KR101247668B1 - The composting system of livestock excreta by the fly larva - Google Patents

Abstract

The present invention relates to a manure composting system using fly larvae.
A conifer composting system using a fly larva of the present invention comprises: a condensate storage hopper in which condensate is stored; A subsidiary material storage hopper in which subsidiary materials are stored; A mixing device which is connected to the axial part storage hopper and the subsidiary material storage hopper and mixes the part material and the axial part to adjust the moisture content of the axial part and the temperature of the axial part in winter; A tray in which a certain amount of nutrient is loaded, the fly larvae grow by food activity, and serve as a medium for composting the nutrient; A feeding device for loading the mixed shaft powder into the tray; An egg inoculation device for inoculating a fly egg on the stock loaded on the tray; Pallets inoculated with a plurality of trays are provided with a plurality of racks are moved and stored, the partition between the pallet stacking racks are installed in the vinyl curtain partition is divided into a number of areas, on the receiving and shipping side A culture chamber configured to carry in and take out pallets; A pallet moving device for moving the pallet within the culture chamber; An air conditioner that controls and ventilates the temperature and humidity of each zone within the culture chamber; an illumination device that controls the illumination of each zone within the culture chamber; A larvae collection device for collecting and recovering fly larvae falling off the tray on the inner bottom side of the culture chamber; A unloading apparatus for emptying compost converted from a tray loaded on a pallet shipped out of the culture chamber; A compost storage hopper in which unloaded compost is stored; And a pallet recovery device for moving the empty tray and the empty pallet to the supply device side.
According to the present invention, the incubation chamber is partitioned into several zones by using partitions in the process of inoculating fly eggs in the stalk, and the zone in which the tray on which the sack is loaded is partitioned daily is configured to move daily, and the primary zone. By individually controlling the conditions such as temperature, humidity, lighting, and ventilation, it is possible to realize artificial environment control and culture system that can promote rapid growth and food activities of larvae. Enable processing

Description

The composting system of livestock excreta by the fly larva}

The present invention relates to a manure composting system using fly larvae.

Recently, many efforts and attempts have been made to effectively treat and recycle animal waste such as pig manure.

In general, there is a method of using animal feed as animal feed, but it requires complex processes and equipment such as foreign substances selected from animal feed, various auxiliary feeds, and sterilization and fermentation. There are disadvantages.

On the other hand, biological methods that use enzymes, bacteria, earthworms, fly larvae (egg maggots) for organic wastes are environmentally friendly, allow for more complete sanitary treatments, and recycle feeds and composts that are additionally obtained in agriculture or industry. Although it has been temporarily attracted attention because of its availability, the method using microorganisms such as enzymes and bacteria has a drawback in that it takes a lot of time. It is difficult to collect the earthworms for breeding in the surrounding area, and there are many problems such as adding additional additives to the waste so that the earthworms can inhabit.

On the other hand, the use of fly larvae can shorten the processing time of organic waste, but because it is difficult to breed large amounts of fly larvae, there was a problem that it is difficult to apply to waste treatment.

Korean Patent Application No. 99-14619 discloses a waste automatic treatment system using fly larvae, but since it does not take into account the ecological characteristics of the fly, the spawning rate and hatching rate are very low. Since the decomposition rate of the waste is very low without consideration, there is a problem that it is difficult to substantially achieve the object of the invention.

KR 10-2000-0067098 (Nov. 15, 2000)

Condensed manure composting system using fly larvae of the present invention is to solve the problems caused in the prior art, inoculate fly eggs collected in a separate specialized fly kennel in the stalk to cultivate fly larvae and compost the stool The growth of larvae is made by partitioning the culture chamber into seven zones using vinyl curtains, allowing the zones to be moved daily for seven days, and individually controlling the conditions of temperature, humidity, lighting, and ventilation in each zone. It is intended to maintain the optimal environmental conditions for overfood operations and to allow for the systemic processing of large quantities of stock.

