KR102042170B1 - Method for cutting liquid crystal display panel - Google Patents
Method for cutting liquid crystal display panel Download PDFInfo
- Publication number
- KR102042170B1 KR102042170B1 KR1020130076585A KR20130076585A KR102042170B1 KR 102042170 B1 KR102042170 B1 KR 102042170B1 KR 1020130076585 A KR1020130076585 A KR 1020130076585A KR 20130076585 A KR20130076585 A KR 20130076585A KR 102042170 B1 KR102042170 B1 KR 102042170B1
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- South Korea
- Prior art keywords
- cutting
- liquid crystal
- lines
- mother substrate
- crystal display
- Prior art date
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Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/133351—Manufacturing of individual cells out of a plurality of cells, e.g. by dicing
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/0207—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet being in a substantially vertical plane
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
- C03B33/033—Apparatus for opening score lines in glass sheets
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1303—Apparatus specially adapted to the manufacture of LCDs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Abstract
The present invention relates to a method of cutting a liquid crystal display panel, and the disclosed invention comprises: forming first upper cutting lines on an upper mother substrate on which a plurality of liquid crystal display panel regions are formed; Forming first lower cutting lines on a lower mother substrate on which a plurality of liquid crystal display panel regions are formed; Bonding the upper mother substrate on which the first upper cutting lines are formed and the lower mother substrate on which the first lower cutting lines are formed; Forming second upper cutting lines on the bonded upper mother substrate; Forming second lower cutting lines on the bonded lower mother substrate; And applying a predetermined pressure along the second lower cutting schedule lines formed in the lower mother substrate to allow the crack to propagate.
Description
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of cutting a liquid crystal display panel, and more particularly, to a method of cutting a liquid crystal display panel for cutting liquid crystal display panels fabricated on a large area glass substrate into individual unit liquid crystal display panels.
In general, a liquid crystal display device is a display device in which data signals corresponding to image information are individually supplied to pixels arranged in a matrix, and a desired image can be displayed by adjusting light transmittance of the pixels. .
In the liquid crystal display, thin film transistor array substrates are formed on a large mother substrate, color filter substrates are formed on a separate mother substrate, and two mother substrates are bonded to each other, whereby the thin film transistor array substrate and the color filter substrate are bonded together. A plurality of liquid crystal display panels are formed at the same time and then cut into unit liquid crystal display panels to improve yield.
In order to cut a plurality of liquid crystal display panels formed on the large-scale mother substrate into a unit liquid crystal display panel, forming a cutting line (scribing line) on the surface of the mother substrate with a wheel that is harder than glass, and A crack is propagated along the scheduled cutting groove.
In this regard, a unit liquid crystal display panel in which a thin film transistor array substrate and a color filter substrate of a general liquid crystal display device are opposed to each other will be described as follows.
Although not shown in the drawing, a general liquid crystal display panel includes an image display unit in which liquid crystal cells are arranged in a matrix, a gate pad unit connected to gate lines of the image display unit, and a data pad unit connected to data lines.
In this case, the gate pad portion and the data pad portion are formed in an edge region of the thin film transistor array substrate which does not overlap the color filter substrate, and the gate pad portion supplies a scan signal supplied from the gate driver integrated circuit to the gate lines of the image display portion. The data pad section supplies the image information supplied from the data driver integrated circuit to the data lines of the image display section.
In the thin film transistor array substrate of the image display unit, data lines to which image information is applied and gate lines to which a scan signal is applied are vertically intersected with each other, and a thin film transistor for switching liquid crystal cells at an intersection thereof, and the thin film transistor And a protective film formed on the front surface to protect the electrode and the thin film transistor.
In addition, the color filter substrate of the image display unit includes color filters separated and applied to each cell region by a black matrix, and a common transparent electrode serving as a counter electrode of a pixel electrode formed on the thin film transistor array substrate.
The thin film transistor array substrate and the color filter substrate configured as described above are provided with a cell-gap so as to be uniformly spaced apart from each other, and are bonded by a sealing portion (not shown) formed on the outside of the image display portion. A liquid crystal layer (not shown) is formed in the spaced space between the transistor array substrate and the color filter substrate.
A method of cutting a liquid crystal display device according to the related art having the above configuration will be described below with reference to FIGS. 1A to 1F.
1A to 1F are cutting process diagrams illustrating a cutting method of a liquid crystal display according to the related art.
First, as shown in FIG. 1A, upper and
Next, as shown in FIG. 1B, a plurality of liquid crystal display panels are moved on one side of the bonded upper and
Subsequently, as illustrated in FIG. 1C, a portion of the
Next, as shown in FIG. 1D, the first lower cutting part partitioning the plurality of liquid crystal display panels C in the first direction while moving the
Subsequently, as shown in FIG. 1E, a portion of the
Next, as shown in FIG. 1F, the first upper
By forming the first upper and lower
Meanwhile, a method of cutting the upper and lower cell substrates having unit cells will be described with reference to FIGS. 2A through 2F.
