KR101575646B1 - Retardant insulation block and a method of manufacturing the one-piece - Google Patents

Retardant insulation block and a method of manufacturing the one-piece Download PDF

Info

Publication number
KR101575646B1
KR101575646B1 KR1020150141342A KR20150141342A KR101575646B1 KR 101575646 B1 KR101575646 B1 KR 101575646B1 KR 1020150141342 A KR1020150141342 A KR 1020150141342A KR 20150141342 A KR20150141342 A KR 20150141342A KR 101575646 B1 KR101575646 B1 KR 101575646B1
Authority
KR
South Korea
Prior art keywords
block
heat insulating
polyurethane resin
blocks
insulating block
Prior art date
Application number
KR1020150141342A
Other languages
Korean (ko)
Inventor
윤승차
Original Assignee
윤승차
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 윤승차 filed Critical 윤승차
Priority to KR1020150141342A priority Critical patent/KR101575646B1/en
Priority to PCT/KR2015/013285 priority patent/WO2017061661A1/en
Application granted granted Critical
Publication of KR101575646B1 publication Critical patent/KR101575646B1/en
Priority to CN201610016931.XA priority patent/CN105569254B/en

Links

Images

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/92Protection against other undesired influences or dangers
    • E04B1/94Protection against other undesired influences or dangers against fire
    • E04B1/941Building elements specially adapted therefor
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78Heat insulating elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/92Protection against other undesired influences or dangers
    • E04B1/94Protection against other undesired influences or dangers against fire
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/02Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C1/00Building elements of block or other shape for the construction of parts of buildings
    • E04C1/40Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
    • E04C1/41Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts composed of insulating material and load-bearing concrete, stone or stone-like material

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Acoustics & Sound (AREA)
  • Building Environments (AREA)

Abstract

The present invention relates to an integrated retardant insulating block and a manufacturing method thereof. The integrated retardant insulating block comprises: a linear part insulating block used to build a wall in a linear section; a corner part insulating block used to build a corner section by being connected to the linear part insulating block; and a cut part insulating block combined with the linear part insulating block and the corner part insulating block to control a gap of each section. The manufacturing method includes: a step of manufacturing the linear part insulating block, used to build the wall in the linear section; a step of manufacturing the corner part insulating block, used to build the corner section by being connected to the linear part insulating block; and a step of manufacturing the cut part insulating block, combined with the corner part insulating block and the linear part insulating block to control the gap of each section.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a block-

The present invention relates to a coarse cement block used for building a wall of a building such as a house or an office. The cement block is injected with a polyurethane resin containing a flame retardant added between the cement blocks to secure safety from fire and the like, And a method of manufacturing the same. 2. Description of the Related Art

Generally, walls of a building such as a house, an office, etc. are built up in multiple stages using blocks of a certain size to construct a wall.

However, these blocks have a gap between the blocks, so that not only the outside moisture can easily enter into the building but also the insulation is adhered to the wall built up through the block and the gypsum board is used again to lower the heat insulation property. There is a disadvantage that it is injected.

In addition, even if the insulation material is contained in the block itself, the joint between the block and the block is attached only by the adhesion force of the cement mortar, and the structural strength of the wall is deteriorated.

Korean Registered Patent No. 10-1448857 (Oct. 13, 2014) Korean Registered Patent No. 10-0505836 (Aug.

SUMMARY OF THE INVENTION An object of the present invention to solve the above problems is to provide an integrated flame-retardant heat insulating block capable of enhancing a bonding force between blocks and blocks, reducing the risk of fire by using heat- And a manufacturing method thereof.

Another object of the present invention is to provide a linear-section heat-insulating block, a corner-section heat-insulating block, a front-end-portion heat-insulating block, and a manufacturing method thereof.

It is still another object of the present invention to provide a monolithic flame retardant insulating block in which a protruding portion and a coupling portion are formed in a trapezoidal shape in a heat insulating layer and a method of manufacturing the same.

Another object of the present invention is to provide a heat insulating layer,

Figure 112015110330457-pat00006
Shaped flame retardant insulating block and a method of manufacturing the same.

In order to achieve the above object, the present invention provides an integrated flame retardant heat insulating block, comprising: a straight line heat insulating block used to construct a wall of a straight line section; A corner part insulating block connected to the straight-line-side heat insulating block and used to construct a corner section; And a cutting portion heat insulating block coupled to the linear heat insulating block and the corner heat insulating block to adjust the interval for each section.

