KR101772021B1 - Construction pannel fiber and a method of manufacturing the same - Google Patents
Construction pannel fiber and a method of manufacturing the same Download PDFInfo
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- KR101772021B1 KR101772021B1 KR1020160031060A KR20160031060A KR101772021B1 KR 101772021 B1 KR101772021 B1 KR 101772021B1 KR 1020160031060 A KR1020160031060 A KR 1020160031060A KR 20160031060 A KR20160031060 A KR 20160031060A KR 101772021 B1 KR101772021 B1 KR 101772021B1
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- 239000000835 fiber Substances 0.000 title claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 238000010276 construction Methods 0.000 title claims abstract description 11
- 239000002023 wood Substances 0.000 claims abstract description 96
- 239000000843 powder Substances 0.000 claims abstract description 75
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 56
- 239000010959 steel Substances 0.000 claims abstract description 56
- 239000006227 byproduct Substances 0.000 claims abstract description 48
- 239000011230 binding agent Substances 0.000 claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 27
- 239000000047 product Substances 0.000 claims abstract description 14
- 238000001035 drying Methods 0.000 claims abstract description 11
- 238000002156 mixing Methods 0.000 claims abstract description 11
- 230000008878 coupling Effects 0.000 claims abstract description 9
- 238000010168 coupling process Methods 0.000 claims abstract description 9
- 238000005859 coupling reaction Methods 0.000 claims abstract description 9
- 238000010298 pulverizing process Methods 0.000 claims abstract description 8
- 238000005406 washing Methods 0.000 claims abstract description 7
- 238000003825 pressing Methods 0.000 claims abstract description 3
- 241000196324 Embryophyta Species 0.000 claims description 22
- 239000010902 straw Substances 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 10
- 239000002916 wood waste Substances 0.000 claims description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 238000005304 joining Methods 0.000 claims description 6
- 239000011148 porous material Substances 0.000 claims description 5
- 239000003351 stiffener Substances 0.000 claims description 5
- 240000005979 Hordeum vulgare Species 0.000 claims description 4
- 235000007340 Hordeum vulgare Nutrition 0.000 claims description 4
- 240000008790 Musa x paradisiaca Species 0.000 claims description 4
- 240000008042 Zea mays Species 0.000 claims description 4
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 claims description 4
- 235000002017 Zea mays subsp mays Nutrition 0.000 claims description 4
- 235000005822 corn Nutrition 0.000 claims description 4
- 239000011094 fiberboard Substances 0.000 claims description 4
- 239000011810 insulating material Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 239000011120 plywood Substances 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 241001133760 Acoelorraphe Species 0.000 claims description 3
- 235000018290 Musa x paradisiaca Nutrition 0.000 claims description 3
- 235000014676 Phragmites communis Nutrition 0.000 claims description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- 239000010936 titanium Substances 0.000 claims description 3
- 229910052719 titanium Inorganic materials 0.000 claims description 3
- 244000273256 Phragmites communis Species 0.000 claims description 2
- 229920006248 expandable polystyrene Polymers 0.000 claims description 2
- 238000001125 extrusion Methods 0.000 claims description 2
- 238000011049 filling Methods 0.000 claims description 2
- 239000002609 medium Substances 0.000 claims description 2
- 230000002265 prevention Effects 0.000 claims description 2
- 238000003801 milling Methods 0.000 claims 2
- 244000309146 drought grass Species 0.000 claims 1
- 238000003780 insertion Methods 0.000 abstract description 7
- 230000037431 insertion Effects 0.000 abstract description 7
- 239000004927 clay Substances 0.000 abstract description 5
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 5
- 239000003063 flame retardant Substances 0.000 description 5
- 239000004745 nonwoven fabric Substances 0.000 description 5
- 238000009413 insulation Methods 0.000 description 4
- 239000011229 interlayer Substances 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- 238000007781 pre-processing Methods 0.000 description 4
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 3
- 240000007594 Oryza sativa Species 0.000 description 3
- 235000007164 Oryza sativa Nutrition 0.000 description 3
- 229910000746 Structural steel Inorganic materials 0.000 description 3
- 229920006328 Styrofoam Polymers 0.000 description 3
- 239000000470 constituent Substances 0.000 description 3
- 239000011210 fiber-reinforced concrete Substances 0.000 description 3
- 239000006260 foam Substances 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 235000009566 rice Nutrition 0.000 description 3
- 239000008261 styrofoam Substances 0.000 description 3
- 239000004568 cement Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 229910052602 gypsum Inorganic materials 0.000 description 2
- 239000010440 gypsum Substances 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000004078 waterproofing Methods 0.000 description 2
- 210000002268 wool Anatomy 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000003805 Musa ABB Group Nutrition 0.000 description 1
- 235000015266 Plantago major Nutrition 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000004794 expanded polystyrene Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 230000008635 plant growth Effects 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000000979 retarding effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- KKCBUQHMOMHUOY-UHFFFAOYSA-N sodium oxide Chemical compound [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 1
- 229910001948 sodium oxide Inorganic materials 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/32—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure formed of corrugated or otherwise indented sheet-like material; composed of such layers with or without layers of flat sheet-like material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0866—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
- E04F15/107—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Electromagnetism (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Abstract
Description
The present invention relates to a fiber-reinforced concrete structural steel sheet and a method of manufacturing the same. More particularly, the present invention relates to a fiber-reinforced concrete structural steel sheet and a method of manufacturing the same, The present invention relates to a structural fiber steel sheet which can be shortened in size and which can improve the functions of waterproof, cold weather, heat insulation, moisture proof and soundproofing by constructing the inner wall surface, ceiling and floor of the room, .
