KR100438417B1 - Manufacturing method for health-care food mainly using the medicinal material of SANSUYU - Google Patents

Manufacturing method for health-care food mainly using the medicinal material of SANSUYU Download PDF

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Publication number
KR100438417B1
KR100438417B1 KR10-2000-0076692A KR20000076692A KR100438417B1 KR 100438417 B1 KR100438417 B1 KR 100438417B1 KR 20000076692 A KR20000076692 A KR 20000076692A KR 100438417 B1 KR100438417 B1 KR 100438417B1
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cornus
extract
bokbunja
weight
present
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KR10-2000-0076692A
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Korean (ko)
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KR20010016491A (en
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김영식
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김영식
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/10Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
    • A23L33/105Plant extracts, their artificial duplicates or their derivatives
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L19/00Products from fruits or vegetables; Preparation or treatment thereof
    • A23L19/09Mashed or comminuted products, e.g. pulp, purée, sauce, or products made therefrom, e.g. snacks
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2250/00Food ingredients
    • A23V2250/20Natural extracts
    • A23V2250/21Plant extracts
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2300/00Processes
    • A23V2300/48Ultrasonic treatment
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2300/00Processes
    • A23V2300/50Concentrating, enriching or enhancing in functional factors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B25/00Packaging other articles presenting special problems
    • B65B25/001Packaging other articles presenting special problems of foodstuffs, combined with their conservation

Abstract

본 발명은 산수유를 주재로 한 건강식품의 제조방법에 관한 것으로서, 더욱 상세히는 산수유를 주재로 하여 유효성분 함량이 극히 높고, 추출효율 등이 우수한 산수유를 이용한 건강식품의 제조방법을 제공코자 하는 것이다.The present invention relates to a method for manufacturing a health food based on cornus milk, and more particularly, to provide a method for producing a health food using cornus oil having an extremely high active ingredient content and excellent extraction efficiency. .

즉, 본 발명은 씨를 제거한 산수유, 구기자, 복분자를 고압세척 후 산수유 49중량%, 구기자 46중량%, 복분자 5중량%의 비율로 초음파추출기로 투입하여 산수유를 스팀열을 이용하여 가온되는 3중 쟈켓에서 기압 2kg/㎠, 온도 120℃의 조건하에서 추출액을 추출하며, 추출된 추출액을 여과 필터를 거쳐 여과한 후 추출액을 약 50~60℃의 저온에서 진공농축을 행한다. 그리고 진공농축된 추출물을 자동제환기에서 최종 Bx 65% 이상으로 농축하여 자동제환기에서 제환 후 약재를 열순환 방식의 건조기에서 내부온도 70℃에서 12시간 이상 환을 완전건조시킨후 체로 선별후 정량포장토록 한 것으로서, 본 발명에 의하면 약재로서의 다양한 약리작용을 갖는 산수유 및 구기자, 복분자 유효성분을 효율적으로 추출하여 환제로서 공급할 수 있는 산수유를 주재로 한 건강식품의 제조방법을 제공할 수 있는 것이다.That is, the present invention is a triple jacket that is heated by using steam heat by inputting the cornus oil, gojijaja, bokbunja with high-pressure washing, and then to the ultrasonic extractor at a ratio of 49% by weight, 46% by weight, gojijaja, 5% by weight bokbunja after removing the seeds The extract is extracted under the condition of 2 kg / cm 2 and a temperature of 120 ° C., and the extracted extract is filtered through a filtration filter, and the extract is concentrated under vacuum at a low temperature of about 50 to 60 ° C. In addition, the concentrated extract was concentrated to more than the final Bx 65% in the automatic recirculator, and after refilling in the automatic recirculator, the medicinal herbs were completely dried in the thermocycle dryer for 12 hours or more at an internal temperature of 70 ° C., and then screened. As the packaging, the present invention can provide a method for producing a health food mainly based on cornus oil which can be efficiently extracted by supplying the active ingredient of cornus and goji berry, bokbunja having various pharmacological action as a medicinal herb.