Another feature of the integrated flame retardant heat insulating block of the present invention is that the straight-line heat insulating block is made of cement and has an outer block having a size suitable for insulation and mass production, an inner block having the same size as the outer block, And a heat insulating layer formed of a polyurethane resin material containing a flame retardant.

Another feature of the integrated flame retardant heat insulating block of the present invention is that the corner insulating block is made of cement and two external blocks having a size suitable for insulation and mass production are arranged in the form of a translator, And a heat insulating layer formed of a polyurethane resin material containing the polyurethane resin.

Another feature of the integrated flame retardant heat insulating block of the present invention is that the cement block having the same size as the outer block is cut in half in the width direction and a polyurethane resin And a re-insulating layer is formed.

Another feature of the integrated flame retardant heat insulating block of the present invention is that the heat insulating layer further comprises a protruding portion at one end portion in a trapezoidal shape and an engaging portion in which the protruding portion of another block is fitted at the other end portion.

The heat insulating layer of the integrated flame-retardant heat-insulating block of the present invention is formed by injecting a liquid polyurethane resin into the upper and lower portions of the adjacent outer block and the inner block to form a heat insulating layer in the center,

Figure 112015110330457-pat00007
', And the height of the heat insulating layer is 70 mm, and is formed to be 13 mm thicker than the thickness of the block.

The projecting portion and the engaging portion of the heat insulating layer of the corner heat insulating block of the integrated flame retardant heat insulating block of the present invention are characterized by being formed to have an angle of 90 degrees.

Further, in the method of manufacturing a flame-retardant heat-insulating block used for constructing a wall of a building of the present invention, a step of manufacturing a block with a straight-line portion used for building a wall of a straight line section; A step of manufacturing a corner part insulating block connected to the straight-line-side heat-insulating block and used to construct a corner section; And a step of manufacturing a cut-away portion of the heat insulating block coupled with the linear heat insulating block and the corner heat insulating block to adjust the interval for each section.

According to another aspect of the method for manufacturing a flame-retardant heat-insulating block of the present invention, the step of manufacturing the straight-line-portion heat-insulating block includes the steps of: placing two outer blocks and an inner block at intervals of 120 mm; Securing a space for forming a liquid material between the both blocks; And injecting and pressing a liquid polyurethane resin into the molding space between the both blocks to form a heat insulating layer by foam molding so that the both blocks and the polyurethane resin become integral with each other.

Another aspect of the method of manufacturing a flame-retardant insulating block of the present invention is that the step of manufacturing the corner insulating block comprises the steps of arranging two outer blocks in the form of a translator; Securing a space for forming a liquid material in an inner portion of the navigator; And injecting and pressing a liquid polyurethane resin into the molding space of the inside part of the navigator to form a heat insulating layer by foam molding so that both the blocks and the polyurethane resin are integrated with each other.

According to another aspect of the method of manufacturing a flame-retardant heat-insulating block of the present invention, the step of manufacturing the heat insulating block for cutting comprises cutting a cement block having the same size as the outer block in half, Securing a space for forming a liquid material between the both blocks; And injecting and pressing a liquid polyurethane resin into the molding space between the both blocks to form a heat insulating layer by foam molding so that the both blocks and the polyurethane resin become integral with each other.

Another feature of the flame-retardant heat-insulating block manufacturing method of the present invention is that a polyurethane resin is injected into the upper and lower portions of the outer block and the inner block adjacent to the heat insulating layer during the production of the heat insulating layer by injecting the liquid polyurethane resin, And " one side of the inner block "

Figure 112015110330457-pat00008
And the polyurethane resin forming the heat insulating layer is made of a flame retardant polyurethane resin.

The heat insulating layer of the flame-retardant insulating block manufacturing method of the present invention further includes a step of forming a trapezoidal protrusion at one end of the heat insulating layer and a joint at the other end of the heat insulating layer when forming the molding space, So that they can be fitted to each other.

The method of manufacturing a flame-retardant and heat-insulating block of the present invention may further comprise the step of making the height of the heat insulating layer thicker than the outer block and the inner block formed on both sides thereof.

According to another aspect of the method of manufacturing a flame retardant heat insulating block of the present invention, when the integrated flame retardant heat insulating block is stacked, a gap of 13 mm is formed between the blocks stacked through the heat insulating layer protruding from the outer block and the inner block, So that it can be filled with cement mortar in the above gap.

