KR100975816B1 - Method for manufacturing insulation finishing panel - Google Patents
Method for manufacturing insulation finishing panel Download PDFInfo
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- KR100975816B1 KR100975816B1 KR1020100016655A KR20100016655A KR100975816B1 KR 100975816 B1 KR100975816 B1 KR 100975816B1 KR 1020100016655 A KR1020100016655 A KR 1020100016655A KR 20100016655 A KR20100016655 A KR 20100016655A KR 100975816 B1 KR100975816 B1 KR 100975816B1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B19/00—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica
- B32B19/04—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica next to another layer of the same or of a different material
- B32B19/042—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica next to another layer of the same or of a different material of wood
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/02—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board the layer being formed of fibres, chips, or particles, e.g. MDF, HDF, OSB, chipboard, particle board, hardboard
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
- B32B2037/243—Coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/304—Insulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
- B32B2309/12—Pressure
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- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
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- Fluid Mechanics (AREA)
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Abstract
본 발명은 단열복합 인테리어 마감패널에 관한 것으로서, 퍼라이트 10~15중량부에 대해서 수성폴리머 30~40중량부, 물 15~20중량부, 황토 2~5중량부, 알루미나분말 또는 지르코니아분말 2~5중량부, 메도로스 1~2중량부, 분산제 1~3중량부, 소포제 1~2중량부, 방부제 1중량부를 혼합 조성하여 단열강화용 복합조성물을 구비하는 제1단계; 목자재의 베이스부재 일면 또는 양면에 수성프라이머와 물을 1:1의 중량비 또는 부피비로 혼합한 바탕프라이머를 도포하는 제2단계; 바탕프라이머가 도포된 베이스부재의 일면 또는 양면에 단열강화용 복합조성물을 직접 도포하거나 또는 성형시트로 성형 제작한 후 시트형태로 적층하여 단열강화층을 형성시키는 제3단계; 단열강화층이 형성된 베이스부재의 일면 또는 양면에 멜라민 시트나 보드, 벽지, 천이나 직물시트, 차음시트를 적층하거나 또는 페인트를 도색하여 표면마감층을 형성시키는 제4단계; 베이스부재에 단열강화층과 표면마감층이 순차 형성된 상태에 100kg/㎠~1000kg/㎠의 가압조건으로 프레스 압착 또는 압착롤러에 의한 압착을 통해 단열복합 인테리어 마감패널을 완성하는 제5단계로 이루어지는 것을 특징으로 한다.The present invention relates to a heat insulating composite interior finishing panel, 30 to 40 parts by weight of aqueous polymer, 15 to 20 parts by weight of water, 2 to 5 parts by weight of ocher, 2 to 5 parts by weight of alumina powder or 2 to 5 parts by weight of perlite 10 to 15 parts by weight of perlite. A first step of mixing a composition by weight, 1 to 2 parts by weight of medorose, 1 to 3 parts by weight of dispersant, 1 to 2 parts by weight of antifoam, and 1 part by weight of preservative to provide a composite composition for thermal insulation reinforcement; A second step of applying a base primer mixed with an aqueous primer and water in a weight ratio or volume ratio of 1: 1 on one or both sides of the base member of the wood material; A third step of directly applying a composite composition for thermal insulation reinforcement to one or both surfaces of the base member to which the base primer is applied or forming a molded sheet and then laminating it in a sheet form to form a thermal insulation reinforcement layer; A fourth step of forming a surface finishing layer by laminating melamine sheets or boards, wallpaper, cloth or fabric sheets, sound insulation sheets, or painting paint on one or both surfaces of the base member on which the thermal insulation reinforcing layer is formed; Comprising the fifth step of completing a thermal insulation composite interior finish panel by pressing or pressing by a pressing roller under a pressure condition of 100kg / ㎠ ~ 1000kg / ㎠ in a state that the heat insulating strengthening layer and the surface finishing layer is formed on the base member in sequence It features.
Description
본 발명은 건축물이나 가구 등의 구조물에 사용할 수 있는 단열성을 갖는 마감패널의 제조기술에 관한 것으로, 더욱 상세하게는 목자재(木資材)를 베이스부재로 사용하여 목자재 자체의 단열성을 이용하면서 이에 더하여 단열성을 보강 및 증대시킬 수 있도록 하며 목자재의 장점을 살려 단열마감재의 제조와 가공 및 시공에 있어서의 용이성을 부여할 수 있도록 할 뿐만 아니라 견고성 및 내구성을 강화시킬 수 있도록 한 단열복합 인테리어 마감패널의 제조방법에 관한 것이다.
The present invention relates to a manufacturing technology of a finishing panel having a heat insulating property that can be used in structures such as buildings or furniture, and more particularly, using wood as a base member while using the heat insulating property of the wood material itself. In addition, it is possible to reinforce and increase the insulation, and to take advantage of the wood materials to give ease in the manufacture, processing and construction of the insulation finish material, as well as to enhance the durability and durability of the interior finishing panel It relates to a manufacturing method of.
