KR101760315B1 - Method For Manufacturing Vehicle Suspension Part - Google Patents
Method For Manufacturing Vehicle Suspension Part Download PDFInfo
- Publication number
- KR101760315B1 KR101760315B1 KR1020150115517A KR20150115517A KR101760315B1 KR 101760315 B1 KR101760315 B1 KR 101760315B1 KR 1020150115517 A KR1020150115517 A KR 1020150115517A KR 20150115517 A KR20150115517 A KR 20150115517A KR 101760315 B1 KR101760315 B1 KR 101760315B1
- Authority
- KR
- South Korea
- Prior art keywords
- bending
- mold
- mold portion
- forming member
- molded member
- Prior art date
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/06—Bending rods, profiles, or tubes in press brakes or between rams and anvils or abutments; Pliers with forming dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/06—Methods for forging, hammering, or pressing; Special equipment or accessories therefor for performing particular operations
- B21J5/12—Forming profiles on internal or external surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G7/00—Pivoted suspension arms; Accessories thereof
- B60G7/001—Suspension arms, e.g. constructional features
Abstract
The present invention relates to a method of manufacturing a suspension for a vehicle, and more particularly, to a method of bending a molding material in a manufacturing method. According to one embodiment, a method of bending a bending portion of a forming member by pressing both the upper bending mold portion and the lower bending mold portion from each other is introduced.
Description
BACKGROUND 1. Field The present disclosure relates to a method of manufacturing a suspension for a vehicle. More particularly, the present invention relates to a method of manufacturing a suspension component by bending a molded member.
One of the methods for manufacturing the control arm, which is a suspension member for a vehicle, is a roll forming step, a bending step, a forging step, and a cutting step.
In the roll forming step, a rod-shaped molded member having a cross section set in the longitudinal direction is formed by passing between a roll and a roll which are rotated.
Bending is required depending on the shape of the control arm, and the bending step is a step of pressing the forming member formed by the roll forming and bending the member in a U shape.
Here, the 'U' type may be bent to an asymmetric 'U' type.
The forging step is a step of forging the bending molded member to form the shape of the control arm, and unnecessary parts are removed through the cutting step for the shaped control arm thus completed.
It should be understood that the foregoing description of the background art is merely for the purpose of promoting an understanding of the background of the present invention and is not to be construed as an admission that the prior art is known to those skilled in the art.
1A, there is a problem that wrinkles are formed on the inside of the bending portion due to the occurrence of a material overlap portion where the forming member is folded at the point of the axis where the forming member is pressed when the bending member is bent Respectively.
FIG. 1B is a problem that occurs when bending by the conventional guide roll. Therefore, when the forming member is bent in the asymmetric 'U' shape without bending in the symmetrical 'U' shape, there is a problem that the molded member is deviated from the reference position.
Therefore, in order to overcome the problems of FIGS. 1A and 1B, a new method for bending a molded member is required.
The technical problem to be solved by the present invention is not limited to the above-mentioned technical problems and other technical problems which are not mentioned can be clearly understood by those skilled in the art from the following description will be.
In order to solve the above-described conventional problems, the method for manufacturing a suspension for a vehicle according to an embodiment of the present invention may include a roll forming step, a bending step, a forging step, and a cutting step.
The roll forming step may include molding at least one bending portion and forming a forming member that determines the cross-sectional dimension at a predetermined interval.
In the bending step, an upper bending mold portion located above the forming member and a lower bending mold portion located below the forming member exist in the forming member formed by the roll forming step, and the forming member is pressed together at both sides Bending method.
The forging step may be a step of forging the bendable molded member to form a vehicle suspension component.
The upper bending mold portion may be formed to surround the outer portion of the molded member from the upper portion to the middle portion with respect to the center of the width of the molded member.
The lower bending mold portion may be configured to surround the outer portion from the lower portion to the center of the molded member with respect to the center of the width of the molded member.
Therefore, the forming member may be formed such that the periphery of the outer surface is surrounded by the upper bending mold portion and the lower bending mold portion.
In one embodiment, the lower mold includes a lower left mold portion bending against the lower portion of the molding member, a lower right mold portion bending against the lower portion of the molded member at the right side, and a lower right mold portion bending against the lower portion of the lower right mold, And a lower bending mold portion which is movably installed through the portion.