Another feature of the method of manufacturing a flame-retardant heat insulating block of the present invention is that the protruding portion and the engaging portion of the heat insulating layer of the corner portion heat insulating block are made to form an angle of 90 degrees with each other.

As described above, the outer block and the inner block of the integrated flame retardant heat insulating block of the present invention can be mass-produced in conformity with the construction specifications by using the standardized built block.

The integrated flame-retardant heat-insulating block of the present invention has a structure in which a heat insulating material is integrally formed between an outer block and an inner block so that the thickness of the wall is reduced, high.

The integrated flame retardant heat insulating block of the present invention has an advantage that fire is transferred or minimizes toxic gas discharge by forming a heat insulating layer using a polyurethane resin added with a flame retardant.

 In the integrated flame retardant heat-insulating block of the present invention, since the straight-line heat-insulating block, the corner heat-insulating block and the cut-out portion heat-insulating block use blocks of the same standard, there is an advantage of high compatibility of the blocks.

The integrated flame retardant and heat insulating block of the present invention has a trapezoidal protruding portion and an engaging portion, and has a merit that the fitting quality of the novice or the novice is maintained even when the novice or the novice is assembled.

A method of manufacturing an integral type flame retardant heat insulating block of the present invention is characterized in that a liquid polyurethane resin is injected into upper and lower portions of an outer block and an inner block adjacent to a heat insulating layer to form a heat insulating layer in the center,

Figure 112015110330457-pat00009
', So that it is advantageous that the existing polyurethane resin can be firmly bonded as compared with the bonding strength of the cured polyurethane resin.

In the method of manufacturing an integrated flame retardant heat insulating block of the present invention, cement mortar is buried in gaps between stacked blocks using a heat insulating layer that is thicker than a block, thereby increasing the structural rigidity of the wall and providing excellent insulation.

The manufacturing method of the integrated flame retardant heat insulating block of the present invention is advantageous in that the heat insulating block is integrally manufactured and excellent in heat insulating property and sound insulating property, and the heat insulating block can be changed to various standard.

1 is a plan view of a linear heat insulating block of the integrated flame retardant heat insulating block of the present invention.
Fig. 2 is a plan view showing a combination of a straight line heat insulating block and a corner heat insulating block of the integrated flame retardant heat insulating block of the present invention.
Fig. 3 is a plan view of a heat insulating block for a cutting portion of the integrated flame retardant heat insulating block of the present invention.
Fig. 4 is a perspective view showing an example of the integrated flame retardant insulating block of the present invention. Fig.
5 is a process diagram showing a method for manufacturing an integrated flame retardant insulating block of the present invention.

Specific features and advantages of the present invention will become more apparent from the following description taken in conjunction with the accompanying drawings.

FIG. 1 is a plan view of a linear heat insulating block of the integrated flame retardant heat insulating block of the present invention, FIG. 2 is a plan view showing a combination of a straight line heat insulating block and a corner heat insulating block of the integrated flame retardant heat insulating block of the present invention, FIG. 4 is a perspective view showing an integrated type of the integrated flame retardant insulating block of the present invention, and FIG. 5 is a process diagram showing a method of manufacturing the integrated flame retardant insulating block of the present invention.

As shown in FIGS. 1 to 3, the heat insulating block used to construct the wall of the building includes a straight line heat insulating block 10 used to construct a wall of a straight line section, And a cutting portion heat insulating block 30 coupled to the rectilinear section heat insulating block 10 and the corner heat insulating block 20 to adjust the interval for each section.

The rectilinear section adiabatic block 10 comprises an outer block 11 made of cement and having a size of 190 mm x 90 mm x 57 mm (length x width x thickness), an inner block 11 having the same size as the outer block 10 13, and a heat insulating layer 12 formed of a polyurethane resin material containing a flame retardant having a width of 120 mm between the outer block 11 and the inner block 13.

Generally, the thickness of the styrofoam used in Korea is 140 mm in the northern region and 110 mm in the southern region.

The wall thickness of modern buildings using conventional styrofoam insulation is approximately 360mm ~ 390mm, which is the thickness including both the cement wall and the styrofoam insulation adhered to the cement wall and the gypsum board attached for the aesthetics of the inner wall.

However, since the heat insulating layer 12 is formed between the outer block 11 and the inner block 13, the linear heat insulating block 10 can be slim with a width of 300 mm, which is advantageous in high space utilization.

