KR100931613B1 - Production method and feedstuff using mushroon cultivate - Google Patents

Production method and feedstuff using mushroon cultivate Download PDF

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KR100931613B1
KR100931613B1 KR1020080138230A KR20080138230A KR100931613B1 KR 100931613 B1 KR100931613 B1 KR 100931613B1 KR 1020080138230 A KR1020080138230 A KR 1020080138230A KR 20080138230 A KR20080138230 A KR 20080138230A KR 100931613 B1 KR100931613 B1 KR 100931613B1
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feed
conveyor
medium
mushroom medium
cooler
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KR1020080138230A
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Korean (ko)
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정재균
곽상빈
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정재균
곽상빈
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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs

Abstract

PURPOSE: An apparatus for producing a feed by using the mushroom culture medium is provided to produce the feed rich in nutrition, to simplify the feed producing process and to lower the production cost. CONSTITUTION: An apparatus for producing a feed comprises a storage tank(10) which stores the mushroom culture medium; a grinder(20) which grinds the mushroom culture medium; a screen sorter(30) which is separated from the grinder and is connected by a conveyer; a disk dryer(40) which is connected with the screen sorter by a conveyer and has a plurality of disks; a cooler(50) which is connected with the disk dryer by a conveyer; a magnet sorter(60) which is connected with the cooler by a conveyer; a vibration sorter(70) which is connected with the magnet sorter by a conveyer; and a culture tank(80) which is connected with the vibration sorter by a conveyer.

Description

버섯배지를 이용한 사료생산방법 및 그 장치{PRODUCTION METHOD AND FEEDSTUFF USING MUSHROON CULTIVATE}Feed production method using mushroom medium and its device {PRODUCTION METHOD AND FEEDSTUFF USING MUSHROON CULTIVATE}

본 발명은 버섯배지를 이용한 사료생산방법 및 그 장치에 관한 것으로, 더욱 상세하게는 버섯을 키운 후 배지 즉 버섯배지를 건조하여 영양이 풍부한 가축의 생장에 많은 도움을 줄 수 있는 사료와 그 생산방법에 관한 것이다. The present invention relates to a feed production method and a device using the mushroom medium, and more particularly, to feed and can be produced a method that can help a lot of growth of nutrient-rich livestock by growing the medium, that is, mushroom medium after growing the mushroom It is about.

일반적으로 버섯은 담자균류(擔子菌類)의 일종으로 주로 그늘이나 썩은 나무에서 자라며 포자로 번식한다. In general, mushrooms are a type of basidiomycete (擔子 菌類), mainly grow in the shade or rotten wood, and breed as spores.

상기 버섯을 양식하기 위해서 최근에는 배양액을 이용한 재배가 늘고 있는데, 상기 배양액에는 많은 영양분이 포함되어 있다. In recent years, cultivation using a culture solution has been increasing to culture the mushrooms, and the culture solution contains many nutrients.

종래에는 이러한 배양액에서 자란 버섯을 수확한 후 그 버섯배지는 배합사료와 직접 섞어서 가축에게 먹이는 시도가 있었으나, 버섯배지에 포함된 섬유질로 인해서 가축이 잘 소화하지 못하는 등의 문제점이 있었다. Conventionally, after harvesting the mushrooms grown in such a culture medium, the mushroom medium has been attempted to feed the livestock by directly mixing with the feed compound, there was a problem such that the livestock does not digest well due to the fiber contained in the mushroom medium.

이러한 문제점을 극복하기 위해서 버섯배지를 배합사료와 섞어서 사료를 만드는 노력이 시도되었다. In order to overcome this problem, efforts have been made to mix the mushroom medium with the feed compounded to make the feed.

상기 버섯배지를 이용한 사료의 대한 생산방법은 대한민국특허청 등록특허공보 제0749227호에 등에 개시된 바 있다. The production method for the feed using the mushroom medium has been disclosed in the Republic of Korea Patent Office Publication No. 0749227 and the like.

그러나, 상기 종래의 버섯배지를 이용한 사료의 생산방법은 다음과 같은 문제점이 있었다.However, the conventional production method of the feed using the mushroom medium has the following problems.

(1) 건조 시 영양분의 소실이 많다.(1) Loss of nutrients during drying.

(2) 사료를 생산하는 과정이 복잡하다.(2) The process of producing feed is complicated.

(3) 생산방법이 장비와 연계되지 않아서 생산하기가 곤란하다. (3) It is difficult to produce because the production method is not connected with the equipment.