일반적으로 건축물에 시공되어 단열효과를 제공하기 위한 단열재로 암면이나 유리섬유가 많이 사용되고 있으나, 이들은 표면이 부서지기 쉽고 촉감이 좋지 않을 뿐만 아니라 분진이 발생되므로 보관성이나 작업성 및 운반성 등에 문제가 있다.In general, rock wool or glass fiber is widely used as a heat insulator to provide heat insulation effect in buildings, but they are not easily broken and have a poor feel, and dust is generated, which causes problems in storage, workability, and transportability. have.
또한, 흔히 스티로폼이라 불리는 발포폴리스티렌이나 발포폴리우레탄 및 발포염화비닐 등의 단열재도 널리 사용되고 있으나, 연결부위의 측면에 대한 완벽한 단열처리가 힘들고 불에 약하며 화재시 유독가스를 발생시키는 단점이 있다.In addition, insulation materials such as foamed polystyrene, foamed polyurethane and foamed polyvinyl chloride, which are commonly called styrofoam, are also widely used, but it is difficult to completely insulate the sides of the connection part and is vulnerable to fire.
이로 인하여, 암면이나 유리섬유 및 스티로폼과 같은 단열재에 합판이나 MDF 등의 목재류나 마그네슘보드 등 건축물의 마감용으로 사용되는 각종 건축용 마감재를 적층하여 복합적으로 사용하고 있다.For this reason, various building finishes used for finishing of buildings such as plywood, MDF, and magnesium boards, and magnesium boards are laminated and mixed with insulation materials such as rock wool, glass fiber, and styrofoam.
그런데, 복합적 결합에 의해 사용되고 있는 종래 단열마감재는 온도 및 습도 등 기온 변화에 의해 결합력이 쉽게 약해지거나 가공성 및 내구성이 떨어지는 문제점이 있었으며, 무엇보다 건축물의 단열마감재로서 사용하기 위한 만족할만한 단열성능을 구현하지 못하는 문제점이 있었다.
By the way, the conventional heat insulating material used by the composite coupling has a problem that the bonding strength is easily weakened or the processability and durability are poor due to temperature changes such as temperature and humidity, and above all, satisfactory heat insulating performance for use as a heat insulating finishing material of buildings. There was a problem that can not.
본 발명은 상술한 문제점 등을 감안하여 안출된 것으로서, 목자재를 베이스부재로 사용하여 목자재 자체의 단열성을 이용하면서 이에 더하여 단열성을 보강 및 증대시킬 수 있도록 하며 목자재의 장점을 살려 단열마감재의 제조와 가공 및 시공에 있어서의 용이성을 부여할 수 있도록 할 뿐만 아니라 견고성 및 내구성을 강화시킬 수 있도록 하며, 친환경 단열마감재를 제공할 뿐만 아니라 균일한 품질로 제조할 수 있도록 하고 표면층의 다양한 표출을 가능하게 하며 시공 및 적용상태에 따라 단열층의 두께를 조정할 수 있도록 하거나 다층화할 수 있는 용이성을 부여할 수 있는 단열복합 인테리어 마감패널의 제조방법을 제공하는데 그 목적이 있다.
The present invention has been made in view of the above-described problems, such as using a wood material as a base member to use the heat insulation of the wood material itself, in addition to reinforcement and increase the heat insulating properties, taking advantage of the wood material of the heat insulating finish material It not only provides the ease of manufacturing, processing and construction, but also enhances the robustness and durability, provides eco-friendly insulation finishing materials, enables the manufacture of uniform quality, and enables various expressions of the surface layer. The purpose of the present invention is to provide a method for manufacturing a composite interior finishing panel that can adjust the thickness of the insulating layer according to the construction and application conditions, or give the ease of multilayering.
