KR101696164B1 - A method for the production of bioadhesive compact matrices - Google Patents

Abstract

Preparing a homogeneous mixture of an alkyl cellulose or hydroxyalkyl cellulose and a powder comprising a water-insoluble, water-swellable crosslinked polymer; Preparing a compression unit starting from such a powder mixture by direct compression, and heating the compression unit thus obtained at a temperature in the range of 80 to 250 占 폚 for 1-60 minutes, The powder mixture further comprises at least one active substance, wherein the resulting compression unit is characterized by slow release and the release rate of the active substance in aqueous solution at pH 4-8 is substantially zero.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a bioadhesive compact matrix,

The present invention relates generally to the chemical industry, in particular to the pharmaceutical industry.

In particular, the present invention relates to a process for the production of a compact matrix, which may be a tablet or device, which can be used for the release of an active substance characterized by slow release properties, and a small matrix thus produced. More particularly, the present invention relates to a method of producing a compact matrix that provides a direct compression step and a heat treatment step of a specific component and constitutes a tablet or device for the release of active substance.

For nearly 40 years, pharmacological studies have been studied extensively and have developed new systems to modify and control the release of active substances into living organisms.

This modification is used to reduce the frequency of administration and possibly control release rate of the active substance (controlled release, CR), i.e., to obtain the release rate in spite of the drug loaded in the dosage form there is a tendency to delay the release of the drug in the organism (clothing hyohyeong or sustained release (extended or prolonged release)) ( Extended Release and Targeted drug Delivery System, in Remington the Science and Practice of Pharmacy 21 st Edition, chapter 47 pages 939- 936).

Other variations include specific stimulation (pH, temperature, enzyme activity, ionic strength) (Morishita M. et al. J Drug Deliv Sci Technol 16 (1): 19-24, 2006) or after a pre- The function of delayed or pulsatile release (Gazzaniga et al., European Journal of Pharmaceutics and Biopharmaceutics 68 (1): 11-18, 2008) allows the release of drug to specific sites of the organism The purpose.

In particular, in the oral dosage form, the sustained release of the drug can be obtained through the use of a suitable amount of a polymer which is used in small amounts as a coating or in large amounts to form a matrix system. In both cases, the composition of the film or matrix can affect the release of the active substance, and in many cases the release rate can be designed in advance and can be modified through suitable "in vitro" dissolution studies (Kanjickal DG, Lopina ST. Modeling of drug release from polymeric delivery systems-A review. Critical Reviews in Therapeutic Drug Carrier Systems 21 (5): 345-386), 2004).

The film can be applied directly to a pellet that can be administered upon coating of the tablet or coating of granules or encapsulation or conversion of the tablet.

The polymer used to form the matrix controls the release of the drug through different dissolution rates or corrosion rates or through diffusion of the active substance in the matrix when the hydrophilic polymer swells and the gel can be more or less easily corroded (Brazel CS , Peppas NA. Mechanisms of solute and drug transport in relaxing, swellable, hydrophilic glassy polymers. Polymer 40 (12): 3383-3398, 1999).

Called " technological "systems, so-called drug delivery systems (DDS) or devices, that can be produced through expensive and more complex industrial processes (Hilt JZ, Peppas NA, International Journal of Pharmaceutics 306 23, 2005). The DDS prototype is a so-called "osmotic" system that uses a semi-permeable membrane and an osmotic pressure generated within the membrane that slows the release of the drug. The release of the drug in solution or suspension occurs through fine holes formed by the use of a laser beam on the surface of the tablet in a fixed amount according to the release rate of the quartz (US 4,160,020; WO 03/075894 Al). This system may cause a phenomenon known as "dumping dose" associated with the toxic effect of the organism, coupled with the problem of the massive release of the total loaded amount, the form of the delivered active substance. From this perspective, the "pelletised" form provides further assurance to the quality control stage of industrial manufacturing.

The matrix system employs hydrophilic polymers such as nonaqueous dispersible or ethylcellulose or which can swell in the presence of a water-soluble fluid such as, for example, hydroxypropylmethylcellulose, which is not highly corrosive as a function of molecular weight and degree of substitution Gel can be formed.

This matrix system is generally referred to as a granulation or "pelletization" process in order to allow for the formation of a matrix which effectively controls the release of the drug, in order to obtain an improved homogenization of the ingredients, Lt; / RTI > This process can be developed by wet conditions (wet granulation, spray drying) or dry conditions (dry granulation or roller compaction and hot melt extrusion Dosage Forms, in Remington, The Science and Practice of Pharmacy 21 ^ST edition, chapter 45 pages 889-928).

Naturally, industrial processes involving the granulation step are considered uneconomically, so the industry tends to apply direct compression processes with the help of additives developed and marketed for this purpose (Gohel MC, Jogani PD, Journal of Pharmacy and Pharmaceutical Sciences 8 (1): 76-93, 2005; Goto K, et al. Drug Development and Industrial Pharmacy 25 (8) 869-878,1999; Michoele, 79-87, 2002).

Most commercially available CR systems (Colombo et al.) Use matrices based on the use of hydrophilic polymers to predict drug delivery, drug delivery, (Peppas NA et al. Hydrogels in pharmaceutical formulations. European Journal of Pharmaceutics and Biopharmaceutics 50 (1) 27-46,2000).

As described above, a system that effectively releases the release of active material through the polymer matrix is generally produced through a process of wet granulation (EP 1 681 051 A1; US patent 5,549,913).

In fact, there are not many examples of controlled emissions through the polymer matrix produced by direct compression. For example, M.E. Pina and colleagues found that a matrix composed mainly of an expandable hydrophilic polymer in the hydroxypropylmethylcellulose (HPMC) medium, which is produced by direct compression of the aqueous medium, is capable of dissociating from the water-insoluble drug, Ibuprofen, (Pharmaceutical Development and Technology 11 (2): 213-228, 2006). Pepas and Sieffmann have thoroughly reviewed the modeling of drug release from matrices composed of HPMC (Advanced Drug Delivery Reviews 48 (2-3): 139-157, 2001).

E Crawley and colleagues reported a modified release of water-soluble drug muragufenesin (International Journal of Pharmaceutics 269 (2): 509-522) via a matrix of hydrophobic polymer ethylcellulose produced by direct compression , 2004).

The process of producing a matrix of CRs, including heat treatment, can be carried out either by granules or, in particular, by hot melt extrusion (HME), which produces monolithic matrices that can be used to produce common geometric shapes that can be used directly as " It is necessary to specifically mention the emerging technique of extrusion of known thermoplastic polymers.

The method comprises melting the polymer in the presence of a possible processing aid by heating to a temperature of 10-60 占 폚 above the glass transition (Tg) of the amorphous polymer or to the melting temperature of the semi-crystalline polymer. This melting is flowed through the slits in the general section after obtaining a suitable viscosity, so this section type is assumed for subsequent cooling (Repka MA, et al., Drug Development and Industry Pharmacy Part I 33 (9): 909-926 and Part II 33 (10): 1043-1057, 2007).

It has been found in the prior art that in some cases, by directly subjecting the tablet to a heat treatment step, it may affect the release of the active substance from the tablet.

Omelk Jurk et al reported the heat treatment of tablets containing microcrystalline cellulose delayed release of poly (dl-lactic acid) (PLA) and theophylline (40-80 ° C for 24 hours) (Pharmaceutical Research 10, 542 -548, 1993). From the solubility curve reported, it is deduced that this release, which is caused by the composite velocity below, is different from the zero velocity.

Azami et al. Reported that indomethacin, which is prepared by direct compression of drug and Eudragit RS PO or RL PO and lactose at a ratio of 3: 3: 4 and heating at a temperature higher than 50 or 60 ° C for 2-24 hours ) Tablets have demonstrated sustained release properties for tablets that do not undergo heat treatment without noticeable deformation of the tensile strength (International Journal of Pharmaceutics 246 (2002), 171-177).

Similar results by Azami et al. Were produced by direct compression of the diclofenac sodium tablet (Diclofenac sodium, Eudragit RS PO or RL PO, lactose 3: 4: 3) heated at 50-70 ° C for 2-24 hours ) (Pharmaceutical Development and Technology, 10: 233-239, 2005).

Previously, Villa et al. Studied the effect of heat treatment of the tablet of Diclofenac sodium / Eudragit NE40D / microcrystalline cellulose at 60 DEG C, and noted that the achievement of sustained release was associated with an increase in tablet tensile strength (Drug Development and Industrial Pharmacy, 24 (1), 45-50, 1998).

Observations of tablet heat treatment effects on drug release characteristics are limited to tablets containing PLA based on the above example, Eudragit, and the results obtained after a long heating time are somewhat limited for the delay in release time and the rate of release achieved.

In controlled release fields, applications are also known as hydrophilic and expandable, non-aqueous crosslinking polymers in aqueous media (Brazel CS, Peppas NA 1999. Mechanics of solute and drug transport in relaxing, swellable, hydrophilic glassy polymers. ): 3383-3398). Within this category are polycarbophil (CAS RN 9003-01-4) (Handbook of Pharmaceutical Excipients, Fifth edition, Pharmaceutical) known to be used in the manufacture of CR formulations, for example in the form of tablets, Press, p. 539-541, 2006), a polymer of polyacrylic acid crosslinked with divinyl glycol. Examples include patent applications WO 2005/065685 and WO 01/95888 and US patent 5 102 666.

