KR101425572B1 - 알루미늄 압축칩 덩어리를 침적 용해할 수 있는 용해로 - Google Patents
알루미늄 압축칩 덩어리를 침적 용해할 수 있는 용해로 Download PDFInfo
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- KR101425572B1 KR101425572B1 KR1020120108563A KR20120108563A KR101425572B1 KR 101425572 B1 KR101425572 B1 KR 101425572B1 KR 1020120108563 A KR1020120108563 A KR 1020120108563A KR 20120108563 A KR20120108563 A KR 20120108563A KR 101425572 B1 KR101425572 B1 KR 101425572B1
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- molten metal
- aluminum
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- molten
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 77
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 77
- 238000002844 melting Methods 0.000 title claims description 34
- 230000008018 melting Effects 0.000 title claims description 34
- 238000001556 precipitation Methods 0.000 title 1
- 229910052751 metal Inorganic materials 0.000 claims abstract description 108
- 239000002184 metal Substances 0.000 claims abstract description 108
- 230000006835 compression Effects 0.000 claims abstract description 17
- 238000007906 compression Methods 0.000 claims abstract description 17
- 238000002485 combustion reaction Methods 0.000 claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims abstract description 6
- 238000001816 cooling Methods 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 229910045601 alloy Inorganic materials 0.000 claims description 11
- 239000000956 alloy Substances 0.000 claims description 11
- 238000003756 stirring Methods 0.000 claims description 11
- 238000013019 agitation Methods 0.000 claims description 6
- 230000001172 regenerating effect Effects 0.000 claims description 4
- 230000000630 rising effect Effects 0.000 claims description 2
- 238000005056 compaction Methods 0.000 claims 1
- 238000004090 dissolution Methods 0.000 abstract description 10
- 229910000838 Al alloy Inorganic materials 0.000 description 5
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 5
- 238000007599 discharging Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000010924 continuous production Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004512 die casting Methods 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000000968 intestinal effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000011514 reflex Effects 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Electric arc furnaces ; Tank furnaces
- F27B3/10—Details, accessories or equipment, e.g. dust-collectors, specially adapted for hearth-type furnaces
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B21/00—Obtaining aluminium
- C22B21/0084—Obtaining aluminium melting and handling molten aluminium
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangement of monitoring devices; Arrangement of safety devices
- F27D21/0028—Devices for monitoring the level of the melt
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D27/00—Stirring devices for molten material
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/15—Tapping equipment; Equipment for removing or retaining slag
- F27D3/1509—Tapping equipment
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D99/00—Subject matter not provided for in other groups of this subclass
- F27D99/0001—Heating elements or systems
- F27D99/0033—Heating elements or systems using burners
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
본 발명에 따르면, 알루미늄 압축단괴가 장입실에 장입되는 즉시 용탕에 침적된 상태에서 용탕펌프에 의한 고속으로 순환하는 용탕과 접촉하여 즉시 용해가 되므로 용해속도를 향상시켜 생산성을 향상시킴과 동시에 에너지를 절약할 수 있는 장점이 있다.
Description
도 2는 본 발명의 일 실시예에 따른 장입실에 알루미늄 압축칩 덩어리를 장입하는 과정을 설명하기 위한 도면이다.
도 3은 본 발명의 일 실시예에 따른 장입실에서 발생할 수 있는 드로스를 수거하는 과정을 설명하기 위한 도면이다.
도 4는 본 발명의 일 실시예에 따른 알루미늄 압축칩 덩어리를 침적 용해할 수 있는 용해로를 이용한 연속적인 용해 처리 공정을 설명하기 위한 공정도이다.
16:드로스 수납판 20:수평 컨베이어
30:분배기 40:진동피더
90:알루미늄 퍽 100:승온실
110:연소유닛 120:출탕부
130:승온실 도어 140,450:가스배출장치
200:장입실 210:장입실 도어
300:용탕교반실 310:용탕교반유닛
400:열 차단부 410:제1터널
420:제2터널 430:제3터널
1000:용해로
Claims (5)
- 알루미늄 압축칩 덩어리가 장입 후 용탕에 침적된 상태에서 용탕 순환에 의하여 용해되는 장입실,
상기 장입실과 연결된 제1터널을 통하여 유입된 용탕을 연소유닛을 이용하여 가열시키는 승온실, 및
상기 승온실과 연결된 제2터널을 통하여 유입된 용탕을 용탕교반유닛을 이용하여 제3터널을 통하여 상기 장입실로 순환시키는 용탕교반실을 포함하고,
상기 장입실은
진동 피더에 의하여 연속적으로 상기 알루미늄 압축칩 덩어리가 장입되며, 장입된 알루미늄 압축칩 덩어리가 침적될 수 있는 용탕 기준 수위가 유지되는 것을 특징으로 하는 알루미늄 압축칩 덩어리를 침적 용해할 수 있는 용해로.
- 삭제
- 제 1 항에 있어서,
용탕의 수위가 출탕 기준 수위에 도달하는 경우 탕도를 통하여 연속적으로 합금로에 공급하기 위한 출탕부를 더 포함하는 알루미늄 압축칩 덩어리를 침적 용해할 수 있는 용해로.