In order to solve the technical problem as described above, the axial nutrient composting system using the fly larva of the present invention, axial nutrient storage hopper is stored; A subsidiary material storage hopper in which subsidiary materials are stored; A mixing device connected to the shaft storage hopper and the subsidiary material storage hopper to mix the components and the shaft powder and to adjust the moisture content of the shaft and the temperature in winter; A tray in which a certain amount of livestock is loaded and fly larvae grow by food activity, and serve as a medium for composting the livestock; A feeding device for loading the mixed shaft powder into the tray; An egg inoculation device for inoculating a fly egg on the stock loaded on the tray; A tray stacking device for stacking a plurality of multi-layered trays on which pallets are inoculated with flies; The rack is provided with a rail on which a pallet loaded with a plurality of trays is moved and stored, and a partition of a vinyl curtain is installed between the racks on which the pallet is stacked, thereby being divided into a plurality of zones. A culture room configured to carry in and out pallets on the receiving and shipping side; A pallet moving device for moving the pallet within the culture chamber; An air conditioner that controls and ventilates the temperature and humidity of each zone within the culture chamber; an illumination device that controls the illumination of each zone within the culture chamber; A larvae collection device for collecting and recovering fly larvae falling off the tray on the inner bottom side of the culture chamber; A unloading device for emptying compost converted from a tray loaded on a pallet shipped from the culture chamber; A compost storage hopper in which unloaded compost is stored; And a pallet recovery device for moving the empty tray and the empty pallet to the supply device side.

Here, the raw material storage hopper and chaff storage hopper is stored chaff; Beans are stored busy storage hopper; characterized in that consisting of.

In addition, the tray is inclined at both sides to facilitate the escape of the flies larvae are grown in large numbers, and the concave convex wavy valleys of about 5 mm are formed on the inclined surface, and the two colors, shafts and harmful gases It is characterized by consisting of a corrosion-resistant material.

In addition, the feeder is characterized by consisting of a screw feeder (Screw feeder) and a fan-shaped loading nozzle to evenly load the axial fraction mixed in the mixing device to an empty tray thickness of about 6cm.

In addition, the egg inoculation device is treated in the state of a bunch of paper piled on a paper that is easily harmed if a certain amount of flies contain moisture, and a large number of pellets stacked on the paper are loaded, and a few predetermined number of flies It is characterized in that the paper is supplied while falling on the shaft portion of the tray moving on the chain conveyor (chain conveyer).

In addition, in the tray stacking device, the tray loaded with the shaft seed inoculated with the paral is moved by a chain conveyor, and then stacked in multiple layers on an empty pallet loaded by a pallet moving conveyor by a magazine device. Completed tray loading pallet is moved to the culture chamber by the chain conveyor. In addition, the culture chamber is characterized in that the rails that can move and store the pallet with wheels on the multi-stage, multi-stage rack from the receiving side to the shipping side is installed.

In addition, when the pallet is put into the culture chamber by a chain conveyor, it is connected to each rack by a stacker crane which functions as a horizontal left-right driving and a vertical lift, and is installed on the stacker crane and each rack. It is loaded on the rail of each rack by a roller conveyer.

The pallet loaded on the rail is pushed by a hydraulic cylinder-type pusher to push the daily amount of space for 7 days in the shipping direction.

The pallet, which has been incubated for 7 days, is shipped in the same manner as when it is received, but is loaded after being loaded onto the stacker crane by the transfer roller conveyor installed at the end of each rack by the reverse procedure.

In addition, the air conditioner and the air supply pipe is provided in each zone inside the culture chamber; Is installed in each zone inside the culture chamber, the exhaust pipe for discharging the internal air to the outside or internal circulation; A heat exchanger having one side and the other side connected to an air supply pipe and an exhaust pipe, respectively, for transferring an array to the air supply side in the process of introducing outside air and exhausting internal air; An air supply control device installed between the heat exchanger and the air supply pipe, comprising a cooling coil, a heating coil installed adjacent to the cooling coil, a humidifier installed adjacent to the heating coil, and a demister installed adjacent to the humidifier; And a deodorizing device for discharging the exhaust gas passing through the gas to the outside after removing the odor by a bio filter method.

In addition, the rack that is stored while the pallet is moved is provided with a plurality of posts (Post) acting as a pillar, the post is made of a hollow tube shape, the post is connected to the air conditioning device air supply and exhaust pipe Characterized in that configured to play a role.

In addition, the culture chamber is partitioned into seven zones sequentially from the first zone to the seventh zone, the temperature of the primary zone is 25 ℃ ~ 35 ℃, the second zone to seven days zone is 20 ℃ ~ 30 ℃, Relative humidity ranges from 65% to 85% for zones 1 to 3, 40% to 65% for zones 4 to 7, and 4 to 10 times per hour for zones 1 to 4. Days 1 to 4 are zoned 1 to 4 times per hour, lighting is 1st to 3rd zone is dark (dark condition), and 4th to 7th zone is bright (light condition). do.