Description

산수유를 주재로 한 건강식품의 제조방법{Manufacturing method for health-care food mainly using the medicinal material of SANSUYU}Manufacturing method for health-care food mainly using the medicinal material of SANSUYU}

본 발명은 산수유를 주재로 한 건강식품의 제조방법에 관한 것으로서, 더욱 상세히는 산수유를 주재로 하여 유효성분 함량이 극히 높고, 추출효율 등이 우수한 산수유를 주재로 한 건강식품의 제조방법을 제공코자 하는 것이다.The present invention relates to a manufacturing method of health foods based on cornus milk, and more particularly, to provide a method of manufacturing health foods based on cornus oil, which has an extremely high active ingredient content and excellent extraction efficiency. It is.

최근 합성의약품의 부작용 발생으로 인하여 전통적으로 사용되어 온 생약재의 건강보조식품 및 의약품으로의 이용에 관심이 높아지고 있는 실정이다.Due to the recent side effects of synthetic drugs, there is a growing interest in the use of traditional herbal medicines as health supplements and medicines.

통상적으로 각종 약재를 환제로 제조할 경우에는 그 원료를 아주 미세하게 분쇄한 후 점성이 높은 찹쌀풀이나 꿀 등을 이용하여 제환함으로서 유효성분량이만족스럽지 못한 문제점이 있었으며, 내용물 중의 유효성분을 추출함에 있어서 직화방식을 주로 사용함으로서 가열온도가 균일하지 못하고, 그로 인하여 내용물이 탄화되는 경우도 많고 추출에 상당한 시간이 소요되어 건강식품의 양산에 상당한 어려움이 있었던 것이다.In general, when various medicines are prepared as pills, the raw materials are pulverized very finely and then refilled using highly viscous glutinous rice paste or honey, which has a problem that the effective amount is not satisfactory. In this case, the heating temperature is not uniform by using a direct fire method, and thus, the contents are often carbonized and a considerable time is required for extraction.

이에 본 발명에서는 상기한 바와 같은 기존의 추출방식을 탈피한 새로운 추출방법을 사용하여 산수유에서 유효성분을 추출하여 건강식품으로 식용할 수 있는 환제로 양산할 수 있는 산수유를 이용한 건강식품의 제조방법을 제공코자 하는 것으로서, 본 발명은 특히 산수유의 유효성분 함유량을 극대화할 수 있으며, 사용자가 쉽게 복용하여 다양한 약리적 효과를 얻을 수 있는 산수유를 주재로 한 환제를 제조할 수 있는 방법을 제시함에 발명의 기술적 과제를 두고 본 발명을 완성한 것이다.In the present invention, a method of producing a health food using cornus milk which can be produced as a pill that can be edible as a health food by extracting the active ingredient from the cornus oil using a new extraction method that is a departure from the existing extraction method as described above In order to provide, the present invention can maximize the active ingredient content of the cornus in particular, the user can easily take a variety of physiological effects that can be prepared by the present invention to present a method for preparing a pill based on cornus The present invention has been completed with a problem.

도 1은 본 발명에서 제시하는 바람직한 제조방법의 공정을 보인 블록도1 is a block diagram showing a process of the preferred manufacturing method proposed in the present invention

이에 본 발명에서는 동의학적으로 그 약성이 매우 잘 알려져 있는 산수유를 복용하기 용이하도록 한 산수유를 이용한 건강식품의 제조방법을 제공코자 하는 것이다.Accordingly, the present invention is to provide a method for producing a health food using a cornus to facilitate the taking of cornus synonymous synergistically very well known.

산수유는 다른 나무는 움도 트기 전인 이른 봄에 잎보다 먼저 황금색 꽃이 무리 지어 피는 낙엽성 소고목으로 학명은 "cornus officinalis sied. et zucc" 이고 층층나무과(cornaceae)에 속한다.Cornus is a deciduous pine tree whose golden flowers are clustered before the leaves in early spring, before the other trees are growing. Its scientific name is "cornus officinalis sied. Et zucc" and belongs to the cornaceae.

10월 중순에 수확하고 맛은 떫고 강한 신맛이 나는 약재로 한방에서는 보신, 강장제로 어지럼증, 음위, 빈뇨 등에 처방, 배합되고 노인성 야뇨증에도 효과가 있는 것으로 알려져 있다.It is harvested in mid-October and has a strong taste and strong sourness. It is known to be used in herbal medicine and is prescribed to dizziness, vulgaris, and frequent urination as a tonic.