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본 발명의 일 실시예에 의한 단열복합 인테리어 마감패널의 제조방법은 퍼라이트 10~15중량부에 대해서 수성폴리머 30~40중량부, 물 15~20중량부, 황토 2~5중량부, 알루미나분말 또는 지르코니아분말 2~5중량부, 메도로스 1~2중량부, 분산제 1~3중량부, 소포제 1~2중량부, 방부제 1~2중량부, PH조절제 1~2중량부를 혼합 조성하여 액상의 단열강화용 복합조성물을 구비하는 제1단계와; 합판, 코아합판, MDF, HDF 중에서 어느 하나가 선택 사용되는 베이스부재의 일면 또는 양면에 수성프라이머와 물을 1:1의 중량비 또는 부피비로 혼합한 바탕프라이머를 도포하는 제2단계와; 바탕프라이머가 도포된 베이스부재의 일면 또는 양면에 제1단계에서와 같은 액상의 단열강화용 복합조성물을 직접 도포하거나 또는 성형시트로 성형 제작한 후 시트형태로 적층하여 단열강화층을 형성시키는 제3단계와; 단열강화층이 형성된 베이스부재의 일면 또는 양면에 멜라민 시트나 보드, 벽지, 천이나 직물시트, 차음시트를 적층하여 표면마감층을 형성시키는 제4단계와; 베이스부재에 단열강화층과 표면마감층이 순차 형성된 상태에 100kg/㎠~1000kg/㎠의 가압조건으로 프레스 압착 또는 압착롤러에 의한 압착을 통해 단열복합 인테리어 마감패널을 완성하는 제5단계로 이루어지는 것을 특징으로 한다.The method for manufacturing a thermal insulation composite interior finishing panel according to an embodiment of the present invention is 30 to 40 parts by weight of aqueous polymer, 15 to 20 parts by weight of water, 2 to 5 parts by weight of ocher, alumina powder or 10 to 15 parts by weight of perlite. 2 to 5 parts by weight of zirconia powder, 1 to 2 parts by weight of medorose, 1 to 3 parts by weight of dispersant, 1 to 2 parts by weight of antifoam, 1 to 2 parts by weight of preservative, 1 to 2 parts by weight of PH regulator A first step having a composite composition for reinforcement; A second step of applying a base primer mixed with an aqueous primer and water in a weight ratio or a volume ratio of 1: 1 on one or both surfaces of the base member from which one of plywood, core plywood, MDF, and HDF is used; A third method of directly applying a composite composition for thermal insulation strengthening as in the first step on one or both surfaces of the base member to which the base primer is applied, or by forming a molded sheet and laminating it into a sheet to form a thermal insulation strengthening layer; Steps; A fourth step of forming a surface finishing layer by laminating melamine sheets, boards, wallpaper, cloth or fabric sheets, and sound insulating sheets on one or both surfaces of the base member on which the thermal insulation reinforcing layer is formed; Comprising the fifth step of completing a thermal insulation composite interior finish panel by pressing or pressing by a pressing roller under a pressure condition of 100kg / ㎠ ~ 1000kg / ㎠ in a state that the heat insulating strengthening layer and the surface finishing layer is formed on the base member in sequence It features.
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한편, 본 발명의 다른 실시예에 의한 단열복합 인테리어 마감패널의 제조방법은 퍼라이트 10~15중량부에 대해서 수성폴리머 30~40중량부, 물 15~20중량부, 황토 2~5중량부, 알루미나분말 또는 지르코니아분말 2~5중량부, 메도로스 1~2중량부, 분산제 1~3중량부, 소포제 1~2중량부, 방부제 1~2중량부, PH조절제 1~2중량부를 혼합 조성하여 액상의 단열강화용 복합조성물을 구비하는 제1단계와; 합판, 코아합판, MDF, HDF 중에서 어느 하나가 선택 사용되는 베이스부재의 일면 또는 양면에 수성프라이머와 물을 1:1의 중량비 또는 부피비로 혼합한 바탕프라이머를 도포하는 제2단계와; 바탕프라이머가 도포된 베이스부재의 일면 또는 양면에 제1단계에서와 같은 액상의 단열강화용 복합조성물을 도포하여 단열강화층을 형성시키는 제3단계와; 제3단계 이후, 단열강화층 위에 페인트 도색을 행하여 표면마감층을 형성시킴으로써 단열복합 인테리어 마감패널을 완성하는 제4단계로 이루어지는 것을 특징으로 한다.
On the other hand, the manufacturing method of the thermal insulation composite interior finishing panel according to another embodiment of the present invention is 30 to 40 parts by weight of aqueous polymer, 15 to 20 parts by weight of water, 2 to 5 parts by weight of ocher, alumina based on 10 to 15 parts by weight of perlite. 2 to 5 parts by weight of powder or zirconia powder, 1 to 2 parts by weight of medorose, 1 to 3 parts by weight of dispersant, 1 to 2 parts by weight of antifoam, 1 to 2 parts by weight of preservative, 1 to 2 parts by weight of PH regulator, A first step having a composite composition for thermal insulation enhancement of the; A second step of applying a base primer mixed with an aqueous primer and water in a weight ratio or a volume ratio of 1: 1 on one or both surfaces of the base member from which one of plywood, core plywood, MDF, and HDF is used; A third step of forming a heat insulation strengthening layer by applying a liquid insulation strengthening composite composition as in the first step to one or both surfaces of the base member to which the base primer is applied; After the third step, it is characterized by consisting of a fourth step of completing the thermal insulation composite interior finishing panel by forming a surface finishing layer by painting the paint on the thermal insulation enhancement layer.