2, two external blocks 21 made of cement and having a size of 190 mm x 90 mm x 57 mm (length x width x thickness) are arranged in the form of a navigator, A heat insulating layer 22 formed of a polyurethane resin material containing a flame retardant is formed on the inner side of the heat insulating layer 22 so as to have a rectangular shape as a whole.

The outer block 21 for manufacturing the corner portion insulating block 20 uses blocks having the same size as that of the outer block 21 used for the linear portion insulating block 10, 10 and the corner portion insulating block 20, which is advantageous in that material reduction and productivity can be increased.

3, the cement block having a size of 190 mm x 90 mm x 57 mm (length x width x thickness) is cut in half, and a polyurethane containing a flame retardant by a predetermined width is cut therebetween And a heat insulating layer 32 made of resin is formed.

The cutting part heat insulating block 30 may be formed by using the bricks produced in the same manner by only cutting the outer blocks 11 and 21 used for the linear heat insulating block 10 and the corner heat insulating block 20 , Material savings and productivity gains.

The heat insulating layers 12, 22 and 32 further include a protruding portion 40 at one end and an engaging portion 50 formed to fit into the protruding portion 40 of another block at the other end, It is possible to easily assemble and to assemble robustly with less flow after joining even if the operator does not use excessive force.

The projecting portion 40 and the engaging portion 50 are formed in a trapezoidal shape having a bottom surface, a top surface, and a height of 45 mm, 28 mm, and 30 mm, respectively.

The heat insulating layers 12, 22 and 32 are formed by injecting a liquid polyurethane resin into the upper and lower portions of the outer blocks 11, 21 and 31 and the inner blocks 13 and 33 adjacent to the heat insulating layers 12, 22 and 32, And the central heat insulating layers 12, 22, and 32 are formed so as to have the same "

Figure 112015110330457-pat00010
', And the block which is assembled with the conventional heat insulating material is advantageous in that the polyurethane resin can be more firmly joined to the block only by the bonding force of the polyurethane resin.

2, the projecting portion 40 and the engaging portion 50 of the heat insulating layer 22 of the corner portion insulating block 20 are formed to have an angle of 90 degrees with respect to each other. When the angle of view is made, it acts as a joint, and the direction of the wall can be changed during construction.

As shown in the perspective view of FIG. 4, since the integrated flame retardant heat insulating block is formed only in the forward direction of the protruding portion 40 and the engaging portion 50, the present invention can be effectively used as a toy block .

Next, a method for manufacturing the integrated flame retardant insulating block of the present invention will be described.

As shown in the process chart of the method of manufacturing the integrated flame retardant insulating block of the present invention shown in FIG. 5, the method of manufacturing the integrated flame retardant insulating block used for constructing the wall of the building comprises the steps of manufacturing the straight line insulating block 10 (S100), a manufacturing step (S200) of a corner part insulation block 20 connected to the linear part insulation block 10 to construct a corner section, and the linear part insulation block 10 And a step (S300) of manufacturing the cut-away portion heat insulating block 30 to be coupled with the corner heat insulating block 20. [

The manufacturing step S100 of the rectilinear section heat insulating block 10 includes a step S110 of arranging 120 mm intervals between the outer block 11 and the inner block 13 of two sizes (190 mm x 90 mm x 57 mm) A step S120 of securing a space for molding a liquid material between the blocks 11 and 13 and injecting and pressing a liquid polyurethane resin into the molding space between the blocks 11 and 13, The step (S130) of forming a heat insulating layer 12 by foaming molding the both blocks 11 and 13 and the polyurethane resin so that the heat insulating layer 12 having a width of about 120 mm can be formed Let's do it.

The manufacturing step S200 of the corner portion insulating block 20 includes arranging the outer blocks 21 of the standard of two sizes (190 mm x 90 mm x 57 mm) in the form of a navigator (S210) (S220). In this step, a liquid polyurethane resin is injected into the molding space of the inside part of the registrant, and the pressure of the liquid polyurethane resin is controlled so that the both blocks 21 and the polyurethane resin are integrated And forming a heat insulating layer 22 by foam molding (S230).

