KR101566873B1 - Screw conveyor type sand cooler - Google Patents
Screw conveyor type sand cooler Download PDFInfo
- Publication number
- KR101566873B1 KR101566873B1 KR1020150070403A KR20150070403A KR101566873B1 KR 101566873 B1 KR101566873 B1 KR 101566873B1 KR 1020150070403 A KR1020150070403 A KR 1020150070403A KR 20150070403 A KR20150070403 A KR 20150070403A KR 101566873 B1 KR101566873 B1 KR 101566873B1
- Authority
- KR
- South Korea
- Prior art keywords
- molding sand
- cooling
- sand
- moving pipe
- solid coolant
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
- B22C5/08—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by sprinkling, cooling, or drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
- B22C5/06—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by sieving or magnetic separating
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a screw conveyor-type molding sand cooling apparatus for cooling and recovering a molding sand used in a casting operation, comprising: a cylindrical moving pipe for cooling a molding sand to cool the molding sand; A hopper provided to allow the molding sand to be introduced into the moving pipe; A screw blade installed inside the moving pipe to rotate the loaded molding sand; A mesh network capable of filtering and discharging the foundry sand moved from the screw; And a solid coolant for cooling the foundry sand when the foundry sand is moved through the moving pipe.
Accordingly, the screw conveyor-type molding sand cooling apparatus is characterized in that cooling of the molding sand can be efficiently performed in a simple and miniaturized form as compared with the existing water cooling and air-cooling molding sand cooling apparatuses.
Further, in producing the solid coolant, scrap is recycled, and is environmentally friendly.
Description
The present invention can be applied to a simple moving machine including a hopper into which a casting yarn can be inserted into a cylindrical moving pipe, a screw blade for moving the casting yarn by rotation, a mesh net for draining and removing the moved sanding material, and a solid coolant for cooling the foundry sand in the moving pipe And more particularly to a screw conveyor-type molding sand cooling apparatus for efficiently cooling a molding sand in a compact form.
Further, the present invention relates to a screw conveyor-type molding sand cooling apparatus capable of cooling the foundry sand in an eco-friendly manner by recycling scrap iron in manufacturing a solid coolant.
The casting process is a method of injecting a molten metal into a certain mold and then solidifying the molten metal. The mold is classified into a mold and a mold according to a material widely used.
Since the casting method among the casting molds has a merit that it is inexpensive and easy to manufacture in terms of the manufacture of a mold compared with a casting method of a mold because it forms a mold through sand, it is used as the most general casting method, Sand used for manufacturing is called foundry sand.
The molding conditions of the foundry must satisfy the requirements of moldability, strength, fire resistance, chemical stability, air permeability and warmth, and it is necessary to cool the metal melt for rapid reuse because it absorbs hot heat during the solidification process of the metal melt.
In the conventional molding sand cooling apparatus, a method in which hot sand casting is supplied to a plurality of cooling pipes provided in a lateral direction or a plurality of cooling pipes through which a coolant flows, and then cooled and transferred through a blower fan or the like.
However, according to the above-described conventional technique, the inner surface of the cooling pipe is worn out excessively by transferring the molding sand through the blower fan.
Further, in the transfer of the molding sand through the blower fan, the contact between the cooling pipe and the foundry is narrow and uneven so that the cooling efficiency is low, and a large power ratio is generated due to the operation of the blower fan for transferring the molding sand.
In order to solve such a problem, in a chamber in which a cooling device using cooling water is formed, a large number of molding-material moving pipes are vertically formed, and a technique for dropping molding sand into the moving pipe is disclosed in Japanese Patent Publication No. 10-1063435.
Since the conventional technology allows the molding sand to pass through the cooling device and the plurality of moving pipes through a free fall, the power ratio is reduced and the cooling efficiency can be increased by increasing the contact area between the molding sand and the moving pipe.
However, since the conventional technique requires a large number of moving pipes, the volume of the chamber must be increased. Since the molding sand passes through the plurality of moving pipes by free fall, There arises a problem that the length of a plurality of moving pipes must be extremely long vertically.
On the other hand, a plurality of molding-material moving pipes are vertically formed in a chamber in which a cooling device using cooling water is formed, and a spiral blade is provided on the molding-material moving pipe so that the molding sand is rotated and cooled in the moving pipe through the blades Technology has been proposed in the Published Patent Application No. 10-2012-0076835.
In the above-described conventional technique, the above-mentioned blades are added to the moving pipe, so that the foundry sand can be rotated without falling freely, so that cooling can be efficiently performed.
