of the container 145 and to the inner circumferential surface of the container 145. A plurality of striking unit 148 to be detached from the group, and one end is connected to the lower portion of the container 145, the other end is connected to the collecting container 170, the powder dust collected in the container 145 is collected It may include a connector 149 to be moved to 170.

That is, when the pellet P, that is, the molded brick is moved upward by the elevating member 110, as shown in FIG. 5, the first washing coupled by the pillar member 132 and the support 130 is performed. The first actuator 143 of the unit 140 is driven so that the brush 146 is positioned to the side of the brick.

For example, when the first actuator 143 is driven, as the rod is extended, the withdrawal rod 141b is drawn out from the fixed rod 141a so that the support member 142 is moved in the lateral direction of the support 130. At this time, the support member 142 is composed of a pair and are positioned on the left and right sides of the support 130, any one of the pair of support members 142 is coupled to the rod of the first actuator 143 The pair of supporting members 142 approach or move away from each other according to the extension or contraction of the rod in the state.

Here, the pair of support members 142 is connected by the connection member 144 as described above, the connection member 144 is one end is fixed to the upper plate 134 of the support 130 A bracket 144a, a rotary gear 144b rotatably installed on the bracket 144a, and one end thereof are combined with any one of the pair of support members 142, and the other end is lower than the rotary gear 144b. A first transfer piece 144c having a rack gear meshed with the first gear piece 144c and one end of which is coupled to another one of the pair of supporting members 142, and the other end of which is formed with a rack gear meshed with the rotary gear 144b. It consists of two transfer pieces 144d (see Fig. 4).

Therefore, when the first actuator 143 is driven, as the rod is extended, one of the pair of support members 142 is moved laterally, and the other support member 142 connected through the connection member 144. The pair of support members 142 move away or close to each other while being moved.

Thereafter, as the brush 146 rotatably installed at the lower portion of the support member 142 is rotated according to the driving of the motor, as shown in FIG. 6, the stone powder debris attached to the surface of the brick is spaced apart from the brick at the same time. Collected stone dust will be collected into the container (145). At this time, the brush 146 is formed in an annular end, as shown in Figure 5, so that the dust particles can effectively fall off the brick surface while the powder particles are attached to the brush 146.

As described above, when the brush 146 is rotated in the state of attaching the powdered crumbs, the scraper 147 provided in the container 145 contacts the brush 146 to separate the powdered crumbs attached to the brush 146. The spaced stone dust is dropped into the container 145.

In addition, the stone powder falling in the container 145 is moved to the collecting container 170 through the connection pipe 149 of the lower container 145, in this embodiment of the present invention to the inside of the container 145 By forming the hopper shape as shown in Figure 6 so that the powdered debris can be collected in the lower portion and by installing the connecting pipe 149 at the end of the hopper, the powdered powder debris through the connecting pipe 149 (170) To facilitate movement).

In addition, by installing a plurality of hitting unit 148 in the container 145 it can prevent the stone dust collected into the container 145 is attached to the inner surface of the container 145.

On the other hand, the second washing unit 150 is installed on both sides in the front and rear direction of the support 130, respectively.

The second washing unit 150 has the same configuration as the first washing unit 140, but in the installation position, the first washing unit 140 is the second washing unit 150 in the horizontal direction of the support body 130. The detailed description is omitted because the configuration is the same, except that it is installed only in the front and rear direction of the support 130, but the bracket of the first washing unit 140 used to interconnect the pair of support members 142 144a is fixed to the upper plate 134, and the bracket 154a of the second washing part 150 is fixed to the lower plate 136.

Thus, the first washing unit 140 and the second washing unit 150 can effectively remove the stone dust adhering to the side of the brick and at the same time collect the stone dust.

In addition, the third washing unit 160 installed below the support 130 to remove the stone dust remaining on the upper surface of the brick is slidably installed on the bottom surface of the lower plate 136 of the support 130. A third actuator 162 connected to one end of the brush 161 and one end of the brush 161 and extended or contracted according to supply of power to move the brush 161 in a horizontal direction, and the third actuator A guide rod 163 may be included to guide the brush 161 moved by the actuator 9422.