In addition, since the temperature inside the shaft on the tray is 35 ° C or lower in the summer and 22 ° C or higher in the winter, it does not interfere with the growth and food activity of the fly larvae. A remote temperature measuring device is installed on the shaft to measure the temperature inside the shaft, and wirelessly receives the temperature measurement data to adjust the air conditioner.

In addition, the caterpillar is connected to the larva collecting device is installed in the lower part of the rack from the 3rd day zone to the 7th zone, characterized in that configured to recover the fly larvae from the 3rd zone.

In addition, a caterpillar having an inclination is installed at the bottom of the culture chamber or the bottom of the rack, and a pipe connected to a water tank and a pump is configured to supply water to the caterpillar on one side thereof, and the caterpillars are formed by the water flow. The larvae collect in the larvae collection tank as they move along the base, cook in hot water at 65 ° C for about 15 minutes, rinse with cold water, dehydrate with a centrifugal dehydrator, and then heat for 3 hours with hot air at 60 ° C to 70 ° C. After drying to a degree of cooling, the packaging is characterized in that the moisture content of 12% to 20% conditions.

In addition, when the unloading device separates the trays from the pallet one by one by a dispenser and moves them on the conveyor, the tray is inclined at a predetermined angle by the conveyor at this time, while shaking the conversion compost in the tray by the rotating brush. It is characterized by unloading.

In addition, the compost storage hopper is stored in the compost unloaded from the tray, and transferred to a heat-insect device by a screw feeder and processed at 65 ℃ or more for 20 minutes or more to a secondary aging device and then aged for about a week The package is shipped to, or after treatment at about 70 hours in a heat-insect device characterized in that the package is shipped.

In addition, the pallet recovering device is repeatedly moved in the order that the empty tray loaded with axial compost is continuously moved on the chain conveyor, and then the empty pallet moves, and the bin tray and the bin on the chain conveyor are moved by a shorter. The pallet is classified and moved to the supply apparatus side.

According to the present invention, incubating the fly eggs in the shaft and then incubating the culture chamber into seven zones using a vinyl curtain, seven days daily zones are configured to sequentially move the shaft, every primary zone It is designed to individually control conditions such as temperature, humidity, lighting, and ventilation to realize artificial environmental control and cultivation system that can accelerate the growth and food activity of fly larvae, thereby enabling environmentally friendly bulk stock disposal. can do.

1 is a schematic diagram of a nutrient manure composting system using a fly larva of the present invention.
Figure 2 is a perspective view showing an example of a pallet and larva on the rail in the present invention.
Figure 3 is a schematic diagram of the air conditioner in the present invention.
Figure 4 is a perspective view showing an installation example of the supply pipe and the exhaust pipe in the culture chamber in the present invention.
Fig. 5 is a schematic plan view of a condensation composting system using a fly larva of the present invention.
Figure 6 is a schematic side view of a nutrient composting system using a fly larva of the present invention.
Figure 7 is a schematic side view showing a feeding device and an inoculation device in the present invention.
8 is a schematic view showing a configuration example of a rack in the present invention.

Hereinafter, with reference to the accompanying drawings for the nutrient powder composting system using a fly larva of the present invention will be described in detail.

Condensate composting system using the fly larva of the present invention is largely the nutrient storage hopper 10, the material storage hopper 20, mixing device 30, tray 40, supply device 50, egg inoculation device 60, Tray loading device (65), culture chamber (70), pallet moving device, air conditioning device (90), lighting device (100), larva recovery device (110), unloading device (120), compost storage hopper (130), pallet It is composed of a recovery device 140.

As shown in FIG. 1, the axial component storage hopper 10 is supplied with axial component introduced from a transport vehicle through an upper side thereof and stored therein, and the axial component stored by a screw feeder installed in the lower portion is mixed with the apparatus 30. It is configured to feed the feed.

The submaterial storage hopper 20 also has the same configuration as the axial storage hopper 10, and is composed of two chaff storage hoppers 21 in which chaff is stored and busy storage hoppers 22 in which soybeans are stored. The storage hoppers 10, 20 of the chaff and soybeans by a screw feeder installed in the lower portion of the transfer to the mixing device (30). Soybeans, which are used as subsidiary materials, are not only used to control the moisture content of the livestock, but also are rich in protein, which is a good food for fly larvae.

