KR100915432B1 - manufacture method brick of permeability a utilization zincslag - Google Patents

manufacture method brick of permeability a utilization zincslag

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Publication number
KR100915432B1
KR100915432B1 KR1020070070993A KR20070070993A KR100915432B1 KR 100915432 B1 KR100915432 B1 KR 100915432B1 KR 1020070070993 A KR1020070070993 A KR 1020070070993A KR 20070070993 A KR20070070993 A KR 20070070993A KR 100915432 B1 KR100915432 B1 KR 100915432B1
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South Korea
Prior art keywords
zinc
brick
permeability
zinc slag
manufacturing
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KR1020070070993A
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Korean (ko)
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KR20090007837A (en
Inventor
한삼화
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주식회사 삼한 씨원
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Priority to KR1020070070993A priority Critical patent/KR100915432B1/en
Publication of KR20090007837A publication Critical patent/KR20090007837A/en
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Publication of KR100915432B1 publication Critical patent/KR100915432B1/en

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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C11/00Details of pavings
    • E01C11/22Gutters; Kerbs ; Surface drainage of streets, roads or like traffic areas
    • E01C11/224Surface drainage of streets
    • E01C11/225Paving specially adapted for through-the-surfacing drainage, e.g. perforated, porous; Preformed paving elements comprising, or adapted to form, passageways for carrying off drainage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/26Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
    • B28B1/265Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor pressure being applied on the slip in the filled mould or on the moulded article in the mould, e.g. pneumatically, by compressing slip in a closed mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/0007Pretreatment of the ingredients, e.g. by heating, sorting, grading, drying, disintegrating; Preventing generation of dust
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/04Supplying or proportioning the ingredients
    • B28C7/0404Proportioning
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C3/00Foundations for pavings
    • E01C3/003Foundations for pavings characterised by material or composition used, e.g. waste or recycled material
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C3/00Foundations for pavings
    • E01C3/006Foundations for pavings made of prefabricated single units
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Solid Wastes (AREA)
  • Road Paving Structures (AREA)

Abstract

본 발명은 아연정광에 함유된 철(F2) 성분의 협잡물인 아연슬래그를 이용한 투수기능을 가지는 바닥벽돌의 제조방법에 관한 것으로 완벽한 투수성 화합물의 제품 특성과 제조원가가 저렴한 바닥벽돌을 제공하는 것을 목적으로 하고 또한 아연잔재를 환경적으로 재활용하는 것에 목적이 있다.The present invention relates to a method of manufacturing a floor brick having a permeability function using zinc slag, which is a contaminant of iron (F2) component contained in zinc concentrate. The object of the present invention is to provide a floor brick having low product properties and low manufacturing cost. It also aims to recycle the zinc residues environmentally.

본 발명은 입경 1.0mm 이상 5.0mm 이내인 아연슬래그와 직경 1.0~3.0mm의 파벽돌 분쇄물을 일정비율 혼합하고 혼합물 총량의 10중량%에 해당하는 물을 가해 가압성형한 것을 1100~1200℃하에서 36시간 동안에 걸쳐 예열, 소성, 냉각단계로 열처리하여 제조되는 투수성 바닥 벽돌제조방법이다.According to the present invention, a zinc slag having a particle diameter of 1.0 mm or more and 5.0 mm or less and a crushed stone pulverized product having a diameter of 1.0 to 3.0 mm are mixed at a predetermined ratio and pressurized by adding water corresponding to 10% by weight of the total amount of the mixture at 1100 to 1200 ° C. It is a method of manufacturing a water-permeable floor brick produced by heat treatment in a preheating, firing and cooling step over time.

Description

아연슬래그를 이용한 투수성 바닥벽돌 제조방법{manufacture method brick of permeability a utilization zincslag}Manufacturing method of permeability floor brick using zinc slag {manufacture method brick of permeability a utilization zincslag}

본 발명은 환경친화적이고 완벽한 투수기능을 갖는 아연슬래를 이용한 투수성 바닥벽돌의 제조 방법에 관련된 것으로 아연슬래그와 파벽돌 분쇄물을 활용하여 양호한 투수기능을 가지도록 한 제조한 것이다.The present invention relates to a method for producing a water-permeable bottom brick using zinc slab having an environmentally friendly and perfect water permeability, and is manufactured to have a good water permeation function by using zinc slag and crushed bricks.