동의보감에는 산수유는 신장의 수기를 보강하고 남성의 정수를 풍부히 하여 정력을 유지하는데 효능이 탁월하고 성인 남여의 허리, 무릎의 통증 및 시린데에 효능이 높고 여성의 월경과다조절 등에 좋다고 서술되어 있다.In the Dongbogam, it is described that cornus milk is effective in reinforcing the kidneys of the kidneys and enriching the male's essence to maintain energy. It is also effective in the pain and syringe of the lower back and knee of adult men and women, and it is good for over-regulation of women's menstruation.

또한 본초학에는 산수유는 음을 강하게 하여 정력을 돕고, 허리와 무릎을 따뜻하게 하여 이명을 다스린다고 하였다.In addition, herbology said that cornus helps to energize by strengthening the sound, and to control the tinnitus by warming the waist and knees.

산수유는 맛이 시고 성질이 약간 따뜻한 생약재이기 때문에 유효성분을 일정한 기준에 따라 가공처리될 수 있도록 추출조건이 까다롭게 이루어져야 한다.Since cornus is a herb that is tasteful and slightly warm in nature, the extraction conditions have to be made so that the active ingredient can be processed according to a certain standard.

본 발명에서는 두통이나 기타 여러 가지 부작용의 우려가 있는 산수유의 씨를 완전히 제거하여 제품화할 수 있도록 하여 사용자들이 더욱 안심하고 먹을 수 있도록 하였다.In the present invention, it is possible to completely remove the seed of the cornus oil, which may cause headaches or other side effects, so that the user can eat more safely.

이하 본 발명의 바람직한 제조방법을 상세히 설명키로 한다.Hereinafter, a preferred manufacturing method of the present invention will be described in detail.

1. 원료 가공 및 세척1. Raw material processing and washing

씨를 완전히 제거한 국내산 산수유 및 국내산 구기자, 국내산 복분자를 각각 고압 살수 세척기로 깨끗이 세척을 한다.Domestic cornus oil, domestic wolfberry, and Korean bokbunja, which have been completely removed from the seeds, are washed thoroughly with a high pressure sprayer.

세척한 산수유, 구기자, 복분자는 그 조성비율을 산수유 49 중량%, 구기자46중량%, 복분자 5중량%의 비율로 하여 초음파추출기 내부로 이송한다.The washed cornus, wolfberry, and bokbunja are transferred to the ultrasonic extractor at a ratio of 49% by weight of cornus, 46% by weight, and 5% by weight of bokbunja.

2. 초음파 추출2. Ultrasonic Extraction

상기 산수유, 구기자, 복분자의 추출작업은 기존의 물과 용매를 이용한 추출과 달리 초음파를 이용하여 추출을 시행한다.The extraction of cornus oil, wolfberry, and bokbunja is performed using ultrasonic waves, unlike conventional extraction with water and solvent.

참고로 부언하면, 초음파는 일반적으로 사람의 귀로는 들을 수 없는 20KHz 이상의 높은 주파수로, 초음파의 진동을 이용한 추출방식이 바로 초음파추출이다.For reference, the ultrasonic wave is a high frequency of 20KHz or more, which is generally inaudible to the human ear, and the extraction method using the vibration of the ultrasonic wave is the ultrasonic extraction.

초음파의 특성은 액체 중에서 기포의 형성과 소멸의 반복으로 인한 매질의 진동현상으로, 액중에서 바이브레이션(vibration) 현상을 일으키게 되고 이 현상을 계속적으로 반복함으로써 일반적인 추출방식으로 유효성분을 추출해내기 어려운 성분까지도 추출이 가능할 수 있게 된다.The characteristic of ultrasonic wave is the vibration of the medium caused by the repeated formation and disappearance of bubbles in the liquid, which causes the vibration in the liquid, and by repeating this phenomenon continuously, even the components that are difficult to extract the active ingredient by the general extraction method. Extraction will be possible.