본 발명은 친환경 인테리어 마감재로 기존에 비해 우수한 단열성능을 발휘함은 물론 목자재의 장점을 살려 단열마감재의 제조와 가공 및 시공에 있어서의 용이성을 부여할 수 있고 우수한 단열기능으로 에너지절약에 기여할 수 있으며, 건축물의 각종 내외장재(천장재, 벽패널, 마루재, 흡음패널) 및 마감재로 사용할 수 있을 뿐만 아니라 가구나 문 또는 문틀 등의 구조물로도 폭넓게 적용할 수 있다.The present invention is an eco-friendly interior finishing material exhibits excellent thermal insulation performance compared to the existing as well as can take advantage of the wood materials to give ease in the manufacture, processing and construction of thermal insulation finish material and contribute to energy saving with excellent thermal insulation function. In addition, it can be used as various interior and exterior materials (ceiling, wall panels, floors, sound absorption panels) and finishing materials of buildings, and can be widely applied to structures such as furniture, doors or door frames.
본 발명은 균일한 품질로 제조할 수 있을 뿐만 아니라 표면층을 아주 다양하게 표출시킬 수 있고 시공 및 적용상태에 따라 단열층의 두께를 조정 및 다층화할 수 있으며, 견고성 및 내구성을 강화할 수 있음은 물론 방음성이나 불연성 및 무독성을 갖는 단열복합 인테리어 마감패널을 제공할 수 있다.
The present invention can not only produce a uniform quality, but also the surface layer can be expressed in a wide variety, the thickness of the insulating layer can be adjusted and multilayered according to the construction and application conditions, and can enhance the robustness and durability, as well as soundproof It is possible to provide a thermal insulation composite interior finishing panel with nonflammability and non-toxicity.
도 1은 본 발명에 의한 단열복합 인테리어 마감패널을 나타낸 단면 구성의 일 예시도.
도 2는 본 발명의 일 실시예에 의한 단열복합 인테리어 마감패널의 제조공정을 나타낸 흐름도.
도 3은 본 발명의 다른 실시예에 의한 단열복합 인테리어 마감패널의 제조공정을 나타낸 흐름도.1 is an exemplary view of a cross-sectional configuration showing a heat insulation composite interior finishing panel according to the present invention.
Figure 2 is a flow chart showing a manufacturing process of the thermal insulation composite interior finishing panel according to an embodiment of the present invention.
Figure 3 is a flow chart showing a manufacturing process of the thermal insulation composite interior finishing panel according to another embodiment of the present invention.
본 발명을 첨부한 도면을 참조하여 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.
도 1에서와 같이, 본 발명의 실시예에 의한 단열복합 인테리어 마감패널(100)은 합판, 코아합판, MDF, HDF 등과 같은 목자재를 베이스부재(110)로 하고, 상기 베이스부재(110)의 일면 또는 양면에 액상의 단열강화용 복합조성물을 코팅 처리하여 단열강화층(120)을 형성시키며, 상기 단열강화층(120)의 일면 또는 양면에 표면마감층(130)을 형성시키는 구성으로 이루어진다.As shown in FIG. 1, the composite
상기 단열강화층(120) 형성을 위한 단열강화용 복합조성물은 단열기능의 증대를 주목적으로 하는 것으로서, 퍼라이트 10~15중량부에 대해서 수성폴리머 30~40중량부와, 물 15~20중량부와, 황토 2~5중량부와, 알루미나분말 또는 지르코니아분말 2~5중량부와, 메도로스 1~2중량부와, 분산제 1~3중량부와, 소포제 1~2중량부와, 방부제 1~2중량부를 포함하여 구성되게 한다.The composite composition for thermal insulation reinforcement for forming the thermal
이때, 상기한 조성으로 이루어진 복합조성물의 중성 또는 알칼리화를 위해 pH조절제를 1~2중량부 더 첨가하여 사용할 수 있다 할 것이다.At this time, the pH adjusting agent may be used by adding 1 to 2 parts by weight for neutralization or alkalizing of the composite composition having the above composition.
여기서, 상기 퍼라이트는 내부에 미세공극을 가지는 경량구상형 다공성 입자의 불연성 무기질재료로서 단열기능의 증대를 위해 사용한 것이고, 제조하고자 하는 단열마감패널 자체는 물론 적용되는 건축물이나 구조물의 하중 및 비중 또한 줄일 수 있는 유용함과 더불어 내화학성 및 흡음효과를 제공할 수 있으며, 인체에 유해한 유기화합물(VOC)을 흡수 분해하는 작용을 하게 된다.Here, the perlite is used as an incombustible inorganic material of lightweight spherical porous particles having micropores therein to increase the insulation function, and also reduces the load and specific gravity of the applied building or structure as well as the insulation finishing panel itself to be manufactured. In addition to its usefulness, it can provide chemical resistance and sound absorption, and act to absorb and decompose organic compounds (VOC) harmful to humans.