종래의 바닥벽돌은 물을 통과시키지 아니하고 일정부분 흡수하는 것으로 주종을 이루었으며 투수성을 갖도록 제조된 기존의 바닥벽돌 들도 처음에는 투수작용이 원활하지만 일정시간이 경과하면 흙과 같은 이물질이 투수부에 누적되어 투수공을 밀폐하므로 투수기능을 상실할수 밖에 없는 문제점이 있었다.Conventional floor bricks consisted of absorbing some parts without passing water, and existing floor bricks manufactured to have water permeability are smoothly penetrated at first. There was a problem in that the water permeation function is bound to be lost because it accumulates in the hole.

예를 들면 한국특허공보 제91-1935호의 다공질 도자기 재료를 주원료로 하는 투수벽돌 한국특허등록 제0131052호 폐유리와 플래이 애쉬를 하층부와 도석 또는 점토입자의 소성물에 유약처리한 표층부로 구성되는 투수벽돌, For example, a permeable brick made of porous porcelain material of Korean Patent Publication No. 91-1935 as a main raw material. Korean Patent Registration No.0131052 A pitcher composed of a waste layer and a surface ash portion glazed on a fired product of clay or clay particles. brick,

한국특허등록 제0130603호의 SiO2 함유 연소재 응고물과 폐유리 또는 물유리로 구성된 하층부와 도석 또는 점토재질과 폐유리 또는 물유리 등으로 표층부가 구성되는 투수벽돌,Korea permeability which the surface layer consists of a patent registration and the call 0,130,603 SiO 2 containing combustion ash solidification water and waste glass or pottery stone and the lower layer consisting of water glass and clay material as waste glass or water glass brick,

출원번호 10-2001-005348의 벽돌내부에 직경 3.5~5.0mm의 통공이 형성되는 투수벽돌등의 제품들이 있지만 상기 벽돌들은 제조공정상의 복잡성으로 제조원가가 높고 재료의 구입이 어려운 문제점이 있으며 특히 이렇게 제조된 벽돌들은 시공후 초기에는 우수한 투수성을 보이지만 일정시간 경과시 내부에 흙을 비롯한 불순물이 투수공간을 메꾸어 투수기능 자체를 상실하게 되는 문제점이 있다.Although there are products such as permeable bricks, through which a hole having a diameter of 3.5 to 5.0 mm is formed in the brick of Application No. 10-2001-005348, the bricks have a problem of high manufacturing cost and difficulty in purchasing materials due to the complexity of the manufacturing process. The bricks show excellent permeability at the beginning after construction, but after a certain period of time, impurities such as soil fill up the permeation space and lose the permeability function itself.

본 발명은 상기와 같은 문제점을 해결하기 위한 것으로 아연슬래그를 재활용한 투수성이 완벽하고 친환경적인 투수 바닥벽돌을 제공하는 것을 목적으로 하며 아연슬래그의 재활용과 제조공정이 간단하여 제조원가가 저렴하고 제품의 마모성과 흡수율 등 투수성이 완벽한 투수바닥벽돌을 제공하는데 있다.The present invention has been made to solve the above problems, and the object of the present invention is to provide a water-permeable bottom brick that has perfect permeability and recycled zinc slag. Permeability such as abrasion and water absorption is to provide a perfect permeable floor brick.

본 발명은 아연슬래그와 파벽돌 분쇄물을 활용하여 투수바닥 벽돌을 제조함으로써 해결한다.The present invention is solved by producing a permeable bottom brick using zinc slag and crushed bricks.

본 발명의 투수성을 갖는 바닥벽돌 분쇄물은 벽돌내부에 많은 기공을 형성하고 있으므로 완벽한 투수기능을 보유하게 된다.The bottom brick crushed product having the permeability of the present invention has a perfect permeability because it forms many pores in the brick.

또한, 아연 정광에 함유된 철 성분의 화합물로서 환경적으로 검증된 매우 안정된 고소결 원료인 아연슬래그를 활용함으로 수축이 없고 색바램 현상이 없는 처음상태 그대로 자연적이고 깨끗한 분위기를 가지는 입자크기의 배열로 인해 표면 돌기형태로 구성되어 보행시 보행촉감과 미끄럼 방지 효과가 있고 우천시는 투수기능으로 인해 물고임 현상이 방지되며 환경영향에 좋은 효과가 기대된다.In addition, by utilizing zinc slag, a highly stable and highly sintered raw material that is environmentally proven as an iron compound contained in zinc concentrate, it has an arrangement of particle size with natural and clean atmosphere without shrinkage and fading phenomenon. Due to its surface projection shape, it has a walking sensation and anti-slip effect when walking. In rainy weather, water trapping is prevented due to the water permeation function.