That is, as shown in FIG. 6, when the third actuator 162 is driven, the third washing unit 160 may move the stone powder attached to the upper surface of the brick while the brush 161 is moved in the horizontal direction. The spaced stone dust is to fall to the container 145 of the first washing unit 140.

Therefore, the debris removal device 100 as described above can effectively remove the brick debris attached to the surface of the brick.

On the other hand, the brick is removed from the stone surface debris by the by-product removal step (S150) is directed to the temporary loading step (S160) through the conveyor (C).

Temporary loading step (S160) is to be stacked in multiple stages by using the stacking device 200 to remove the stone powder debris, temporarily loading the bricks moved through the conveyor (C) to later move to the curing room (20) This is to make it easy and simple.

That is, the bricks moved through the conveyor (C) are automatically stacked in multiple stages, and then the loaded bricks can be easily and simply moved to the curing room 20 using a forklift truck (S).

To this end, the loading device 200 used is, as shown in Figures 8 and 9, four support frames 210 which are located perpendicular to both sides of the side of the conveyor (C) that the brick is moved, and the four Being installed on each of the two support frames 210, the upper and lower portions of the support frame 210 are installed to be circulated through the rotary gear 222 and the chains 220, which are installed on both sides of the side of the conveyor (C). Of the support frame 210, the first connecting shaft 230 for connecting the rotary gear 222 and the rotary gear 222 located on one side, and the support frame 210 installed on both sides of the conveyor (C) The second connecting shaft 240 for connecting the rotary gear 222 and the rotary gear 222 located on the other side, and the first connecting shaft 230 and the connecting chain 252 to provide power When the motor 250 is driven by connecting the motor 250, the first connection shaft 230 and the second connection shaft 240, the first connection shaft 230 and the first connection shaft 230 are formed. The power transmission shaft 260 and the first connection shaft 230 which allow the chains 220 installed on the four support frames 210 to be circulated simultaneously by allowing the two connection shafts 240 to rotate simultaneously. And a pellet (P) installed on the chain 220 circulated by the rotation of the second connection shaft 240 and seated with bricks transported through the conveyor C, from the lower side of the support frame 210. Stopper installed on the back support frame 210 to limit the movement of the pellet (P) moved by the conveyor (C) and the "b" shaped support member 270 to be moved to the upper side of the ( 280).

That is, in the stacking device 200 for stacking bricks moved through the conveyor C in multiple stages, four support frames 210 are positioned to face each other on both sides of the conveyor C.

In this state, the pellets P on which bricks are seated are moved through the conveyor C. When the pellets P are positioned in the loading apparatus 200 by the conveyor C, four support frames forming the loading apparatus 200 are formed. Movement of the pellets P is stopped at the stopper 280 of the support frame 210 located at the rear side of the 210.

Thereafter, the motor 250 is driven, and the first connecting shaft 230, the second connecting shaft 240, and the power transmission shaft connecting the chain 220 and the chain 220 by the driving of the motor 250 ( As the 260 is rotated, the chain 220 is circulated in the vertical direction.

That is, the power transmission shaft 260 is provided with a bevel gear 262 at both ends, as shown in Figure 10, the first connection is connected to the bevel gear 262 of the power transmission shaft 260 Bevel gears 232 and 242 engaged with the bevel gears 262 are also provided at one end of the shaft 230 and the second connection shaft 240, and the bevel gears are rotated when the first connection shaft 230 is rotated by the motor 250. The power transmission shaft 260 connected by the (232, 262) is rotated and the second connection shaft 240 connected thereto is also rotated so that the chains 220 installed on the support frame 210 are circulated.

At this time, the chain is provided with a "b" shaped support member 270, and the chain 220 is circulated to support the lower side of both sides of the pellet (P) naturally to lift in the upward direction. That is, as shown in Figure 11, the supporting member 270 fixedly coupled to the chain 220 is moved in a state where both sides of the side of the pellet (P) on which the brick is seated is exposed to both sides of the conveyor (C) While being lifted in such a way as to support the lower portion of the pellet (P) exposed to the side of the conveyor (C).

