KR101671779B1 - Manufacturing Method of 2-Piece Joining Type Road Wheel and Manufacturing System for the Same - Google Patents
Manufacturing Method of 2-Piece Joining Type Road Wheel and Manufacturing System for the Same Download PDFInfo
- Publication number
- KR101671779B1 KR101671779B1 KR1020150173263A KR20150173263A KR101671779B1 KR 101671779 B1 KR101671779 B1 KR 101671779B1 KR 1020150173263 A KR1020150173263 A KR 1020150173263A KR 20150173263 A KR20150173263 A KR 20150173263A KR 101671779 B1 KR101671779 B1 KR 101671779B1
- Authority
- KR
- South Korea
- Prior art keywords
- rim
- disk
- disc
- transfer line
- road wheel
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B3/00—Disc wheels, i.e. wheels with load-supporting disc body
- B60B3/04—Disc wheels, i.e. wheels with load-supporting disc body with a single disc body not integral with rim, i.e. disc body and rim being manufactured independently and then permanently attached to each other in a second step, e.g. by welding
- B60B3/041—Disc wheels, i.e. wheels with load-supporting disc body with a single disc body not integral with rim, i.e. disc body and rim being manufactured independently and then permanently attached to each other in a second step, e.g. by welding characterised by the attachment of rim to wheel disc
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B3/00—Disc wheels, i.e. wheels with load-supporting disc body
- B60B3/06—Disc wheels, i.e. wheels with load-supporting disc body formed by casting
-
- B23K2201/006—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B2310/00—Manufacturing methods
- B60B2310/20—Shaping
- B60B2310/202—Shaping by casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B2310/00—Manufacturing methods
- B60B2310/30—Manufacturing methods joining
- B60B2310/302—Manufacturing methods joining by welding
- B60B2310/3025—Manufacturing methods joining by welding by thermal welding, e.g. friction, induction or ultrasonic welding
Abstract
A method of manufacturing a two-piece bonded road wheel according to the present invention comprises the steps of: forming a disk of a road wheel for a vehicle, a rim forming step of forming a rim of a road wheel for a vehicle, an assembling step of assembling the disk and the rim, And a joining step of joining the joining portion and the rim joining portion by performing friction stir welding.
The manufacturing system of the two-piece joint type road wheel according to the present invention includes a disk molding apparatus for molding a disk of a road wheel for a vehicle, a rim shaping apparatus for shaping a rim of a road wheel for a vehicle, an assembling apparatus for assembling the disk and the rim, And a joining device for performing joining by performing friction stir welding to the joining portion of the rim.
Description
BACKGROUND OF THE
BACKGROUND OF THE INVENTION [0002] Vehicle road wheels are manufactured by various methods depending on their shapes. In recent years, road wheels for automobiles have become more lightweight and tended to increase durability.
BACKGROUND OF THE INVENTION [0002] A road wheel for a vehicle has a shape including a disc and a rim. In the past, a method of integrally molding such a disc and a rim at one time has been widely used. In recent years, a two-piece type road wheel has been developed and used in which discs and rims are produced separately and then these are bonded together.
The two-piece type road wheel has various advantages compared to the conventional integrated type road wheel, but the manufacturing process is increased compared to the integral type road wheel, and automation is difficult, so that many processes must be manually performed. Therefore, the two-piece type road wheel is inferior to the conventional one-piece type road wheel, and therefore the competition is difficult.
In addition, there is also a problem that it is not easy to provide excellent bond strength between the rim and the disk.
Therefore, a method for solving such problems is required.
SUMMARY OF THE INVENTION The present invention has been made in order to solve the problems of the prior art described above, and it is an object of the present invention to shorten the manufacturing process of a two-piece bonded rod wheel and to automate the entire process.
The problems of the present invention are not limited to the above-mentioned problems, and other problems not mentioned can be clearly understood by those skilled in the art from the following description.
