KR101486099B1 - system and method for assessing and modifying workshop capacity - Google Patents

system and method for assessing and modifying workshop capacity Download PDF

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Publication number
KR101486099B1
KR101486099B1 KR20100129123A KR20100129123A KR101486099B1 KR 101486099 B1 KR101486099 B1 KR 101486099B1 KR 20100129123 A KR20100129123 A KR 20100129123A KR 20100129123 A KR20100129123 A KR 20100129123A KR 101486099 B1 KR101486099 B1 KR 101486099B1
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South Korea
Prior art keywords
work
capability
information
load
target department
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KR20100129123A
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Korean (ko)
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KR20120075583A (en
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김학곤
조정욱
이영진
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현대중공업 주식회사
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30—Computing systems specially adapted for manufacturing

Abstract

The workplace capability assessment and adjustment system standardizes and measures the capabilities of internal factories or workplaces, and evaluates them quantitatively. By adjusting the capacity of internal factories or workplaces to deal with the optimal quantity of water according to changes in production volume, The productivity can be minimized, and the production cost can be reduced.

Description

BACKGROUND OF THE INVENTION Field of the Invention [0001] The present invention relates to a system and method for assessing and modifying workplace capabilities,

The present invention relates to a system and a method for evaluating and adjusting the capability of a worksite in shipbuilding ship construction, and more particularly, to a system and method for evaluating and adjusting the capability of a shipbuilding ship, And more particularly, to a system and method for adjusting its capabilities for a user.

In shipbuilding business, shipbuilding volume can change drastically in response to international and external changes. In order to actively respond to these changes, it is necessary to adjust the volume rationally according to the capacity of internal factories or workshops (per bay / have. However, in the shipbuilding business, evaluating and adjusting the capacity of each domestic factory or workplace is done by hand, and there is no system that can standardize and measure the capacity of the internal factory and quantitatively evaluate it. Therefore, it takes a lot of time to evaluate and adjust the competence of internal factories or workplaces, and there is a problem that the evaluation and adjustment are less credible.

BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a diagram showing a configuration for performing work capacity evaluation and adjustment in a workplace according to the prior art; Fig.

Referring to FIG. 1, when the workplace evaluation of the internal factory is performed, the production information is manually collected and analyzed. The production information includes information such as the base area of each factory (where the base stands for workbenches for assembling the ship block), departmental production records, personnel status, and actual loading volume. Such production information is vast and complex I can not help it. In addition, cost analysis work such as equipment operation cost, electric power cost, gas cost, labor cost, etc. due to change of workplace operation of internal factory is also required. .

Thus, the manual collection and analysis of information can delay the decision making of the workplace adjustment and the reliability of the decision can not be guaranteed. This ultimately hinders production efficiency and increases production costs in the production process.

The present invention can standardize and measure the capacity of an internal factory or workplace, quantitatively evaluate it, and adjust the capacity of internal factories or workplaces to handle the optimum amount of water according to changes in production volume.

According to an aspect of the present invention, there is provided a workplace capability assessment and adjustment system comprising: a work capability input module to which work capability information of a work target department is input; A system database for storing the work capability information; A work capability criterion module for calculating a work capability criterion for each work target department through the work capability information stored in the system database; A demand quantity input module for inputting a quantity of goods required to be processed by the work target department; A load analysis module for analyzing a load of the work target department through the work capability reference and the required amount; A work capacity adjustment analysis module that adjusts the work capacity of the work target department in accordance with the variation amount of the required amount and analyzes the load of the adjusted work target department; And an analysis result output module for outputting an analysis result from the work capability adjustment analysis module.

And a management list input module into which cost information generated when the job is performed by the job target department is input.

The system database may store the cost information.

The work capability information and the cost information stored in the system database can be inquired and corrected.

The work capability information includes the area information, the number-of-persons information, the performance work information, or the production capability information for each work target department.

The cost information includes electric power cost, gas cost, labor cost, equipment fee, facility maintenance cost, or transportation equipment maintenance cost for each work site.

The work capability standard includes a production amount per area, an arithmetic total, a production amount per capita, a weighted total production per capita, or a production amount per capita.

The load analysis module may calculate the work capability reference value for the requested amount to analyze the load.