본 발명에 따른 투수성 바닥벽돌은 일반 바닥벽돌 또는 투수성 바닥벽돌 기준으로 평균 2.0 ~ 4.0mm의 가로방향과 세로방향에 통공이 부피기준 약50%이상 형성되어 있는 것과 또한 건조 및 소성에서의 수축이 없는 소성된 제품을 특징으로 한다.The permeable floor brick according to the present invention has an average of about 50% of the volume of pores in the transverse and longitudinal directions of 2.0 to 4.0 mm on the basis of general floor brick or permeable floor brick, and also shrinkage in drying and plasticity. Characterized by a fired product without.

또한, 본 발명은 결합용 바인더로 물을 사용하여 성형하며 기층부 및 표층부등의 구별 없이 금형에 넣고 프레스로 가압 성형한 후 1100~1200℃의 온도에서 소성시켜 제조하는 것을 특징으로 한다.In addition, the present invention is characterized in that it is molded by using water as a binder for bonding, and put into a mold without distinguishing the base portion and the surface layer portion and press-molded by a press and then fired at a temperature of 1100 ~ 1200 ℃.

이하 본 발명을 상세히 실시례와 더불어 설명한다.Hereinafter, the present invention will be described in detail with examples.

주원료인 아연슬래그는 아연정광에 함유된 철(Fe) 성분의 협잡물로서 습식제련 공법의 아연잔재 처리 기술에 의해 환경적으로 매우 안정된 청정슬래그로서 물리적 화학적 특성의 변화없이 영구적으로 순환되면서 재활용이 가능한 금속의 잔재물이다.Zinc slag, the main raw material, is an iron (Fe) component contained in zinc concentrate, which is an environmentally stable clean slag by the zinc residue treatment technology of the wet smelting process, and is a metal that can be recycled permanently without changing physical and chemical properties. It's a residue.

우리나라에서는 울산온양 소재 고려아연에서 연간 12만톤 정도의 아연잔재처리에 의한 슬래그가 생산되므로 이의 재활용은 획기적인 기술이라 할 수 있다.In Korea, slag is produced from Korea Zinc, Ulsan, which is about 120,000 tons of zinc residues processed per year, and its recycling is a breakthrough technology.

또한, 아연슬래그의 입자는 아연정광의 제련공법상 원형모양의 입경 1.0 ~ 5.0mm 이내로 구성되어 있으며 자체수분에 의해 상호결합 할려는 특성을 가지고 있다.In addition, the particles of zinc slag are composed of a circular particle size of 1.0 ~ 5.0mm within the zinc concentrate smelting method and has the characteristic of mutual bonding by its own moisture.

이러한 아연슬래그의 특성을 이용하여 결합제로는 물을 사용하고 색상의 발색을 위해서는 직경 1.0 ~ 3.0mm의 점토벽돌 분쇄분을 사용하여 가압성형된 제품을 만들고 제품전체 면적의 부피기준 50%이상의 기공을 형성하므로 완벽한 투수기능을 유지하게 됨과 형성기공으로 인해 바닥벽돌 아래의 흙에 서식하는 미생물들의 서식환경개선을 시킬 수 있는 기능성 투수벽돌을 만듬에 특징이 있다.By using the characteristics of zinc slag, water is used as a binder, and for the development of color, the product is press-molded using 1.0 ~ 3.0mm of clay brick crushed powder. It is characterized by making a functional permeable brick that can maintain the perfect permeability function and improve the habitat environment of microorganisms inhabiting soil under the bottom brick due to the formation pores.

실시예1Example 1

아연슬래그만으로 투수벽돌을 제조할 경우 아연슬래그 총중량에 대하여 10중량%가 되도록 물을 가해 혼합한후 혼합물을 금형에 넣고 프레스로 가압(600Kgh/cm2)성형한 후 1150℃에서 36시간에 걸쳐 예열, 소성, 냉각단계로 열처리하여 투수성을 갖는 바닥벽돌을 제조하였다.When manufacturing permeable brick with only zinc slag, add water to 10% by weight of the total weight of zinc slag, mix, put the mixture into a mold, press-press (600Kgh / cm 2 ), and preheat it at 1150 ℃ for 36 hours. A bottom brick having water permeability was prepared by heat treatment in a calcination and cooling step.

실시예2Example 2

중량%로 아연슬래그 80%와 파벽돌 분쇄물 20%를 혼합하고 혼합물 총량에 대하여 10%가 되도록 물을 가해 혼련한 후 혼합물을 금형에 넣고 프레스로 가압성형 한후(600kgf/cm2) 1150℃에서 36시간에 걸쳐 예열, 소성,냉각단계로 열처리하여 투수성을 갖는 바닥벽돌을 제조하였다.Mix 80% of zinc slag and 20% of crushed bricks by weight, knead to add 10% water to the mixture, mix the mixture into a mold and press-press with a press (600kgf / cm 2 ) at 1150 ℃. Through the preheating, firing, and cooling steps over time, a bottom brick having a permeability was manufactured.