Therefore, a plurality of bricks can be stacked in multiple stages through the stacking device 200, and the stacked bricks can be transported to the curing chamber 20 at once using the transport trolley 300 to be described later.

On the other hand, as described above, after the temporary loading step (S160) to allow the bricks to be stacked in multiple stages through the temporary loading device 200, the transport step (S170) for carrying the bricks loaded on the loading device 200 to the curing room is performed. .

The conveying step (S170) is to enable the movement of the bricks stacked in multiple stages by the loading device 200 to the curing room smoothly, and stably transports the bricks stacked in multiple stages using the transfer cart 300. Do it.

To this end, the transport cart 300, as shown in Figure 12 and 13, the rail 310, the rotary feeder 320 is moved along the rail 310, and the rotary feeder 320 It may include a trolley portion 330 is rotatably installed on the upper portion and installed to be advanced or reversed according to the driving of the motor.

Specifically, the rails 310 are formed in pairs and are installed to face each other on the ground.

In addition, the rotation transfer unit 320 is installed to be moved along the rail 310 is a body 321, a plurality of installed in the lower portion of the body 321 to be moved along the rail 310 Wheels 322, a transfer motor 323 for providing power to rotate the wheels 322 and a disc-shaped gear member having a screw thread formed along an outer circumferential surface thereof and fixedly installed at an upper center of the body 321. 324 may be included.

That is, as shown in FIG. 14, when the transfer motor 323 is driven in a state in which the body 321 is transportably installed on the rail 310, the wheel 322 is rotated. Will be able to move along the rail (310).

In addition, the gear member 324 is formed to protrude in the shape of a disk to have a predetermined height on the upper surface of the body 321, a screw thread is formed along the circumferential direction on the outer peripheral surface and the partial configuration of the balance portion 330 The thread of the gear member 324 is configured to be assembled.

On the other hand, the cart portion 330 is rotatably installed with respect to the rotation transfer unit 320 and at the same time can be moved forward or backward in the front and rear direction, curing the bricks stacked in a multi-stage stacking device 200 described above. It is to be transported to the seal 20.

Specifically, the trolley portion 330 is a rotating body 331 rotatably installed on the upper portion of the body 321 of the rotary transfer unit 320, and positioned to be seated on the upper portion of the rotating body 331 and the front and rear direction The support 332 is installed to be moved to the, the rotary drive unit 333 for providing power to rotate the rotating body 331 relative to the body 321, and the support 332 front and rear The transfer driving unit 334 which provides power to be moved to the support and the support 332 is installed to be able to move up and down in the vertical direction to lift the pellets (P) loaded on the stacking device 200 in the vertical direction. It may include a traction body 335 to lower and a lifting drive unit 336 to lower the traction body 335 in the vertical direction.

The rotating body 331 is rotatably positioned above the body 321 of the rotation transfer part 320 and is installed to be positioned above the gear member 324 provided above the body 321.

The support 332 is positioned to be seated on the rotating body 331 and is installed to be moved in the front and rear directions according to the driving of the transfer driving unit 334. The wheel 332a is provided.

The rotary drive unit 333 provides power so that the rotating body 331 can be rotated, and the support structure member 333a and the support are installed to protrude laterally on one side of the rotating body 331. A rotary motor 333b fixed to the structural member 333a and a rotary gear 333c installed to be engaged with the screw thread of the gear member 324 by being rotated by the driving of the rotary motor 333b. Can be.

That is, when the rotary motor 333b is driven while the rotary driving unit 333 is fixedly installed on the rotating body 331, the rotary gear 333c rotates while being moved along the outer circumferential surface of the gear member 324. The whole 331 is to be rotated.

The transfer driving unit 334 is to provide power so that the support 332 can move in the front and rear direction, and for this purpose, the transfer motor 334a is fixedly installed at one side of the support 332. ) And a chain 334b connecting the transfer motor 334a and the wheel 332a installed under the support 332 so that the wheel 332a can be rotated when the transfer motor 334a is driven. It consists of.

