KR101195966B1 - Feed and its manufacturing method using artificial incubation - Google Patents

Abstract

The present invention relates to a feed and a manufacturing method using the hatched by-products.
Embodiments of the present invention, a method for producing a feed using the hatched by-products, pre-treatment step of mixing the hatched by-products and other raw materials to store in the hatched by-product storage tank; A transfer step of transferring raw materials from the hatched by-product storage tank to a steam heat heater using a transfer device; An accelerator input step of administering an oxidizing agent and a mold agent to promote oxidation of raw materials in the transfer step; A steam heat supply step of supplying steam heat generated by a steam heat supply device to the steam heat heater; A stirring step of uniformly mixing the raw materials using the stirring means in the steam heat heater; Steaming step of softening the tissue using the heat of the raw material in the steam heat heater; A gas discharge step of discharging steam and gas generated in the steaming step to the outside; A cooling and drying step of cooling and drying the raw material that has undergone the steaming step in a drying cooler; A grinding step of crushing the raw materials having completed the cooling and drying steps into particles having a predetermined size using a grinding device; After the grinding step of the feed step of automatically packing using a packaging device in a predetermined weight unit; It relates to a feed manufacturing method using a by-product by hatching consisting of a post-treatment step of loading the finished feed step into a storage warehouse.

Description

Feed and its manufacturing method using artificial incubation

The present invention relates to a feed and a manufacturing method using the hatched Busan. Specifically, the present invention relates to a feed prepared using the incubation by-products remaining after the incubation process in the incubator and a method of manufacturing the same.

By treating animal and vegetable by-products such as food waste and hatched by-products, it can be recycled to prevent environmental pollution and promote the recycling of resources, and also to completely handle steam and odor generated by treatment of animal and vegetable by-products. It is to block car environmental pollution.

In particular, it relates to the technology to protect the environment by converting hatching by-products to high-quality feed.

Animal or vegetable by-products, such as food waste and hatched by-products, were conventionally treated by incineration or landfill, but since this acts as a significant detrimental effect on the natural environment, various methods for reprocessing and refining them are attempted. have.

However, the conventionally attempted methods only tried in terms of feed treatment, and the secondary air and water pollution caused by feed treatment was not considered.

In general, a device for preparing feed or compost is to put organic waste such as food waste and various raw materials into a closed container, and to stir and ferment, an input hopper to feed raw materials, and feed and compost. It is provided with a container having a discharge unit for discharging after discharging, the stirring blade to agitate the raw material introduced into the inside of the container, and a heat supply to heat and ferment the raw material is provided, the stirring blade It consists of a motor to rotate the combined rotating shaft and other accessories such as a water supply unit for supplying water into the container.

However, according to the conventional apparatus for preparing feed and compost, there is a problem that the input waiting time of the raw materials increases due to the time required for fermenting the raw materials in the container, and the product productivity decreases. In order to increase the capacity of the container to produce a large amount of products at a time can be used, but if the capacity of the container is significantly increased, the amount of raw materials introduced therein increases the time required for fermentation proportionally increases. There is a problem such as generating a load of the motor for rotating the stirring blade for stirring the raw material.

In addition, according to the conventional general feed and compost manufacturing apparatus, some manual labor is involved in the step of adding raw materials to the container, or discharging and packaging the manufactured product from the container, which makes the work inefficient by manpower input and product productivity. There was a problem of this deterioration.

The present invention is to solve the above problems, by using the remaining incubation by-product to finish the incubation in the incubator as a raw material, the transfer device for transferring the by-product collected in the hatchery by-product storage tank to the dryer and the transfer device Steam heat heater which makes hatching by-products steam steam to soften tissue, and odor discharge device which cools steam and gas generated inside steam heat heater and removes odor and then discharges it to the outside forcibly An object of the present invention is to provide an incubation by-product treatment device.

In addition, through the configuration of the invention as described above, the entire process is automatically carried out, it is also useful in terms of processing costs and environmental pollution by recycling the hatching by-products, and has a double thermal insulation structure, thermal efficiency and energy efficiency An object of the present invention is to provide an apparatus having an advantage in this regard.

In the method for producing a feed using the hatched by-products according to the embodiment for achieving the above object, a pre-treatment step of mixing the hatched by-products and other raw materials to be stored in the hatched by-product storage tank; A transfer step of transferring raw materials from the hatched by-product storage tank to a steam heat heater using a transfer device; An accelerator input step of administering an oxidizing agent and a mold agent to promote oxidation of raw materials in the transfer step; A steam heat supply step of supplying steam heat generated by a steam heat supply device to the steam heat heater; A stirring step of uniformly mixing the raw materials using the stirring means in the steam heat heater; Steaming step of softening the tissue using the heat of the raw material in the steam heat heater; Odor discharge step of discharging the steam and gas generated in the steaming step to the outside; A cooling and drying step of cooling and drying the raw material having undergone the steaming step in a drying cooler; A grinding step of grinding the raw material having the cooling and drying steps into particles having a predetermined size using a grinding device; After the grinding step of the feed step of automatically packing using a packaging device in a predetermined weight unit; It is characterized in that the feed manufacturing method using the hatching by-product consisting of; the post-treatment step of loading the finished feed in the storage warehouse.