The step of manufacturing the cutting portion heat insulating block 30 is a step of cutting a cement block having a size of 190 mm x 90 mm x 57 mm (length x width x thickness) in half and arranging the block pieces 31 and 33 at intervals of 120 mm (S310), securing a space for forming a liquid material between the blocks 31 and 33 (S320), and injecting a liquid polyurethane resin into the molding space between the both blocks 31 and 33 (S330) forming a heat insulating layer 32 by injection molding and press molding so that the both blocks 31 and 33 and the polyurethane resin are integrated with each other by foam molding.

The rectilinear section heat insulating block 10, the corner heat insulating block 20 and the cut section heat insulating block 30 are formed by cutting the outer blocks 11 and 21 of the same size and the size It is advantageous to reduce the material and increase the productivity.

Next, the liquid polyurethane resin is injected to form the heat insulating layers 12, 22 and 32 and the upper portions of the outer blocks 11, 21 and 31 and the inner blocks 13 and 33 adjacent to the heat insulating layers 12, The polyurethane resin is injected into the lower part, and the heat insulating layer 12, 22,

Figure 112015110330457-pat00011
(S400) so as to increase the bonding force.

The heat insulating layers 12, 22 and 32 are provided on one side of the heat insulating layers 12, 22 and 32 with a trapezoidal projection having a bottom, a top, and a height of 45 mm, 28 mm, (S500) provided with the coupling part (40) and the corresponding coupling part (50), so that the blocks can be fitted to each other.

The height of the heat insulating layers 12, 22 and 32 is made to be 70 mm so as to be thicker than the outer blocks 11, 21 and 31 and the inner blocks 13 and 33 formed on both sides This is to form a gap of 13 mm between the blocks piled up through the heat insulating layer 20 protruding from the outer blocks 11, 21 and 31 and the inner blocks 13 and 33 when the unitary flame retardant insulating block is stacked.

Since the cement mortar 60 can be filled with the gaps between the blocks thus stacked, the structural rigidity of the wall is higher than that of a block having a lower vertically-coupling force. In order to increase the vertical coupling force, Since the process is simple, the efficiency of the worker is improved.

The heat insulating layers 12, 22 and 32 are made of a polyurethane resin containing a flame retardant. The heat insulating layers 12, 22 and 32 are made of polyurethane resin containing POLYOL: RST-710, which is a mixture of Sucrose Propoxylated, Glycerol Propoxylated, Dipropylene Glycol and Dimethyl Cyclohexylamine Flame retardants such as TCPP (Tris 2-chloropropyl phoshate), TECP (Tris 2-chloroethyl phosphate) and CR 530 (phosphinyl alkyl phosphate ester) are added to increase the flame retardancy and heat resistance of the polyurethane resin.

As described above, the heat insulating block of the present invention is made of cement and has an outer block 11, an inner block 13, and a width in the above standard through a block having a size of 190 mm x 90 mm x 57 mm (length x width x thickness) The heat-insulating block 30 can be easily mass-produced and standardized.

In addition, it is easier to utilize the space inside the building by reducing the thickness of the wall, rather than building the wall with the existing block and inserting the insulation and closing it with the gypsum board by integrally forming the insulation inside the block.

Further, by manufacturing the heat insulating layers 12, 22, and 32 using the polyurethane resin to which the flame retardant is added, it is possible to minimize the transfer of flames or the emission of toxic gases.

 Since the corner insulating block 20 and the cutting block 30 of the present invention can be manufactured through the same block as the existing outer block 11 and the inner block 13, The block 11 and the inner block 13 are commonly used, so that it is not necessary to manufacture blocks of different specifications.

The corner heat insulating block 20 and the cutting block 30 are formed to engage with the linear heat insulating block 10, which is advantageous in that the wall is easily finished or connected at the time of construction.

In addition, by manufacturing the integrated flame retardant insulating block of the present invention integrally, it is possible to change not only the heat insulation but also the soundproofing property, the heat insulating block to various standards, and the present invention is also applicable to the inner wall of a building.

The heat insulating layers 12, 22 and 32 have a trapezoidal shape 40 at one end and a shape corresponding to the projections 40 of the other block heat insulating layers 12, 22 and 32 at the other end There is an advantage that the assembler can easily assemble without using a large force when assembling between blocks and can assemble robustly with less flow after assembling.

The heat insulating layers 12, 22 and 32 are formed by laminating a liquid polyurethane resin (not shown) on the upper and lower portions of the outer blocks 11, 21 and 31 and the inner blocks 13 and 33 adjacent to the heat insulating layers 12, 22, 32 and the other side of the inner block,

Figure 112015110330457-pat00012
, It is advantageous that the existing polyurethane resin can be firmly bonded as compared with the case where only the adhesive force of the polyurethane resin is hardened.