2A to 2F are cutting process diagrams illustrating a cutting method of each unit liquid crystal cell according to the related art.
First, as shown in FIG. 2A, the bonded upper and lower mother substrates are cut to prepare upper and lower liquid
Next, as shown in FIG. 2B, a plurality of liquid crystal display panels are moved while moving the
Subsequently, as shown in FIG. 2C, the upper liquid
Next, as shown in FIG. 2D, the second lower part which divides the plurality of liquid crystal display panels C in the first direction while moving the
Subsequently, as shown in FIG. 2E, a portion of the lower liquid
Next, as shown in FIG. 2F, the second upper
By forming the second upper and
On the other hand, as shown in Figure 3, in the process of forming a cutting schedule line on the outer surface of the upper,
For this reason, in the process of forming a cutting schedule line on the upper and
Therefore, as shown in FIG. 4, in the case of hitting along the cut line using the brake bar, a crack occurs well in the hitted portion, that is, the cut line, but the portion below it, i.e., the non-hit surface It can be seen that cracks are less likely to occur.
As described above, in the method of cutting the liquid crystal display panel according to the related art, in the process of forming a cutting schedule line on the bonded mother substrate, a process of performing a cutting schedule line using wheels on the upper and lower mother substrates is performed. Because of this, it is difficult to reduce the substrate penetration area according to the wheel angle. That is, it is difficult to reduce the margin according to the crack level using the existing wheel type equipment.
It is cracked by the minimum penetration depth and pressure for cutting, which makes it difficult to reduce the minimum margin.
In addition, in the liquid crystal panel cutting method according to the related art, crack formation due to compressive stress of the seal becomes difficult in the case of seal on scribing.
In the liquid crystal panel cutting method according to the related art, even in the case of a seal on scribing, crack formation is difficult even during a scribing process at a portion where the seal does not come into contact with each other, thereby increasing the breakage rate.
In the liquid crystal panel cutting method according to the related art, since the adhesive strength of the large model is stronger than that of the small model of the liquid crystal panel, the breakage rate increases.
In addition, the liquid crystal panel cutting method according to the prior art increases the breakage rate due to the seal compressive stress when the liquid crystal panel is not an etching substrate.
In addition, the liquid crystal panel cutting method according to the prior art may cause breakage of the unseparated portion during automatic transfer, and thus, the cutting operation is complicated because the operator must transfer the separation after separation. In particular, the breakage rate on the equipment is high after separation in an in-line manner.
On the other hand, the liquid crystal panel cutting method according to the prior art is not the case of the seal on scribe
The present invention is to solve all the problems of the prior art, an object of the present invention is to form a preliminary preliminary cutting line prior to the bonding of the upper and lower mother substrate in advance to improve the process of forming the cutting schedule line formation The present invention provides a method for cutting a panel.
According to another aspect of the present invention, there is provided a method of cutting a liquid crystal display panel, the method comprising: forming first upper cutting lines on an upper mother substrate on which a plurality of liquid crystal display panel regions are formed; Forming first lower cutting lines on a lower mother substrate on which a plurality of liquid crystal display panel regions are formed; Bonding the upper mother substrate on which the first upper cutting lines are formed and the lower mother substrate on which the first lower cutting lines are formed; Forming second upper cutting lines on the bonded upper mother substrate; Forming second lower cutting lines on the bonded lower mother substrate; And applying a predetermined pressure along the second lower cutting schedule lines formed on the lower mother substrate to propagate the crack.
In the cutting method of the liquid crystal display panel according to the present invention, pre-scribing lines are first formed on the upper and lower mother substrates before bonding the upper and lower mother substrates, and the upper and lower mother substrates are formed. By forming the second cut lines again after joining, the pre-scribing line is formed in the part where the crack formation by the seal was previously difficult. Crack formation and cutting ability are improved.
In addition, in the cutting method of the liquid crystal display panel according to the present invention, since the cutting process is performed in a state where a seal is formed on the preliminary cutting schedule line, the substrate cutting ability is improved accordingly, and the breakage rate is reduced.
In addition, the cutting method of the liquid crystal display panel according to the present invention reduces the scribing margin not only in the case of Seal On Scribe of the etching substrate but also in the case of other scribes except the case of other existing seal on scribes.