According to another aspect of the present invention, there is provided a method of manufacturing a two-piece joint type road wheel, comprising the steps of: forming a disk of a road wheel of a vehicle; forming a rim of a road wheel of a vehicle; And a joining step of performing friction stir welding to the joining portion of the disk and the joining portion of the rim.
And the joining step may include a first welding process for performing friction stir welding in the direction of the disc from the outer circumferential surface side of the rim and a second welding process for performing friction stir welding in the direction of the inner circumferential surface of the rim in the disc have.
At this time, in the gluing-bonding step, the disc and the rim are glued together by a heat shrinking method.
The step of assembling may further include a heating process for heating and expanding the rim, a seating process for seating the disc on the rim, and cooling the rim to compress the joint of the disc as the rim is contracted, And cooling the rib and the disk to cooperate with each other.
And a plurality of recessed grooves for forming a hollow in accordance with the coupling with the disk and partition walls for partitioning the plurality of recessed recesses are formed in the joining portion of the rim, A coating process may be further included.
Also, before the seating process, a rotational angle detecting process for detecting a rotational angle of the disk and the rim may be further included.
After the bonding step, an inspection step may be further performed to inspect the load wheel of the disk and the rim.
The inspection step may include an ultrasonic inspection process for performing an ultrasonic inspection on a joint portion of the disk and the rim jointed to each other, a balance inspection process for checking the balance of the load wheel, And a leakage inspection process for checking the leakage of the fluid to the joint portion of the fluid.
According to another aspect of the present invention, there is provided a system for manufacturing a two-piece bonded road wheel including a disk molding apparatus for molding a disk of a road wheel for a vehicle, a rim forming apparatus for molding a rim of a road wheel for a vehicle, And a joining device for performing joining by performing friction stir welding to the joining portion of the disk and the joining portion of the rim.
In addition, the co-mingling apparatus may include a disc transporting line on which the disc is transported, a rim transporting line on which the rim is transported, a coalescing stage on which the disc and the rim are bonded together, A first transfer unit for transferring the rim to the stage, a second transfer unit for transferring the rim to the glued-bonding stage, and a second transfer unit for transferring the rim to the glued- And a heating unit for heating and expanding the rim.
And a plurality of recessed grooves for forming hollows when the disk is coupled with the disc and partition walls for partitioning the plurality of recessed recesses are formed in the joint portion of the rim, Module. ≪ / RTI >
The ultrasonic inspection apparatus according to any one of
The method and system for manufacturing a two-piece bonded rod wheel of the present invention for solving the above-described problems have the following effects.
First, there is an advantage that yield can be increased by minimizing the manufacturing process of the two-piece bonded rod wheel.
Second, there is an advantage that the entire manufacturing process of the two-piece bonded rod wheel, which has been conventionally hand-operated, can be completely automated.
Third, there is an advantage that the joint stability and reliability between the rim and the disk can be greatly improved according to the joining using the joining and friction stir welding.
The effects of the present invention are not limited to the effects mentioned above, and other effects not mentioned can be clearly understood by those skilled in the art from the description of the claims.
FIG. 1 is a view illustrating a method of manufacturing a two-piece bonded rod wheel according to an embodiment of the present invention, in which a disc is formed; FIG.
FIG. 2 is a view illustrating a method of manufacturing a two-piece bonding type road wheel according to an embodiment of the present invention, in which a rim is formed; FIG.
FIG. 3 is a view illustrating an entire configuration of a vapor deposition apparatus in a method of manufacturing a two-piece bonded type road wheel according to an embodiment of the present invention; FIG.