Further, when the lower bending mold portion supports and presses the molded member upward in the downward direction, the upper bending mold portion presses the molding member downward in the upward direction with a pressure larger than the pressure that the lower bending mold portion presses, And moving the forming member and the lower bending mold portion downward.
Here, the lower bending mold portion may include a hydraulic cylinder, and the hydraulic cylinder may be controlled such that the upper bending mold portion moves downward to a predetermined speed or lower.
In the bending step according to another embodiment of the present invention, the upper mold has an upper left mold portion which abuts on the upper left side of the forming member to bend the left side of the forming member, a lower left mold portion which abuts on the upper right side of the forming member, And an upper bending mold portion that passes through between the upper left mold portion and the upper right mold portion and is movable in the vertical direction.
According to another embodiment of the present invention, the bending portion of the molded member is located above the lower bending mold portion. After the upper bending mold portion presses the upper portion of the bending portion by downward movement, the upper left mold portion and the upper right mold portion move downward And bending the molded member.
The upper left mold portion includes a first surface portion that is gently inclined and a second surface portion that is a steeply inclined surface, the first upper surface portion and the second surface portion abutting the upper left portion of the molded member, And the upper right mold portion abuts at the right upper portion of the molding member to bend the right side of the molding member and has a sloped surface that is abruptly higher than the second surface portion, And the right side may include an abruptly inclined surface corresponding to the upper right side mold portion. The first side surface portion, the inflection point, and the second side surface portion may have inclined surfaces corresponding to the first and second surface portions.
The mold apparatus of the present invention includes an upper mold including an upper bending mold portion positioned at an upper portion of the molding member and pressing the bending portion of the molding member at the upper portion thereof and a lower bending portion located at a lower portion of the molding member, A lower right side mold portion in which a mold portion and a right side portion of the molded member are placed and a lower bending mold portion which penetrates between the lower left mold portion and the lower right side mold portion and is provided so as to be movable up and down, And a lower mold including a lower mold.
According to another embodiment of the present invention, there is provided a mold apparatus comprising a lower bending mold portion positioned at a lower portion of a molding member and supporting and pressing a lower portion of a bending portion of the molding member, and a lower bending mold portion supporting a left side portion of the molding member, And a right supporting portion provided on the left side of the forming member so as to be able to move together with the right side portion of the forming member as the forming member is bent while supporting the right side of the forming member, And an upper bending mold portion positioned above the forming member and pressingly supporting an upper portion of the bending portion of the molding member; a lower bending mold portion provided on the left and right sides of the molding member so as to be movable relative to the upper bending mold portion, An upper mold including an upper left mold part and an upper right mold part which can move downward while pressing the part, It can be configured.
It is possible to suppress the occurrence of wrinkles caused in the molding material when bending the molding member through the above-described method or the mold apparatus, to bend stably even in the asymmetric U-bending molding, and to increase the manufacturing efficiency of the vehicle suspension .
FIGS. 1A and 1B are views showing a conventional problem in the bending step.
Fig. 2 shows a manufacturing process of a vehicle suspension.
Fig. 3 is a view showing a first embodiment of a process for manufacturing a suspension for a vehicle according to the present invention.
4 is a view showing a second draft of a manufacturing process of a suspension for a vehicle according to the present invention.
Hereinafter, one embodiment of the present technology will be described in detail with reference to exemplary drawings. However, this is not intended to limit the scope of the present technology.
It should be noted that, in adding reference numerals to the constituent elements of the drawings, the same constituent elements are denoted by the same reference symbols as possible even if they are shown in different drawings. In the following description of the present invention, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear.
In addition, the size and shape of the components shown in the drawings may be exaggerated for clarity and convenience of explanation. In addition, terms specifically defined in consideration of the structure and operation of the present technology are intended to illustrate embodiments of the present technology, and do not limit the scope of the present technology.
Fig. 2 shows a manufacturing process of a suspension for a vehicle, particularly a control arm.
The manufacturing process of the control arm includes steps (a) to (b) of rolling the formed
The molded
Such roll forming processes (a) to (b) may be performed by a multi-step process or a multi-pass process, and a process designing stage for designing the molding process and a roll mold designing stage for designing a roll mold may be premised .