Polycarbophil is especially used in formulations for bioadhesive properties. Robinson et al. Have investigated bioadhesive properties of polycarbophil and other polymers used in formulations (Journal of Pharmaceutical Sciences 89 (7): 850-866, 2000). Lefkar et al. Have also investigated the bioadhesive properties of the vulcanized film produced through HME, which also contain polycarbophil (Journal of Controlled Release 70 (3): 341-351, 2001).

Notable is the pH-dependent ability to expand polycarbophil by absorbing water, usually 1000 times the volume and 10 times the normal diameter. According to the prescription of US Pharmacopoeia 31 in relation to polycarbophil, the absorbency towards the sodium bicarbonate solution should not be less than 62 grams per gram of dry polymer.

For this property, polycarbophil is applied as a food supplement for the treatment of intestinal dysfunction, chronic constipation, diverticulitis and irritable bowel syndrome as well as formulation.

WO 01/95888 A1 discloses bioadhesive sustained release compositions comprising a 5 alpha-reductase, a water soluble polymer such as hydroxypropylmethylcellulose, a water-insoluble, water-swellable crosslinked polycarboxylic polymer, Lt; / RTI > The method of manufacturing such a tablet does not include any heating step. WO 2005/065685 discloses a bioadhesive sustained-release tablet comprising a polymer system comprising an active ingredient and at least two polymers, wherein one is an acid-insoluble polymer and the other is a bioadhesive polymer; The polymer system may include, for example, ethylcellulose, polycarbophil and microcrystalline cellulose. According to this document, no heating step is expected in the process of making the tablet.

In a first embodiment, the present invention provides a non-corrosive gel layer which is provided with non-corrosive and bioadhesive properties and which comprises a crosslinked polycarboxylic polymer capable of expanding by water absorption and which can be used for the sustained release of the active substance The present invention provides a compact matrix for forming a compact matrix.

This object is achieved by using a method of manufacturing a compact bioadhesive matrix comprising the steps of:

Preparing a homogeneous mixture of at least one alkylcellulose or one hydroxyalkylcellulose and a powder comprising a water-insoluble, water-swellable, crosslinked, polycarboxylic polymer;

- preparing a compacted or compact unit starting from said powder mixture by direct compression or dry compression;

- heating the compacted or compact unit thus produced at a temperature in the range of 80-250 ° C for a time in the range of 1-60 minutes.

In another embodiment, the present invention aims to provide a compression unit comprising said compact, bioadhesive matrix which is capable of underwater expansion for release of active substance, characterized by delayed or controlled release. This object is achieved by a process for producing compact matrices as described above, wherein the homogeneous mixture of the powders further comprises at least one active substance.

The term "compression unit" is used herein to refer to conventional tablets for pharmaceutical use, especially those for oral administration capable of releasing an active substance or substance that restores physiological condition, as well as other devices that can be produced by powder compression, urethral suppositories, tablets and other produced by epidermal applications that can release active substances or substances that restore vaginal, oral, nasal, dental, otological, ophthalmic or physiological conditions. Device. These tablet and device applications refer to medical substances according to the definitions provided in the EU directive 2004/27 CE (art. 1) and 2004/28 / CE (art. 1 respectively) For example, the definition provided in the European Union Directive 93/42 / CEE, the European Regulation (CE) No. Art of 178/2002. 2, a food supplement as defined by the European Union Directive 2002/46 / CE, the European Union Integrated Directive CE No. 89/398, the plant protection product according to the definition provided by the European Union Integrated Directive 91/414 / CE, the European Regulation (CE) No. 2003/2003, disinfectants and pesticides in accordance with the definitions provided in the European Union Directive 98/8 / CE, and active substances which are expanded into detergents, as well as the use of pharmaceutical products for human and veterinary uses Section. In addition, molecules that mark radiopharmaceutical, radionuclide, and radionuclides can be carried and released by such matrices for diagnostic, therapeutic, and general biochemical purposes.

The powder mixture may also contain a diluent. The diluents are all known atypical and crystalline physical forms and include anhydrous lactose (CAS RN 63-42) obtained by spray drying or by aggregation such as Tabettose ^® and Pharmatose DCL 15 ^® and / or microcrystalline cellulose (eg Avicel PH, Emcocel, Tabulose) -3) or monohydrate lactose (CAS RN 64044-51-5). (MicroceLac ^® or Cellactose ^® or Ludipress, Starlac, Pharmatose DCL 40, Avicel CE 15, which contains a preformed mixture of lactose / microcrystalline cellulose, such as 75% alpha-lactose monohydrate and 25% microcrystalline cellulose, Celocal, Proslov) can be used.

The alkylcellulose may be selected from the group comprising, for example, methylcellulose (CAS RN 9004-67-5) and ethylcellulose (CAS RN 9004-57-3), and the hydroxyalkylcellulose may be selected from the group consisting of hydroxypropylcellulose (CAS RN 9004-64-2 and RN 78214-41-2), hydroxypropylmethylcellulose (CAS RN 9004-65-3), hydroxyethylcellulose (CAS RN 9004-62-0), hydroxyethylmethylcellulose (CAS RN 9004-42-2).

Alkyl- or it is possible to use another material that binds to the portion of substituted hydroxyalkyl cellulose: crospovidone (Crospovidone), povidone (9003-39-8), vinyl pyrrolidone-vinyl acetate copolymer (Kollidon ^® VA64), cellulose acetate phthalate (CAS RN 9004-38-0), hypromellose phthalate (CAS RN 9050-31-1), polyvinyl alcohol (CAS RN 9002-89-5), polyvinyl acetate phthalate (CAS R, 34481-48-6), various cyclodextrins (as described in a related paper by Pharmaceutical Press fifth edition, Pharmaceutical Press), so-called E, L, S, RS, Various types of methacrylate polymers sold under the name Eudragit (Rohm GmbH) such as RL, PO, NE, RSPM, glyceryl triacetate, triethyl citrate, acetyl tributyl citrate, dibutyl (CAS RN 25322-68-3), calcium carboxymethylcellulose (CAS RN 9050-04-8), sodium carboxymethylcellulose (sodium carboxymethylcellulose, sodium carboxymethylcellulose, sodium carboxymethylcellulose CAS RN 9004-32-4), inulin (CAS RN 9005-80-5), chitosan (CAS RN 9012-76-4) and derivatives thereof, guar gum (CAS RN 9000-30-0) (CAS RN 9003-01-04 and 96827-24-6), Carrageenan (Handbook of Pharmaceutical Excipients fifth (CAS RN 900-65-1), Carrageenan edition, Pharmaceutical Press), alginic acid (CAS RN 9005-32-7), floksamer (CAS RN 9003-11-6), aliphatic polyester (Handbook of Pharmaceutical Excipients fifth edition, Cellulose acetate butyrate, chitosan lactate, pectin, polyethylene-co- But are not limited to, polyethylene-co-vinyl acetate, polyethylene, polyvinyl acetate-co-methacrylic acid, Carnauba wax, butylated hydroxyanisole, Ascorbyl palmitate, glyceryl palmitostearate, hydrogenated soybean and Sterotek ^® K, glyceryl monostearate, d-α-tocopherol (vitamin E), vitamin E Succinate, vitamin E and TPGS, Methyl Paraben, butyl stearate, stearyl alcohol, saccharose monopalmitate (sucroester), glycerol ester and PEG ester (Gelucire) 44/14), adding known to form a polyethylene alkyl ethers, glyceryl palmitostearate stearate fresh rolls ^® ATO 5, mineral oil, castor oil, and the saturated or system .

The water-insoluble, crosslinked polycarboxylic polymer which can be swollen in water is preferably composed of polycarbophil (CAS registry number 9003-01-04).

The temperature at which the compression unit is heated is preferably in the range of 90-160 占 폚, and the heating time is generally in the range of 1-30 minutes, especially 1-20 minutes. The heating rate for generating the compression unit with respect to the treatment temperature may vary from 1 占 폚 / min to 50 占 폚 / min.

Subsequently, the compression of the powder subjected to the heat treatment can be carried out by applying at a pressure of 100-500 MPa. Further, by carrying out the pressure at a pressure of 5 kPa-100 MPa, a compact having low tensile strength can be obtained so as to be subjected to heat treatment.

The shape of the compacting unit can be any regular three-dimensional geometry, and the weight can vary according to need and use (human or veterinary) up to over 100 g for agricultural use

These compacting units in the composition may contain, as necessary, all of the adjuvants known to those skilled in the art and commonly used in compression processes: glidants, lubricants, anti-adhesive agents, disintegrating agents, Super-disintegrating agents, aromatizers, sweeteners and adsorbents may be added to the composition.

Such tablets may be coated by conventional methods of polymeric film coating and / or dry coating to provide gastro-resistance, entero-solubility or environmental protection for the active material (see, Pharmaceutical Dosage Forms: Tablets Volume 1, 2, 3, edited by HA Lieberman, L. Lachman, JB Schwartz, Dekker, second edition US 1989).

Tablets that are the subject of the present invention can be used as cores or layers with or without active materials to produce tablets known as inlay tablets, multilayer tablets and core tablets (Pharmaceutical Dosage Forms: Tablets Volume 1, edited by HA Lieberman, L. Lachman, JB Schwartz, Dekker, second edition US 1989). Other additional layers may have the same qualitative composition as the active substance or other active substance mentioned herein and / or in different contents, and they may be already described or other matrices applied in this field.

In the case of a multi-layered tablet, the matrix according to the invention represents at least one layer of the multi-layered tablet.