The interior and exterior materials of the building are required to be lightweight while requiring a horizontal drag (bending strength) and a vertical drag (compressive strength) to withstand the mechanical properties, especially the force applied in the horizontal direction. In addition, flame retardancy is a very important factor that must be considered from the design stage, and much efforts have been made to develop an interior and exterior material having excellent flame retardancy. However, it has been found that only one or several of horizontal drag, lightweight, It is impossible to select interior and exterior materials.
Therefore, there is still a demand for developing an interior and exterior material satisfying all of the above conditions, that is, flame retardancy, light weight, high horizontal drag, and the like. In addition to the above-mentioned conditions, economical aspects and possibility of mass production should be considered.
On the other hand, according to commercialized products, conventional interior sound insulating and heat insulating panels and sandwich panels include polyester nonwoven fabric, styrofoam, urethane foam, MDF (medium density fiberboard), gypsum board, beam light, Etc., but polyester nonwoven fabrics, styrofoam and urethane foam are vulnerable to heat due to heat and are vulnerable to fire. Therefore, the use range of the nonwoven fabric, styrofoam, and urethane foam has been limited. It is also restricted by its use due to pollution problems.
In addition, since gypsum board, beam light, MDF, etc. are vulnerable to sound absorption and heat insulation, there is also a problem that they are restricted by their use range. Especially, they are weak to high temperature and low temperature due to water, When locked, general MDF, wood, plywood and the like have a problem that the initial original shape is deformed or disturbed because its volume is blown.
For example, a flame-retardant material containing 40 to 300 kg / m 3 of a density of 40 to 300 kg / m 3 on a polyester non-woven fabric is coated on the flame retardant insulating panel of Korea Registered Utility Model No. 20-0279956, It is said that it becomes a heat-insulating panel having excellent flame retardancy when it is used as a panel for interior materials by heating and drying.
However, this method has a problem in that the cost is low due to the addition of a process in the process of producing a flame retardant by stirring the silicone with a solvent and a delay in the process time, and there is a problem in that it is difficult to obtain a high density polyester nonwoven fabric having a density of 40 to 300 kg / There is a problem in that when the flame-retardant treatment is performed, the market competitiveness is lost due to an increase in the cost burden due to limitations and high density of architectural interior and exterior materials which are required to be lightened due to an increase in self- Since the panel is made of a multilayered plate structure by arrangement, if the panel itself is made of the method disclosed in the above-mentioned 'flame-retardant insulating panel', the horizontal drag and the vertical drag are weak.
In order to solve the above problems, the present invention has been made in view of the above-mentioned background, and it is an object of the present invention to provide a fiber steel sheet having predetermined rigidity by using wood waste and agricultural by- And it is an object of the present invention to provide a structural fiber steel sheet capable of shortening the manufacturing process and a manufacturing method thereof.
In addition, the present invention provides an environment-friendly, harmless, and fiber-reinforced steel sheet comprising a plurality of layers to provide interior waterproofing, weatherproofing, thermal insulation, And a method of manufacturing the same.
Further, the present invention provides a fiber-reinforced concrete structural steel sheet for construction which is composed of a plurality of layers by using agricultural by-products to improve soundproofing function and minimize interlayer noise by minimizing the noise transferring power, and a manufacturing method thereof .