Furthermore, in the cutting method of the liquid crystal display panel according to the present invention, since the cutting process is performed while the seal is in contact with a preliminary cutting schedule line formed on each of the upper and lower mother substrates, the cutting capacity of the substrate is improved. Scribble (Seal On Scribe) is possible.
On the other hand, the present invention can reduce the scribe margin that can not be reduced when applying the model to the outside of the seal, and when applied to the model to seal up In addition, problems that could only be done with conventional etch substrates are possible even if they are not etched, and when etching, the margins can be further reduced.
1A to 1F are cutting process diagrams illustrating a cutting method of a liquid crystal display according to the related art.
2A to 2F are cutting process diagrams illustrating a cutting method of each unit liquid crystal cell according to the related art.
FIG. 3 schematically illustrates a state in which a tensile stress and a compressive stress generated in the upper and lower mother substrates are formed when a cutting schedule line is formed in the bonded upper and lower mother substrates according to the related art. One schematic.
FIG. 4 is a cross-sectional photograph of a substrate showing a degree of cracking in a cutting schedule line on the bonded upper and lower mother substrates in the method of cutting a liquid crystal display according to the related art.
5A to 5J are cutting process diagrams for describing a cutting method of a liquid crystal display according to the present invention.
6A to 6D are cross-sectional views illustrating a process of forming first and second cutting lines on each of the upper and lower mother substrates before the bonding of the upper and lower mother substrates according to the present invention.
FIG. 7 is an enlarged cross-sectional view of part A of FIG. 6D, in the cutting method of the liquid crystal display according to the present invention, in which a seal is in contact with preliminary cutting lines of upper and lower substrates and secondary cutting lines are formed; Schematic diagram schematically showing the state.
8 is a cross-sectional view schematically illustrating a state in which the upper and lower mother substrates cut through the cutting method of the liquid crystal display according to the present invention are cut.
FIG. 9 is a cross-sectional photograph of a mother substrate showing a degree of cracking in preliminary cutting lines and cutting lines of a bonded upper and lower mother substrate in the cutting method of the liquid crystal display according to the present invention.
Hereinafter, a method of cutting a liquid crystal display panel according to the present invention will be described in detail with reference to the accompanying drawings.
5A to 5J are cutting process diagrams for describing a cutting method of a liquid crystal display according to the present invention.
First, as shown in FIG. 5A, the
Subsequently, as shown in FIG. 5B, first, the plurality of liquid crystal display panel regions C are partitioned in the first direction while the
Subsequently, the second upper preliminary cutting schedule for dividing the plurality of liquid crystal display panel regions C in the first direction while moving the
Next, as shown in FIG. 5C, the
Subsequently, as illustrated in FIG. 5D, the first lower preliminary partitioning the plurality of liquid crystal display panel regions C in the first direction while moving the
Next, in the state in which the
Subsequently, as shown in FIG. 5E, the
Accordingly, as shown in FIG. 5F, the first and second upper
Next, as illustrated in FIG. 5G, the first upper part partitioning the plurality of liquid crystal display panel regions C in the first direction while moving the
Subsequently, in a state in which the
Next, as shown in FIG. 5H, the bonded upper and
Subsequently, as illustrated in FIG. 5I, the first lower cutting part partitioning the plurality of liquid crystal display panel regions C in the first direction while moving the
Next, while rotating the
Subsequently, as illustrated in FIG. 5J, the first lower
Subsequently, in the state in which the bonded upper and
Thus, first and second upper and lower
In the method of cutting the liquid crystal display panel according to the present invention, the process of forming the first phase, the lower preliminary cut line, and the second phase, the bottom cut line is described with reference to FIGS. 6A to 6D. Same as
6A to 6D are cross-sectional views illustrating a process of forming first and second cutting lines on each of the upper and lower mother substrates before the bonding of the upper and lower mother substrates according to the present invention.
As shown in FIG. 6A, the plurality of liquid crystal display panel regions C may be removed while the
Next, as shown in FIG. 6B, the plurality of liquid crystal display panel regions C are moved while moving the
Subsequently, as illustrated in FIG. 6C, the
Next, as illustrated in FIG. 6D, the first upper part partitioning the plurality of liquid crystal display panel regions C in the first direction while moving the
Subsequently, although not shown in the drawing, the bonded upper and
Next, a first lower cutting line for dividing the plurality of liquid crystal display panel regions C in a first direction while moving the
Subsequently, although not shown in the drawings, the
FIG. 7 is an enlarged cross-sectional view of part A of FIG. 6D, in the cutting method of the liquid crystal display according to the present invention, in which a seal is in contact with preliminary cutting lines of upper and lower substrates and secondary cutting lines are formed; Schematic diagram schematically showing the state.
Here, the seal pattern is described using the same model as the scribe line as an example, but the present invention is not limited thereto, and the seal pattern is applicable to a model in which the cut line is the outer side of the seal pattern.