상기 퍼라이트는 천연퍼라이트와 팽창퍼라이트 중에서 어느 하나를 선택하여 사용하거나 또는 혼합 사용할 수 있다 할 것이다.The perlite may be used by selecting any one of natural perlite and expanded perlite or mixed.
또한, 상기 팽창퍼라이트를 사용함에 있어서는 물리적 성질의 차이에 의해 오픈셀(open cell)과 클로즈셀(close cell) 및 벌룬(balloon)의 형태로 분류되어지는데, 이들 중에서 어느 하나를 선택하여 사용하거나 또는 혼합하여 사용할 수 있다 할 것이다.In addition, in the use of the expanded perlite is classified into the form of open cells (close cells) and close cells (close cells) and balloons (balloon) due to the difference in physical properties, any one of them to use or You can mix and use.
상기 수성폴리머는 접착기능을 부여하기 위한 것으로서, 폴리비닐알콜, 폴리우레탄, 아크릴, 에틸렌비닐아세테이트, 비닐아세테이트, 고무계 라텍스 등을 예로 들 수 있으며 어느 하나를 선택 사용하거나 2종 이상 혼합하여 사용할 수 있다 할 것이다.The aqueous polymer is for imparting an adhesive function, and examples thereof include polyvinyl alcohol, polyurethane, acryl, ethylene vinyl acetate, vinyl acetate, rubber latex, and the like. something to do.
상기 황토는 목재와 비슷한 색상의 표현을 위한 것일 뿐만 아니라 곰팡이발생방지 및 냄새제거 등의 황토효능 발휘는 물론 보온성 및 단열작용을 하게 된다.The ocher is not only for expressing the color similar to wood, but also to exhibit the loess effect such as mold prevention and odor removal, as well as to maintain warmth and insulation.
상기 알루미나분말 또는 지르코니아분말은 강도를 강화하는 등 기계적 물성특성을 향상시키기 위한 것이다.The alumina powder or zirconia powder is to improve the mechanical properties, such as to strengthen the strength.
상기 메도로스는 접착력 증진을 위한 접착증진제로 사용한 것이다.The method is used as an adhesion promoter for enhancing adhesion.
상기 분산제는 혼합재료간의 균일한 분산 처리를 유도하여 균일 혼합물을 조성함은 물론 유동성을 양호하게 하여 점도를 안정화시키는 작용을 하게 되며, 폴리아크릴산염이나 폴리디카본산무수물염 등을 예로 들 수 있다.The dispersing agent induces a uniform dispersion treatment between the mixed materials to form a uniform mixture as well as to improve the fluidity to stabilize the viscosity, for example polyacrylate or polydicarboxylic acid anhydride salt.
상기 소포제는 혼합물(복합조성물)에 기포발생을 억제 및 제거하는데 사용되는 것으로서, 실리콘디옥사이드, 실리콘수지, 디메틸폴리실록산 등을 예로 들 수 있다.The antifoaming agent is used to suppress and remove bubble generation in the mixture (composite composition), and examples thereof include silicon dioxide, silicone resin, and dimethylpolysiloxane.
상기 방부제는 박테리아나 곰팡이의 생성을 억제 및 제거함은 물론 사용수명을 연장시킬 수 있도록 사용되는 것으로서, 소르빈산칼슘, 크롬구리비소화합물을 예로 들 수 있다.The preservative is used to inhibit and remove the production of bacteria or mold, as well as to extend the service life, and examples thereof include calcium sorbate and chromium arsenide compounds.
상기 pH조절제로는 수산화나트륨, 암모늄, 인산염 등을 예로 들 수 있다.Examples of the pH adjusting agent include sodium hydroxide, ammonium, phosphate, and the like.
상기 표면마감층(130)은 제조되는 단열마감패널(100)에 단열기능 이외의 부가적 기능을 제공함은 물론 표면 마감 및 인테리어효과를 위한 것으로서, 멜라민 시트나 보드, 벽지, 천이나 직물시트, 차음시트 등의 시트류로 형성시키거나 또는 페인트를 도색하여 형성시킬 수 있다 할 것이다.The
이때, 멜라민 시트나 보드는 흡음과 단열작용을 부가할 수 있고, 벽지와 천 또는 직물 시트는 표면에 다양한 무늬나 질감을 형성시킬 수 있고, PVC나 고무 등에 의한 차음시트는 차음과 제진효과를 부가할 수 있으며, 페인트는 색상을 아주 다양하게 표출시킬 수 있다 할 것이다.At this time, the melamine sheet or board can add sound absorption and heat insulation, wallpaper and cloth or fabric sheet can form a variety of patterns or textures on the surface, sound insulation sheet made of PVC or rubber, etc. add sound insulation and vibration damping effect You can do it, and paint can express a lot of colors.