In the case of a core tablet, the matrix described herein may represent a core on a crown layer, which is an outer layer with or without active material or with other active material in each layer.

For inlay tablets, the matrix according to the present invention may represent a conglomerate and an inlay, and may or may not comprise an active material or some active material. The method according to the present invention is preferably a direct compression method under certain conditions in order to overcome some drawbacks caused by the particle size of the active substance in the small intestine, but the techniques known to those skilled in the art are still in the manufacture of tablets or cores / Can be used. These known techniques are referred to as wet granulation (wet granulation, fluid-bed, granulation, spray drying, spray-congealing) or dry granulation (dry granulation or roller compacting); Alternatively, the compression process can be applied to a pellet where the process of producing spherical and controlled sized granules, also known as spheronization, is applied (Remington 21 ^st edition, chapter 45, page 903). Of course, various granular forms require minimal addition of auxiliaries or additives known to those skilled in the art that are necessary for this process form. In the case of an active substance which is sensitive to oxidation, the heating can conveniently be carried out under an inert atmosphere, for example, a nitrogen atmosphere.

For volatile or sublimable active materials, the heat treatment can be carried out in a natural or nitrogen atmosphere at atmospheric pressures up to 0.5 MPa higher than atmospheric pressure.

The post-heating cooling step can occur naturally or in a forced manner, for example by controlling the cooling through dry air or inert gas (N2, Ar, He) at room temperature, dry air cooled to below room temperature or inert gas have.

After heating, the conditioning time may be required for environmental conditions prior to packaging, which can last 24 hours depending on the composition selected. Generally, this waiting time does not affect the quality of production, but in any case it is desirable to wait for a reference time of five minutes.

Preferred powder compositions for use in the process according to the invention comprise the active substance, MicroceLac, ethylcellulose and polycarbophil. Polycarbophil generally comprises 5-35% by weight, preferably 10-25% by weight, of the total weight of the powder mixture before compression and heat treatment.

Ethylcellulose and MicroceLac are generally present in the powder mixture at a weight ratio varying from 1: 2 to 2: 1 and comprise 45-95 wt%, preferably 60-80 wt% of the total weight of the mixture before compression and heat treatment do.

Ethylcellulose and polycarbophil are generally present in a weight ratio varying from 1: 5 to 5: 1. The active material is included in the powder mixture in an amount varying from 0.001 ppm (millions) to 50% by weight of the total weight of the mixture before compression or heat treatment. Also within this percentage, the active material may be a suitable auxiliary material for the solubilization process to form hydrotropic complexes or inclusion complexes; A substance which promotes the gastrointestinal absorption of the drug or the process of transmucosal absorption in any case, also known as an enhancer; Or may be mixed with a material that physically or chemically stabilizes the active material.

The active substance may be naturally occurring, synthetic or semisynthetic in pharmacological action that may be applied to human or animal therapeutic, diagnostic or prophylactic uses, or may be of natural origin, synthetic or semisynthetic, biologically, physically Or substances which are chemically active and can be applied as enhancers, as care products of plant species (plant protection products) as disinfectants and / or as insect pests for humans or the environment, or substances generally belonging to the category of biocides defined by the EU .

The only requirement for the use of the active material in the process according to the invention is that it has sufficient thermal stability at the heating conditions (temperature, time) predicted by its own method.

From the compression unit according to the invention, the substance may be released to have nutritional power as a dietary supplement for humans or animals, including subjects and subjects subject to chronic or acute pathological conditions.

This compression unit can be used as a cosmetic product according to the definition of "cosmetic" established in the European Union when it is suitably formed of a substance approved for cosmetic use.

The present invention also relates to a sustained-release tablet provided with bioadhesive properties and comprising at least one active substance of an alkylcellulose or hydroxyalkylcellulose and a water-insoluble, water-swellable crosslinked polycarboxylic polymer. Preferably, such a tablet has a controlled release and a release rate of the active substance in which the aqueous solution is substantially sub-zero at pH 4-8.

In addition, the tablet preferably comprises all known crystalline and atypical physical forms, and / or a diluent consisting of anhydrous or monohydrate lactose in microcrystalline cellulose. It may also comprise a preformed mixture of microcrystalline cellulose / lactose known to those skilled in the art as a one-body excipient such as MicroceLac ( ^R ).

The rate of change between the indicated components, the compression conditions of the powder or granules, and the heating, temperature and heat treatment time conditions result in the release and control the rate at a pH of 4 to 8, generally along the zero speed.

In the absence of the active substance (0%), such compressed and heat-treated matrices exhibit a capacity and bioadhesive properties to expand into the aqueous medium, some gastrointestinal dysfunction or chronic constipation, some pathologies such as diverticulitis, irritable bowel syndrome, These characteristics can still be achieved due to all other pathologies that may be useful.

Such a tablet can be produced by the above method.

By exploiting the properties of these matrices after swelling in water and recovering to their original shape and size through drying of some active materials, particularly those which are difficult to obtain in a thermally stable or solid state, ≪ / RTI > can be loaded into the matrix by absorbing the matrix according to the invention prepared without the drug in aqueous solution. After a period of time, the inflated tablet may be dried through forced ventilation with air or an inert gas to obtain it again in its original shape and size, through a suitable drying method by as little heating as possible, or by irradiation with an IR lamp or by freeze drying may be withdrawn through a lyophilisation process and dried in air.