In addition, the traction body 335 is installed on the support 332 formed in the "b" shape to be able to move up and down, the sliding member 335a which is slidably installed on the support 332. And a plurality of traction members 335b formed to protrude toward one side of the sliding member 335a so that the bricks stacked in multiple stages can be supported by the lower portion of the pellets P seated thereon. At this time, the traction member 335b is formed in a pair so as to face each other so that the lower portion of the pellet (P) can be stably supported.

As shown in FIG. 15, the elevating driving unit 336 is capable of elevating the traction body 335 in the up and down direction, and a hydraulic cylinder is used, and one end is fixed to the support 332. The other end may be coupled to a part of the towing member 335 so that the towing member 335 may be lifted up and down when the rod is extended or reduced according to the driving of the hydraulic cylinder.

On the other hand, in one embodiment of the present invention further includes a movement limiting unit 337 on both sides of the support to limit the movement of the support 332 is moved in the front and rear direction from the upper side of the rotating body 331 Can be.

Referring to FIG. 16, the movement limiting unit 337 may limit the movement of the support 332 to the rear when moving in the front-back direction by the driving of the transfer driving unit 334.

That is, when the support body 332, which is moved in the front-rear direction, moves back to the loading apparatus 200 or the curing chamber 20 and returns, the support body 332 may be prevented from excessively moving backward of the rotating body 331. It would be.

For example, when the support 332 is moved backwards with respect to the rotor 331, the stopper 337a protrudes from the rotor 331 so as to restrict the movement of the support 332 further. Protruding jaw 337b is installed in contact with the stopper 337a.

In addition, the transport cart 300 used in the brick manufacturing method for facilitating the transport of bricks according to an embodiment of the present invention may further include a fall prevention member 338.

The fall prevention member 338 is to prevent the support 332 from being conducted when the rotating body 331 is rotated. Similar to the movement limiting unit 337, both sides of the support 332 are located. Is installed so as to be, in the form of a hook to protrude in the upward direction to the rotating body 331 can be caught by the protruding jaw (337b) of the movement limiting unit 117, to prevent the support 332 falls.

Therefore, by using the loading device 200 and the transfer cart 300 as described above, the molded brick is transported to the curing room to cure, and thereafter, it is possible to easily and easily withdraw the cured bricks from the curing room 20 when withdrawing. The bricks can be transported safely and efficiently.

On the other hand, when the brick is transported to the curing chamber 20 by the transport cart 300 is to perform a curing step (S180) for curing the brick.

Curing step (S180) is to allow the brick transported to the curing room 20 by the above-described forklift (S) to be cured in the curing room 20 at a temperature of 65 ℃ or less humidity 80% or more to the external impact Allow the brick to harden in a stable state, such as preventing the brick from breaking.

The yard step (S190) is a step of finishing the manufacture of bricks by packing bricks before shipping the cured bricks through the curing step 160 and then affixing product certification.

Therefore, the brick manufacturing method using a temporary stacking apparatus according to an embodiment of the present invention can effectively remove the stone dust adhering to the brick surface in the unmolded state, and collect and remove the removed stone dust debris. There is an advantage that can reduce the material costs, such as can be reused after temporarily storing in the barrel (170).

Therefore, the spirit of the present invention should not be limited to the described embodiments, and all of the equivalents and equivalents of the claims, as well as the following claims, will fall within the scope of the present invention. .