The mixing device 30 mixes the feedstock and the feedstock supplied from the feedstock storage hopper 10 and the feedstock storage hopper 20 to adjust the moisture content of the feedstock to about 75 to 80%, and also to adjust the temperature of the feedstock in winter. It is configured to.

The mixing device 30 is composed of a screw mixer (Screw Mixer) is configured to mix the material according to the rotation of the screw inside, in winter to control the temperature of the nutrients appropriate for the larval transformation of the fly larva and larva activity The heating device is installed in the preheater to preheat the shaft.

The tray 40 is configured so that a certain amount of livestock is loaded, fly larvae grow by food activity, and serve as a medium for composting the livestock.

The configuration example of the tray 40 is configured to stack a plurality as shown in Figure 2, the inclined portion 41 of the upward inclination is formed on both sides of the tray 40, the inclined portion 41 ) Is characterized in that the concave convex wavy valleys 42 are formed.

The inclined sides and the wavy valleys 42 are formed to facilitate the escape of the fly larvae from the tray 40 on the basis of the habit of moving up the fly larvae and the forward motion. It is desirable to have a width of about mm.

In addition, the tray 40 is composed of two colors so that the tray 40 according to the primary can be easily identified by the naked eye by alternating the colors alternately by the day that is put into the culture chamber 70, and the nutrient and toxic gas It is preferred that the material be composed of a corrosion resistant material.

The feeding device 50 is configured to load the mixed shaft powder into the tray 40.

This feeder 50 is supplied to the screw feeder 51, in order to evenly load the axial powder mixed in the mixing device 30 to a thickness of about 6 cm, the depth of the fly larvae active in the empty tray 40 It is configured so that a predetermined amount of shaft portion can be loaded in the tray 40 in a predetermined width by the fan-shaped stacking nozzle 52.

The egg inoculation device 60 is configured to inoculate the flies into the axial fraction loaded on the tray 40.

As an example of the composition of the egg inoculation device 60, the storage tank in which the fly eggs are stored, and a discharge port for discharging a certain amount of the fly eggs from the storage tank, in this case, so that the tray 40 can be inoculated evenly in the vials. The outlet can be configured to be installed on the robot arm.

In addition, there is a container in which a certain amount of flies are stacked on paper that is easily harmed by moisture, and the flies are processed in a bundle form, and there is a container in which the flies are piled one by one from the pellet container 61. It is loaded on the egg supply device 62 of the type, and the fly grain paper loaded on the egg supply device 62 is configured to be supplied while being uniformly dropped on the shaft portion of the tray 40 which is regularly moved on the chain conveyor. It may be. Here, instead of a bunch of flies, a container filled with flies in a container of a certain size made of starch, which is easily soluble in water, may be used.

The tray 40 inoculated with the paral is moved to the position where the magazine device is operated by the chain conveyor, and the tray 40 is loaded by the magazine device by the empty pallet moving conveyor 152. The tray 40 is stacked in multiple layers on the empty pallet 53 carried in.

When loading of the tray 40 is completed, the pallet 53 is transferred to the transfer roller conveyor 80 of the stack stack crane 81 on the receiving side in the culture chamber 70 by a chain conveyor.

The culture chamber 70 is provided with a plurality of racks in which the pallet 53 in which a plurality of trays 40 inoculated with the vial are loaded are stored and moved, and the pallet 53 is loaded as shown in FIG. 4. The partition 71 of the vinyl curtain of the transverse direction is provided between the old racks, and it is partitioned into several area | region, and it is comprised so that the pallet 53 can be carried in and out on the receiving and leaving side.

The culture chamber 70 is a rail that can be stored in a stationary state in which pallets 53 with wheels are mounted and moved to respective racks configured in a multi-stage, multi-stage fashion from the receiving side to the shipping side ( And 83), respectively.

The primary zone section of the culture chamber 70 may be parallel to the incoming and outgoing directions of the pallet 53.

In this case, seven zones are alternately operated in such a way that all the trays 40 of the zones resulting in seven days after the entrance are shipped, and new trays 40 are received in the empty spaces that have been released, and the trays 40 for each zone are provided. ) The conditions such as temperature, humidity, ventilation and lighting will be set and managed according to the date of receipt.