Figure 1 A shows a comparison of the Diltiazem (DTZ) released from a tablet produced by the method according to the present invention (Example 1) (T) with a tablet of the same composition not subjected to heat treatment (NT) The average dissolution profile of HCl (n = 6) is shown. Bars represent 95% confidence intervals.
Figure 1b shows the results of a Diltiazem (DTZ) release from a tablet produced by the method according to the present invention (Example 1) (T) compared to DTZ released from a tablet of the same composition without heat treatment (NT) (N = 6) of the phosphate buffer solution (pH 7.2). The bar represents the 95% confidence interval.
Figure 1c shows the DSC profile of the tablet (150 ° C for 15 minutes) produced by the method according to the invention (Example 1) (T) compared to the DSC profile of a tablet of the same composition without heat treatment (dashed line) Solid line).
FIG. 2A is a graph showing the release of diltiazem (DTZ) from a tablet produced by the method according to the present invention (Example 2) (T) compared to DTZ released from a tablet of the same composition without heat treatment (NT) HCl. ≪ / RTI > The bar represents the 95% confidence interval.
Figure 2b shows the phosphate buffers of diltiazem (DTZ) released from the tablets produced by the method according to the present invention (Example 2) (T) compared to DTZ released from tablets of the same composition without heat treatment (NT) (n = 6) of the sample (pH 7.2). The bar represents the 95% confidence interval.
FIG. 2C has a DSC trace of the tablet produced by the method according to the present invention (Example 2) (solid line) comparing the traces of tablets of the same composition not subjected to heat treatment (dashed line) at the bottom. At the top is a DSC trace of a diltiazem (dashed line) and a MicroceLac (dotted line) compared to a DSC trace of a tablet of the same composition as the tablet according to Example 2 that was not heat treated (solid line).
FIG. 3A is a graph showing the release of diltiazem (DTZ) from a tablet produced by the method according to the present invention (Example 3) (T) compared to DTZ released from a tablet of the same composition without heat treatment (NT) The average dissolution profile of HCl (n = 6) is shown. The bar represents the 95% confidence interval.
Figure 3b shows the phosphate buffers of diltiazem (DTZ) released from the tablets produced by the method according to the invention (Example 3) (T) compared to DTZ released from tablets of the same composition without heat treatment (NT) (n = 6) of the sample (pH 7.2). The bar represents the 95% confidence interval.
Figure 3c shows the mean dissolution profile (n = 6) of the phosphate buffer (pH 7.2) of diltiazem (DTZ) released from 6 tablets in Example 3 and 6 tablets according to Example 2.
FIG. 3D shows DSC traces of the tablet according to Example 3 (solid line) and tablet of the same composition without heat treatment (broken line) compared to each other.
FIG. 4A shows the results of a dissolution of a tablet released from a tablet according to the present invention (Example 1) and released from a tablet of the same composition that was not heat treated (NT) immediately after preparation (t = 0) and after storage for 47 days in a blister pack (N = 6) of 0.05 N HCl in Thiazem (DTZ).
Figure 4b shows the dissolution rate of a drug released from a tablet according to the present invention (Example 1) and released from a tablet of the same composition that was not heat treated (NT) immediately after preparation (t = 0) and after storage for 47 days in a blister pack (N = 6) of the phosphate buffer (pH 7.2) of thiazem (DTZ).
Figure 5a shows the dissolution rate of a tablet released from a tablet according to the present invention (Example 2) and released from a tablet of the same composition that was not heat treated (NT) immediately after preparation (t = 0) and after storage for 47 days in a blister pack (N = 6) of 0.05 N HCl in Thiazem (DTZ).
Figure 5b shows the dissolution of a tablet released from a tablet according to the present invention (Example 2) and released from a tablet of the same composition that was not heat treated (NT) immediately after preparation (t = 0) and after storage for 47 days in a blister pack (N = 6) of the phosphate buffer (pH 7.2) of thiazem (DTZ).
Figure 5c shows the dissolution rate of phosphate buffer (pH 7.2) of diltiazem (DTZ) released from the heat treated tablet according to the present invention (Example 1), immediately after preparation (t = 0) and after storage for 13 months in the blister pack And the average dissolution profile. The bar represents the 95% confidence interval.
Figure 5d shows a comparison between the mean dissolution profile (n = 6) of 0.05N HCl in diltiazem (DTZ) released from the tablet of the batch according to Example 2, heat treated (T) stored for 32 months in a blister pack . The bar represents the 95% confidence interval.
Figure 5e shows the average dissolution profile (n = 6) of the phosphate buffer (pH 7.2) of the diltiazem (DTZ) released from the tablets of the batch according to Example 2 which was heat treated (T) stored for 32 months in a blister pack . The bar represents the 95% confidence interval.
FIG. 5f shows the results of a comparison between the heat (T) tablet and the untreated (NT) heat treated (t = 0) and blister packs 13 (t = 13 months) and 32 months ) Compared to the amount of dissolved diltiazem (DTZ) relative to the amount present in solution at 600 minutes in phosphate buffer (pH 7.2) in different batches of the tablet of the same composition stored for the same period of time.
6 shows the dissolution profile of diltiazem in phosphate buffer (pH 7.2) of the tablet according to the present invention (Example 2) subjected to another heat treatment. In particular, this figure shows a comparison of the effect of different heat treatments on the release of diltiazem (DTZ) in phosphate buffer (pH 7.2) from the tablet according to Example 2. Average dissolution profile of tablet (n = 6): nt = untreated; 150-5 = 150 占 폚 for 5 minutes; 90-15 = 90 ° C for 5 minutes; 150-15 = 150 占 폚 for 5 minutes; 130-15 = treatment at 130 ° C for 5 minutes.
Fig. 7 schematically shows the expansion percent level (S%) of the tablet according to the present invention. In particular, the comparison between the average expansion profile (n = 3) of the heat treated tablet according to Examples 1 and 2 is shown. The bar represents the standard deviation value.
In FIG. 7A, the three photographs illustrate the heat treated tablet according to the invention before the dissolution test and at the end of the dissolution test in the phosphate buffer, when the maximum degree of expansion has been reached. From left to right, the following pictures illustrate: Original size tablet of Example 1 or 2 before dissolution testing; The tablet according to Example 2 at the maximum degree of swelling at the end of the dissolution test at 37 캜 in phosphate buffer; Lt; RTI ID = 0.0 > 37 C < / RTI > in phosphate buffer at a maximum swelling rate at the end of the dissolution test. 7B is an enlarged view of the heat treated tablet according to the present invention at the maximum degree of expansion reaching the end of the dissolution test. In particular, an enlarged view of the photograph illustrated in Figure 7a in the center: Tablet according to Example 2 at maximum swelling up to the end of the dissolution test at 37 占 폚 in phosphate buffer.
In Fig. 7c, the following two photographs are described: a top view, a photograph of three tablets according to the invention at the maximum degree of expansion, and a perspective view of the tablet according to the invention at the bottom of the maximum degree of expansion. In particular, there is shown a photograph of the heat treated tablet according to Example 2 at the maximum degree of expansion reaching the end of the dissolution test at 37 占 폚 in phosphate buffer (pH = 7.2).
7D is a graph showing the expansion of the compression matrix without the active material according to the invention. This graph shows the average expansion profile (n) of the matrix having no active material in the ratio between the components obtained according to Example 2, obtained by two different heat treatments (5 or 15 minutes at 150 占 폚) or not heat treated = 3).
Figure 8 is a graphical representation of the results of a comparison of the tablets produced from tablets produced by the method of the present invention (Example 4) (heat treated at 150 < 0 > C for 5 and 15 minutes) compared to tablets of the same composition not subjected to heat treatment (NT) ) (N = 6) of the phosphate buffer solution (pH 7.2). The bar represents the 95% confidence interval.
Figure 9 shows the dissolution test of the heat treated (150 ° C for 15 minutes) tablets according to the invention (Example 2) for 38 months in a blister pack and 0.05N HCl after heat treatment (at 150 ° C for 15 minutes) , A size comparison between the six tablets of the same batch stored in a blister pack for 13 months, air dried at room temperature, and finally in air for 25 months after this drying at room temperature.
Figure 10 shows a comparison of the tablets of the original size with the heat treated (150 < 0 > C for 15 min) according to Example 2 at the maximum degree of expansion reaching the end of the dissolution test in 0.05N HCl. In particular, the tablet on the left is as described in Example 2 at the maximum degree of expansion reaching the end of the dissolution test in 0.05N HCl at 37 ° C. To the right, the tablet is described in accordance with Example 2 of its original size.
11 is a graph showing a heat radiator microscope study of percent plane shrinkage of polycarbonate powder subjected to different isothermal heating.
Figure 12 shows a comparison of the heating element microscope (HSM) profiles of the DSC profile (endo up), TGA profile (weight percent against temperature) and% planar shrinkage (PS) against the temperature of the polycarbophile powder .
13 is an SEM micrograph of a cross-sectional view of a polycarbophil compact (not subjected to heat treatment). The compact is obtained by applying a pressure of 750 kPa for 15 minutes on 100 mg polycarbophile powder.
14 is an SEM micrograph of a cross-sectional view of a heat-treated polycarbophile compact. The compact is obtained by applying a pressure of 750 kPa for 15 minutes on 100 mg polycarbophile powder. The compact is then heated at 150 ° C for 15 minutes in a high temperature oven.
15 is a SEM micrograph of the same sample of Fig. 14 at high magnification.
16 is an SEM micrograph of a heat-treated, compact cross-section of ethylcellulose / polycarbophil 3: 2. The compact is obtained by applying 750 kPa pressure for 15 minutes onto 100 mg of a powder mixture of ethylcellulose / polycarbophil 3: 2. The compact is then heated at 150 ° C for 15 minutes in a high temperature oven.
17 is an SEM micrograph of polycarbophile powder without any heat treatment.
18 is an SEM micrograph of polycarbophile powder heated at 150 DEG C for 15 minutes in a high-temperature oven.

The present invention derives from experimental work carried out on a mixture of other additives useful in the formulation of tablets, and the release of the active substance can be influenced by energy treatment. The initial aim is to produce a tablet that exhibits a delay in release time without degradation of the ingredients of the formulation through heating under ambient conditions.

Further, in order for the release rate over time to be independent of the amount of active material remaining in the formulation required for controlled release formulations, obtaining formulations from the release of the active material from the matrix that is not easily corroded by the slower rate see.

In the first step, other formulations lacking the drug are processed and based on the delay obtained at the disintegration time, the additive is selected to be applied to the developed tablet. Thereafter, a test is conducted to evaluate the resistance of these additives at the temperatures used for the energy treatment.

The model drug is then selected to be useful for the properties released from the tablet. The selection corresponds to dithiazem hydrochloride, which is commercially available either immediately or as standard release preparation and modified release formulation.

Based on preliminary testing, tablets of other compositions were prepared using this drug model.

The effect of heat treatment on the active substance released from such a tablet is evaluated by using a dissolution test performed on an acidic medium that stimulates the gastrointestinal environment and a phosphate buffer that partially stimulates the intestinal environment. The deformations caused by the tablets were studied through thermal analysis techniques, spectroscopic analysis techniques, and some physical tests typical of this form of formulation.

Preparation of a mixture of active substances with various additives

Mixing of each optionally chained component is carried out in an amber cylindrical glass container with a screw cap with a Teflon stopper or in a suitable stainless steel vessel and is generally carried out in a Turbula ^® mixer in the following manner until the mixture of components is completely homogeneous All:

1. The core is formed of a minor constituent and in an amount equal to the weight of the active material.

2. Total residual active material is added.

3. The main additive is added at the same weight as the weight of the powder contained in the container.

4. The total amount of the main additive is added.

For the total mixture, each aliquot of the powder is generally mixed for a time in the maximum amount up to 30-40 minutes in accordance with the associated mass.

Manufacture of Tablet

Tablets ranging in weight from 150 to 170 mg are prepared by using an alternating tabletting machine provided with a concave monopunch.

Processing of tablets and powders

The treated tablets are each placed on a metal support which is protected by a small metal mesh basket. The treatment is carried out in an oven of a gas chromatograph (HP 5890 series II), heating to a predetermined treatment temperature, and maintaining this temperature for a predetermined time. The temperature program used is as follows: a final temperature of 25 minutes at a rate of 30 minutes / minute at a rate of 0.1 minutes at 25 ° C, maintaining this temperature for an established period of time, then cooling the tablet to room temperature forcibly or naturally .

After treatment of all tablets, the percent mass loss ( Δm % ) Is evaluated according to the following equation:

? M% = (m _o -m) / m _o * 100

Where m _o is the weight of the initial tablet and m is the weight of the same after heat treatment.

For comparison, the treatment of the powder was carried out in a Pyrex glass tube in an oven of a gas chromatography.

Save Tablet

Untreated and treated tablets are stored at room temperature in PVC blister packs for another period of: 47 days, 13 months and 32 months. At the end of the retention period, the percentage increase in mass is evaluated according to the following equation:

? M% = (m _c -m ₀ ) / m _o * 100

Where m _c is the weight of the tablet after the storage period and m _o is the initial weight of the same. For the treated tablet, m ₀ represents the weight after heat treatment.

Determining Tablet Hardness

The test is not due to deformation phenomenon or capping, but is done on the untreated tablet which has been treated using a suitable apparatus, taking into account only the results derived from the actual radial split of the tablet as a valid result. The results obtained represent radiolucent intensities and are expressed in kp (kilopond = kilogram-force = 9.80665 Newton).