본 발명은 버섯을 수확한 후 버섯배지를 수집하는 배지수집단계와;The present invention is a medium collecting step of collecting mushroom medium after harvesting mushrooms;

상기 배지수집단계에 수집된 버섯배지를 수거하여 선별 및 분쇄하는 선별분쇄단계와;A sorting and crushing step of selecting and crushing the mushroom medium collected in the medium collecting step;

상기 선별분쇄단계 이후 디스크드라이어(disk dryer)를 이용하여 건조하는 건조단계와;A drying step of drying using a disk dryer after the sorting and grinding step;

상기 건조단계 이후 적정온도와 수분으로 냉각하는 냉각단계와;A cooling step of cooling to an appropriate temperature and moisture after the drying step;

상기 냉각단계 이후 유용한 미생물 등을 배합하여 발효시키는 완성단계로 구성된다.After the cooling step consists of a complete step of compounding and fermenting useful microorganisms.

본 발명에 의한 버섯배지를 이용한 사료생산방법에 의하면 다음과 같은 효과가 발생한다. According to the feed production method using the mushroom medium according to the present invention the following effects occur.

(1) 건조 시 영양이 풍부한 사료를 제공한다. (1) Provide nutritious feed when dried.

(2) 사료를 생산하는 과정이 간단하다.(2) The process of producing feed is simple.

(3) 자동으로 생산하는 장치에 의해서 생산비가 저렴하다.(3) Production cost is low due to automatic production equipment.

본 발명은 버섯을 수확한 후 버섯배지를 수집하는 배지수집단계(100)와; 상기 배지수집단계(100)에 수집된 버섯배지를 수거하여 선별 및 분쇄하는 선별분쇄단계(200)와; 상기 선별분쇄단계(200) 이후 디스크드라이어(disk dryer)를 이용하여 건조하는 건조단계(300)와; 상기 건조단계(300) 이후 적정온도와 수분으로 냉각하는 냉각단계(400)와; 상기 냉각단계(400) 이후 유용한 미생물 등을 배합하여 발효시키는 완성단계(500)로 구성된다.The present invention is the medium collecting step of collecting the mushroom medium after harvesting mushrooms (100); A sorting and crushing step (200) of collecting and crushing the mushroom medium collected in the medium collecting step (100); A drying step 300 for drying using a disk dryer after the sorting and crushing step 200; A cooling step 400 for cooling to an appropriate temperature and moisture after the drying step 300; After the cooling step 400 consists of a complete step 500 to mix and ferment useful microorganisms and the like.

상기 버섯배지는 버섯이 배지에서 배양될 때 배지에 포함된 섬유질을 분해하고, 버섯에서 나오는 비타민 및 미네랄 등이 녹아서 더욱 많은 양분을 포함하게 된다. The mushroom medium decomposes the fiber contained in the medium when the mushroom is cultured in the medium, and vitamins and minerals from the mushroom are dissolved to contain more nutrients.

삭제delete

상기 배지수집단계(100)는 버섯을 수확한 후 위생적인 버섯배지를 수거하는 단계이다.The culture medium collecting step 100 is a step of collecting the sanitary mushroom medium after harvesting the mushrooms.

상기 선별분쇄단계(200)는 이송되는 버섯배지를 분쇄하고, 분쇄된 버섯배지에 섞여있는 불순물을 선별기를 통해 선별하는 단계이다. The sorting and crushing step 200 is a step of crushing the transported mushroom medium, and sorting the impurities mixed in the crushed mushroom medium through a sorting machine.

상기 건조단계(300)는 건조기를 사용하여 선별분쇄단계(200)에서 분쇄된 버섯배지를 건조시키는 단계로, 디스크드라이어(40)를 사용한다.The drying step 300 is a step of drying the mushroom medium ground in the sorting and grinding step 200 using a dryer, using a disk dryer (40).

상기 디스크드라이어(40)는 고능률적인 연속식 건조기로 고정조를 관통한 주축에 박형원형열판 디스크를 등간격에 다수관통 설치,이것을 연속 회전시키면서 건조하는 장치이다. The disk dryer 40 is a highly efficient continuous dryer, which is installed in the main shaft penetrating the fixed tank through a plurality of thin circular plate disk at equal intervals, it is a device for drying while rotating continuously.

상기 건조단계(300)는 100℃ ~120℃의 온도와 습도 12 ~ 20중량%의 상태하에서 45 ~ 60분 동안 건조된다.The drying step 300 is dried for 45 to 60 minutes under the condition of 100 to 120 ℃ ℃ temperature and humidity of 12 to 20% by weight.

상기 냉각단계(400)는 냉풍건조단계로 제품의 수분을 20~35중량%로 유지하기 위해서 20~25℃ 냉풍으로 냉각시키는 단계이다.The cooling step 400 is a step of cooling with cold air at 20-25 ° C. in order to keep the moisture of the product at 20-35% by weight in a cold air drying step.