The load analysis module can analyze the load by the work target department and period.

The work capacity adjustment analysis module can adjust the work capacity of the work target department so that the load of the work target department becomes 100% with respect to the variation amount of the required amount.

As a result of the analysis, the output module can output adjusted work capability information, personnel change information, load information, or cost information of the work target department.

When the inputted request quantity is stored in the system database, it can be inquired and corrected.

A workplace capability evaluation and adjustment method according to an embodiment of the present invention includes: inputting work capability information of a work target department; Calculating a work capability standard for each work target department through the work capability information; Inputting a quantity of water required to be processed by the work target department; Analyzing a load of the work target department through the work capability reference and the requested amount; And adjusting the work capacity of the work target department in accordance with the variation amount of the required amount and analyzing the load of the adjusted work target department.

And a step of inputting cost information generated when the job target department performs an operation.

The work capability information and the cost information are stored in a system database.

And outputting the analyzed result.

According to the workplace capability evaluation and adjustment system and the adjustment method according to the embodiment of the present invention, the ability of the internal factory or the workplace is standardized and measured and quantitatively evaluated. The capacity of the internal factory or the workplace Can be adjusted.

Therefore, it is possible to minimize the production loss during shipbuilding, thereby increasing the productivity and reducing the production cost.

BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a diagram showing a configuration for performing work capacity evaluation and adjustment in a workplace according to the prior art; Fig.
2 is a block diagram that schematically illustrates a workplace capability assessment and control system in accordance with an embodiment of the present invention.
Figure 3 is a diagram of the functions of the components of the workplace capability assessment and control system in accordance with an embodiment of the present invention.
4 is a flow chart illustrating a workplace capability assessment and adjustment method in accordance with an embodiment of the present invention.

BRIEF DESCRIPTION OF THE DRAWINGS The above and other objects, features and advantages of the present invention will be more apparent from the following detailed description taken in conjunction with the accompanying drawings, in which: FIG.

2 is a block diagram that schematically illustrates a workplace capability assessment and control system in accordance with an embodiment of the present invention.

2, a workplace capability assessment and adjustment system 100 according to an embodiment of the present invention includes an input device 101, an analysis device 201, an output device 301, and a system database 401 .

The input device 101 includes a work capacity input module 102, a management list input module 103, and a demand quantity input module 104. [

The analysis apparatus 201 includes a work ability criterion estimation module 202, a load analysis module 203, and a work ability adjustment analysis module 204. [

The output device 301 includes an analysis result output module 302.

The work capability input module 102 is configured to input work capability information for each workplace (department) of the inner factory. The work capability information may include the area information, the number of persons, the performance information, or the production capability information of each work site.

The management list input module 103 is configured to receive the information of the management list, that is, the cost information generated when the job is performed by the job target department. Cost information may include power, gas, labor costs, equipment fee, facility maintenance cost, or transportation equipment maintenance cost for each department.

The demanded quantity input module 104 is configured to input the quantity of goods required to be processed by the operation target department. The input demand quantity may include the production demand per area, the production demand per arithmetic total, the production demand per weighted total personnel, or the production requirement per space. In addition, the amount of demand input may vary.

The system database 401 stores work capability information and cost information. The work capability information and the cost information stored in the system database 401 can be inquired and corrected. Therefore, the work capability information and the cost information can be easily retrieved by simply inputting the work target department name, and the inputted work capability information and the cost information can be corrected . When the demand quantity information is also stored in the system database 401, it can be inquired and corrected similarly to the work capability information and the cost information.

The work capability criterion estimation module 202 calculates a work capability criterion for each work site through the work capability information stored in the system database 401. Work capacity standards may include production per area per work site, total output per arithmetic total, production per capita total, or per capita output. The work capability information is stored in the system database 401. However, if the work capability information is not stored in the system database 401, the work capability reference calculating module 202 calculates the work capability information Based on the work capability information inputted from the work capability information input unit 102. [

The load analysis module (203) analyzes the load of the work target department through the work capability standard and the required amount. Specifically, the load analysis module 203 analyzes the load by calculating a workability reference value for the requested amount (i.e., the requested amount / work capability reference). The load analysis module 203 can analyze the load by each work site or period.