When the integrated flame retardant heat insulating block is assembled through the integrated flame retardant heat insulating block, a gap is formed between the blocks stacked through the heat insulating layer 20 protruding from the outer blocks 11, 21 and 31 and the inner blocks 13 and 33 The gap can be filled with the cement mortar 60 to increase the structural rigidity of the wall and to block external moisture such as moisture.

The outer blocks 11, 21 and 31 and the inner blocks 13 and 33 used in the integrated type fire retardant and heat insulating block of the present invention can be replaced with marble,

10: Linear section insulation block
11: outer block
12: insulating layer
13: Inner block
20: corner insulating block
21: outer block
22: Insulating layer
30: Cutting section insulating block
31: outer block
32: insulating layer
33: inner block
40:
50:
60: Mortar

Claims (16)

In an insulating block used to construct a wall of a building,
A rectilinear section heat block 10 used to construct a wall of a straight section;
A corner insulation block 20 connected to the linear insulation block 10 to form a corner section;
And a cutting portion heat insulating block 30 coupled to the rectilinear section heat block 10 and the corner heat insulation block 20 to adjust the interval for each section,
The linear-section heat insulating block 10 is made of cement and has an outer block 11 having a size of 190 mm x 90 mm x 57 mm (length x width x thickness) and an inner block 11 having the same size as the outer block 11 (13), and a heat insulating layer (12) formed of a polyurethane resin material between the outer block (11) and the inner block (13)
The corner portion insulating block 20 is made of cement and joins two outer blocks 21 having dimensions of 190 mm x 90 mm x 57 mm (length x width x thickness) in the form of a translator, A heat insulating layer (22) is formed of a polyurethane resin material to form a rectangular shape,
The cut section heat insulating block 30 is formed by cutting a cement block having a size of 190 mm.times.90 mm.times.057 mm (length.times.width.times.thickness) into half, and forming a polyurethane resin insulation layer 32 in the cut section by a predetermined width ,
The heat insulating layers 12, 22 and 32 are formed by injecting a liquid polyurethane resin into the upper and lower portions of the outer blocks 11, 21 and 31 and the inner blocks 13 and 33 adjacent to the heat insulating layers 12, 22 and 32, And the central heat insulating layers 12, 22, and 32 are formed so as to have the same "
Figure 112015110330457-pat00013
, And the height of the heat insulating layer (12, 22, 32) is made 70 mm and is formed to be 13 mm thicker than the block.
delete delete delete The method according to claim 1,
A protruding portion 40 is formed at one end of the heat insulating layer 12 and an engaging portion 50 is formed at the other end of the heat insulating layer 12 to fit into the protruding portion 40 of another block.
Wherein the projecting portion and the engaging portion are formed in a trapezoidal shape having a bottom surface, a top surface, and a height of 45 mm, 28 mm, and 30 mm, respectively.
The method according to claim 1,
Characterized in that the polyurethane resin constituting the heat insulating layers (12, 22, 32) contains a flame retardant.
The method of claim 5,
Wherein the protruding portion (40) and the engaging portion (50) of the heat insulating layer (22) of the corner portion heat insulating block (20) are formed to have an angle of 90 degrees with each other.
A method for manufacturing an insulating block used for constructing a wall of a building,
A step (S100) of manufacturing a linear heat insulating block (10) used for building a straight section wall;
A step (S200) of manufacturing a corner insulating block 20 connected to the linear-section heat-insulating block 10 to be used for the construction of the corner section wall;
And a manufacturing step S300 of cutting a part insulation block 30 connected to the rectilinear section heat block 10 and the corner heat insulation block 20 to adjust the interval for each section,
In the step S100 of manufacturing the rectilinear section heat insulating block 10, a step S110 of arranging the outer block 11 and the inner block 13 at intervals of 120 mm and a step of arranging the liquid material (S120) and injecting and pressing a liquid polyurethane resin into the molding space between the both blocks (11, 13) to form a polyurethane resin (S130) forming a heat insulating layer 12 by foam molding so as to be integral with each other,
The step S200 of manufacturing the corner insulating block 20 includes arranging the two outer blocks 21 in the form of a navigator S210 and securing a space for forming a liquid material on the inner side of the navigator A liquid polyurethane resin is injected into the molding space of the inside portion of the navigator and is pressurized so that the both blocks 21 and 21 are formed by foaming so as to be integral with the polyurethane resin to form the heat insulating layer 22 (S230), wherein the step
The cement block heat insulating block 30 is manufactured in such a manner that a cement block having a size of 190 mm x 90 mm x 57 mm (length x width x thickness) is cut in half to arrange the block pieces 31 and 33 at intervals of 120 mm A step S320 of securing a space for forming a liquid material between the blocks 31 and 33 and a step S320 of forming a liquid polyurethane resin (S330) of forming a heat insulating layer 32 by foam molding such that the both blocks 31 and 33 and the polyurethane resin are integrated with each other,
The steps S130, S230 and S330 of forming the heat insulating layers 12, 22 and 32 by injecting and pressurizing the liquid polyurethane resin are carried out in such a manner that the heat insulating layers 12, 22 and 32 and the adjacent outer blocks 11, 21 and 31 Polyurethane resin is injected into the upper and lower portions of the inner and outer blocks 13 and 33 so that the heat insulating layer 12,
Figure 112015110330457-pat00014
(S400) so as to increase the bonding strength of the flame-retardant heat-insulating block.
delete delete delete The method of claim 8,
Wherein the polyurethane resin constituting the heat insulating layer (12, 22, 32) comprises a flame retardant.
The method of claim 8,
The steps S130, S230 and S330 of forming the heat insulating layers 12, 22 and 32 by injecting the liquid polyurethane resin are carried out in such a manner that at the time of forming the molding space, (S500) provided with a trapezoidal protrusion (40) having a dimension of 45 mm, 28 mm, 30 mm, and a top surface and a corresponding engagement portion (50) Wherein the flame-retardant insulating block is formed of a thermoplastic resin.
The method of claim 8,
remind '
Figure 112015110330457-pat00015
And the inner blocks 13 and 21 formed on both sides of the heat insulating layers 12, 22 and 32 are manufactured to have a height of 70 mm, 33). ≪ RTI ID = 0.0 > 41. < / RTI >
15. The method of claim 14,
A gap of 13 mm is formed between the blocks stacked through the heat insulating layers 12, 22 and 32 thicker than the outer blocks 11, 21 and 31 and the inner blocks 13 and 33, Wherein the cement mortar (60) is injected into the gap when the cement mortar (60) is applied through the flame retardant insulating block.
14. The method of claim 13,
Wherein the projecting portion (40) and the engaging portion (50) of the heat insulating layer (22) of the corner portion insulating block (20) are formed to have an angle of 90 degrees with each other.