- 제 1 항에 있어서,
상기 연소유닛은 축열식 버너이고, 상기 용탕교반유닛은 용탕펌프인 것을 특징으로 하는 알루미늄 압축칩 덩어리를 침적 용해할 수 있는 용해로.
- 제 1 항에 있어서,
상기 장입실로부터 외부로 유출되는 열을 차단하기 위한 열차단부를 더 포함하며,
상기 장입실, 승온실 및 용탕교반실은 내화물 벽체로 차단되어 각각 독립된 공간을 갖으며, 용탕은 상기 장입실과 승온실을 연결하는 제1터널 및 승온실과 용탕교반실을 연결하는 제2터널을 통하여 순환되므로, 상기 승온실은 알루미늄 압축칩 덩어리가 장입되는 공정이 진행되는 순간에도 외부와 밀폐되어 있는 것을 특징으로 하는 알루미늄 압축칩 덩어리를 침적 용해할 수 있는 용해로.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020120108563A KR101425572B1 (ko) | 2012-09-28 | 2012-09-28 | 알루미늄 압축칩 덩어리를 침적 용해할 수 있는 용해로 |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020120108563A KR101425572B1 (ko) | 2012-09-28 | 2012-09-28 | 알루미늄 압축칩 덩어리를 침적 용해할 수 있는 용해로 |
Related Child Applications (1)
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| KR1020140034723A Division KR101474220B1 (ko) | 2014-03-25 | 2014-03-25 | 알루미늄 압축칩 덩어리를 침적 용해할 수 있는 용해로 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| KR20140042181A KR20140042181A (ko) | 2014-04-07 |
| KR101425572B1 true KR101425572B1 (ko) | 2014-07-31 |
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| KR1020120108563A Active KR101425572B1 (ko) | 2012-09-28 | 2012-09-28 | 알루미늄 압축칩 덩어리를 침적 용해할 수 있는 용해로 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20160107031A (ko) * | 2015-03-03 | 2016-09-13 | 윤수현 | 알루미늄 용해로 |
| WO2017105083A1 (ko) * | 2015-12-14 | 2017-06-22 | (주)디에스리퀴드 | 알루미늄 용해 및 블랙 드로스 재활용 시스템 및 방법 |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101602893B1 (ko) * | 2014-07-23 | 2016-03-10 | 정강희 | 칩용해 교반장치 |
| KR101528254B1 (ko) * | 2014-09-02 | 2015-06-11 | 주식회사 피케이지 | 로체를 리프팅할 수 있는 정치식 용해로 |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0931552A (ja) * | 1995-07-24 | 1997-02-04 | Ogihara Ekorojii Kk | 金属容器混合廃棄物の再資源化方法及び装置 |
| JP2853145B2 (ja) * | 1989-03-03 | 1999-02-03 | 神鋼電機株式会社 | アルミニウム系金属切削屑の溶解装置 |
| JPH11100621A (ja) * | 1997-09-26 | 1999-04-13 | Nippon Steel Corp | アルミ廃材処理方法及びシステム |
| JP2002172373A (ja) * | 2000-12-05 | 2002-06-18 | Hiroshima Gas Techno Kk | アルミニウム回収方法及びその装置 |
-
2012
- 2012-09-28 KR KR1020120108563A patent/KR101425572B1/ko active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2853145B2 (ja) * | 1989-03-03 | 1999-02-03 | 神鋼電機株式会社 | アルミニウム系金属切削屑の溶解装置 |
| JPH0931552A (ja) * | 1995-07-24 | 1997-02-04 | Ogihara Ekorojii Kk | 金属容器混合廃棄物の再資源化方法及び装置 |
| JPH11100621A (ja) * | 1997-09-26 | 1999-04-13 | Nippon Steel Corp | アルミ廃材処理方法及びシステム |
| JP2002172373A (ja) * | 2000-12-05 | 2002-06-18 | Hiroshima Gas Techno Kk | アルミニウム回収方法及びその装置 |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20160107031A (ko) * | 2015-03-03 | 2016-09-13 | 윤수현 | 알루미늄 용해로 |
| KR101711362B1 (ko) * | 2015-03-03 | 2017-03-02 | 윤수현 | 알루미늄 용해로 |
| WO2017105083A1 (ko) * | 2015-12-14 | 2017-06-22 | (주)디에스리퀴드 | 알루미늄 용해 및 블랙 드로스 재활용 시스템 및 방법 |
| GB2559092A (en) * | 2015-12-14 | 2018-07-25 | Ds Liqid Co Ltd | System and method for melting aluminium and recycling black dross |
| US11040352B2 (en) | 2015-12-14 | 2021-06-22 | Ds Liquid Co., Ltd. | System for melting aluminum and recycling black dross |
| GB2559092B (en) * | 2015-12-14 | 2022-02-02 | Ds Liquid Co Ltd | System for melting aluminium and recycling black dross |
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| Publication number | Publication date |
|---|---|
| KR20140042181A (ko) | 2014-04-07 |
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