According to an aspect of the present invention, there is provided an outer panel in which wood powder, wood burning powder, loess and binder are manufactured by mixing and extrusion molding at a predetermined ratio; A mesh network coupled to the inner surface of the outer panel to improve rigidity and adhesion of the outer panel; The wood powder and the by-products of agricultural products including corn, straw, barley straw, rice straw, and plant by-products, including plantain grass, reed, palm leaf, and banana leaf are mixed at a certain ratio, And an inner panel; and a plurality of fiber-reinforced steel sheets are connected to both end portions of the fiber-reinforced steel sheet, and connection portions and inserting portions are formed at both ends of the fiber-reinforced steel sheets so that the inner wall surface, the ceiling, do.
According to an embodiment of the present invention, the outer panel may comprise 50 to 80 wt% of wood powder, 5 to 20 wt% of wood burning powder, 3 to 15 wt% of loess, 7 to 15 wt% of binder, By weight.
According to an embodiment of the present invention, the mesh network may be composed of any one of basic iron, aluminum, and titanium, or a mixture thereof in a certain ratio, and may have a diameter of 2 to 5 mm.
According to an embodiment of the present invention, the wood powder may be composed of any one of wood waste for construction, wood wool wood, plywood, medium density fiberboard (MDF) and particle board (PB) .
According to an embodiment of the present invention, the outer panel may further include a foamed polystyrene board on the outer surface or an inner surface thereof, or a heat insulating material coated with refractory clay.
According to one embodiment of the present invention, the inner panel comprises 20 to 50 wt% of wood powder, 20 to 30 wt% of agricultural by-products, 20 to 30 wt% of plant by-products, 3 to 10 wt% of loess, By weight to 10% by weight.
According to an embodiment of the present invention, the connecting portion and the insertion portion of the fiber steel sheet are provided with fixing portions and fixing grooves for preventing the flow of a plurality of fiber steel sheets, And the fixing groove is formed with a flow preventing groove to which the engaging projection is engaged.
The present invention relates to a method for producing a fiber-reinforced steel sheet comprising an outer panel and an inner panel using wood, agricultural by-products and plant by-products, comprising the steps of: (a) washing the wood, agricultural by-products and plant by- A preprocessing step; (b) the wood powder constituted through the material pretreatment step and the wood powder, which are subjected to a high-temperature treatment at a temperature of 130 ° C., the wood burning powder, the loess and the binder, in an amount of 50 to 80% by weight of wood powder, 3 to 15% by weight of loess, 7 to 15% by weight of a binder to produce an outer panel; (c) 20 to 50% by weight of wood powder, 20 to 30% by weight of agricultural produce, 20 to 30% by weight of agricultural product by-product powder, plant by-product powder, yellow loess and binder by weight of the wood powder, To 30 wt.%, Yellow loam 3 to 10 wt.% And binder 7 to 10 wt.% To produce an inner panel; (d) pressing the outer and inner panels, and then filling the inner panel with the outer panel, and joining the inner panel with the outer panel to produce a fiber steel sheet; And (e) forming a connecting portion and an inserting portion at both side ends of the fiber-reinforced steel sheet to connect the plurality of fiber-reinforced steel sheets so that the inner wall surface, the ceiling, and the floor of the room can be constructed.
According to an embodiment of the present invention, the material pretreatment step may include: (a1) washing the wood, agricultural by-products, and plant by-products into water; (a2) drying the washed wood, agricultural products and plant by-products at a temperature of 50 to 85 DEG C for 2 to 5 hours; (a3) a step of pulverizing the wood to 0.1 to 2 mm, and pulverizing the agricultural products and plant by-products to a range not exceeding 20% by volume of the wood; And (a4) a wood burning step of burning the pulverized wood powder to produce a wood burning powder.
According to an embodiment of the present invention, in the step (b), pores are formed on the outer panel by mixing the wood powder and the wood burning powder so that air is circulated.
According to the embodiment of the present invention, since a fibrous steel sheet having predetermined rigidity is manufactured by using wood waste and agricultural by-products, it is environmentally friendly because it does not use cement, and it is possible to shorten a manufacturing process and a construction time of a building panel It is effective.
In addition, according to the embodiment of the present invention, it is possible to construct the inner wall surface, the ceiling, and the floor of the room by connecting the fiber-reinforced steel sheets which are environmentally friendly and harmless to the human body, So that a more pleasant environment can be provided.
In addition, according to the embodiment of the present invention, by using the agricultural by-products, it is constituted of a plurality of layers to minimize the noise transfer force, thereby improving the soundproof function and preventing the interlayer noise.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a cross-sectional view showing a structural fiber steel sheet according to an embodiment of the present invention,
FIG. 2 is an enlarged view of a main portion of a structural fiber steel sheet according to an embodiment of the present invention,
3 is a schematic view showing a state in which a structural fiber steel sheet according to an embodiment of the present invention is installed,
FIGS. 4 and 5 are flowcharts illustrating a manufacturing process of a structural fiber steel sheet according to an embodiment of the present invention.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the drawings, the same reference numerals are used to designate the same or similar components throughout the drawings. In the following description of the present invention, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear.