Determine the quantity present in the tablet

A study was conducted using a Karl Fischer (KF) titration with the appropriate automated instrument (Mettler-Toledo DL38). As a titration reagent, Hydranal Composite 5 (Riedel-deHaen) is used and standardized with sodium tartrate dihydrate (Riedel-deHaen). The results obtained are carefully weighed and expressed in percent (m / m) of water contained in the 55.0 mg powder sample derived from the tablet crushed with a glass pestle. Also, in this case, testing is done on a tablet that has been processed and not processed.

Method of Differential Scanning Calorimetry (DSC)

Study of Physical Stability of Active Substances and Additives Used in Formulation of Tablets

5.0 mg of carefully weighed each additive / material was placed on an aluminum pan analyzed by using a DSC (Perkin Elmer 7) under a sealed nitrogen stream at a suitable pressure; In addition, the analysis was done on the heat treated powder. The running conditions used are as follows: Initial temperature (T _start ) = 50 占 폚; Final temperature (T _end ) = 250 占 폚; Rate of change = 10 ° C / min.

DSC control of tablet containing active substance

The tablet is milled into a glass clay bowl and the carefully weighed 5.0 mg of the powder produced from each tablet is analyzed in this manner. Also, in this case, testing is done on untreated tablet and heat treated tablet. All scans are done under a nitrogen stream.

Method of measuring mass change during heating - Thermogravimetric Analysis (TGA)

The measurement of the change in weight of the powder mixture obtained by blowing the tablet and the active material and the additive in the powder is carried out through a Perkin Elmer's TGA 7 under a nitrogen stream using the same temperature and the same rate of change of heat used in the heat treatment.

Disintegration test

Tests are carried out using a device according to the article of Disintegration of Tablets and Capsules of the European Pharmacopoeia 6th edition. The medium used, 1 L of deionized water, is maintained at a temperature of 37 ± 0.1 ° C. The test is done on six tablets at a time.

Solubility test

The solubility test is performed as a device according to the dissertation of the Dissolution Test for Solid Dosage Forms paddle apparatus of the European Pharmacopoeia 6th edition. The 1 L dissolution medium contained in the glassware was temperature controlled at 37 ± 0.1 ° C and the rotation speed of the paddle was fixed at 50 rpm. The measurement of the dissolved active substance is carried out via automated DAD UV-visible Agilent Technologies 8453 with a "tube-carrier system" controlled by a peristaltic pump and related software "Multicell Transport of Agilent 8453" Is done. After each reading, the dissolution medium was again placed in a starter vessel. The sampling time was fixed at 5 minutes for the first 20 minutes, then 10 minutes to 200 minutes, and then fixed as the total test time progressed. The analysis is performed at 236 nm at the analysis wavelength of the background subtractive window set at 450 to 600 nm. Measurements are made by constructing a calibration curve at a concentration range that takes into account the solubility of the theoretical content of active material in the tablet of 1% and 100%.

The acidic dissolution medium consists of a buffer prepared until a 0.05 N solution of volume is obtained by adding deionized water to the appropriate amount of 37% HCl.

At pH 7.2, the dissolution medium is dissolved in a suitable amount of sodium hydrogen phosphate dihydrate and potassium dihydrogenphosphate in deionized water and dissolved in 0.05 M buffer phosphate obtained by adjusting the pH to a suitable amount of phosphonic acid or sodium hydroxide .

For all tests, the solubility profile is evaluated for six tablets.

IR Spectroscopy

The IR spectra of the other materials and mixtures are obtained on a Perkin Elmer 1310 spectrometer prepared on a KBr disc.

Adhesion test

These measurements are made with a modified tencil tester (LLOYD LRX) for measuring mucoadhesive adhesion (Russo E, Parodi B, Caviglioli G, Cafaggi S, Bignardi et al. J Drug Deliv Sci Technol 14 (6): 489-494 , 2004).

To be able to perform this test on a flat surface, a cylindrical tablet having a weight of 200 mg, a diameter of about 13 mm and a load equal to 2 tons per minute with a manual hydraulic press is produced. These presses were sold for destroying KBr in IR spectroscopy.

The adhesive substrate consists of a mucin tablet (Sigma) weighing approximately 250 mg and a diameter of approximately 13 mm, prepared by an IR press by applying a loading of 5 ton per minute.

The adhesive substrate is secured to a load cell; Samples immobilized on a thermostatted support at 37 占 폚 were moistened with 200 ml of 0.05 M phosphate buffer at pH 7.2 and maintained at 37 占 폚 for 1 minute.

The preload is applied 1N for 2 minutes at a speed of 10 mm / min; An elongation of 3 mm is fixed at a rate of 0.1 mm / s for evaluation of the adhesion.

Description of the generated trace

From the obtained graph, the following parameters are obtained:

· Maximum load [N];

· Elongation x [N · mm] obtained by integration of the load area

Unit load [MPa] obtained from the ratio of the maximum load to the tablet area (132.73 mm ² )

Adhesion tests are performed on tablets (untreated and heat treated) and tablets (untreated and heat treated) containing the additive-only tablets (untreated and heat treated).

Evaluation of swelling degree

The tablet used is immersed in 0.05 M phosphate buffer, pH 7.2, temperature controlled at 37 캜, and kept under agitation by rotation of the blade at 50 rpm. Periodically (30 or 60 minutes), the tablet was obtained from the medium, withdrawn to metal grates for 30 seconds, and weighed on an analytical balance.

The degree of expansion, S%, is calculated according to the following equation.

S% = (m _t -m _o ) / m _o * 100

Where m _t is the weight of the tablet obtained at time t and m _o is the initial weight of the tablet.

This test is performed on tablets with or without heat-treated or non-heat treated active materials.

Evaluation of tablet volume

The tablet was immersed in a graduated cylinder containing a known volume of vaseline oil. The volume of such a tablet is evaluated by the difference from the initial liquid volume.

This test is performed on the same tablet after the processed tablet and dissolution test.

Many mixtures of other additives were tested using diltiazem hydrochloride (DTZ) as the active material model to solve the technical problem.

Some of the additives tested are described in Table 1 below.

Manufacturer Sodium starch glycolate
(Sodium starch glycolate) (SAG) Blanver, supplied by Giusto Faravelli S.p.A., Milan MicroceLac ^® (ML) Meggle, supplied Giusto Faravelli S.p.A., Milan Crospovidone
(Crospovidone) (Kollidon CL ^® ) (CPVP) BASF, supplied by BASF Italy, Bergamo Ethyl cellulose
(EC) Hercules Tablettose ^® (TAB) Meggle, supplied by Giusto Faravelli S.p.A., Milan Microcrystalline cellulose
(Microcrystalline cellulose) (CM) Blanver, supplied by Giusto Faravelli S.p.A., Milan Kollidon VA64 ^® BASF, supplied by BASF Italy, Bergamo Hydroxypropylcellulose
(Hydroxypropylcellulose) (Klucel 99 HF) (IPC) Aqualon, supplied by Eigenmann & Veronelli S.p.A. Methyl cellulose
(Methycellulose) (Methocel A4C) (MC) Supplied by Eigenmann & Veronelli S.p.A. Cellulose acetate phthalate
(Cellulose acetate phthalate) (CAF) Fluka Polyvinyl alcohol
(PVA) Sigma ? -cyclodextrin
(β-cyclodextrin) (β-CD) Roquette, supplied by SPAD Eudragit RSPM ^® (EUD) Rohm Pharma, supplied by Rofarma, Milan Heptakis-trimethyl- beta -cyclodextrin
(Heptakis-trimethyl-beta-cyclodextrin) (tb-CD) Sigma Polycarbophil
(Polycarbophil) (Noveon AA1) (POL) Noveon, Cleveland (USA)

With the above-mentioned additives and dithiazem hydrochloride, the mixture is made up of components 3, 4 and 5, and the tablet is prepared in the same manner. The tablet is then tested and measured.

Demonstrates that the desired result for the controlled release is obtained when the powder mixture comprises at least one of the components as set forth in claim 1. [

The effect of the heat treatment involved by the inventive method on certain components of the resulting compact matrix was further studied.

In Fig. 11, the results of thermal shrinkage (shrinkage with respect to heating time) of polycarbophil are shown. As shown in this figure, the maximum plane contraction occurs when the polycarbophile sample is heated at 160 DEG C for 5 minutes.

The planar shrinkage effect of the powder can be evaluated from the SEM micrographs of FIGS. 17 and 18. 17, individual grapes disappear in Fig. 18, and a continuous matrix (visible as a rose) and a smaller overall volume can be evaluated, while a bundle of grape-like shapes is seen in Fig. 17: Results. In addition, while the bridges connecting the individual granules can be observed in Fig. 18, the granules of Fig. 17 are completely separated from each other.

In the graph of FIG. 12, the three stacking profiles (DSC, TGA and HSM) show that the shrinkage phenomenon, measured in planar contraction on the focal plane of the microscope, is not linked to any development of polycarbophil degradation, To an endothermal event that occurs in the polycarbophil and reaches a peak with a small endothermic curve between < RTI ID = 0.0 > 128 C < / RTI >

A comparison of the SEM micrographs of FIGS. 13 and 14 reveals that the polycarbophil compact is abruptly changed in structure when subjected to a heat treatment (150 DEG C for 15 minutes): in FIG. 14, the columnar matrix While nothing similar to Figure 13 is seen.