In addition, the steaming step is characterized in that the feed production method using a by-product by hatching characterized in that the steam heat at a temperature of 103 ℃ for 11 hours to steam the raw materials.

In addition, the cooling and drying step is characterized in that the feed production method using the by-product by hatching, characterized in that for three hours to continue forced cooling and drying.

The odor emission step may include: a cooling step of cooling the heat generated in the steaming step by using a cooling means; and an odor removing step of removing the odor contained in the gas using the activated carbon tower after the cooling step; Characterized in that the feed manufacturing method using a hatch by-product characterized in that it comprises a.

In addition, the feed using the hatched by-products produced through the feed manufacturing method using the hatched by-products of claim 1 is characterized by.

And, the feed, characterized in that the feed using the hatching by-products, characterized in that it comprises water 2.54% by weight, crude protein 23.32% by weight, crude fat 12.26% by weight, 59.65% by weight ash.

According to the feed manufacturing method and the feed using the hatched by-product according to the embodiment of the present invention constituting the configuration as described above, by producing a feed using the by-products generated during the hatching process, does not cause environmental pollution due to waste generation, In general, by producing the hatching by-products that need to be disposed of as feed, it is possible to prevent environmental pollution and to reduce additional costs and to provide an environment-friendly feed.

1 is a block diagram showing the overall configuration of the incubation by-product treatment apparatus according to an embodiment of the present invention.
Figure 2 is a flow chart showing the process of the feed manufacturing method using the by-product hatching by the embodiment of the present invention.
Figure 3 is a table of the components by weight percent of the feed by the feed manufacturing method using the hatched by-products according to an embodiment of the present invention.
Figure 4 is another table for the components by weight percent of the feed by the feed manufacturing method using the by-product hatching according to an embodiment of the present invention.

Hereinafter, specific embodiments of the present invention will be described in detail with reference to the drawings. However, the present invention is not limited to the fourth embodiment in which the present invention is presented, and other embodiments included in the scope of the present invention and other regressive inventions can be easily added by adding, changing, or deleting other components. Can suggest.

1 is a block diagram showing the overall configuration of the incubation by-product treatment apparatus according to an embodiment of the present invention.

The hatching by-product processing apparatus according to the present invention, as shown, hatching by-products and other raw materials stored in a predetermined mixing ratio of the hatching by-product storage tank, the conveying device for transporting it, by applying steam heat to the raw material to soften the tissue by grinding Steam heat heating device to change into easy tissue, steam heat supply device for supplying heat source to the steam heat heating device, the steam heat and gas generated during a predetermined process in the steam heat heating device to cool and remove the odor outside Odor discharge device for discharging, and a drying cooler for cooling and drying the raw material passed through the steam heat heating device, a pulverizing device for pulverizing it into particles of a predetermined size, and automatically packing in a predetermined weight unit It consists of a packaging device.

Looking at the drawings, first, the process of going through the artificial incubation is preceded. As is well known, the incubation process is carried out by placing the fertilized egg under predetermined temperature, humidity, and time conditions. A hatching by-product storage tank is provided for storing hatching by-products such as fertilized shells or fertilized eggs that failed to hatch, and other raw materials used as feedstocks.

Raw materials stored in the incubation by-product storage tank is transferred to the steam heat heater 200 by the transfer device (100). In the embodiment of the present invention, the transfer device includes a predetermined pipe line 810 (not shown), and one side of the pipe line 810 is provided with a transfer pump 820 (not shown). The raw material stored in the hatching by-product storage tank 800 is forcibly transferred to the steam heat heater 200 by driving the transfer pump 820.

The transfer pump 820 is provided with a control unit 830 (not shown). The controller 830 may control the transfer speed and the transfer amount of the transfer pump 820 according to a user's request.

On the other hand, the transfer device 100 is not a combination of the pipe pipe 810, the transfer pump 820 and the control unit 830 as described above, a conveyor belt, a transfer driving device and a control unit for controlling the same, etc. It is possible with the configuration.

Raw materials are transferred into the steam heat heater 200 by the transfer device 100.