FIG. 4 illustrates a method of manufacturing a two-piece bonded road wheel according to an embodiment of the present invention, in which the application module applies adhesive resin to a partition wall of a rim;
FIGS. 5 and 6 illustrate a method of manufacturing a two-piece bonded road wheel according to an embodiment of the present invention, in which a first transfer unit mounts a disk on a rim; And
7 is a view illustrating a bonding apparatus in a method of manufacturing a two-piece bonding type road wheel according to an embodiment of the present invention;
FIG. 8 is a view illustrating a method of manufacturing a two-piece joint type road wheel according to an embodiment of the present invention, in which friction stir welding is performed on a rod wheel;
9 is a view illustrating a state in which a joint state of a road wheel is inspected using an ultrasonic inspection apparatus in a method of manufacturing a two-piece joint type road wheel according to an embodiment of the present invention; And
10 is a view showing a state of a road wheel manufactured by a method of manufacturing a two-piece bonded road wheel according to an embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings. In describing the present embodiment, the same designations and the same reference numerals are used for the same components, and further description thereof will be omitted.
A method of manufacturing a two-piece bonded road wheel according to the present invention includes a step of forming a disk for molding a disk of a road wheel for a vehicle, a step of forming a rim for forming a rim of a road wheel for a vehicle, a step of assembling the disk and the rim, And a joining step of performing friction stir welding on the joining portion of the disk and the joining portion of the rim.
After the bonding step, an inspection step may be further performed to inspect the load wheel of the disk and the rim.
Hereinafter, the detailed contents of each of these steps, and each manufacturing apparatus for performing such a process will be described.
FIG. 1 is a view showing a state in which a
As shown in Figs. 1 and 2, first, a disk molding step for molding the
Such a process can be performed by a disk molding apparatus and a rim forming apparatus.
More specifically, in the disk forming step, primary molding is obtained as shown in the upper part of FIG. 1 through dissolving and casting of raw materials, and then unnecessary portion of the
The
As in the disk molding step, the rim forming step can also obtain the primary molding as shown in the upper part of FIG. 2 through dissolving and casting the raw material, and then unnecessary part of the
After that, a flow-forming process is performed to form the overall shape and curvature of the rim. Then, the
The
Next, an assembling step of joining the
3, the vapor deposition apparatus according to the present invention includes a
In this embodiment, the
The
The
The
That is, the
A
Meanwhile, during the above process, the process of transferring the
The
The
The
The
In this case, the
Next, the
Meanwhile, the rod wheel to be manufactured in this embodiment is a hollow sound-absorbing rod wheel, which makes it possible to reduce the noise of the road surface due to the hollow formed between the
Accordingly, the
After the setting is completed, a process of applying adhesive resin to the
After the setting of the
The
In this state, the
At this time, in the present embodiment, the
As described above, since the automation of the front surface is enabled by the cohesion of the
Further, in the present invention, the
As described above, the heat shrinking step has been described, and the rod wheel assembled by heat shrinking can be joined by the joining step thereafter.
7 is a view illustrating a bonding apparatus in a method of manufacturing a two-piece bonding type road wheel according to an embodiment of the present invention. As shown in Fig. 7, the joining apparatus of this embodiment includes a
The articulated
The
8, the welded
More specifically, the joining step includes a first welding process for performing friction stir welding in the direction of the
That is, friction stir welding is performed on the outer side and the inner side of the
By the joining step, the
After the above steps are carried out, the production of the
Specifically, in the present embodiment, an ultrasonic inspection process is performed to perform an ultrasonic inspection on the junction of the
The balance inspection process and the leakage inspection process may be performed by a balance inspection device and a leakage inspection device, respectively.
The balance inspecting apparatus checks whether or not the weights are uniformly distributed based on the center point of the
9 shows an ultrasonic inspection apparatus for performing the ultrasonic inspection process. The ultrasonic inspection apparatus includes a
By using such an ultrasonic inspection apparatus, whether or not a discontinuity exists between the rim and the joint portion of the disc, it is possible to determine the joint amount / defect.
The
It will be apparent to those skilled in the art that the present invention can be embodied in other specific forms without departing from the spirit or scope of the invention as defined in the appended claims. It is obvious to them. Therefore, the above-described embodiments are to be considered as illustrative rather than restrictive, and the present invention is not limited to the above description, but may be modified within the scope of the appended claims and equivalents thereof.