KR1020150141342A 2015-10-08 2015-10-08 Retardant insulation block and a method of manufacturing the one-piece KR101575646B1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
KR1020150141342A KR101575646B1 (en) 2015-10-08 2015-10-08 Retardant insulation block and a method of manufacturing the one-piece
PCT/KR2015/013285 WO2017061661A1 (en) 2015-10-08 2015-12-07 Integrated flame retardant insulation block and method for manufacturing same
CN201610016931.XA CN105569254B (en) 2015-10-08 2016-01-12 Retardant insulation block and a method of manufacturing the one-piece

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020150141342A KR101575646B1 (en) 2015-10-08 2015-10-08 Retardant insulation block and a method of manufacturing the one-piece

Publications (1)

Publication Number Publication Date
KR101575646B1 true KR101575646B1 (en) 2015-12-10

Family

ID=54979177

Family Applications (1)

Application Number Title Priority Date Filing Date
KR1020150141342A KR101575646B1 (en) 2015-10-08 2015-10-08 Retardant insulation block and a method of manufacturing the one-piece

Country Status (3)

Country Link
KR (1) KR101575646B1 (en)
CN (1) CN105569254B (en)
WO (1) WO2017061661A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107724567A (en) * 2017-11-20 2018-02-23 嘉兴市博宏新型建材有限公司 A kind of heat-preservation and sound-absorption wall
KR20220111680A (en) * 2021-02-02 2022-08-09 김범호 Integrated Insulation Block of Assembly-type Inside and Outside Walls and Construction Method of Zero Energy House in a Wooden Structure thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100907112B1 (en) 2008-10-13 2009-07-09 황병수 Pre-cast block for construction
KR101448857B1 (en) 2013-07-02 2014-10-13 주식회사 우포에코 Wall block with exterior decoration meterial and its manufacturing method