Accordingly, the number of the moving pipes can be reduced, the length thereof can be shortened, and the volume of the cooling chamber can be prevented from being increased due to the increased cooling efficiency.
However, in the conventional technique, the blades must be provided in each of the plurality of moving pipes, and the cooling device must continuously supply the cooling water in the cooling chamber, so that the manufacturing is difficult due to the structural complexity. There arises a disadvantage in terms of volume.
SUMMARY OF THE INVENTION Accordingly, the present invention has been made keeping in mind the above problems occurring in the prior art, and it is an object of the present invention to provide a molding sand cooling apparatus that efficiently cools a molding sand without a large volume of the apparatus.
Another object of the present invention is to provide a molding sand cooling device which is easy to manufacture through a simple structure and is advantageous in terms of production cost.
It is also an object of the present invention to provide a molding sand cooling apparatus which is environmentally friendly by recycling scrap iron in a solid coolant for cooling molding sand.
In the present invention, there is provided a casting machine including a cylindrical moving pipe for cooling a molding sand, a hopper provided at an end of the moving pipe to allow the molding sand to be inserted, a screw blade provided inside the moving pipe, And a solid coolant provided at the opposite end of the moving pipe to mesh and discharge the molten sand removed from the screw blade and a solid coolant for cooling the foundry sand when the foundry sand is moved through the moving pipe. The present invention provides a screw conveyor type molding sand cooling apparatus.
In addition, in the provided screw conveyor type molding sand cooling apparatus, the hopper is divided into a molding material input port through which the molding sand can be input and a coolant input port into which the solid coolant can be input.
Further, in the provided screw conveyor type molding sand cooling apparatus, a foundry nets are added under the molding sand input port so that the molding sand can be filtered into the molding sand when the molding sand is input .
In addition, in the provided screw conveyor type molding sand cooling apparatus, the screw is connected to a rotation control unit for controlling the direction and speed of rotation.
Further, in the provided screw conveyor type molding sand cooling apparatus, the amount of the solid coolant is in the range of 45 to 55% by volume with respect to the amount of the molding sand charged into the moving pipe.
The casting screw cooling apparatus according to the present invention is advantageous in that it has a small volume and high cooling efficiency because it does not need to include a chamber for passing cooling water and a large number of casting movement pipes in the molding sand cooling apparatus.
In addition, since it has a very simple structure as compared with the conventional molding sand cooling apparatus, it also has advantages of manpower saving effect and material saving effect.
In addition, by recycling scrap iron and using it as a solid coolant, it has the advantage of being environmentally friendly.
1 is a perspective view showing a cooling process of a foundry sand according to an embodiment of the present invention;
FIG. 2 is a side perspective view showing a moving tube rotating through a moving tube rotating shaft according to an embodiment of the present invention; FIG.
3 is a perspective view illustrating a method of removing a solid coolant in an embodiment of the present invention.
4 is a perspective view showing a cooling process of a foundry sand according to another embodiment of the present invention;
5 is a side view showing the cooling of the solid coolant after cooling of the foundry sand according to one embodiment of the present invention.
6 is a perspective view illustrating cooling of a solid coolant after cooling of a foundry sand according to another embodiment of the present invention;
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
The embodiments described below are provided by way of example only so that those skilled in the art can fully understand the spirit of the present invention and the present invention is not limited to the embodiments described below But may be embodied in other forms without limitation.
In the drawings, the width, length, thickness, and the like of components are exaggerated for convenience. In the drawings, the same reference numerals are used throughout the specification to refer to the same or like parts. Represent the same components.
FIG. 1 is a perspective view showing a cooling process of a
1, the present invention basically comprises a cylindrical moving
A
In addition, in the use of the screw conveyor type molding sand cooling apparatus of the present invention, the
The present invention is characterized in that the
At this time, since the
At this time, in order to more completely filter the residues of the magnetic metal in the filtering of the residue, the
The
Thereafter, the
At this time, the
A
The rotational speed of the
In the present invention, illustration and description of the internal structure of the
The material of the moving
In the present invention, the heat transfer efficiency of the
The temperature of the
Referring to Table 1, as the volume percentage of the
The temperature after cooling of the
As a result, the heat transfer efficiency of the
In the present invention, the
At this time, the size of the
As the material of the
Therefore, when manufacturing the
In the selection of the scrap metal to be recycled, when the content of pure iron is less than 30% based on the weight of the entire scrap metal, the heat transfer efficiency may be reduced by 20% or more in the casting sand cooling process.