1: Road wheel 10: Disk
12, 22: joint 20: rim
50: Disk transfer line 60: Rim transfer line
100: first transfer unit 105: first fixing member
110: first transfer frame 120: first detection module
150: inverting unit 152: inverted frame
154: inverting member 200: second conveying unit
202: second transfer frame 204: second fixing member
206: auxiliary member 220: heating unit
220a:
250: rotation module 300: coalescence auxiliary unit
310: second detection module 320: dispensing module
400: articulated unit 410: grip unit
420: moving part 500: wheel fixing unit
510a: first fixing
600: welding unit 610: welding part
710: rotation unit 720: ultrasonic emission unit
Claims (12)
A rim forming step of forming a rim of a vehicle road wheel through a rim forming apparatus;
A second transfer unit provided on the rim transfer line for transferring the molded rim to a gogginess stage located downstream of the rim transfer line and for transferring the molded rim to the goggle- A rim transfer step of pushing the wheel-assembled load wheel to the other transfer line;
A disk transferring step of transferring the formed disk to the coalescence stage through a first transfer unit provided in the disk transfer line;
An assembling step of assembling the disk and the rim; And
A joining step of performing friction stir welding on the joining portion of the disk and the joining portion of the rim to join;
Wherein the method comprises the steps of:
In the joining step,
A first welding process for performing friction stir welding in the direction of the disc from the outer peripheral side of the rim; And
A second welding process for performing friction stir welding in the direction of the inner circumference of the rim from the disk;
Wherein the method comprises the steps of:
In the assembling step,
A method of manufacturing a two-piece bonded road wheel in which the disk and the rim are assembled by a heat shrinking method.
In the assembling step,
A heating process for heating and expanding the rim;
A seating process for seating the disk on the rim; And
Cooling the rim to compress the abutment of the disc as the abutment of the rim shrinks to coalesce the rim and the disc;
Wherein the method comprises the steps of:
Wherein a plurality of depressed grooves are formed in the abutting portion of the rim to form a hollow when the disc is coupled with the disc,
Prior to the seating process,
Further comprising a coating step of applying an adhesive resin to the partition wall.
Prior to the seating process,
Further comprising a rotation angle detecting step of detecting a rotation angle of the disk and the rim.
After the bonding step,
Further comprising the step of inspecting the disc and the rim-bonded rodswheel.
Wherein,
An ultrasonic inspection step of performing ultrasonic inspection on a junction of the disk and a junction of the rim;
A balance checking process for checking the balance of the load wheel; And
A leakage inspection process for checking whether the fluid is leaked to the joint portion of the disk and the joint portion of the rim that are bonded to each other;
The method comprising the steps of:
A rim shaping device for shaping a rim of a vehicle road wheel;
An assembling device for assembling the disk and the rim in a heat shrinking manner; And
A joining device for performing friction stir welding to the joining portion of the disk and the joining portion of the rim to join them;
/ RTI >
The jigger-
A disk transfer line through which the disk is transferred;
A rim transfer line spaced from the disc transfer line and to which the rim is transferred;
A labialization stage connected to the rim transfer line and located downstream of the rim transfer line, wherein a process for assembling the disk and the rim is performed;
A first transfer unit provided on the disc transfer line for transferring the disc to a gluing stage and placing the disc in a rim positioned in the gluing stage;
A second transfer unit provided on the rim transfer line and including an auxiliary member for transferring the rim to the gluing and bonding stage and for pushing the glued assembled rod wheel located in the gluing and bonding stage to the other transfer line; And
A heating unit provided on the rim transfer line for heating and expanding the rim;
Wherein the two-piece joining method comprises the steps of:
Wherein a plurality of depressed grooves are formed in the abutting portion of the rim to form a hollow when the disc is coupled with the disc,
The jigger-
And a coating module for applying an adhesive resin to the partition wall.