상술한 바와 같은 구성으로 이루어진 본 발명에 의한 단열복합 인테리어 마감패널(100)의 제조공정을 도 2를 참조하여 설명하면 다음과 같다.The manufacturing process of the thermal insulation composite
퍼라이트 10~15중량부에 대해서 수성폴리머 30~40중량부와, 물 15~20중량부와, 황토 2~5중량부와, 알루미나분말 또는 지르코니아분말 2~5중량부와, 메도로스 1~2중량부와, 분산제 1~3중량부와, 소포제 1~2중량부와, 방부제 1~2중량부로 이루어지는 액상의 단열강화용 복합조성물을 혼합 조성하여 구비한다(S1).30 to 40 parts by weight of the aqueous polymer, 15 to 20 parts by weight of water, 2 to 5 parts by weight of ocher, 2 to 5 parts by weight of alumina powder or zirconia powder, and 1 to 2 of medorose based on 10 to 15 parts by weight of perlite A liquid composition comprising a weight part, a dispersant 1 to 3 parts by weight, an antifoaming agent 1 to 2 parts by weight, and a preservative 1 to 2 parts by weight is mixed and provided (S1).
이때, 상기한 복합조성물은 믹싱기를 통해 혼합 조성함이 바람직하다 할 것이며, 분산제를 첨가하지 않고 혼합 조성할 수도 있는데 이때에는 믹싱기 내에 지르코늄비드를 넣어 지르코늄비드의 강한 회전운동량을 통해 분산 처리가 이루어지게 할 수 있다.In this case, the composite composition may be preferably mixed composition through a mixer, and may be mixed composition without adding a dispersant. In this case, zirconium beads are put into the mixer to disperse through the strong rotational momentum of zirconium beads. I can lose it.
여기서, 상기한 복합조성물의 중성 또는 알칼리화를 위해 pH조절제를 1~2중량부 더 첨가할 수 있다.Here, 1 to 2 parts by weight of a pH adjusting agent may be further added for neutralization or alkalinization of the complex composition.
합판, 코아합판, MDF, HDF 등과 같은 목자재의 베이스부재의 일면 또는 양면에 수성프라이머와 물을 1:1의 중량비 또는 부피비로 혼합한 바탕프라이머를 도포한다(S2).On one side or both sides of the base member of wood materials such as plywood, core plywood, MDF, HDF, etc., the base primer mixed with an aqueous primer and water in a weight ratio or volume ratio of 1: 1 is applied (S2).
바탕프라이머가 도포된 베이스부재의 일면 또는 양면에 구비된 액상의 단열강화용 복합조성물을 직접 도포하거나 또는 성형시트로 성형 제작한 후 시트형태로 적층하여 단열강화층을 형성시킨다(S3).The base primer is directly coated on the one or both sides of the base member to which the base primer is applied, or the liquid composition for thermal insulation reinforcement is formed directly or molded into a molded sheet and laminated in the form of a sheet to form a thermal insulation reinforcement layer (S3).
이때, 단열강화층은 경제성 등을 고려할 시 0.5~1mm 두께로 형성시킴이 바람직하다 할 것이며, 시공조건에 따라 두께 조정이 가능하다 할 것이다.At this time, the thermal insulation reinforcing layer will be preferable to form a thickness of 0.5 ~ 1mm in consideration of economics, etc., it will be possible to adjust the thickness according to the construction conditions.
단열강화층이 형성된 베이스부재의 일면 또는 양면에 단열기능 이외의 부가적 기능을 제공함은 물론 표면 마감 및 인테리어효과를 위해 멜라민 시트나 보드, 벽지, 천이나 직물시트, 차음시트를 적층하여 표면마감층을 형성시킨다(S4).Provides additional functions other than thermal insulation on one or both sides of the base member on which the thermal insulation reinforcement layer is formed, and also laminates melamine sheets, boards, wallpaper, cloth or fabric sheets, and sound insulation sheets for surface finishing and interior effects. To form (S4).
베이스부재에 단열강화층과 표면마감층이 순차 형성된 상태에 100kg/㎠~1000kg/㎠의 가압조건으로 프레스 압착 또는 압착롤러를 이용하여 압착 처리함으로써 본 발명에 의한 단열복합 인테리어 마감패널을 완성한다(S5).The thermal insulation composite interior finishing panel according to the present invention is completed by press-pressing or pressing rollers under pressure conditions of 100 kg / cm 2 to 1000 kg / cm 2 with the thermally strengthened layer and the surface finishing layer sequentially formed on the base member. S5).