In addition, when the
(1.5 wt% C)
(0.5 wt% C)
The cooled
2 is a side perspective view showing that the moving
2, the moving
At this time, the bottom of the moving tube
Although illustration and description of the means for fixing the foot of the moving tube
The drawings and description of the connecting method of the
Through the tilting of the moving
The
3 is an enlarged view showing a method of removing the
3, after the cooling process of the
Therefore, in order to cool the casting
4 is a perspective view illustrating a cooling process of the
In the case of the embodiment of the present invention, the cooling process of the
Therefore, as shown in FIG. 3, after the cooling process of the
Further, due to accumulation of the
In another embodiment of the present invention, the opposite side of the end of the moving
The
Accordingly, in the structure of another embodiment of the present invention, a continuous process can be performed in the cooling process of the
5 is a side view showing cooling of the
5, after the cooling process of the
Accordingly, the
The
At this time, the
Further, when the
As a result, by cooling the
Fig. 6 is a perspective view showing the cooling of the
6, after the cooling process of the
Thereafter, in still another embodiment, the
1 and FIG. 4, the moving
11: moving
12:
13: Screw blades
13a: screw
14:
14 ': External mesh network 14'a: Coolant moving plate
15: solid coolant 16:
17: foundry sand
Claims (7)
A hopper 12 provided at one end of the moving pipe 11 to allow the molding sand 17 to be inserted therein;
A screw blade (13) provided inside the moving pipe (11) and capable of rotating the loaded molding sand (17);
A mesh net (14) provided at the other end of the moving pipe (11) and capable of filtering and discharging the moved sanding yarn (17) from the screw blade (13);
And a solid coolant (15) for cooling the foundry sand (17) when the foundry sand (17) is moved through the moving pipe (11)
The hopper 12 is formed on one side thereof with a coolant inlet 12b through which the solid coolant 15 can be introduced on the opposite side of the molding sand inlet 12a into which the molding sand 17 is inserted A screw conveyor type molding sand cooling device.
Wherein the molding sand inlet (12a) is provided with a molding sand net (12a ') which can remove residues when the molding sand (17) is inserted.
Wherein the screw blade (13) is connected to a rotation regulating portion (13c) for regulating the direction and speed of the rotation of the screw conveyor.
Wherein the amount of the solid coolant (15) to be introduced is in the range of 45 to 55% by volume with respect to the amount of the molding sand (17) charged into the moving pipe.
The moving tube 11 is provided with a moving tube rotating shaft 11a on the outer side of the central portion and the moving tube 11 is tilted forward and backward with respect to the center axis 11a 'through the moving tube rotating shaft 11a And a cooling device for the molten metal of the casting conveyor.
Wherein the other end of the moving pipe (11) rotated by the moving pipe rotary shaft (11a) is inserted into a water tank (16) provided with cooling water (16a) to cool the solid coolant (15).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020150070403A KR101566873B1 (en) | 2015-05-20 | 2015-05-20 | Screw conveyor type sand cooler |
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KR1020150070403A KR101566873B1 (en) | 2015-05-20 | 2015-05-20 | Screw conveyor type sand cooler |
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KR1020150070403A KR101566873B1 (en) | 2015-05-20 | 2015-05-20 | Screw conveyor type sand cooler |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109226672A (en) * | 2018-11-27 | 2019-01-18 | 荣成富邦金属科技有限公司 | A kind of casting model powder cooling device |
KR20200097022A (en) | 2019-02-07 | 2020-08-18 | 주식회사 에코비젼21 | Temperature Control Methods and Temperature Control Structure in Liner of Casting Separator |
CN111673053A (en) * | 2020-06-20 | 2020-09-18 | 东风精密铸造有限公司 | Precision casting integrated form floats sand equipment |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007169014A (en) | 2005-12-26 | 2007-07-05 | Nikko Co Ltd | Hopper device with sieve |
-
2015
- 2015-05-20 KR KR1020150070403A patent/KR101566873B1/en active IP Right Grant
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007169014A (en) | 2005-12-26 | 2007-07-05 | Nikko Co Ltd | Hopper device with sieve |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109226672A (en) * | 2018-11-27 | 2019-01-18 | 荣成富邦金属科技有限公司 | A kind of casting model powder cooling device |
KR20200097022A (en) | 2019-02-07 | 2020-08-18 | 주식회사 에코비젼21 | Temperature Control Methods and Temperature Control Structure in Liner of Casting Separator |
CN111673053A (en) * | 2020-06-20 | 2020-09-18 | 东风精密铸造有限公司 | Precision casting integrated form floats sand equipment |
CN111673053B (en) * | 2020-06-20 | 2021-12-31 | 东风精密铸造有限公司 | Precision casting integrated form floats sand equipment |
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