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7165374B2 (en) * 2004-02-13 2007-01-23 Viken Ohanesian Wall system and method
US20080236077A1 (en) * 2007-03-27 2008-10-02 O'reilly Sean Wall paneling material
CN100549336C (en) * 2007-11-09 2009-10-14 怀方林 Be used for warming plate of composite heat insulation block and preparation method thereof
KR100835338B1 (en) * 2007-11-26 2008-06-04 윤승차 A concrete block
CN101319540A (en) * 2008-07-04 2008-12-10 陶国延 Polystyrene insulating brick and its production method and use method
CN101644087B (en) * 2009-08-30 2012-06-20 沈祥星 Concrete light aggregate energy-saving heat preservation building block
KR20120096797A (en) * 2011-02-23 2012-08-31 해동웰빙산업주식회사 The adiabatic construction method of wall
KR101395269B1 (en) * 2012-06-08 2014-05-15 (주)계림건축사사무소 Insulating block for construction

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100907112B1 (en) 2008-10-13 2009-07-09 황병수 Pre-cast block for construction
KR101448857B1 (en) 2013-07-02 2014-10-13 주식회사 우포에코 Wall block with exterior decoration meterial and its manufacturing method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107724567A (en) * 2017-11-20 2018-02-23 嘉兴市博宏新型建材有限公司 A kind of heat-preservation and sound-absorption wall
CN107724567B (en) * 2017-11-20 2019-10-01 嘉兴市博宏新型建材有限公司 A kind of heat-preservation and sound-absorption wall
KR20220111680A (en) * 2021-02-02 2022-08-09 김범호 Integrated Insulation Block of Assembly-type Inside and Outside Walls and Construction Method of Zero Energy House in a Wooden Structure thereof
KR102633225B1 (en) * 2021-02-02 2024-02-02 김범호 Integrated Insulation Block of Assembly-type Inside and Outside Walls and Construction Method of Zero Energy House in a Wooden Structure thereof

Also Published As

Publication number Publication date
WO2017061661A1 (en) 2017-04-13
CN105569254B (en) 2017-04-26
CN105569254A (en) 2016-05-11

Similar Documents

Publication Publication Date Title
KR100761787B1 (en) Light weight prominence insulation block for construction
CA2902628C (en) Building block system
KR200440000Y1 (en) Prefabricated adiabatic block
KR101429057B1 (en) External insulation wall system for buildings and construction method using the same
KR101575646B1 (en) Retardant insulation block and a method of manufacturing the one-piece
KR101395269B1 (en) Insulating block for construction
WO2012093981A1 (en) Thermal and sound insulated structural member
US20130316134A1 (en) Structural Insulated Panel with Integrated Foam Spacer and Method of Manufacture
JP2003027642A (en) Corner panel for form system
US20150240485A1 (en) Composite structure members for construction of multi-floor structures
KR20100006159A (en) Process and building combination block
KR101464073B1 (en) Panel integrated concrete wall constructed without forms and construction structure comprising the same
KR101026077B1 (en) Prefabricated members for cubic construction
KR20120000702A (en) Prefabricating permanent form unit with light weight materials and wall construction method using the same
KR101550183B1 (en) Structural Block and Wall Construction method using the same
KR100701497B1 (en) Architectural brick Without mortar
KR101466825B1 (en) Prefabricating wall shaped mold unit and Wall Construction method using the same
KR20130015092A (en) Prefabricating wall shaped mold unit and manufacturing method thereof
KR101309734B1 (en) door frame for prefabricating wall shaped mold unit
JP2010185187A (en) Outside heat insulation construction method and outside heat insulation concrete wall
CA3195239A1 (en) Pre-insulated block
KR101952254B1 (en) Panel for the prefabricated building
KR20180083510A (en) the block for a building with insulation structure
KR100851330B1 (en) Compound construction material production of box culvert and that construction fabrication method
KR20080050213A (en) Construction formwork application method, heat insulating formwork and assembly tie

Legal Events

Date Code Title Description
E902 Notification of reason for refusal
E701 Decision to grant or registration of patent right
GRNT Written decision to grant
FPAY Annual fee payment

Payment date: 20181115

Year of fee payment: 4

FPAY Annual fee payment

Payment date: 20190930

Year of fee payment: 5