상기 냉각단계(400) 후에는 여러번 선별단계를 거칠 수 있는데, 금속성분을 제거하기 위해서 자석을 이용하여 선별하고, 미세 유해성분을 제거하기 위해서 진동으로 선별하는 단계가 포함될 수 있다.After the cooling step 400 may be subjected to a selection step several times, may be selected using a magnet to remove metal components, and may be included in the vibration selection to remove the micro-hazard components.

상기 완성단계(500)는 통상적으로 사료에 사용되는 유용한 미생물을 심어서 배양시키는 단계이다. The completion step 500 is a step of culturing by planting useful microorganisms commonly used in feed.

본 발명의 버섯배지를 이용한 가축용사료의 생산방법을 자동으로 처리하기 위해서 형성된 장치는 버섯배지를 삽입하는 저장탱크(10)와; Apparatus formed for automatically processing the production method for livestock feed using the mushroom medium of the present invention comprises a storage tank (10) for inserting the mushroom medium;

상기 저장탱크(10)에서 컨베이어에서 이송되며 버섯배지를 분쇄하는 분쇄기(20)와;A grinder 20 which is transported from the conveyor in the storage tank 10 and crushes the mushroom medium;

상기 분쇄기(20)와 이격되고, 컨베이어로 연결되는 스크린선별기(30)와;A screen separator 30 spaced apart from the grinder 20 and connected to the conveyor;

상기 스크린선별기(30)와 컨베이어로 연결되고, 내부에 다수개의 디스크가 형성된 디스크드라이어(40)와;A disk dryer (40) connected to the screen separator (30) by a conveyor and having a plurality of disks formed therein;

상기 디스크드라이어(40)와 컨베이어로 연결되고, 냉풍기가 형성된 냉각기(50)와; A cooler 50 connected to the disc dryer 40 and a conveyor, the cooler 50 having a cooler;

상기 냉각기(50)와 컨베이어로 연결된 자석선별기(60)와;A magnetic separator 60 connected to the cooler 50 by a conveyor;

상기 자석선별기(60)와 컨베이어로 연결된 진동선별기(70)와; A vibrating separator (70) connected to the magnet separator (60) by a conveyor;

상기 진동선별기(70)와 컨베이어로 연결된 배양탱크(80)로 구성된다. The vibrating separator 70 and the culture tank 80 is connected to the conveyor.

상기 저장탱크(10)는 통상적인 호퍼로 배지수집단계(100)에서 수집된 버섯배지를 저장하여 컨베이어로 이송하는 장치이다. The storage tank 10 is a device for storing the mushroom medium collected in the medium collecting step 100 as a conventional hopper to convey to the conveyor.

상기 분쇄기(20)는 다수개의 칼날이 서로 교차회전하면서 버섯배지를 절단할 수 있도록 형성된다. The grinder 20 is formed to cut the mushroom medium while the plurality of blades cross each other.

상기 스크린선별기(30)는 일정크기의 버섯배지만을 선별하는 장치로, 일차적으로 선별하는 장치이다. The screen selector 30 is a device for sorting only mushroom pads of a predetermined size, and is a device for primarily sorting.

상기 디스크드라이어(40)는 건조단계(300)를 진행하기 위해서 형성된 장치이다. The disk dryer 40 is a device formed to proceed with the drying step (300).

상기 냉각기(50)는 디스크드라이어(40)에서 고열로 건조된 상태의 버섯배지를 냉풍으로 건조하는 장치이다.The cooler 50 is a device for drying the mushroom medium in a dry state in a high temperature in the disk dryer 40 by cold air.

상기 자석선별기(60)와 진동선별기(70)는 각각 금속물질과 이물질을 제거하기 위해서 형성된 것이다.The magnet classifier 60 and the vibrator classifier 70 are formed to remove metallic substances and foreign substances, respectively.

상기 배양탱크(80)는 완성단계를 진행하기 위해서 형성된 장치로, 유용 미생 물 등을 배합하여 발효시키는 장치이다.The culture tank 80 is a device formed in order to proceed to the completion step, is a device for mixing and fermenting useful microorganisms and the like.

이하, 본 발명의 바람직한 실시예로 형성된 버섯배지를 이용한 사료생산방법에 의해서 생산된 사료에 대한 연구결과를 토대로 본 발명을 자세하게 설명하면 다음과 같다. Hereinafter, the present invention will be described in detail with reference to the results of research on the feed produced by the feed production method using the mushroom medium formed as a preferred embodiment of the present invention.