The pillar-like matrices and the holes in which these matrices are included can be better understood from the enlarged photograph of FIG. The combined effect of extrusion and heating has been studied for a mixture of ethylcellulose and polycarbophil (3: 2). As shown in the micrograph of Figure 16, the interaction between the two polymers results in the partial occurrence of two ethylcellulose microgranules in the pores of the newly formed polycarbophil matrix.

Illustrated below and not limiting are some embodiments of a composition to which the method according to the present invention is applied, further comprising dithiazem hydrochloride (DTZ) and glyclazide (GLZ).

Example 1

The following ingredients were mixed according to the procedure described above until a homogeneous powder was obtained:

Diltiazem hydrochloride 20%

Ethylcellulose 35%

MicroceLac 35%

Polycarbophil 10%

The percentages specified herein that are not specified herein should be understood as the weight percent of the total weight of the powder mixture before and after the heat treatment.

From this powder mixture, the tablet is prepared by direct compression according to the above procedure.

Portions of this tablet are heat treated in the manner described above and are maintained at a treatment temperature of 150 캜 for a treatment time of 15 minutes. After this time, the oven was immediately cooled to room temperature using forced ventilation. Minimum conditioning time at room temperature before packaging: 5 minutes.

The untreated tablet (sample n = 20) had an average water content according to KF equal to 2.57% (standard deviation sd = 0.09) weight / weight tablet and an average hardness of 307.8 N (31.4 kp; sd = 1.2) , The heat-treated sample (sample n = 20) had the same water content as that of 0.88 (sd = 0.08) and a hardness of 405.9 N (41.4 kp; sd = 1.1).

The heat-treated tablet (referred to as T) represents the dissolution profile of 0.05N HCl shown in FIG. 1A, and this dissolution profile also represents the corresponding untreated tablet (referred to as NT).

The curve represents the average value of six untreated tablets and six heat treated tablets.

The strain formed by the heat treatment of the tablet is evident from FIG. 1A for the release of diltiazem hydrochloride in an acidic environment. Heat treatment slows the release of the drug considerably and acts on the components of the tablet that produce a matrix that occurs by following the kinetic rate.

In the first step, the emissions from the tablets appear to overlap each other due to the burst effect preceding the hydration and gelling of the matrix of the tablet T before the drug release reaches 20%. In the first step, it appears that in some cases the release of the tablet treated is somewhat faster, and in fact after 30 minutes the matrix releases more than 11%.

In Figure IB, the dissolution profile is described in phosphate buffer (pH = 7.2) of tablet T as compared to that corresponding to NTs.

The curve also shows the average of six untreated tablets and six heat treated tablets.

The effect of treatment on DTZ release in phosphate buffer is even more evident. The matrix produced after this treatment releases the drug very slowly; In fact, about 47% of the loaded drug is released between 100 and 850 minutes. t ₅₀ (the time when 50% of the drug was released) was 4 hours in NTs, while it was about 14 hours in Ts. In fact, after 4 hours, Ts emitted only 33% of the loaded drug and did not yet reach the maximum release of loaded DTZ after 850 minutes.

Also for this buffer, the tablet T emits at a slower rate after a brief initial period of adjustment associated with the burst effect.

At the pH of the phosphate buffer, the matrix formed in the tablet T following the heat treatment absorbs the aqueous dissolution medium due to the drug release mechanism being acted upon at the infinite speed and increases the volume to increase the volume and form a jellylike outer layer 7a, right to last). In addition, the expanded matrix of the tablet subjected to the heat treatment remains integrated, that is, no corrosion occurs during the entire dissolution test (see expansion), and similarly to that occurring in Example 2, It was observed to recover and dry to regain size (Fig. 9).

Similar to what occurred in Example 2 (Fig. 10), the formation of a jelly-like crown in an acidic environment was observed to a lesser extent.

Comparisons with NT tablets confirm that heat treatment of the component mixture forms an unbroken matrix that releases the drug by maintaining the release constant (% release / release time) over a delayed period of time. In addition, jelly-like and translucent crowns can be identified on the eye - causing control of drug release - formed from a particular matrix through progressive swelling.

Control of the release rate is made possible by the matrix expansion phenomenon and the molecular diffusion of the drug dissolved in the aqueous medium which expands the matrix through the gelled layer of the matrix. This phenomenon can not be observed on NT tablets which are completely disintegrated at the end of the dissolution test.

In addition, the formation of the deformation associated with the formation of the matrix is remarkable with an increase of the tablet hardness of 98.04 N (10 kp).

The strain induced by the heat treatment occurring in the matrix is represented by the DSC trace as shown in Fig.

Example 2

The following ingredients were mixed according to the operating procedure described above to obtain a uniform powder.

Diltiazem hydrochloride 20%

Ethylcellulose 30%

MicroceLac 30%

Polycarbophil 20%

From this powder mixture, the tablet was prepared by direct compression according to the procedure described above.

Portions of this tablet are heat treated in the manner described above and are maintained at a treatment temperature of 150 캜 for a treatment time of 15 minutes. After this time, the oven was immediately cooled to room temperature using forced ventilation. Minimum conditioning time at room temperature before packaging: 5 minutes.

The untreated tablet (sample n = 20) had an average water content according to KF equal to 2.57% (standard deviation sd = 0.08) weight / tablet weight and an average hardness of 247.1 N (25.2 kp) (sd = 1.3) (Sample n = 20) had the same water content as that of 1.26 (sd = 0.05) and a hardness of 401.0 N (40.9 kp) (sd = 1.1).

The heat treated tablet (T) represents the dissolution profile of the 0.05N HCl shown in Figure 2A and also the dissolution profile of the corresponding untreated tablet (NT).

The curve represents the average value of six untreated tablets and six tablets heat treated tablets.

In Fig. 2A, it is observed that a significant delay of DTZ can be obtained after the heat treatment of this tablet. The effect of heat treatment on other quantitative compositions of this example is evident - in the examples, the polycarbophil content is doubled. This is reflected in the release of DTZ in an acidic environment. The NT tablets reach a maximum after 5 hours, while the more delay of release is observed to not reach the maximum even after 10 hours. At the same time, the initial release is accelerated for NT; Between 40 and 210 minutes, emissions can be seen along the slower speed.

In Figure 2B, the dissolution profiles are described in phosphate buffer (pH = 7.2) of six heat treated tablets T compared to six corresponding untreated NT.

Each curve represents the average of six tablets, and the vertical bar represents the 95% confidence interval.

For the previous embodiment, the processed tablet followed the zero speed and had an established release after a brief initial adjustment time. The increase in polycarbophil content determined a decrease in the release rate for the previous example, and in fact after 840 minutes of lysis NTs emitted 80% of the loaded drug and Ts emitted about 41%. The latter released about 66% of the loaded drug after 1400 minutes (Figure 3c).

Further, in this case, it is also possible to use a semitransparent (not shown) film surrounded by a very visible solid core (see Fig. 7a, central photographs 7b and 7c), which is made more transparent with respect to Example 1 in the heat- It was observed during the test that the volume increased with the formation of crown of jelly-like material.

The formation of a smaller jelly-like crown for dissolution at pH 7.2 is seen in dissolution at acidic pH.

Figure 9 relating to the tablet obtained according to this embodiment demonstrates that the tablet according to the present invention recovers to its original shape and size upon drying after being inflated in water as mentioned above. This also means that the present invention is also applicable to a method according to an active material which is loaded by absorbing an aqueous solution of such a material in a compressed matrix in which the active material obtained by the present method is insufficient and which is difficult to obtain in a solid state or heat instability in which drying of the impregnated and expanded matrix can proceed Application.

The increase in hardness of the tablet subjected to the heat treatment shows the evidence of the formation of the matrix in the tablet as in Example 1. [ In this example, the average increase in hardness is 135.3 N (13.8 kp), which is greater than in the previous example, associated with different concentrations of the gel in the hydrate matrix surrounded by the solid core and reflected in the reduction of the release rate specified by the dissolution test .

Figure 2C is a DSC trace of the tablet T compared to the DSC of the tablet NT obtained in the above-mentioned form. At the top, the DSC trace of the physical mixture of the powder of this example, MicroceLac (ML) and dithiazem hydrochloride (DTZ) is described.

The strain induced by the heat treatment occurring in the matrix represents the DSC trace as shown in the lower part of Fig. 2C.

Example 3

The following ingredients were mixed according to the operating procedure described above to obtain a uniform powder.

Diltiazem hydrochloride 40%

Ethylcellulose 22.5%

MicroceLac 22.5%

Polycarbophil 15%

From this powder mixture, the tablet was prepared by direct compression according to the procedure described above.

Portions of this tablet are heat treated in the manner described above and are maintained at a treatment temperature of 150 캜 for a treatment time of 15 minutes. After this time, the oven was immediately cooled to room temperature using forced ventilation. Minimum conditioning time at room temperature before packaging: 5 minutes.

The untreated tablet (sample n = 20) had an average water content according to KF equal to 3.14% (standard deviation sd = 0.1) weight / tablet weight and an average hardness of 236.3 N (24.1 kp; sd = 0.8) , The heat treated sample (sample n = 20) had the same water content as 1.26 (sd = 0.09) and a hardness of 259.8 N (26.5 kp; sd = 1.4).

The heat treated tablet (T) represents the dissolution profile of the 0.05N HCl shown in Figure 3A and also the dissolution profile of the corresponding untreated tablet (NT).