The job capability adjustment analysis module 204 adjusts the job capability of the job target department in response to the variation amount of the requested amount and analyzes the load of the job target department.

Although the degree to which the work capability of the work target department is adjusted is not fixed, the work ability adjustment analysis module 204 calculates the work ability of the work target department so that the load of the work target department is preferably 100% .

The analysis result output module 302 outputs the analyzed result from the work ability adjustment analysis module 204. The analysis result output module 302 can output not only the results analyzed from the work capability adjustment analysis module 204 but also various results analyzed by the work capability criterion estimation module 202 and the load analysis module 203. [ At this time, the analysis result output module 302 can output the analysis result based on the load factor, the cost, and the like.

In the present invention, the system database 401 stores work capability information and cost information. However, the system database 401 may include not only work capability information and cost information, but also workplace capability evaluation and adjustment system (I. E., Capable of data communication) with other modules in the network, and may store this data.

The functions of the components of the workplace capability assessment and control system 100 having the above configuration will be described in more detail below.

Figure 3 is a diagram of the functions of the components of the workplace capability assessment and control system in accordance with an embodiment of the present invention.

2 and 3, the work capability input module 102 is configured to display and modify information related to the work capability of the work target department. For example, the work capability input module 102 can receive and display basic information such as CAPACITY, surface area, number of people, actual feed rate, and per-feed production amount stored in the system database 401 . In addition, various cost information such as the status of the transportation equipment, the electric power cost, and the gas cost can be displayed. In one embodiment, basic information and additional information associated with the overall department's ability to work may be displayed. The user may modify (add or delete) information related to the work capability of the work target department displayed by the work capability input module 102, and the work capability input module 102 may transmit information related to the modified work capability to the system Can be transmitted and stored in the database (401).

The management list input module 103 is configured to display and modify cost related information. For example, the management list input module 103 may be configured to use the time of use of a transportation means such as a crane (C / R), a forklift (F / L), a trailer (T / R), a transporter A list relating to costs; You can display a list of labor costs, such as monthly average direct labor costs, average monthly work days, daily average wages, and daily average overtime work, and modify information about these lists. The management list input module 103 can transmit and store the modified management list to the system database 401. [

 The demand quantity input module 104 is configured to display the quantity of goods required for the work target department and input the quantity. For example, the required quantity input module 104 may input basic information such as the required quantity, plan area, number of people, planned quantity of each department of the corresponding department.

The work capability criterion estimation module 202 calculates a production amount of a certain criterion for each department by using the information input from the work capability input module 102. For example, the work capability criterion estimation module 202 can calculate a production amount per area, a production amount per person, and a production amount per work by each department. Production per capita can be divided into production per capita total and production per capita total. Personnel can be managed separately from outsourcing and direct management. The total number of arithmetic means the combined number of outsourcing and direct employees, and the weighted total number refers to the number of people added to reflect the efficiency in outsourcing.

The load analysis module 203 analyzes the production load rate per standard using the demand quantity information inputted from the demand quantity input module 104 and the standard production quantity calculated by the work capacity standard estimation module 202. For example, the load analysis module 203 can analyze the production load ratio per area, the production load ratio per unit of personnel, and the production load ratio per unit area. Likewise, the production load rate per capita can be divided into the production load rate per arithmetic sum total and the production load rate per weighted sum total.

The work capability adjustment analysis module 204 is configured to adjust the work capability of the work target department in order to adjust the difference between the work capability and the demand amount of the work target department. For example, the work capability adjustment analysis module 204 is configured to allow the user to check the layout information of the work target department and whether or not the work area is used. The change can be analyzed.

The analysis result output module 302 is configured to output the analyzed results through a certain criterion such as load factor and cost. For example, according to the analysis result, the output module 302 calculates the monthly production load ratio and the production load ratio according to the work site usage plan according to the monthly work site use plan according to the area, personnel, Can also be displayed.

4 is a flow chart illustrating a workplace capability assessment and adjustment method in accordance with an embodiment of the present invention.

First, a workplace capability evaluation and adjustment method according to an embodiment of the present invention receives information related to a work capability of a work target department (step 401).

Next, cost related information of the job target department is received (step 402), and information related to the request amount for the job target department is received (step 403).