The pallet moving device is configured to move the pallet 53 in the culture chamber 70.

As an example of the construction of a pallet moving device, horizontal and horizontal driving and vertical and vertical lifting and lowering are possible on the receiving side of the culture chamber 70, and the transfer roller conveyor 80 is installed on one side and seated on the transfer roller conveyor 80. A stock stack crane 81 for moving the pallet 53 to the designated rack inlet 82 of the culture chamber 70; A transfer roller conveyor 80 for moving the pallet 53 from the transfer roller conveyor 80 of the receiving stack stack crane 81 to the rails 83 on each rack in the culture chamber 70; A rail 83 provided for each rack in the culture chamber 70; A cylindrical moving device (85) for moving the existing pallet (53) on the rail (83) by pushing the pallet (53) which is newly seated on the rail (82) every day; Take the same configuration as the receiving side of the culture chamber 70, the transfer roller conveyor 80 is installed on the delivery side of the culture chamber 70; Factory stacker crane 84; It can be configured as.

In the figure, there is shown a moving means 81a, such as a chain for moving the incoming stacker crane 81 up and down, and a horizontal moving means 81b for horizontal left and right running on the rail.

In addition, the transfer roller conveyor 80 for loading or moving the pallet 53 on the receipt stacker crane 81 and the shipment stacker crane 84 is shown.

In this configuration, the stock stack crane 81 and the stack stack crane 84 serve to move the pallet 53 to the inlet and outlet sides of the culture chamber 70, and the rails are provided inside the culture chamber 70. The moving device 85 for pushing and moving the pallet 53 by the 82 and the cylinder method serves to move the pallet 53 in the culture chamber 70.

The air conditioner 90 is configured to control and ventilate the temperature and humidity of each zone inside the culture chamber 70.

As an example of the configuration of the air conditioner (90), the air supply pipe (98) which is installed in each zone inside the culture chamber (70); Is installed in each zone inside the culture chamber 70, the exhaust pipe 99 for discharging the internal air to the outside or internal circulation; A heat exchanger 95 having one side and the other side connected to the air supply pipe 98 and the exhaust pipe 99, respectively, to transfer an array to the air supply side while the outside air is introduced and the internal air is discharged to the outside; A humidifier installed between the heat exchanger 95 and the air supply pipe 98 and adjacent to the heating coil 92 and the heating coil 92 provided adjacent to the cooling coil 91 and the cooling coil 91. 93, an air supply adjusting device consisting of a demister 94 installed adjacent to the humidifier 93; The deodorizing device (95a) for discharging the odor through the heat exchanger (95) by removing the odor by the biofilter method; can be configured.

At this time, an arrangement example of the air supply pipe 98 and the exhaust pipe 99 is shown in FIG. 4, so that the air supply pipe 98 and the exhaust pipe 99 are positioned to the left and right of the pallet 53 in each zone as shown. Air supply is made while having a direction in one direction through the space between the tray 40 and the tray 40 stacked up and down, and the odor and moisture generated from the shaft portion of the stacked tray 40 is mixed with the air supply It is preferable to allow the exhaust to be discharged later.

In the drawing, the cooling coil 91 is connected to the refrigerator 91a, and the humidifier 93 and the heating coil 92 are preferably connected to the boiler 92a, but in some cases, instead of the heating coil 92 An electric heater can also be used.

Since the humidifier 93 does not require air heating in summer, the humidifier 93 sprays ground water or water instead of hot water or steam to humidify it.

Unexplained reference numeral 96 denotes a control unit, 97 a recording unit, and 99a a damper.

At this time, the pallet 53 is moved and stored in the rack is provided with a plurality of posts (98a) acting as a pillar, the post (98a) is made of a hollow tube shape, the post (98a) is the air supply pipe Instead of the 98 and the exhaust pipe 99, the air conditioner 90 may be connected to the air supply and exhaust through the post 98a.

Illumination device 100 is configured to adjust the illumination of each zone inside the culture chamber (70). Lighting conditions allow the setting of dark and bright conditions to match the growth stage of the fly larva. Since the growth stage of flies larvae is active inside the shaft, dark conditions are needed from day 1 to 3, and when the fly larvae are grown and transformed into pupa, they escape from the shaft. There is a habit to try, requires a bright condition from day 4.