실시예3Example 3

중량%로 아연슬래그 50%와 파벽돌 분쇄물50%를 혼합하고 혼합물 총량에 대하여 수분함량 10%가 되도록 물을 가해 금형에 넣고 프레스로 가압(600kgf/cm2)성형한 후 1150℃에서 36시간에 걸쳐 예열, 소성, 냉각시키는 단계로 열처리하여 투수성을 갖는 바닥벽돌을 제조하였다.Mix 50% of zinc slag and 50% of crushed bricks by weight, add water to 10% of the total mixture, and put it into a mold and press-press (600kgf / cm 2 ) to form a mold and then press for 36 hours at 1150 ℃. In the step of preheating, calcining, and cooling over, a bottom brick having water permeability was prepared.

상기 실시예에 의해 얻어진 투수성을 갖는 바닥벽돌의 물성평가 결과는 다음의 표1과 같다.Property evaluation results of the bottom brick having water permeability obtained by the above embodiment are shown in Table 1 below.

표1Table 1

구분division 압축강도Compressive strength 흡수율Water absorption 투수성Permeability (kgf/cm2)(kgf / cm 2 ) (%)(%) (Cm/sec)(Cm / sec) 실시예1Example 1 800800 00 3.OX10-23.OX10-2 실시예2Example 2 750750 0.80.8 2.7X10-22.7X10-2 실시예3Example 3 700700 1.51.5 2.OX10-22.OX10-2 일반투수벽돌1General pitcher brick 1 380380 5.05.0 0.8X10-20.8X10-2 일반투수벽돌2General pitcher brick 2 400400 7.27.2 0.7X10-20.7X10-2

상기표에서 투수계수(kp) (Cm/sec)는In the table above, the permeability coefficient (kp) (Cm / sec) is

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여기서 L : 시험체 길이[ cm ] a : 용기 단면적 [ cm2 ] A : 투수 단면적 [ cm2 ] t2 - t1 : 투수시간 [ s ] h1 : 시험개시 수위 [ mm ] h2 : 시험종료 수위 [ mm ] Where L: length of specimen [cm] a: cross section of container [cm 2 ] A: cross section of permeability [cm 2 ] t2-t1: permeation time [s] h1: level of starting test [mm] h2: level of test completion [mm]

Claims (3)

아연슬래그와 파벽돌 분쇄물을 일정비율로 혼합하는 혼합단계와 A mixing step of mixing the zinc slag and the crushed bricks at a predetermined ratio; 혼합물의 10중량%에 해당하도록 물을 가하는 수분조절단계와 A water control step of adding water to 10% by weight of the mixture; 수분이 조절된 혼합물을 프레스로 가압성형하는 성형단계와 A molding step of pressing the moisture-controlled mixture with a press 성형물을 1100~1200℃에서 36시간 걸쳐 예열, 소성, 냉각단계로 열처리하여 완성하는 아연슬래그를 이용한 투수성 바닥벽돌 제조방법Method of manufacturing permeable floor brick using zinc slag, which is completed by heat-treating the molded product at 1100 ~ 1200 ℃ for 36 hours by preheating, firing and cooling 청구항 제1항에 있어서,The method of claim 1, 아연슬래그와 파벽돌 분쇄물의 혼합비는 80:20 중량%일 것을 특징으로 하는 아연슬래그를 이용한 투수성 바닥벽돌 제조방법Mixing ratio of zinc slag and crushed bricks is 80: 20% by weight of the permeable bottom brick manufacturing method using zinc slag 청구항 제1항에 있어서,The method of claim 1, 아연슬래그와 파벽돌 분쇄물의 혼합비는 50:50 중량%일 것을 특징으로 하는 아연슬래그를 이용한 투수성 바닥벽돌 제조방법Mixing ratio of zinc slag and crushed bricks is 50: 50% by weight, manufacturing method of permeable bottom brick using zinc slag
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CN102416659B (en) * 2010-09-28 2015-07-15 北京仁创砂业科技有限公司 Die for producing composite water permeable bricks
CN107857538A (en) * 2017-11-27 2018-03-30 宁夏锦和星再生资源发展有限公司 Utilize the environment-friendlyroad road face brick and its production method for aoxidizing the production of rotary kiln tailings

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KR20170129493A (en) 2016-05-17 2017-11-27 주식회사 선일로에스 Permeable and high strength clay brick manufactured by using welding slag and manufacturing method thereof

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