Referring to the forming
In other words, the molded
That is, the
The inclined portion of the molded
The left portion, the central portion, and the right portion of the molded
The forming
Each of the outer surfaces of the molded
The shape of the molded
Fig. 3 shows a first embodiment of a method of bending the molded
The
The
An upper
The upper
The upper
The
The molded
The lower
The molded
As shown in the cross section of the
The overall shape of the lower
The lower
The connection between the second surface and the upper surface may be connected by a rounded curved surface.
The lower right
However, the lower
The shape of the lower left side and the left side of the
The shape of the lower right side and the right side of the
The left and right widths of the
However, the shape of the left and right sides of the
3, the left side portion of the molded
The lower
Since the upper
As the molded
Further, the downward movement speed of the upper
As the bending
When the bending is completed, the molding
In the present embodiment, the movement of the
Figure 4 shows another embodiment of the bending step.
The
The
The upper
The upper
When the upper
The upper
The upper
However, the upper
The
The
The protruding shape of the lower
The upper
The shapes of the upper right side and the right side of the
However, the shape of the
In addition, the
The supporting
The supporting
Referring to FIG. 4, the bending method according to another embodiment of the present invention is shown to be bent in two steps.
Both ends of the molded
Thereafter, the upper
That is, the bending
The molded
In this embodiment, the first bending occurs through the upper
The left connection part of the molded
After the first-stage bending, the upper
That is, after the upper
By the bending process of FIG. 3 or the bending process of FIG. 4, the forming
While the present invention has been particularly shown and described with reference to particular embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit of the invention, It will be apparent to those of ordinary skill in the art.
10: Molded part 15: Bending part (central part)
100: upper mold 110: upper bending mold part
200: lower mold 210: lower bending mold part
220: lower right side mold part 230: lower left side mold part
300: upper mold 310: upper bending mold part
320: upper left mold 330: upper right mold
400: lower mold 410: lower bending mold part
500: Support
Claims (10)
The bending portion is positioned between the upper mold and the lower mold so as to bend the molded member in an asymmetric U shape, and is bent by the movement of the upper mold or the lower mold. When the bending portion is bent, The upper bending mold portion of the upper mold and the lower bending mold portion of the lower mold may be bent at the other end of the molding member so as to control the bending speed to prevent wrinkles from being generated due to the sudden bending at the compression portion of the bending portion. A bending step in which bending is performed while the bending parts are pressed together at both sides;
A forging step of forging the bending molded member to shape the suspension member;
A cutting step of cutting the periphery of the forged member;
, ≪ / RTI &
The upper bending mold portion is formed at the lower portion of the upper mold and is formed so as to surround the outer portion from the upper portion to the center of the forming member with respect to the center of the width of the molding member, Wherein the upper bending mold portion is formed to surround the outer portion from the lower portion to the center of the molded member below the portion where the molded member is wrapped.
Wherein the lower mold includes a lower left mold portion which abuts against a lower portion of the molding member on the left side and a lower right mold portion which abuts against a lower portion of the molding member on the right side, And the upper and lower right side mold parts are provided so as to be movable through the space between the upper and lower right side mold parts.
Wherein the lower bending mold portion supports the forming member in a downward direction from the upper bending mold portion of the upper mold when the lower bending mold portion supports and supports the forming member upward in the downward direction, And the lower bending mold portion is moved to a lower portion by pressing the molding member and the lower bending mold portion with a pressure larger than a pressure applied to the molding member and the lower bending mold portion.
Wherein the lower bending mold portion includes a hydraulic cylinder and the hydraulic cylinder is hydraulically controlled such that the upper bending mold portion moves downward below the set speed.
Wherein the upper mold includes an upper left mold portion for bending the left side of the forming member and an upper right mold portion for bending the right side of the forming member in contact with the upper right portion of the forming member, Wherein the upper bending mold portion passes between the upper left mold portion and the upper right mold portion and is movable in the up-and-down direction relative to the upper left mold portion and the upper right mold portion.
Wherein the bending step includes the step of positioning the bending portion of the forming member on the lower bending mold portion and moving the upper bending mold portion downward to press the upper portion of the bending portion; And
Bending the forming member by moving the upper left mold portion and the upper right mold portion downward;
Wherein the suspension includes a plurality of projections.