S110: Raw material receiving step S120: Raw material weighing step
S130: mixing step S140: molding step
S150: By-products removal step S160: Temporary loading step
S170: transport step S180: curing step
S190: Pirate Step
10: molding apparatus 20: curing room
100: debris removing device C: conveyor
P: Pellets 110: Lifting member
112: support plate 120: support pillar
125: hydraulic cylinder 130: support
132: pillar member 134: upper plate
136: lower plate 140: first washing unit
141a: fixed rod 141b: drawout rod
142: support member 143: first actuator
144: connecting member 144a: bracket
144b: Rotating Gear 144c: First Transfer
144d: second transport 145: container
146: Brush 147: Scraper
148: hitting unit 149: connector
150: second washing unit 154a: bracket
160: third washing unit 161: brush
162: 3rd actuator 163: guide rod
170: collecting container
200: loading device 210: support frame
220: chain 222: rotary gear
230: first connecting shaft 232: bevel gear
240: second connecting shaft 242: bevel gear
250: motor 252: connection chain
260: power transmission shaft 262: bevel gear
270: support member 280: stopper
300: feed cart 310: rail
320: rotation transfer unit 321: body
322: wheels 323: transfer motor
324: gear member 330: bogie
331: rotating body 332: support
332a: wheel 333: rotary drive unit
333a: support structure member 333b: rotating motor
333c: Rotating gear 334: Feed drive unit
334a: transfer motor 334b: chain
335: traction body 335a: sliding member
335b: towing member 336: lifting drive unit
337: movement limiting unit 337a: stopper
337b: protruding jaw 338: fall prevention member
338a: Hook 338b: Hanging Jaw

Claims (5)