한편, 본 발명의 단열복합 인테리어 마감패널은 다른 실시예로 구성할 수 있는데, 도 3에서 보여주는 바와 같이 상술한 제1단계(S1) 및 제2단계(S2)를 행한 후, 바탕프라이머가 도포된 베이스부재의 일면 또는 양면에 액상의 단열강화용 복합조성물을 도포하여 단열강화층을 형성(S3-1)시키고, 이 단열강화층 위에 페인트 도색하여 표면마감층을 형성(S4-1)함으로써 단열복합 인테리어 마감패널을 완성되게 할 수도 있다.On the other hand, the insulation composite interior finishing panel of the present invention can be configured in another embodiment, after performing the first step (S1) and the second step (S2) described above, as shown in Figure 3, the base primer is applied Applying a liquid composition for thermal insulation enhancement on one or both sides of the base member to form a thermal insulation reinforcement layer (S3-1), and paint painting on the thermal insulation reinforcement layer to form a surface finish layer (S4-1) You can also complete the interior finishing panel.
이렇게 제조된 단열복합 인테리어 마감패널은 인테리어 마감재로 기존에 비해 우수한 단열성능을 발휘함은 물론 목자재의 장점을 살려 단열마감재의 제조와 가공 및 시공에 있어서의 용이성을 부여할 수 있고 우수한 단열기능으로 에너지절약에 기여할 수 있으며, 건축물의 각종 내외장재(천장재, 벽패널, 마루재, 흡음패널) 및 마감재로 사용할 수 있을 뿐만 아니라 가구나 문 또는 문틀 등의 구조물로도 적용할 수 있다.
Insulation composite interior finishing panel manufactured as above is excellent in insulation performance compared to the existing as interior finishing material, and it can give the ease in manufacturing, processing and construction of insulation finishing material by taking advantage of wood materials. It can contribute to energy saving, and can be used as various interior and exterior materials (ceiling, wall panel, floor, sound absorption panel) and finishing materials of buildings, and can be applied to structures such as furniture, doors or door frames.
100: 단열복합 마감패널 110: 베이스부재
120: 단열강화층 130: 표면마감층100: insulation composite finishing panel 110: base member
120: thermal insulation strengthening layer 130: surface finishing layer
Claims (4)
퍼라이트 10~15중량부에 대해서 수성폴리머 30~40중량부, 물 15~20중량부, 황토 2~5중량부, 알루미나분말 또는 지르코니아분말 2~5중량부, 메도로스 1~2중량부, 분산제 1~3중량부, 소포제 1~2중량부, 방부제 1~2중량부, pH조절제 1~2중량부를 혼합 조성하여 액상의 단열강화용 복합조성물을 구비하는 제1단계와;
합판, 코아합판, MDF, HDF 중에서 어느 하나가 선택 사용되는 베이스부재의 일면 또는 양면에 수성프라이머와 물을 1:1의 중량비 또는 부피비로 혼합한 바탕프라이머를 도포하는 제2단계와;
바탕프라이머가 도포된 베이스부재의 일면 또는 양면에 제1단계에서 구비한 액상의 단열강화용 복합조성물을 직접 도포하거나 또는 성형시트로 성형 제작한 후 시트형태로 적층하여 단열강화층을 형성시키는 제3단계와;
단열강화층이 형성된 베이스부재의 일면 또는 양면에 멜라민 시트나 보드, 벽지, 천이나 직물시트, 차음시트를 적층하여 표면마감층을 형성시키는 제4단계와;
베이스부재에 단열강화층과 표면마감층이 순차 형성된 상태에 100kg㎠~1000kg/㎠의 가압조건으로 프레스 압착 또는 압착롤러에 의한 압착을 통해 단열복합 인테리어 마감패널을 완성하는 제5단계로 이루어지는 것을 특징으로 하는 단열복합 인테리어 마감패널의 제조방법.In the manufacturing method of the thermal insulation composite interior finishing panel,
30 to 40 parts by weight of aqueous polymer, 15 to 20 parts by weight of water, 2 to 5 parts by weight of ocher, 2 to 5 parts by weight of alumina powder or zirconia powder, 1 to 2 parts by weight of medorose, dispersant 1 to 3 parts by weight, antifoaming agent 1 to 2 parts by weight, preservatives 1 to 2 parts by weight, pH adjusting agent 1 to 2 parts by weight of the mixed composition comprising a composite composition for thermal insulation strengthening;
A second step of applying a base primer mixed with an aqueous primer and water in a weight ratio or a volume ratio of 1: 1 on one or both surfaces of the base member from which one of plywood, core plywood, MDF, and HDF is used;
A third method of directly applying the composite composition for thermal insulation enhancement provided in the first step to one surface or both sides of the base member to which the base primer is applied, or forming a sheet to form a laminate and then laminating it in a sheet form to form an insulation reinforced layer; Steps;
A fourth step of forming a surface finishing layer by laminating melamine sheets, boards, wallpaper, cloth or fabric sheets, and sound insulating sheets on one or both surfaces of the base member on which the thermal insulation reinforcing layer is formed;
Comprising a fifth step of completing a thermal insulation composite interior finishing panel by pressing or pressing by a pressing roller under a pressure condition of 100kg ㎠ ~ 1000kg / ㎠ in a state that the heat insulating strengthening layer and the surface finishing layer is formed in the base member sequentially Insulation composite interior finishing panel manufacturing method.