The steam heat heating device 200 forms an exterior, stirs a main body 210 having a predetermined space, an exhaust port 220 installed in the main body 210, and raw materials provided and transferred inside the main body. At the same time, the stirring means 230 for transferring at a predetermined conveying speed in one direction, the heat supply unit 240 for supplying the steam heat supplied from the steam heat supply device 300 into the main body 210, and the stirring It consists of a geared motor 250 which generates a conveying force to the means 230.

In detail, the main body 210 is configured in a cylindrical shape of a predetermined metal material. The stirring means 230 penetrates the central axis of the main body 210. The main body 210 has a double insulating structure. The outer surface is generally made of stainless steel, but the inner double side is made of 100 mm tin in the present invention.

The inside of the main body 210 is provided with stirring means 230 for conveying in one direction while mixing and blending the raw materials while exposing the transferred raw material evenly to the steam heat supplied through the heat supply unit 240.

The stirring means 230 is presented in the screw conveyor type in the embodiment of the present invention. The operation and feed rate of the stirring means 230 is controlled by the geared motor 250.

On the other hand, the steam heat supply device 300 is composed of a boiler 310 to provide a heat source in the embodiment of the present invention, and a raw water tank 320 to be a source of steam.

Through the heat supply unit 240 provided in the steam heat heating apparatus 200 through a predetermined transfer pipe as a steam made by the boiler 310 by heating and evaporating the raw water supplied from the raw water tank 320 It is supplied internally.

And, one side of the main body 210 is provided with an exhaust port 220 for discharging the steam heat and gas generated in the process of the process inside the main body 210 to the outside. The exhaust port 220 is configured to communicate with the odor discharge device.

The heat supply unit 240 is provided on the outer surface of the main body 210 with a predetermined distance between the inlet and the outlet and between them. This is to increase the efficiency of the work by evenly supplying a heat source inside the main body 210.

On the other hand, the geared motor 250 for controlling the operation and the transfer speed of the stirring means 230 is installed on one side of the main body 210.

The geared motor 250 is capable of controlling the feed speed and the feed direction according to the user's request. The geared motor 250 is configured by a shaft coupling of a gearbox (not shown) and a motor (not shown), and the motor (not shown) may be an induction motor, a BCD motor, a universal motor, or the like.

On the other hand, the steam heat heater 200 is steamed for about 11 hours at a temperature of approximately 103 ℃ with the supplied raw material steam. The raw material that has undergone the steaming process is softened and the tissue is changed into a tissue that is easy to crush. During this process, the incubation by-product consisting of protein, etc., produces a gas with a bad smell, including ammonia.

Gas and steam produced in the process of steaming is discharged to the outside through the exhaust port 220 provided in the main body 210.

On the other hand, the main body 210 has a double thermal insulation structure, and because of the structure as described above it is possible to preserve the heat source introduced through the heat supply unit 240 for a longer time to proceed the steaming process in a lesser amount of heat source It becomes possible.

Lower side, the odor discharge device 400 is a vacuum pump 410 for forcibly exhausting the steam and gas generated in the main body 210 to the outside through the exhaust port 220, and a turbo fan 420 for blowing it in one direction ), Cooling means 430 for cooling the steam and gas, and activated carbon tower 440 to remove the smell of the cooled gas and discharge it to the outside.

The cooling means 430 is composed of a condenser 432 and a cooling tower 434 required to implement a cooling cycle for cooling the air in the air conditioner.

The heat is deprived while passing through the cooling means 430, and the cooled gas is again taken out through the inside of the activated carbon tower 440.

While passing through the activated carbon tower 440, an odor source such as ammonia contained in the gas is discharged to the outside air while being removed to minimize environmental pollution.

Meanwhile, the hatching by-products that have undergone the steaming process of the steam heat heater 200 are transferred into the drying cooler 500 through a predetermined transfer means.

The hatching by-products in the drying cooler 500 are dried and cooled to remove moisture and heat contained therein. The drying and cooling process is to proceed for about 3 hours.

The hatching by-products passed through the drying cooler 500 are transferred to the grinding device 600, and the grinding device 600 is a device for grinding the particles into a predetermined size that can be used as feed.

Feed milled into particles of a predetermined size through the grinding device 600 is transferred to the packaging device (700). The packaging apparatus 700 is an apparatus for automatically packaging the ground feed in a predetermined weight unit. In the embodiment of the present invention, an apparatus for automatically packaging in units of 20 kg is taken as an example.

According to the incubation by-product processing apparatus according to an embodiment of the present invention, the feed can be prepared by using the incubation by-products generated after the incubation process and the raw materials into which a predetermined raw material is added, It is eco-friendly by discharging steam and gas to the outside through cooling and deodorization process, and minimizes the heat source input in the process of manufacturing the feed through the double insulation structure, thereby providing an economical and eco-friendly hatching by-product treatment device. do.