Each curve represents the average of six tablets, and the vertical bar represents the 95% confidence interval.

In Figure 3B, the dissolution profiles are described in phosphate buffer (pH = 7.2) of six heat treated tablets T compared to six corresponding untreated NT. The curve represents the average value of six untreated tablets and six heat treated tablets.

Even when the drug loading (for the previous example) is doubled, the patenting matrix can be seen in the dissolution profile that the release of the drug will continue to be controlled. As in the previous case, the heat treatment effect is more pronounced in phosphate buffers than in HCl. After the initial step, the release rate is reduced to a corrosion phenomenon that progresses the complete disintegration of the tablet, except that the profile of the untreated tablet (NT) in the phosphate buffer deviates from the straight line, as evidenced by the progression of the straight line of the dissolution profile Resulting in a zero difference.

In the acidic environment, the tablet T is released more easily in the first 30 minutes, and then the car is established and about 50% of the loaded DTZ is released. Release of the tablet T is completed after about 400 minutes and NTs is completed within 230 minutes.

For the phosphate buffer, tablet NT is obtained after about 560 minutes, complete release is obtained, and tablet T is obtained after about 1400 minutes.

Also, in this case, the expansion of the treated tablet was observed to be incorporated after dissolution testing in HCl; After testing with phosphate buffer, the tablet may expand more largely, surrounded by a jelly-like layer, recovered and recovered to its original shape after drying.

The comparison is interesting between the dissolution profile in the phosphate buffer of this example and the similar profile of Example 2 (Figure 3c). From the similarity between the straight portions of the two profiles, the matrix of Example 3, which was produced with a composition having the same EC / polycarbophil as in Example 2, exhibited DTZ at the same rate as the example, even when drug loading was doubled Emission can be controlled. Of course, the burst effect is large in the third embodiment.

Figure 3d shows the DSC trace of the tablet T obtained by the above method in comparison to the DSC trace of the NT tablet. The strain induced by the heat treatment for generating the matrix is reproducibly emphasized by the DSC trace as shown in Fig.

Evaluation of storage stability

Tablets obtained according to Example 1 (Figs. 4A and 4B) and Example 2 (Figs. 5A and 5B) were studied for 47 days in blister packs to see if the effect of treatment was reversible over time. The appropriate dissolution profile of the average of the six tablets T and NT in 0.05N HCl (4a) and phosphate buffer (4b) is compared at t = 0 and t = 47 days.

In Table 2 below, some parameters are obtained from the tablet according to Examples 1 and 2 stored in a blister pack.

Tablet
Δw%
(w / w)
Water content (%)
t = day 0
Water content (%)
 t = day 47
Hardness N
t = day 0
Hardness N
t = day 47
Example 1 NT 0.5 2.57 3.67 307.8 285.3 Example 1 T 1.6 0.88 1.43 405.9 369.6 Example 2 NT 0.9 2.56 3.24 247.1 296.1 Example 2 T 1.9 1.26 2.42 396.1 397.1

Δ w% (percent mass increase) represents the water produced during storage.

As in Figures 4 and 5, the tablets again obtain a predetermined amount of water, as shown in Table 2, but there is no significant difference in release of the two tablet forms after storage. In a stability study conducted for 32 months on the tablet of Example 2, which was stored in a blister pack at room temperature, the measured water content in accordance with Karl Fisher is 2.1% to 2.5% Respectively. This led to the idea that the delay in release after heat treatment was not due to the loss of water by the matrix, but was due to a change in the physical state of the component that produced this matrix proved to be irreversible during storage time. Other test data obtained after 2-3 years of storage time were confirmed above.

In Figure 5c, the average dissolution profile represents six tablets according to Example 1 after storage in phosphate, immediately after preparation and at room temperature for 13 months in a blister pack.

The two profiles are substantially superimposable.

In Figure 5d, the mean dissolution profile in 0.05N HCl represents six tablets according to Example 2 after 32 months of storage in a blister pack, and in Figure 5e, the mean dissolution profile is the same as in Example 5 after the same storage period of phosphate buffer 2 < / RTI >

In Figure 5F, the dissolution profile is described by the DTZ fraction dissolved relative to the dissolved amount after 600 minutes. This representation is useful for highlighting the release mechanism, but does not provide information on the release rate and the delay in release of the active substance. In this figure, the average dissolution profile (n = 6) in the phosphate buffer is compared to the tablet of the same composition as the other tablet batches according to Example 2 and untreated (NT).

From this comparison, it is clear that the drug release mechanism from the matrix of different batches can be fully collapsed and not deformed even after storage for 32 months in the blister pack. This representation also emphasizes different release mechanisms from the compressed matrix according to the present invention as compared to the untreated tablet. In addition, the latter emission mechanism can be less regenerated.

Comparing the results obtained before storage with the results of the hardness test in Table 2, it was found that the decrease in the tencel strength of the tablet according to Example 1 and the increase in tablet NT according to Example 2 were observed. In Table 3, the hardness data of the tablet according to Example 2 stored for 32 months will be described.

Hardness N of the tablet according to Example 2 stored for 32 months time
   (month)
0
13
32 396.1 403.9 413.7 400.0 403.9 418.6 409.8 396.1 430.4 Average
402.0 401.0 420.6 Standard
Deviation 7.1 4.5 8.6

Heat treatment study

The delayed effect on the release of the active material obtained by using the heat treatment of the tablet can be obtained by performing the same treatment on the additive mixture or the single additive and then performing the compression after adding the active material.

Prior to compression, the physical mixture of all components according to Example 2 was heat treated at 150 占 폚 for 15 minutes, or the same heat treatment (e.g., polycarbophil, ethylcellulose or MicroceLac) was applied to one additive at a time, Lt; RTI ID = 0.0 > of diltiazem < / RTI > without the desired release profile. Heating diltiazem hydrochloride at 150 占 폚 for 15 minutes according to HPLC, thermal analysis (DSC, TGA and HSM) and spectroscopic analysis studies does not involve any physical or chemical modification of these active materials. The diltiazem hydrochloride pretreated for the preparation of the tablet of Example 2 does not modify the dissolution profile from such a matrix and does not modify the release of the tablet NT of the same composition.

From this observation, it is believed that the heat treatment causes the composition of the matrix according to the patent application only when the components in the homogeneous mixture are made to be placed in close contact with one another by the condensation or plasticity generated in the compacting or compression process Inferred.

The heat treatment form of the tablet according to Example 2 is varied: some are treated at 90 캜 or 130 캜 for 15 minutes and others are treated at 150 캜 for 5 minutes. The dissolution profiles obtained in comparison with the curves for the tablets and NT tablets treated by the method described in Example 2 are illustrated in Fig.

It was found from FIG. 6 that the tablet treated at 150 ° C for 5 or 15 minutes had a retardation of the active material release to that treated at 130 ° C, but all the tablets exhibited a zero-emission rate. Both are narrower than those shown in the tablet treated at 150 ° C, but in any case the latter tablet shows a delayed release of the active substance to the NT tablet and a noticeable swelling after the dissolution test.

This data shows that in the tablet treated at 130 ° C for 15 minutes after the dissolution test in the phosphate buffer, the dilatation is minimal and the jelly-like layer is difficult to perceive, and in the treated for 15 minutes at 90 ° C, Which is not observed with respect to the < / RTI >

This data shows that the release rate of the active material can be controlled through the selection of suitable heat treatment temperature and time parameters.

Adhesion test

Tablets containing the three additives of Example 2 at the same reciprocal weight ratio were prepared without DTZ: The adhesion test was performed according to the procedure described above in accordance with the procedure mentioned above, which is done using this tablet and a tensiometer Done on the tablet. Tablets 3bis and 4 show the water content of the analyzed tablets and the results obtained from this test.

[Table 3 bis]

NT = not processed; T = 5 minutes at 150 < 0 >C; T '= treated at 130 < 0 > C for 15 min.

DTZ = diltiazem; ML = MicroceLac; EC = ethylcellulose; POL = polycarbophil.

Tablet Load up
(N) Standard
Deviation
(N) Work
(work)
(N x mm) Standard
Deviation
 (N x mm) Unit load

(MPa) Standard
Deviation
 (MPa) NT (no DTZ) 6.96 0.19 0.84 0.20 0.052 0.002 T (without DTZ) 4.30 0.24 0.63 0.11 0.032 0.002 NT 4.41 0.36 0.57 0.08 0.033 0.002 T
(150 DEG C x 5 min) 4.87 0.81 0.83 0.19 0.037 0.007 T '
(130 DEG C x 5 min) 2.94 1.03 0.38 0.15 0.022 0.008

NT = not processed; T = 5 minutes at 150 < 0 >C; T '= treated at 130 < 0 > C for 15 min.

Table 4: Data from DTZ-free tablet and the tablet according to Example 2 from the adhesion test and related standard deviation. The results mentioned represent the average of three measurements of each tablet type.

As can be seen from the data provided in Table 4, the NT tablet without DTZ reduces the phenomenon associated with the structural modification of the matrix produced by the following treatment, heat treatment on the substrate (mucin) that stimulates the gastro-intestinal mucosa And exhibits a predetermined adhesive property.

Regarding NTs, tablets containing drugs show less adhesion than those formed with additives alone. This is due to other compositions; In fact, the tablet without DTZ contains the absolute amount of 25% larger polycarbophil for Example 2, while the ratio between the ingredients is kept constant. The results obtained from the treated tablets show a decrease in the adhesion when treated at 130 캜 for NTs containing the drug and the adhesion properties after treatment at 150 캜 for 5 minutes are not reduced.