퍼라이트 10~15중량부에 대해서 수성폴리머 30~40중량부, 물 15~20중량부, 황토 2~5중량부, 알루미나분말 또는 지르코니아분말 2~5중량부, 메도로스 1~2중량부, 분산제 1~3중량부, 소포제 1~2중량부, 방부제 1~2중량부, pH조절제 1~2중량부를 혼합 조성하여 액상의 단열강화용 복합조성물을 구비하는 제1단계와;
합판, 코아합판, MDF, HDF 중에서 어느 하나가 선택 사용되는 베이스부재의 일면 또는 양면에 수성프라이머와 물을 1:1의 중량비 또는 부피비로 혼합한 바탕프라이머를 도포하는 제2단계와;
바탕프라이머가 도포된 베이스부재의 일면 또는 양면에 제1단계에서 구비한 액상의 단열강화용 복합조성물을 도포하여 단열강화층을 형성시키는 제3단계와;
제3단계 이후, 단열강화층 위에 페인트 도색을 행하여 표면마감층을 형성시킴으로써 단열복합 인테리어 마감패널을 완성하는 제4단계로 이루어지는 것을 특징으로 하는 단열복합 인테리어 마감패널의 제조방법.In the manufacturing method of the thermal insulation composite interior finishing panel,
30 to 40 parts by weight of aqueous polymer, 15 to 20 parts by weight of water, 2 to 5 parts by weight of ocher, 2 to 5 parts by weight of alumina powder or zirconia powder, 1 to 2 parts by weight of medorose, dispersant 1 to 3 parts by weight, antifoaming agent 1 to 2 parts by weight, preservatives 1 to 2 parts by weight, pH adjusting agent 1 to 2 parts by weight of the mixed composition comprising a composite composition for thermal insulation strengthening;
A second step of applying a base primer mixed with an aqueous primer and water in a weight ratio or a volume ratio of 1: 1 on one or both surfaces of the base member from which one of plywood, core plywood, MDF, and HDF is used;
A third step of forming a thermal insulation reinforcement layer by applying a liquid thermal insulation reinforcement composite composition provided in the first step to one or both surfaces of the base member to which the base primer is applied;
After the third step, the fourth step of completing the insulating composite interior finishing panel by forming a surface finish layer by painting the paint on the thermal insulation enhancement layer, characterized in that the manufacturing method of the composite interior finishing panel.
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| KR1020100016655A KR100975816B1 (en) | 2010-02-24 | 2010-02-24 | Method for manufacturing insulation finishing panel |
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| KR1020100016655A KR100975816B1 (en) | 2010-02-24 | 2010-02-24 | Method for manufacturing insulation finishing panel |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR101759448B1 (en) * | 2016-11-18 | 2017-07-19 | 주식회사 홍성이엔지 | Composite of finishing material having superior adiabatic and flameproof effect, and sparying method for finishing treatment of the using the composite |
| KR101799811B1 (en) * | 2016-05-17 | 2017-12-21 | 지에스산건 주식회사 | Composition for insulating treatment and manufacturing method of insulating finishing panel using this |
| EP4249234A1 (en) * | 2022-03-24 | 2023-09-27 | Dietrich Isol AG | Multilayer insulation panel |
| WO2023180513A1 (en) * | 2022-03-24 | 2023-09-28 | Dietrich Isol Ag | Multi-layer insulation panel, method for producing a multi-layer insulation panel, and use of a mineral material as the thermal insulation layer |
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| JP2006001267A (en) * | 2004-05-20 | 2006-01-05 | Nippan Kenkyujo Co Ltd | Nonflammable mdf and its manufacturing method |
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| KR100587125B1 (en) * | 2003-07-02 | 2006-06-07 | 김태균 | Waterproof insulation coating material composition |
| JP2006001267A (en) * | 2004-05-20 | 2006-01-05 | Nippan Kenkyujo Co Ltd | Nonflammable mdf and its manufacturing method |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101799811B1 (en) * | 2016-05-17 | 2017-12-21 | 지에스산건 주식회사 | Composition for insulating treatment and manufacturing method of insulating finishing panel using this |
| KR101759448B1 (en) * | 2016-11-18 | 2017-07-19 | 주식회사 홍성이엔지 | Composite of finishing material having superior adiabatic and flameproof effect, and sparying method for finishing treatment of the using the composite |
| EP4249234A1 (en) * | 2022-03-24 | 2023-09-27 | Dietrich Isol AG | Multilayer insulation panel |
| WO2023180513A1 (en) * | 2022-03-24 | 2023-09-28 | Dietrich Isol Ag | Multi-layer insulation panel, method for producing a multi-layer insulation panel, and use of a mineral material as the thermal insulation layer |
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