Wherein the upper left mold portion includes a first surface portion having a gentle sloped surface and a second surface portion bent to bend the left side of the molded member in contact with the upper left portion of the molded member, Wherein the forming portion is formed from the inflection point and the left side of the forming member is bent at a two-
Wherein the upper right mold portion abuts at the upper right portion of the forming member to bend the right side of the forming member and bends the forming member at a steep incline with an abruptly inclined surface than the second surface portion,
Wherein a left side portion of the lower mold has a gentle inclined surface corresponding to the first surface portion and an abrupt inflection point corresponding to the upper left mold portion and a sharp inclined surface corresponding to the second surface portion, And a sharp inclined surface corresponding to the right mold part.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150115517A KR101760315B1 (en) | 2015-08-17 | 2015-08-17 | Method For Manufacturing Vehicle Suspension Part |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150115517A KR101760315B1 (en) | 2015-08-17 | 2015-08-17 | Method For Manufacturing Vehicle Suspension Part |
Publications (2)
Publication Number | Publication Date |
---|---|
KR20170021111A KR20170021111A (en) | 2017-02-27 |
KR101760315B1 true KR101760315B1 (en) | 2017-07-21 |
Family
ID=58315670
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020150115517A KR101760315B1 (en) | 2015-08-17 | 2015-08-17 | Method For Manufacturing Vehicle Suspension Part |
Country Status (1)
Country | Link |
---|---|
KR (1) | KR101760315B1 (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011255404A (en) * | 2010-06-10 | 2011-12-22 | Kobe Steel Ltd | Bending die, and apparatus and method for manufacturing automotive suspension arm using the same |
WO2015083367A1 (en) * | 2013-12-06 | 2015-06-11 | 新日鐵住金株式会社 | Press molding device, production method for press molded article using said molding device, and press molded article |
-
2015
- 2015-08-17 KR KR1020150115517A patent/KR101760315B1/en active IP Right Grant
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011255404A (en) * | 2010-06-10 | 2011-12-22 | Kobe Steel Ltd | Bending die, and apparatus and method for manufacturing automotive suspension arm using the same |
WO2015083367A1 (en) * | 2013-12-06 | 2015-06-11 | 新日鐵住金株式会社 | Press molding device, production method for press molded article using said molding device, and press molded article |
Also Published As
Publication number | Publication date |
---|---|
KR20170021111A (en) | 2017-02-27 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP6004104B2 (en) | Thin plate-like substrate molding apparatus and molding method | |
US7150172B2 (en) | Burring device | |
CN104736269B (en) | Container at the bottom of processing method for stamping and band | |
JP6546626B2 (en) | Electric wire with terminal, terminal crimping apparatus, and method of manufacturing electric wire with terminal | |
JP2008149344A (en) | Device and method for bending tubular member | |
JP2011016136A (en) | Method of forming curled portion | |
US20100192366A1 (en) | Terminal crimping apparatus, method of manufacturing terminal crimping electric wire, and terminal crimping electric wire | |
CN100386161C (en) | Method of bending pipe and apparatus therefor | |
JP5005378B2 (en) | Apparatus and method for press bending of pipe material | |
KR101760315B1 (en) | Method For Manufacturing Vehicle Suspension Part | |
KR101132411B1 (en) | Press mold | |
JP7381010B2 (en) | Metal tube forming equipment and metal tube forming method | |
JP5787734B2 (en) | Manufacturing method of arm | |
KR101406633B1 (en) | Pipe making method and pipe making device | |
JP5783598B2 (en) | Pipe-shaped bending apparatus | |
JP5593191B2 (en) | Metal pipe manufacturing equipment | |
KR101942242B1 (en) | Apparatus and method for manufacturing pipe having variable cross section | |
JP2011240362A (en) | Method for forming pulley | |
US11458521B2 (en) | Manufacturing device for bent pipe and method of manufacturing bent pipe | |
US3977228A (en) | Tool for forming pipe from sheet metal | |
CN204799791U (en) | Compress bend position bending device , compression bending device in advance | |
CN105324191B (en) | The device of at least one undercut portions is manufactured in the metallic plate section bar slotted or closed | |
JP5925715B2 (en) | Grooved pipe manufacturing method and processing apparatus therefor | |
CN104302416A (en) | A method for producing a vehicle component which is in bent hollow pipe form | |
EP3315224B1 (en) | Press intended for shaping a sheet-metal blank and method for servicing such a press |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A201 | Request for examination | ||
E902 | Notification of reason for refusal | ||
AMND | Amendment | ||
E601 | Decision to refuse application | ||
AMND | Amendment | ||
X701 | Decision to grant (after re-examination) | ||
GRNT | Written decision to grant |