The larvae collecting device 110 is configured to receive and collect the fly larva that escapes from the tray 40 on the inner bottom side of the culture chamber 70.

To this end, a larva receiver 111 having an inclination is installed at the bottom of the culture chamber 70 or a lower side of the rack, and a pipe connected to the water tank 112 and the pump 113 at one outside thereof is provided to the larva receiver 111. It is configured to supply water, so that the larvae are collected in the larvae recovery tank 114 while the larva moves along the larva receiver 111 by the water flow.

At this time, the larvae recovery tank 114 is connected to the pipe for supplying hot water and general water, the dehydrator for dewatering the larvae discharged from the larvae recovery tank 114 is connected, the dryer for drying the larvae is connected It is characterized by that.

This, while the larva moves along the caterpillar 111 by the water flow, the larvae are collected in the larva recovery tank 114, cooked in hot water at about 65 ℃ for about 15 minutes, then rinsed with cold water, centrifugal dehydrator After dehydration, it is dried for 3 hours with hot air of 60 ℃ ~ 70 ℃ in a drying apparatus, and then cooled under a moisture content of 12% ~ 20%.

The unloading device 120 is configured to empty the compost converted from the tray 40 loaded on the pallet 53 shipped outside the culture chamber 70.

As an example of the configuration of the unloading device 120, when the tray 40 is separated from the pallet 53 one by one by a dispenser and loaded on the conveyor, the tray 40 is determined by the conveyor installed in the reverse conveyor. The angle is also inclined in the direction, and it is preferable to configure it so as to unload while converting the conversion compost in the tray 40 by the rotating brush installed in the inversion conveyor.

Compost storage hopper 130 is configured to store the unloaded compost.

The compost storage hopper 130 is stored in the compost unloaded from the tray 40, the second aging device 132 after being processed for at least 65 minutes at a temperature of about 65 ℃ transferred to the heat determinator 131 by a screw feeder After being transported to and aged for about one week, the product is packaged and shipped through the packaging machine 121, or after being processed for 3 hours or more at about 70 ° C. in the heat-insecting device 131.

The pallet recovery device 140 is configured to move the empty tray 40 and the empty pallet 53 to the supply device 50 side.

This pallet recovery device 140 is repeatedly moved in the order in which the empty tray 40, the compost was unloaded on the chain conveyor continuously moves, and then the empty pallet 53 is moved, the shorter (Sorter) 145 By sorting the empty tray 40 and the empty pallet 53 on the chain conveyor by the sorting and moving to the supply device 50 side.

In FIG. 5, reference numeral 151 denotes a bin tray moving conveyor, and 152 denotes an empty pallet moving conveyor.

In the above configuration, the culture chamber 70 is divided into seven zones sequentially from the first zone to the seventh zone, the temperature of the first zone is 25 ~ 35 ℃, the second zone to the seventh zone is 20 ~ 30 ℃, the relative humidity is 65 to 85% in the 1st to 3rd zones, 40 to 65% in the 4th to 7th zones, the ventilation frequency is 4 to 10 times in the 1st to 4th zones, Days 5 to 7 are 1 to 4 times, lighting is day 1 to day 3 is dark conditions of the dark state, day 4 to day 7 is characterized by the light conditions of the bright state.

This configuration divides the cultivation chamber 70 for each primary and adjusts temperature, humidity, ventilation, lighting, etc. to the ecological characteristics of the fly larva as much as possible, so that the larvae can be effectively composted within a certain period of time. Will be.

If the fly larva is fast to escape into the pupa from the tray 40 from the day 3 wearing the culture chamber 70, the caterpillar receiver connected to the larva recovery device 110 in the lower rack of the 3rd zone to the 7th zone (111) ) Is installed to recover the fly larvae from the 3rd zone.

In addition, since the temperature inside the shaft on the tray 40 is 35 ° C. or lower in the summer and 22 ° C. or higher in the winter, it does not interfere with the growth and food activity of the fly larva. It is preferable to adjust the air conditioner 90 by installing a temperature measuring device 150 on shafts on a plurality of trays having a plurality of trays and measuring temperature inside the shafts to receive temperature measurement data through wired or wireless.

When the condensation temperature in the tray 40 exceeds 35 ° C., the condensation temperature is lowered to 35 ° C. or lower by reducing the temperature in the culture chamber 70. When the condensation temperature in the tray 40 is 22 ° C. or lower, the incubation chamber 70 The air conditioner 90 is operated in conjunction with the measurement temperature of the temperature measuring device 150 such that the internal temperature is increased to increase the shaft temperature to 22 ° C. or more.