Expansion test

The expansion process was studied for the tablets obtained in Examples 1 and 2 at 37 [deg.] C in phosphate buffer at pH 7.2, especially at pH conditions where the phenomenon is particularly pronounced. 7 shows percent percent swell (S%) in the form of two tablets according to Examples 1 and 2. Fig. The curve obtained shows the average degree of swelling of three tablets per shape, and bar shows the standard deviation.

In Figure 5, the following is explained: S% ₆₀ , S% _max , weight and volume of the tablet after 24 hours soaked in phosphate buffer and the appropriate density.

parameter Tablet T, Example 1 Tablet T, Example 2 S% ₆₀ 82.8 161.0 S% _max 832.9 1450.0 Tmax (time) 24 24 Weight (mg) 1546.5 2669.7 Volume (mL) 1.30 2.60 Density (g / mL) 1.19 1.03

Table 5 : Some parameters evaluated for tablets treated according to Examples 1 and 2; The value represents the average of three tablets per type. S% ₆₀ represents the degree of expansion after the first measurement (60 min), S% _max represents the degree of maximum expansion obtained, and Tmax represents the time at which maximum expansion is obtained.

As shown in FIG. 7, the tablet treated according to Example 2 has a high degree of swelling and speed with respect to the tablet treated according to Example 1, and is also shown in Table 5; This property appears to be related to the concentration of polycarbophil in the mixture. It was found that there is a mass increase based on the calculated S and is constant over time except during the first 120 minutes.

The tablet according to Example 1 reached a maximum time of 1440 minutes (24 hours) or more, and remained immersed without disintegration to 1830 minutes (30.5 hours) without further expansion, whereas for the tablet according to Example 2, The tablet is not visible since reaching a maximum at 24 hours (the time at which the final measurement was made), and the tablet tends to disintegrate completely between 24 and 30 hours. This phenomenon is observed in in vitro measurement conditions, including high aqueous medium volume and continuous agitation.

In Fig. 7, the expansion profile describes the tablet according to Examples 1 and 2 in phosphate buffer at 37 占 폚. 7A is a photograph of a tablet according to two embodiments taken at maximum degree of expansion compared to a photograph of a tablet of its original size before a dissolution test.

In FIG. 7B, the enlarged view of the tablet according to Example 2 illustrates the maximum degree of expansion, and the solid center core looks clean.

7C is a photograph of an expanded tablet according to Example 2 from another view in which a consistent shape of the matrix is seen clearly.

The degree of expansion measures the matrix without the active ingredient. In Fig. 7D, the dilatometric profile describes a tablet comprising all components of Example 2 except DTZ in the same proportions as in the Examples. Maximum expansion is obtained by the longest heat treatment, matrix prepared at 150 占 폚 for 5 minutes: after the resist erosion produced by continuous agitation for 5 hours and another 2 hours, a maximum weight gain of 1744% is obtained.

The matrix produced by heating for 5 minutes reaches maximum weight gain value (1282%) after 2 hours and another 60 minutes of resist erosion.

The presence of the drug in the matrix obtained through heating slows the expansion phenomenon due to the diffusion of the aqueous medium in the expansion matrix. The slowness is associated with the reverse mass process, i.e., the diffusion on the surface of the active material. The concurrency of the two phenomena can explain the rate of release of the active material depending on the model.

In addition, the heat treatment effect on matrix formation is evident from the NT tablet's behavior registered during the expansion study. This swelling is very small, completely disintegrating after 80 minutes and then 120 minutes in the first hour.

Example 4

Glyclazide 20%

Ethylcellulose 30%

MicroceLac 30%

Polycarbophil 20%

From this powder mixture, the tablet was prepared by direct compression according to the procedure described above.

Portions of this tablet are heat treated in the manner described above and are maintained at a treatment temperature of 150 占 폚 for a period of 5 or 15 minutes. After this time, the oven was immediately cooled to room temperature using forced ventilation. Minimum conditioning time at room temperature before packaging: 5 minutes.

In Figure 8, the average dissolution profile describes six tablets for all treatment forms (150 占 폚 for 15 minutes and 150 占 폚 for 5 minutes) compared to the average dissolution profile of NTs in phosphate buffer at pH 7.2.

The heat treatment effect on the formation of the matrix is evident from the control of the glyclazide release rate and is visible from the expansion of the unit to the formation of the compact gel crown.

It is clear that the heat treatment effect varies depending on the function of the form of the active substance due to different interactions with the matrix component.

Claims (14)

A method of making a bioadhesive compact matrix comprising the steps of:
Preparing a uniform powder mixture comprising one or more alkylcelluloses or hydroxyalkylcelluloses and a water-swellable cross-linked polycarboxylic polymer, wherein the alkylcellulose is selected from the group consisting of methyl Cellulose, and ethyl cellulose, wherein the hydroxyalkyl cellulose is selected from the group comprising hydroxypropylcellulose, hydroxypropylmethylcellulose, hydroxyethylcellulose, hydroxyethylmethylcellulose, hydroxyethylcellulose, hydroxypropylmethylcellulose, hydroxyethylcellulose, hydroxyethylmethylcellulose;
- preparing compacted or compact units starting from the powder mixture by direct compression;
- heating the compacted or compact unit thus produced at a temperature in the range of 80-250 ° C for 1-60 minutes.
The method according to claim 1,
Wherein in the heating step, the heating is performed at a temperature in the range of 90-160 占 폚 for 1-30 minutes.
The method according to claim 1,
The preparation of a bioadhesive compression unit comprising at least one active substance and adapted to retard or control the release of the at least one active substance, wherein the homogeneous powder mixture further comprises at least one active substance.
4. The method according to any one of claims 1 to 3,
Wherein the homogeneous powder mixture further comprises a diluent selected from anhydrous or monohydrate lactose in an amorphous or crystalline physical form and microcrystalline cellulose or a mixture thereof.
5. The method of claim 4,
Wherein the homogeneous powder mixture further comprises preformed microcrystalline cellulose or a mixture thereof.
6. The method of claim 5,
Wherein the homogeneous powder mixture further comprises a spray dried compound (MicroceLac ^® ) comprising 75% alpha-lactose monohydrate and 25% microcrystalline cellulose.
4. The method according to any one of claims 1 to 3,
The homogeneous powder mixture may be selected from the group consisting of Crospovidone, Povidone, vinylpyrrolidone-vinyl acetate copolymer (Kollidon (R) VA64), cellulose acetate phthalate, Hypromellose phthalate, , Polyvinyl alcohol, polyvinyl acetate phthalate, cyclodextrin, methacrylate polymer, glyceryl triacetate, triethyl citrate, tributyl citrate, acetyl triethyl citrate , Acetyl tributyl citrate, dibutyl sebacate, diethyl phthalate, dibutyl phthalate, dioctyl phthalate, polyethylene glycol, polyethylene oxide, calcium carboxymethylcellulose, sodium carboxymethylcellulose, inulin (Inuline), chitosan (Chitosan), gua Such as guar gum, Xanthan gum, Tragacanth gum, Carbomer, Carrageenan, Alginic acid, Poloxamer, aliphatic polyester, cellulose acetate butyrate Chitosan lactate, pectin, polyethylene-co-vinyl acetate, polyethylene, polyvinyl acetate-co-methacrylic acid, But are not limited to, carnauba wax, butylated hydroxyanisole, butylated hydroxytoluene, ascorbyl palmitate, glyceryl palmitostearate, hydrogenated soybean Tocopherol (vitamin E), vitamin E succinate, vitamin E and TPGS, Methyl Paraben, < RTI ID = 0.0 > One selected from the group consisting of stearyl alcohol, stearyl alcohol, stearyl alcohol, saccharose monopalmitate (sucroester), glycerol ester and PEG ester, RTI ID = 0.0 > 1, < / RTI >
The method of claim 3,
Wherein the compression unit is a pharmaceutical tablet and the active substance is a pharmaceutically active substance.
A biocompatible tablet, comprising at least one alkylcellulose or hydroxyalkylcellulose, and a water-insoluble, water-swellable crosslinked polycarboxylic polymer, which may be produced by the process of Claim 1,
Wherein the alkylcellulose is selected from the group comprising methylcellulose and ethylcellulose and wherein the hydroxyalkylcellulose is selected from the group consisting of hydroxypropylcellulose, hydroxypropylmethylcellulose, hydroxyethylcellulose, hydroxyethylmethylcellulose Gt; a < / RTI > bio-contact tablet.
10. The method of claim 9,
The bioabsorbable tablet further comprising at least one active substance and being capable of being produced by the method according to claim 2, wherein the release of the at least one active substance is delayed or controlled.
11. The method of claim 10,
wherein the controlled release and release rate of the active substance in aqueous solution at a pH value in the range of 4-8 is substantially zero order.
10. The method of claim 9,
Wherein the bio-contact tablet further comprises a diluent selected from anhydrous or monohydrate lactose in an amorphous or crystalline physical form, and microcrystalline cellulose or a mixture thereof.
13. The method of claim 12,
Wherein the bio-contact tablet further comprises preformed microcrystalline cellulose or a mixture thereof.
14. The method of claim 13,
Wherein the bio-contact tablet further comprises a spray dried compound (MicroceLac) comprising 75% alpha-lactose monohydrate and 25% microcrystalline cellulose.

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