In describing the components of the present invention, terms such as first, second, A, B, (a), and (b) may be used. These terms are intended to distinguish the constituent elements from other constituent elements, and the terms do not limit the nature, order or order of the constituent elements. When a component is described as being "connected", "coupled", or "connected" to another component, the component may be directly connected to or connected to the other component, It should be understood that an element may be "connected," "coupled," or "connected."
FIG. 1 is a cross-sectional view of a structural fiber steel sheet according to an embodiment of the present invention. FIG. 2 is an enlarged view of a structural fiber steel sheet according to an embodiment of the present invention. FIGS. 4 and 5 are flowcharts showing a manufacturing process of a structural fiber steel sheet according to an embodiment of the present invention.
As shown in the figure, the structural fiber steel sheet of the present invention is composed of wood wastes excluding cement, and byproducts of agricultural products including corn, straw, barley straw and rice straw, at a certain ratio, So that manufacturing can be performed using only eco-friendly materials.
The structural fiber steel sheet of the present invention is made of wood powder and is formed inside the
The
Here, the
The
It is preferable that the
The
In addition, the wood powder is dried to remove the foreign matter from the wood by washing before the
The wood powder is obtained by burning a part of the pulverized wood at 130 ° C to form wood burning powder, mixing the pulverized wood powder and the wood burning powder at a predetermined ratio to form pores on the
At this time, when the wood burning powder is contained in an amount of less than 5% by weight, the pore area of the
Then, the
The loess can be mixed with 3 to 15% by weight of the total weight of the
The binder is mixed with 7 to 15% by weight of wood powder and wood burning powder together with loess. Here, the binder may be a natural or synthetic elastomer, a polyurethane, a phenol resin, an epoxy resin, sodium oxide, a mixture thereof, or the like.
The use of these binders can be used in the form of water-soluble or organic media (solvents). The amount of the binder to be used is preferably 7 to 15% by weight based on the total weight of the
That is, the
In the meantime, the
The
The
At this time, each component constituting the
When the mixing of the components of the
In addition, the
The
In the meantime, a connecting
At this time, the
The connecting
2, the
The fixing
At this time, in the fixing
In other words, since the fixing
The structural fiber steel sheet of the present invention is manufactured through a material pre-treatment step S10, an outer panel manufacturing step S20, an inner panel manufacturing step S30, a panel joining step S40, and a panel forming step S50.
The pre-material step S10 is a step of washing and drying the panel materials including wood, by-products of agricultural products and plant by-products, and pulverizing the panel material to a predetermined size so that easy mixing can be performed.
The material pre-processing step S10 includes a cleaning step S12 of washing the panel material with water flowing therethrough to remove foreign substances, a drying step S14 of drying the panel material after the cleaning is completed, a dehydrator and a dryer, And a grinding step (S16) of grinding the panel material.
Here, in the drying step (S14), the panel materials are dried for 2 to 5 hours while maintaining a temperature of 50 to 85 DEG C to prevent deterioration due to heat at high temperature.
If the drying temperature is lower than 50 캜, the drying efficiency may be significantly lowered and waste of energy may be seriously worsened. If the drying temperature exceeds 85 캜, degradation of agricultural products and plant by-products may occur. It is preferable to maintain a maximum of 85 캜 at 50 캜.
In the pulverization step (S16), the wood is pulverized to 0.1 to 2 mm through a conventional pulverizer, and the agricultural products and plant by-products are pulverized to a range not exceeding 20% by volume of the wood.
In addition, the material pretreatment step (S10) of the present invention may further carry out a wood burning step (S18) for burning the pulverized wood powder through the pulverizing step (S16) to produce a wood burning powder.
In the outer panel manufacturing step S20, the wood powder and the wood burning powder constituted through the material preprocessing step (S10) are mixed with the loess soil and the binder at a predetermined ratio, and the mixture is extruded to produce a panel.
In the outer panel manufacturing step S20, the respective components are mixed in a weight ratio of 50 to 80% by weight of wood powder, 5 to 15% by weight of wood burning powder, 3 to 15% by weight of loess and 7 to 15% Mixed.
In the inner panel manufacturing step S30, the wood powder, agricultural by-product powder, plant by-product powder, yellow loess and binder prepared through the material preprocessing step (S10) are mixed at a certain ratio and extruded to manufacture an inner panel to be.