10: shaft storage hopper 20: material storage hopper
21: rice hull hopper 22: busy storage hopper
30: mixing device 40: tray
41: slope 42: goal
50: feeder 51: screw feeder
52: loading nozzle 53: pallet
60: inoculation device 65: tray stacking device
61: Egg loading container 62: Egg feeding device
70: culture chamber 71: partition
80: Jaejae Roller Conveyor 81: wearing stacker crane
81a: Shanghai means of movement 81b: Horizontal means of movement
82: rack inlet 82a: rack outlet
83: rail 84: factory stacker crane
85: moving device 90: air conditioning device
91 cooling coil 91a: refrigerator
92: heating coil 92a: boiler
93: humidifier 94: Demister
95: heat exchanger 95a: deodorizer
96: control device 97: recording device
98: supply pipe 98a: post
99: exhaust pipe 99a: damper
100: lighting device 110: larva recovery device
111: caterpillar 112: water tank
113: pump 114: larvae recovery tank
120: unloading device 121: packing machine
130: compost storage hopper 131: heating insecticide
132: secondary aging device 140: pallet recovery device
145: shorter 150: temperature meter
151 bin tray moving conveyor 152 bin pallet moving conveyor

Claims (16)

In the condensation composting system using fly larvae,
A shaft storage hopper 10 in which shafts are stored;
A material storage hopper 20 in which material is stored;
A mixing device 30 connected to the axial part storage hopper 10 and the subsidiary material storage hopper 20 to mix the submaterial and the axial part;
A tray 40, in which a certain amount of nutrient is loaded and fly larvae grow by food activity, and serve as a medium for composting the nutrient;
A feeding device (50) for loading the mixed shaft powder into the tray (40);
An egg inoculation device (60) for inoculating flies into the axial fraction loaded on the tray (40);
A plurality of racks in which the pallets 53 in which the plurality of trays 40 are inoculated are stored and moved are provided, and partitions 71 of vinyl curtains are installed between the racks in which the pallets 53 are loaded. And is divided into a plurality of zones, and the culture chamber 70 configured to carry in and out the pallet 53 on the receiving and shipping side;
A pallet moving device for moving the pallet 53 in the culture chamber 70;
An air conditioner (90) for controlling and ventilating temperature and humidity for each zone in the culture chamber (70);
An illumination device 100 for controlling illumination for each zone in the culture chamber 70;
A larvae collecting device (110) for collecting and recovering fly larvae falling off the tray (40) on the inner bottom side of the culture chamber (70);
A loading device (120) for emptying compost converted from the tray (40) loaded on the pallet (53) shipped out of the culture chamber (70); Compost storage hopper 130 is stored unloaded compost;
And a pallet recovery device 140 for moving the empty tray 40 and the empty pallet 53 to the supply device 50 side.
Condensation composting system using fly larvae.
The method of claim 1,
The material storage hopper 20,
Chaff storage hopper 21 and the chaff is stored;
Soybeans are stored busy storage hopper 22; characterized in that consisting of,
Condensation composting system using fly larvae.
The method of claim 1,
The tray 40 is a plurality of stacked, both sides are inclined, characterized in that the concave convex wavy valleys 42 are formed on the inclined surface,
Condensation composting system using fly larvae.
The method of claim 1,
The pallet moving device is
It is installed on the receiving side of the culture chamber 70 and has horizontal and right-to-left driving and vertical and vertical lifting functions, and the transfer roller conveyor 80 is installed on one side so that the pallet 53 seated on the transfer roller conveyor 80 is placed in the culture chamber ( 70) a receiving stacker crane 81 for moving to the designated rack inlet 82 of the inlet;
A rail 82 provided for each rack in the culture chamber 70;
A moving device (85) for pushing and moving the pallet (53) seated on the rail (82);
A roller conveyor (81C) having the same configuration as that of the intake side of the culture chamber (70), which is provided at the rack outlet (82a) side of the intake side of the culture chamber (70); Stacker crane 84, characterized in that configured to include,
Condensation composting system using fly larvae.
The method of claim 1,
The rack in which the pallet 53 is moved and stored is provided with a plurality of posts 98a serving as pillars.
The post 98a is formed in a hollow tube shape,
The post 98a is connected to the air conditioner 90, characterized in that configured to supply and exhaust air through the post 98a,
Condensation composting system using fly larvae.
The method of claim 1,
The air conditioner (90)