본 발명의 실시예로 형성된 버섯배지를 이용산 사료생산방법에 의해서 생산된 사료를 동신대학교 생물자원산업화지원센터에 성분분석을 의뢰하여 성분분석한 결과를 표 1에 나타내었다. Table 1 shows the results of the ingredient analysis of the feed produced by the mushroom medium formed in the embodiment of the present invention using a feed production method using Dongsan University bio-industrial support center.

실시예  Example 비 고 Remarks 수분  moisture 39.41 39.41 습물 % % Of moist 조단백질  Crude protein 8.63 8.63 습물 % % Of moist 조섬유소  Crude fiber 22.11 22.11 습물 % % Of moist 조회분  View minutes 7.64 7.64 습물 % % Of moist A D F  A D F 38.41 38.41 건물 % building % N D F  N D F 55.41 55.41 건물 % building % 총 균 수  Total bacteria 1.3 ×107 1.3 × 10 7 습물기준 Wet water standard

상기 표 1에 사용된 습물기준 및 건물기준은 AOAC 법, 총균수는 일정량의 시료를 멸균식염수로 추출하고, 이를 시험용액으로 하여 단계별로 희석한 후 세균수용 배지에 도말하고 37℃ 인큐베이터에서 배양한 후 CFU를 카운팅한 것이다. The wet and dry standards used in Table 1 are AOAC method, the total bacterial count is extracted with a certain amount of sample in sterile saline, diluted with each step as a test solution, and then plated in a medium containing bacteria and incubated in a 37 ℃ incubator Then counted the CFU.

상기 표 1과 같이 본 발명의 사료는 영양이 풍부하고, 가축이 필요로 하는 조단백질, 섬유소 등이 풍부한 것을 알 수 있다. As shown in Table 1, the feed of the present invention is rich in nutrition, it can be seen that abundant crude protein, fiber, and the like required by livestock.

전국평균 일반사료 등을 먹고 자란 소들 중에 1등급 이상의 소의 출현율이 60.1%인데 반해 본 발명의 바람직한 실시예로 형성된 사료를 전남 고흥군 소재 양강농장과 전남 나주시 소재 금천농장에서 소에게 2008년 1월에서 2008년 7월까지 투여한 결과 1등급 이상의 소의 출현율이 각각 91%, 89%에 달하는 결과를 얻었다. Among the cows fed the national average feed, etc., the occurrence rate of grade 1 or higher cows was 60.1%, whereas the feed formed by the preferred embodiment of the present invention was changed from Yanggang farm in Goheung-gun, Jeonnam, and Geumcheon farm in Naju-si, Jeonnam to Jan 2008 from 2008. As of July 2012, 91% and 89% of cattle above Grade 1 were found.

또한, 본 발명의 바람직한 실시예로 형성된 사료를 축산과학연구소 중앙분석센터에 의뢰하여 사료내에 대장균검출에 대한 실험을 실시한 결과 도 3과 같이 전혀 검출되지 않는 결과(맨 마지막라인)를 얻었다. In addition, the feed formed by the preferred embodiment of the present invention was commissioned by the National Institute of Animal Science Research Center for the test for E. coli detection in the feed, as shown in Figure 3, the result was not detected at all (last line).

상기한 것과 같이 본 발명의 바람직한 실시예로 형성된 사료제조방법에 의해서 생산된 사료는 버섯배지의 대장균으로 인해서 바로 사료로 사용할 수 없었던 문제점을 극복하고, 버려지는 버섯배지를 활용하여 원가를 낮출 수 있을 뿐만 아니라, 영양이 풍부하여 가축의 성장에도 큰 도움을 줄 수 있다. As described above, the feed produced by the feed manufacturing method formed by the preferred embodiment of the present invention overcomes the problems that could not be immediately used as feed due to E. coli of the mushroom medium, and can lower the cost by using the discarded mushroom medium In addition, it is rich in nutrition and can greatly help the growth of livestock.

본 발명은 첨부된 도면을 참조하여 바람직한 실시예를 중심으로 기술되었지만 당업자라면 이러한 기재로부터 후술하는 특허청구범위에 의해 포괄되는 본 발명의 범주를 벗어남이 없이 다양한 변형이 가능하다는 것은 명백하다.Although the present invention has been described with reference to the accompanying drawings, it will be apparent to those skilled in the art that various modifications may be made therein without departing from the scope of the invention, which is covered by the following claims.

도 1은 본 발명의 바람직한 실시예로 형성된 버섯배지를 이용한 사료생산방법의 순서도. 1 is a flow chart of the feed production method using a mushroom medium formed in a preferred embodiment of the present invention.