Next, the production amount based on a certain standard is calculated using the information related to the work capability (step 404).

Thereafter, the production load rate per standard is analyzed using the information related to the demand amount and the production amount of a certain standard (step 405).

If there is a change in the amount of demand, the work capacity of the job target department is adjusted and the load of the adjusted job target department is analyzed (Step 406).

In addition, the analyzed result can be output, and information related to the work capability and information related to the cost can be stored in the system database.

It should be noted that the above-described embodiments have been described in order to explain the present invention in more detail and are not intended to limit the present invention to these embodiments. It will be apparent to those skilled in the art that various changes and modifications may be made therein without departing from the spirit and scope of the invention.

Claims (16)

A work capability input module for inputting work capability information of a work target department;
A system database for storing the work capability information;
A work capability criterion module for calculating a work capability criterion for each work target department through the work capability information stored in the system database;
A demand quantity input module for inputting a quantity of goods required to be processed by the work target department;
A load analysis module for analyzing a load of the work target department through the work capability reference and the required amount;
A work capacity adjustment analysis module that adjusts the work capacity of the work target department in accordance with the variation amount of the required amount and analyzes the load of the adjusted work target department;
An analysis result output module for outputting an analysis result from the work capability adjustment analysis module; And
And a management list input module to which cost information generated when the job target department performs an operation is inputted,
The work capability criterion
A workplace capability assessment and adjustment system including a production amount per arithmetic total of the work target departments and a production amount per weighted total workforce per the work target departments. delete The system according to claim 1, wherein the system database
And storing the cost information. 4. The system according to claim 3, wherein the work capability information and the cost information stored in the system database
Workplace capability assessment and control system that can be viewed and modified. 2. The method according to claim 1,
A work site capability evaluation and adjustment system including the area information, the number-of-persons information, the performance work information, or the production capability information for each work target department. The method of claim 1, wherein the cost information
A workplace capability assessment and adjustment system including the electric power cost, gas cost, labor cost, equipment usage fee, facility maintenance cost, or transportation equipment maintenance cost for each work target department. 2. The method of claim 1,
And a workplace capability assessment and adjustment system including the production amount per area or the production amount per work area of the work target department. The apparatus of claim 1, wherein the load analysis module
And evaluating and adjusting the work capacity reference value for the requested amount to analyze the load. The apparatus of claim 1, wherein the load analysis module
And evaluating and adjusting the workplace capability to analyze the load by the job target department or period. The system of claim 1, wherein the work capacity adjustment analysis module
And adjusts the work capability of the work target unit so that the load of the work target unit becomes 100% with respect to the variation amount of the required amount. The method of claim 1, wherein the output module
And outputting adjusted job capability information, personnel change information, load information, or cost information of the job target department. The method according to claim 1,
A workplace capability assessment and adjustment system that can be viewed and modified when stored in the system database. delete delete delete delete
KR20100129123A 2010-12-16 2010-12-16 system and method for assessing and modifying workshop capacity KR101486099B1 (en)

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KR101951339B1 (en) * 2016-12-06 2019-02-22 주식회사 에스.제이테크 System for improving manufacturing process design and verification
KR101951332B1 (en) * 2016-12-06 2019-02-22 주식회사 에스.제이테크 System for improving manufacturing process management
CN110689288B (en) * 2019-12-10 2020-04-21 南昌掘策数据服务有限公司 Energy consumption data processing method and system and workshop energy saving method

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20050082893A (en) * 2004-02-20 2005-08-24 대우조선해양 주식회사 Establishment method of producting plan through load analysis when vessel is constructed
JP2007213294A (en) * 2006-02-09 2007-08-23 Hitachi Ltd Production plan drafting system
KR20080004243A (en) * 2006-07-05 2008-01-09 Stx조선주식회사 A method of management planning for running a shipyard

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20050082893A (en) * 2004-02-20 2005-08-24 대우조선해양 주식회사 Establishment method of producting plan through load analysis when vessel is constructed
JP2007213294A (en) * 2006-02-09 2007-08-23 Hitachi Ltd Production plan drafting system
KR20080004243A (en) * 2006-07-05 2008-01-09 Stx조선주식회사 A method of management planning for running a shipyard

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