An ultrasonic inspection apparatus for performing ultrasonic inspection on a junction of the disc and a junction of the rim;
A balance inspecting device for inspecting the balance of the load wheel; And
A leakage inspection device for inspecting leakage of the fluid to the joint of the disk and the joint of the rim;
Wherein the at least one of the at least two of the at least one of the at least two of the at least two of the at least one pair of the at least two of the at least two of the at least two of
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020150173263A KR101671779B1 (en) | 2015-12-07 | 2015-12-07 | Manufacturing Method of 2-Piece Joining Type Road Wheel and Manufacturing System for the Same |
Applications Claiming Priority (1)
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KR1020150173263A KR101671779B1 (en) | 2015-12-07 | 2015-12-07 | Manufacturing Method of 2-Piece Joining Type Road Wheel and Manufacturing System for the Same |
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KR1020150173263A KR101671779B1 (en) | 2015-12-07 | 2015-12-07 | Manufacturing Method of 2-Piece Joining Type Road Wheel and Manufacturing System for the Same |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20180070307A (en) * | 2016-12-16 | 2018-06-26 | 주식회사 포스코 | Magnesium rim for 2-piece road wheel, and method for manufacturing the same |
KR20190019235A (en) * | 2017-08-16 | 2019-02-27 | 핸즈코퍼레이션주식회사 | Two-piece manufacturing method made of different materials |
KR20220114418A (en) | 2021-02-08 | 2022-08-17 | 강귀훈 | Weliding defect inspection device using ultrasonic sensor |
US11897285B2 (en) | 2020-05-29 | 2024-02-13 | Hyundai Motor Company | Vehicle wheel having adjustable insert neck and method for manufacturing the same |
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JP2004066325A (en) * | 2002-08-08 | 2004-03-04 | Sumitomo Light Metal Ind Ltd | Method for producing two piece wheel |
JP2006224109A (en) * | 2005-02-15 | 2006-08-31 | Topy Ind Ltd | Wheel manufacturing line used for full face wheel and conventional wheel in common |
KR20080080697A (en) * | 2007-03-02 | 2008-09-05 | 타이코 주식회사 | Method for assembling wheel for vehicle |
JP2010208635A (en) * | 2001-10-30 | 2010-09-24 | Hayes Lemmers Internatl Inc | Fabricated vehicle wheel |
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2015
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2010208635A (en) * | 2001-10-30 | 2010-09-24 | Hayes Lemmers Internatl Inc | Fabricated vehicle wheel |
JP2004066325A (en) * | 2002-08-08 | 2004-03-04 | Sumitomo Light Metal Ind Ltd | Method for producing two piece wheel |
JP2006224109A (en) * | 2005-02-15 | 2006-08-31 | Topy Ind Ltd | Wheel manufacturing line used for full face wheel and conventional wheel in common |
KR20080080697A (en) * | 2007-03-02 | 2008-09-05 | 타이코 주식회사 | Method for assembling wheel for vehicle |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20180070307A (en) * | 2016-12-16 | 2018-06-26 | 주식회사 포스코 | Magnesium rim for 2-piece road wheel, and method for manufacturing the same |
KR101899673B1 (en) | 2016-12-16 | 2018-09-17 | 주식회사 포스코 | Magnesium rim for 2-piece road wheel, and method for manufacturing the same |
KR20190019235A (en) * | 2017-08-16 | 2019-02-27 | 핸즈코퍼레이션주식회사 | Two-piece manufacturing method made of different materials |
KR101977678B1 (en) | 2017-08-16 | 2019-05-14 | 핸즈코퍼레이션주식회사 | Two-piece manufacturing method made of different materials |
US11897285B2 (en) | 2020-05-29 | 2024-02-13 | Hyundai Motor Company | Vehicle wheel having adjustable insert neck and method for manufacturing the same |
KR20220114418A (en) | 2021-02-08 | 2022-08-17 | 강귀훈 | Weliding defect inspection device using ultrasonic sensor |
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