At this time, the inner panel manufacturing step (S30) comprises 20 to 50 wt% of wood powder, 20 to 30 wt% of agricultural by-products, 20 to 30 wt% of plant by-products, 3 to 10 wt% of loess, %.
In the panel joining step S40, the
At this time, it is preferable that the panel joining step S40 inserts the
In the panel forming step S50, the connecting
While the present invention has been described in connection with what is presently considered to be the most practical and preferred embodiments, it is to be understood that the invention is not limited to the disclosed embodiments. That is, within the scope of the present invention, all of the components may be selectively coupled to one or more of them.
The foregoing description is merely illustrative of the technical idea of the present invention, and various changes and modifications may be made by those skilled in the art without departing from the essential characteristics of the present invention. Therefore, the embodiments disclosed in the present invention are intended to illustrate rather than limit the scope of the present invention, and the scope of the technical idea of the present invention is not limited by these embodiments. The scope of protection of the present invention should be construed according to the following claims, and all technical ideas within the scope of equivalents should be construed as falling within the scope of the present invention.
110: outer panel 120: mesh network
140: rigid member 150:
160: fixing part 170: insertion part
210: inner panel
Claims (10)
A mesh network coupled to the inner surface of the outer panel to improve rigidity and adhesion of the outer panel;
By-product comprising the above-mentioned wood powder and corn, straw, barley straw, agricultural product by-products including straw straw, bamboo grass, reeds, palm leaves and banana leaves, 20 to 50% by weight of wood powder, 20 to 50% To 30% by weight of plant by-products, from 20 to 30% by weight of plant by-products, from 3 to 10% by weight of loess and 7 to 10% by weight of binders, bonded to the inside of the outer panel, And an inner panel including a rigid stiffener which is inserted to be penetrated to the inner panel,
A connecting portion and an inserting portion formed at both ends of the fiber-reinforced steel plate for connecting the plurality of fiber-reinforced steel sheets to the inside wall surface, ceiling, and floor of the room,
A fixing portion formed in a shape of a protrusion and extending perpendicularly to both sides of the connecting portion so as to prevent the flow of the plurality of fiber steel sheets, and a fixing portion formed in a shape corresponding to the fixing portion, Lt; / RTI >
Wherein the fixing portion is formed with a coupling protrusion for improving the flow prevention effect of the fiber steel sheet, and the fixing groove is formed with a flow preventing groove to which the coupling protrusion is coupled.
Wherein the mesh network is composed of any one of basic iron, aluminum, and titanium, or a mixture thereof in a certain ratio, and is formed to have a diameter of 2 to 5 mm.
Characterized in that the wood powder is composed of at least one of wood waste for construction, wood waste wood, plywood, medium density fiberboard (MDF) and particle board (PB) .
(a) washing the wood, agricultural by-products and plant by-products with water, and drying the washed wood, agricultural products and plant by-products at a temperature of 50 to 85 ° C for 2 to 5 hours , A milling step of milling the wood to 0.1 to 2 mm and pulverizing the agricultural products and plant by-products to an extent not exceeding 20% by volume of the wood; And a wood burning step for burning the pulverized wood powder to produce a wood burning powder are sequentially performed;
(b) the wood powder constituted through the material pretreatment step and the wood powder, which are subjected to a high-temperature treatment at a temperature of 130 ° C., the wood burning powder, the loess and the binder, in an amount of 50 to 80% by weight of wood powder, 3 to 15% by weight of loess, 7 to 15% by weight of a binder to produce an outer panel;
(c) 20 to 50% by weight of the wood powder, 20 to 30% by weight of agricultural products, 20 to 30% by weight of the wood powder, agricultural by-product powder and plant by-product powder, yellow loess and binder produced through the pre- 20 to 30% by weight, 3 to 10% by weight of loess and 7 to 10% by weight of a binder to produce an inner panel;
(d) pressing the outer and inner panels, and then filling the inner panel with the outer panel, and joining the inner panel with the outer panel to produce a fiber steel sheet; And
(e) forming a connecting portion and an inserting portion at both side ends of the fiber-reinforced steel sheet to connect a plurality of fiber-reinforced steel sheets to form an inner wall surface, a ceiling, and a floor of the room;
Wherein the fiber-reinforced steel sheet is produced by a method comprising the steps of:
Wherein the step (b) comprises mixing the wood powder and the wood burning powder to form pores on the outer panel to allow air to flow.
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KR1020160031060A KR101772021B1 (en) | 2016-03-15 | 2016-03-15 | Construction pannel fiber and a method of manufacturing the same |
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KR1020160031060A KR101772021B1 (en) | 2016-03-15 | 2016-03-15 | Construction pannel fiber and a method of manufacturing the same |
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