An air supply pipe 98 installed in each zone inside the culture chamber 70;
Is installed in each zone inside the culture chamber 70, the exhaust pipe 99 for discharging the internal air to the outside or internal circulation;
A heat exchanger 95 having one side and the other side connected to the air supply pipe 98 and the exhaust pipe 99, respectively, to transfer an array to the air supply side while outside air is introduced and internal air is discharged;
A humidifier installed between the heat exchanger 95 and the air supply pipe 98 and adjacent to the heating coil 92 and the heating coil 92 provided adjacent to the cooling coil 91 and the cooling coil 91. Characterized in that it comprises a; 93, air supply control device consisting of a demister (94) installed adjacent to the humidifier (93),
Condensation composting system using fly larvae.
The method according to claim 6,
Deodorizing device (95a) for removing the odor in the exhaust gas passing through the heat exchanger (95) to the outside; further comprising,
Condensation composting system using fly larvae.
The method of claim 1,
The culture chamber 70 is divided into seven zones sequentially from the first zone to the seventh zone,
Temperature ranges from 25 ° C to 35 ° C in Day 1 zone, 20 ° C to 30 ° C in Day 2 to Day 7 zones, and relative humidity is 65% to 85% in Day 1 to Day 3 zones, Days 4 to 7 The zone is 40% to 65%,
The number of ventilation per hour is 4 to 10 times in the 1st to 4th zones, 1 to 4 times in the 5th to 7th zones,
Condensation composting system using fly larvae.
The method of claim 8,
Illumination of the first to third zones are dark, the fourth to seventh zone is characterized in that the bright state,
Condensation composting system using fly larvae.
The method of claim 1,
The culture chamber 70 is divided into seven zones sequentially from the first zone to the seventh zone,
The larva receiver 111 is connected to the larva recovery device 110 is installed at the lower part of the racks of the 3rd to 7th zones, characterized in that configured to recover the fly larvae from the 3rd zone,
Condensation composting system using fly larvae.
The method of claim 1,
A larva receiver 111 having an inclination is installed at the bottom of the culture chamber 70 or a lower side of the rack, and a pipe to which the water tank 112 and the pump 113 are connected at one outside thereof has water in the larva receiver 111. It is configured to supply the larva moves along the caterpillar 111 by the water flow is configured to collect the larvae in the larva collection tank 114,
The larvae recovery tank 114 is connected to a pipe for supplying hot water and general water, a dehydrator for dewatering the larvae discharged from the larvae recovery tank 114 is connected, the dryer for drying the dehydrated larvae is connected Characterized in that
Condensation composting system using fly larvae.
The method of claim 1,
The pallet recovery device 140 is repeatedly moved in the order in which the empty trays 40 loaded on the pallet 53 on the chain conveyor continuously move one by one, and then the empty pallets 53 move, and the shorter ( 145 to sort the empty tray 40 and the empty pallet 53 on the chain conveyor to move to the supply device 50, characterized in that,
Condensation composting system using fly larvae.
The method of claim 1,
The mixing device 30 is characterized in that the moisture content of the axial component and configured to adjust the temperature in winter,
Condensation composting system using fly larvae.
The method of claim 1,
The egg inoculation device 60,
It is provided with an egg loading container 61 in which a certain amount of flies are stacked on paper and loaded with a bundle of flies processed in a bundle form.
From the egg loading container 61, a bunch of fly eggs are sequentially loaded onto the egg feeding device 62 of the conveyor method,
Characterized in that the fly grain paper loaded in the egg supply device 62 is configured to be supplied while falling uniformly on the shaft portion of the tray 40,
Condensation composting system using fly larvae.
The method of claim 1,
Temperature measuring instrument 150 is installed in the shaft portion inside the tray 40 received in the culture chamber 70,
The air conditioner (90) is characterized in that it is configured to receive the temperature measurement data from the temperature meter 150 and adjust the internal temperature according to the axial temperature,
Condensation composting system using fly larvae.
The method of claim 1,
Compost loaded on the compost storage hopper 130 is characterized in that the heat treatment by the heat-insect device 131 to be destroyed,
Condensation composting system using fly larvae.

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