As shown in FIG. 7, the first upper and lower
8 is a cross-sectional view schematically illustrating a state in which the upper and lower mother substrates bonded through the cutting method of the liquid crystal display according to the present invention are cut.
As shown in FIG. 8, the first upper
FIG. 9 is a cross-sectional photograph of a mother substrate showing a degree of cracking in preliminary cutting lines and cutting lines of a bonded upper and lower mother substrate in the method of cutting a liquid crystal display according to the present invention.
As shown in FIG. 9, the first upper
As described above, in the method of cutting the liquid crystal display panel according to the present invention, pre-scribing lines are first formed on the upper and lower mother substrates before bonding the upper and lower mother substrates. After the lower substrate is bonded, the second cutting lines are formed again, so that the crack formation by the seal is difficult, that is, the surfaces of the upper and lower mother substrates where the seals are in contact with each other. Since a prescribing line is formed, the crack forming and cutting capability is improved through a preliminary cutting line process.
In addition, the cutting method of the liquid crystal display panel according to the present invention reduces the scribe margin not only in the case of Seal On Scribe of the etching substrate but also in the case of other existing scribe formations, thereby implementing a narrow bezel. It can also be used to make panels.
In the cutting method of the liquid crystal display panel according to the present invention, since a cutting process is performed in a state in which a seal is in contact with a preliminary cutting schedule line formed on each of the upper and lower mother substrates, the breakage rate is reduced. Large size seal on scribing is possible.
Moreover, the present invention can reduce the scribe margin, which could not be reduced in the past, when applying a model outside the seal, and when applied to a model above the seal. In addition, problems that could only be performed in the existing etching substrate may be possible even when not etched, and when etching, the margin may be further reduced.
In the present invention, the liquid crystal display panels of the first size have been described in detail. However, those skilled in the art to which the present invention pertains may include the number and number of liquid crystal display panels within a range not departing from the technical idea of the present invention. It may be easily changed and applied to the case of various sizes.
110:
117a, 117b: First and second upper cutting line
120:
127a, 127b: first and second lower cutting schedule lines
130: wheel 140: seal pattern
150: brake bar
Claims (6)
Forming lower preliminary cutting lines on a lower mother substrate on which a plurality of liquid crystal display panel regions are formed;
Bonding the upper mother substrate on which the upper preliminary cutting lines are formed and the lower mother substrate on which the lower preliminary cutting lines are formed;
Forming upper cutting lines on the bonded upper mother substrate;
Forming lower cutting lines on the bonded lower mother substrate; And
And applying a predetermined pressure along lower cutting schedule lines formed on the lower mother substrate to allow cracks to propagate.
The upper preliminary cutting line of the upper mother substrate and the lower preliminary cutting line of the lower mother substrate are bonded to each other in contact with a seal pattern.
And the upper cutting schedule lines of the upper mother substrate correspond to the upper preliminary cutting schedule lines.
And the lower cutting schedule lines of the lower mother substrate are positioned to correspond to the lower preliminary cutting schedule lines.
And the lower preliminary lines to be cut are formed in the shape of being recessed in the direction of the lower lines to be cut.
And the upper preliminary lines to be cut are formed in the shape of being recessed in the direction of the upper lines to be cut.
And said crack propagates on said seal pattern.
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KR1020130076585A KR102042170B1 (en) | 2013-07-01 | 2013-07-01 | Method for cutting liquid crystal display panel |
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KR1020130076585A KR102042170B1 (en) | 2013-07-01 | 2013-07-01 | Method for cutting liquid crystal display panel |
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KR102042170B1 true KR102042170B1 (en) | 2019-11-07 |
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CN107942566A (en) * | 2018-01-04 | 2018-04-20 | 京东方科技集团股份有限公司 | Method for dividing substrate |
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JP3425747B2 (en) * | 1999-11-18 | 2003-07-14 | 日本電気株式会社 | Manufacturing method of liquid crystal display element |
KR100789455B1 (en) * | 2002-02-20 | 2007-12-31 | 엘지.필립스 엘시디 주식회사 | Cutting method of liquid crystal display panel |
JP4039396B2 (en) * | 2003-08-21 | 2008-01-30 | セイコーエプソン株式会社 | Method for manufacturing electro-optical device and method for dividing a plurality of substrates |
KR100689314B1 (en) * | 2003-11-29 | 2007-03-08 | 엘지.필립스 엘시디 주식회사 | Method of cutting liquid crystal display panel |
KR101041140B1 (en) * | 2009-03-25 | 2011-06-13 | 삼성모바일디스플레이주식회사 | Method for cutting substrate using the same |
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