도 2는 본 발명의 바람직한 실시예로 형성된 버섯배지를 이용한 사료생산장치의 개념도. Figure 2 is a conceptual diagram of a feed production device using a mushroom medium formed in a preferred embodiment of the present invention.

도 3은 본 발명의 바람직한 실시예로 형성된 버섯배지를 이용한 사료생산방법으로 생산된 사료의 대장균군 분석결과 통보서. Figure 3 is an E. coli group analysis result notification of the feed produced by the feed production method using the mushroom medium formed as a preferred embodiment of the present invention.

**<도면의 주요부분에 대한 부호의 설명>**** <Description of the symbols for the main parts of the drawings> **

10 : 저장탱크 20 : 분쇄기10: storage tank 20: grinder

30 : 스크린선별기 40 : 디스크드라이어30: screen separator 40: disc dryer

50 : 냉각기 60 : 자석선별기50: cooler 60: magnetic separator

70 : 진동선별기 80 : 배양탱크70: vibrating separator 80: culture tank

100 : 배지수집단계 200 : 선별분쇄단계100: medium collection step 200: screening grinding step

300 : 건조단계 400 : 냉각단계300: drying step 400: cooling step

500 : 완성단계500: completion stage

Claims (4)

삭제delete 삭제delete 삭제delete 버섯배지를 삽입하는 저장탱크(10)와; A storage tank 10 for inserting the mushroom medium; 상기 저장탱크(10)에서 컨베이어에서 이송되며 버섯배지를 분쇄하는 분쇄기(20)와;A grinder 20 which is transported from the conveyor in the storage tank 10 and crushes the mushroom medium; 상기 분쇄기(20)와 이격되고, 컨베이어로 연결되는 스크린선별기(30)와;A screen separator 30 spaced apart from the grinder 20 and connected to the conveyor; 상기 스크린선별기(30)와 컨베이어로 연결되고, 내부에 다수개의 디스크가 형성된 디스크드라이어(40)와;A disk dryer (40) connected to the screen separator (30) by a conveyor and having a plurality of disks formed therein; 상기 디스크드라이어(40)와 컨베이어로 연결되고, 냉풍기가 형성된 냉각기(50)와; A cooler 50 connected to the disc dryer 40 and a conveyor, the cooler 50 having a cooler; 상기 냉각기(50)와 컨베이어로 연결된 자석선별기(60)와;A magnetic separator 60 connected to the cooler 50 by a conveyor; 상기 자석선별기(60)와 컨베이어로 연결된 진동선별기(70)와; A vibrating separator (70) connected to the magnet separator (60) by a conveyor; 상기 진동선별기(70)와 컨베이어로 연결된 배양탱크(80)로 구성되는 것을 특징으로 하는 버섯배지를 이용한 사료생산장치.Feeding device using a mushroom medium, characterized in that consisting of the vibrating separator 70 and the culture tank (80) connected by a conveyor.
KR1020080138230A 2008-12-31 2008-12-31 Production method and feedstuff using mushroon cultivate KR100931613B1 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02167033A (en) * 1988-12-21 1990-06-27 Shigenobu Watari Preparation of feed
JPH08181A (en) * 1994-06-17 1996-01-09 Noboru Yamamoto Production of feed, fertilizer, etc., using waste mushroom cultivation medium
KR20020070129A (en) * 2001-02-27 2002-09-05 (주)이엔이티 Salt tolerant mushroom strains, method and system of disposing food waste using the mushroom strains, mushroom cultivated by the method and system, specialty additive for specialty bio-feed and organic fertilizer and manure manufactured by the method and the system, and digital control system for monitoring and controlling the system, the process and the product
KR100749227B1 (en) * 2006-02-23 2007-08-13 김호년 Method for preparing fermented microbial feed additives for livestock using mushroom media and fermented microbial feed for livestock using the same

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02167033A (en) * 1988-12-21 1990-06-27 Shigenobu Watari Preparation of feed
JPH08181A (en) * 1994-06-17 1996-01-09 Noboru Yamamoto Production of feed, fertilizer, etc., using waste mushroom cultivation medium
KR20020070129A (en) * 2001-02-27 2002-09-05 (주)이엔이티 Salt tolerant mushroom strains, method and system of disposing food waste using the mushroom strains, mushroom cultivated by the method and system, specialty additive for specialty bio-feed and organic fertilizer and manure manufactured by the method and the system, and digital control system for monitoring and controlling the system, the process and the product
KR100749227B1 (en) * 2006-02-23 2007-08-13 김호년 Method for preparing fermented microbial feed additives for livestock using mushroom media and fermented microbial feed for livestock using the same

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