FIG. 2 is a flowchart illustrating a process sequence of a method for preparing a feed using hatched by-products according to an embodiment of the present invention. Figure 3 is a table of the components by weight percent of the feed by the feed manufacturing method using the hatched by-products according to an embodiment of the present invention. Figure 4 is another table for the components by weight percent of the feed by the feed manufacturing method using the by-product hatching according to an embodiment of the present invention.

Looking at the feed production method using the hatched by-products in detail as follows.

First, a pretreatment step of mixing the hatched by-products and other raw materials and storing them in the hatched by-product storage tank is performed. Next, a transfer step of transferring the raw material from the hatching by-product storage tank to the steam heat heater using a transfer device is in progress.

In addition, a promoter input step of administering an oxidizing agent and a mold agent for promoting oxidation of raw materials is performed in the transfer step.

Next, a steam heat supply step of supplying steam heat generated by the steam heat supply device to the steam heat heater is performed. Then, a stirring step of uniformly mixing the raw materials using the stirring means in the steam heat heater.

Next, a steaming step of softening the tissue using steam heat as a raw material in the steam heat heater is configured. Then, the odor discharge step of discharging the steam and gas generated in the steaming step to the outside proceeds.

After the cooling and drying step of cooling and drying the raw material that has undergone the steaming step in a drying cooler, the grinding step of grinding the raw material having completed the cooling and drying step into particles having a predetermined size is performed using a grinding device.

After the grinding step is completed, the feed is automatically packed using a packaging device in a predetermined weight unit, and after all the processes are finished, the post-treatment step of loading the finished food into the storage warehouse is completed. Is done.

On the other hand, the odor discharge step, the cooling step of cooling the heat generated in the steaming step using a cooling means, and after the cooling step, the odor removal step of removing the odor contained in the gas using the activated carbon tower Proceed to

Looking at Figure 4, it shows the composition of the feed prepared by the feed manufacturing method using the hatched by-products. The composition ratio is data carried out by the national accredited testing laboratory.

The feed according to the above production method comprises 2.54% by weight of water, 23.32% by weight of crude protein, 12.26% by weight of crude fat, and 59.65% by weight of crude ash based on 100 parts by weight.

Figure 5 is a chart showing the test results for the feed by the manufacturing method in more detail.

In conclusion, when the production method using the hatched by-products as described above, it is possible to effectively prevent environmental pollution and to produce an eco-friendly feed, and the feed by the manufacturing method is also a high-quality feed containing abundant nutrition ingredients You can see that.

* Brief description of the main drawing codes
10 Incubation by-product treatment device 100 Transfer device
200 Steam Heater 210 Body
220 Air vent 230 Stirring means
240 heat supply 250 geared motor
300 Steam Heater 310 Boiler
320 Canister 400 Odor Discharge Device
410 vacuum pump 420 turbofan
430 Cooling Means 432 Condenser
434 Cooling Tower 440 Activated Carbon Tower
500 Dry Cooler 600 Crusher
700 Packaging Machine 800 Incubation By-Product Storage Tank

Claims (6)

In the method for producing a feed using the hatched by-products,
A pretreatment step of mixing the hatched by-products and storing them in the hatched by-product storage tank;
A transfer step of transferring raw materials from the hatched by-product storage tank to a steam heat heater using a transfer device;
An accelerator input step of administering an oxidizing agent and a mold agent to promote oxidation of raw materials in the transfer step;
A steam heat supply step of supplying steam heat generated by a steam heat supply device to the steam heat heater;
A stirring step of uniformly mixing the raw materials using the stirring means in the steam heat heater;
A steaming step of steaming the raw material by continuing the steam heat at a temperature of 103 ° C. for 11 hours to soften the tissue using the steam heat in the steam heat heater;
A cooling step of cooling the heat generated in the steaming step by using a cooling means to discharge steam and gas generated in the steaming step to the outside;
After the cooling step, the odor emission step comprising an odor removal step of removing the odor contained in the gas using the activated carbon tower;
A cooling and drying step of continuing forced cooling and drying for three hours to cool and dry the raw material that has undergone the steaming step in a drying cooler;
A grinding step of grinding the raw material having the cooling and drying steps into particles having a predetermined size using a grinding device;
After the grinding step of the feed step of automatically packing using a packaging device in a predetermined weight unit;
A post-treatment step of loading the feed having finished the packaging step in a storage warehouse; Feed production method using a hatching by-product consisting of.

It is produced through the feed production method using the incubation by-product of claim 1, hatching by-products, characterized in that containing 100% by weight of water, 2.54% by weight, crude protein 23.32% by weight, crude fat 12.26% by weight, 59.65% by weight ash Feed.
delete delete delete delete

Images