The raw material receiving step (S110) of receiving the raw material as a raw material of the brick to the storage facility, the raw material weighing step (S120) to mix the raw materials to be weighed to measure the received raw materials and the raw materials that have been weighed Mixing step (S130), the molding step (S140) of molding the mixed raw material mortar into a brick using the molding apparatus 10, and by-products to remove the stone dust remaining on the surface of the molded brick (副 産物) removing step (S150), the temporary loading step (S160) for temporarily loading the bricks from which the stone dust is removed using the loading device (200), and the bricks loaded on the loading device using the transport cart (300) Carrying step (S170) for transporting to the curing room, curing step (S180) for curing the bricks 2-3 days in the curing room, and bricks including a yard step (S190) for loading the yard to leave the cured bricks In the manufacturing method,
The transfer balance 300 is
The rail 310, the rotary feeder 320 moving along the rail 310, and rotatably installed on the upper portion of the rotary feeder 320 is installed to be forward or backward according to the driving of the motor. To include the balance portion 330,
The rotation transfer unit 320 is a body 321, a plurality of wheels 322 is installed in the lower portion of the body 321 to be moved along the rail 310 and the wheel 322 to rotate It is made of a disk-shaped gear member 324 is fixedly installed in the upper center of the transfer motor 323 and the upper portion of the body 321 to provide power so as to form a thread,
The trolley portion 330 may be rotatable body 331 rotatably installed on the upper portion of the body 321 of the rotary transfer unit 320, and may be seated on the upper side of the rotary body 331, and may be moved forward and backward. The support 332 is installed so as to, the rotary drive unit 333 for providing power to rotate the rotating body 331 relative to the body 321, and the support 332 can be moved back and forth. Transfer driving unit 334 that provides power to the power, and the support 332 is installed to be able to move up and down in order to raise and lower the pellets (P) loaded on the stacking device 200 in the vertical direction One towing member 335, an elevating driving unit 336 to raise and lower the towing member 335 in the up and down direction, and the support 332 which is moved in the front and rear direction from the upper side of the rotor 331. Limited movement unit is installed on both sides of the side of the support 332 to limit the movement of the ( 337) and to prevent the support 332 from being conducted when the rotor 331 rotates, and includes a fall prevention member 338 installed on both sides of the support 332. Brick manufacturing method to facilitate the transport of bricks to be. The method of claim 1, wherein the stacking device 200
Four support frames 210 which are positioned perpendicular to both sides of the side of the conveyor (C) that the brick is moved,
The chain 220 is installed on each of the four support frames 210, the upper and lower portions of the support frame 210 to be circulated through the rotary gear 222, and
A first connection shaft 230 connecting the rotary gear 222 and the rotary gear 222 positioned on one side of the support frames 210 installed on both sides of the conveyor C;
A second connecting shaft 240 connecting the rotary gear 222 and the rotary gear 222 located on the other side of the support frames 210 installed on both sides of the conveyor C;
A motor 250 connected to the first connection shaft 230 and a connection chain 252 to provide power;
The four connecting shafts 230 and the second connecting shafts 240 are connected to each other so that the first connecting shafts 230 and the second connecting shafts 240 are simultaneously rotated when the motor 250 is driven. A power transmission shaft 260 for allowing each chain 220 installed in the support frame 210 to be circulated simultaneously,
The lower portion of the pellet (P) is installed on the chain 220 is circulated by the rotation of the first connecting shaft 230 and the second connecting shaft 240, the brick transported through the conveyor (C) Support member 270 of the "b" shaped to be moved in the upper side of the support frame 210 by supporting in and
Brick manufacturing method for facilitating the transport of bricks including a stopper (280) is installed on the rear support frame 210 to limit the movement of the pellets (P) moved by the conveyor (C). The method of claim 1, wherein the by-product removal step (S150) is to enable to remove the stone dust debris on the surface of the brick by using the debris removal device 100,
The debris removing device 100 is
A conveyor (C) for moving the molded bricks,
An elevating member 110 configured to lift the brick moved through the conveyor C upwards;
And support pillar 120 is installed to stand in the vertical direction on one side of the conveyor (C),
A hydraulic cylinder 125 fixedly installed vertically on an upper side of the support pillar 120;
A support 130 fixed to the rod end of the hydraulic cylinder 125;
A first washing part 140 positioned at both sides of the support 130 and extending or contracting in the left and right directions according to the driving of the first actuator 143;
A second washing part 150 positioned at both front and rear sides of the support 130 and extending or contracting in the front and rear directions according to the driving of the second actuator 153;
It is installed in the lower portion of the support 130 to remove the stone dust that may remain on the upper surface of the brick is elongated or reduced in accordance with the driving of the third actuator can remove the stone dust attached to the upper surface of the brick. The third washing unit 160,
Debris collecting container which is installed on one side of the conveyor (C) so as to collect the crushed stone dust collected through the first washing unit 140, the second washing unit 150 and the third washing unit 160 Brick manufacturing method for facilitating the transport of the brick consisting of (170). The method of claim 3, wherein the first washing unit 140 is
A pair of fixing rods 141a fixedly installed between the pillar member 132 and the pillar member 132 constituting the support 130;
Withdrawal rods (141b) are provided at each end of the fixed rod (141a) so that one end is withdrawn;
A pair of support members 142 fixedly installed at the other end of each of the drawing bars 141b and moved in the left and right directions of the support 130 according to the movement of the drawing bars 141b;
A first actuator 143 coupled to any one of the pair of support members 142 and extended or contracted according to extension or contraction to move the withdrawal rod 141b and the support member 142;
When one of the pair of support members 142 is moved by the driving of the first actuator 143 and the pair of support members 142 are interconnected, the other support member 142 is moved in the opposite direction. A connecting member 144 to be moved,
A collecting container 145 fixedly installed at a lower portion of the supporting member 142 and having an accommodation space therein so that one surface is opened;
A brush 146 rotatably installed in the container 145, the brush 146 being positioned to be exposed to the open one surface so as to be in contact with the side of the molded brick;
A motor (not shown) that provides power to rotate the brush 146,
A scraper 147 installed in the container 145 and allowing the stone powder separated from the brick by the brush 146 to be collected in the container 145;
A plurality of impact units 148 installed on the bottom of the container 145 to apply irregular physical impacts to the inner circumferential surface of the container 145 so as not to be attached to the inner circumferential surface of the container 145 so as not to be attached to stone dust;
One end is connected to the lower portion of the container 145 and the other end is connected to the collecting container 170 to the connector 149 so that the powdered powder collected in the container 145 can be moved to the collecting container 170. Brick manufacturing method to facilitate the transport of the made bricks. According to claim 1, The movement limiting unit 337 is a stopper to the rotating body 331 to limit the further movement when the support 332 is moved to a certain distance rear with respect to the rotating body 331 Protruding form (337a), and the support 332 is a brick manufacturing method for facilitating the transport of the brick, characterized in that the projection jaw (337b) is formed in contact with the stopper (337a).

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