본 발명의 제조방법에 사용되는 초음파추출기는 추출기 내부가 3중 쟈켓(jacket)의 형태로 구성되어 있어 열손실을 차단하며, 유효성분 추출이 더욱 용이하도록 되어 있다.The ultrasonic extractor used in the manufacturing method of the present invention is configured in the form of a triple jacket (jacket) inside the extractor to block heat loss, and to facilitate the extraction of effective ingredients.

또한 직화형태가 아닌 간접 스팀열을 이용하므로 추출기 내부의 내용물이 눌어서 탄화될 염려가 없으며, 추출기 내부온도를 균일하게 유지할 수 있어 추출이 더욱 단시간에 이루어질 수 있다. 이러한 초음파추출기는 기존 사용되고 있는 초음파추출기를 일부 구조를 개량하여 사용하는 것이다.In addition, since the indirect steam heat is used instead of the direct type, there is no fear of carbonization due to the contents of the extractor being pressed, and the extraction can be made in a shorter time since the temperature inside the extractor can be kept uniform. The ultrasonic extractor is to use an existing ultrasonic extractor to improve some of the structure.

본 발명에서는 초음파추출기 내부에 초음파 발생기를 장착하고, 기압 2kg/㎠, 온도 120℃, 초음파 주파수 28∼40KHz의 조건하에서 산수유, 구기자, 복분자를 추출함으로써 초음파가 산수유, 구기자, 복분자 내부 깊숙이 전달되어 유효성분이 손쉽게 용출될 수 있도록 도와준다.In the present invention, the ultrasonic generator is mounted inside the ultrasonic extractor, and the ultrasonic waves are delivered deeply in the cornus, wolfberry, and bokbunja by extracting cornus, wolfberry, and bokbunja under the conditions of 2kg / cm2, temperature 120 ° C, and ultrasonic frequency 28-40KHz. Helps to dissolve easily.

이는 직접가열방식이나 용매의 비용부담이 상당히 큰 초임계 추출 보다도 안정한 방법으로 초음파의 고에너지가 침투하여 빠른 시간내에 추출을 종료할 수 있다.This method is more stable than the direct heating method or supercritical extraction, in which the cost of the solvent is considerably high, and high energy of ultrasonic waves penetrates the extraction.

3. 여과3. Filtration

추출이 종료된 추출액을 여과 필터를 거쳐 여과한 후 농축기로 이송한다.After the extraction is completed, the extract is filtered through a filtration filter and then transferred to a concentrator.

4. 진공농축4. Vacuum concentration

농축기에서는 이송된 추출액을 약 50~60℃의 저온에서 진공농축을 행한다.In the concentrator, the transferred extract is concentrated in vacuo at a low temperature of about 50 to 60 ° C.

5. 제환(製丸)5. Repurchase

진공농축된 추출물을 자동제환기에서 제환이 용이한 조건인 최종 Bx 65% 이상으로 농축한다. 상기 농축이 완료된 후 로울러방식의 자동제환기에서 원형의 환이 환약자동으로 제환이 이루어진다.The vacuum concentrated extract is concentrated to 65% or more of the final Bx, which is a condition for easy recall in an automatic return machine. After the concentration is completed, the circular ring is automatically refilled in a roller-type automatic refiller.

6. 건조6. Drying

제환된 약재를 열순환 방식의 건조기에서 내부온도 70℃에서 12시간 이상 환을 완전히 건조시킨다.The medicated herbs are dried in a thermocycle dryer for at least 12 hours at an internal temperature of 70 ° C.

7. 선별 및 포장7. Screening and Packaging

건조된 환을 체를 통해 선별하고, 최종 단계인 자동 포장기에서 정량에 맞게 포장을 한다.The dried pill is sorted through a sieve and packaged for quantitation in an automatic packaging machine, which is the final step.

상기와 같은 제조방법에 의하여 제조되는 본 발명의 산수유를 주재로 한 건강식품의 제조방법은 산수유, 구기자, 복분자에 포함된 유효성분을 초음파추출방법을 사용하여 추출하고 고농도로 농축한 농축분을 제환하므로 동량 섭취시 더욱 많은 양의 산수유, 구기자, 복분자를 섭취할 수 있는 것이며, 유효성분 추출시 간접 스팀열을 이용한 초음파 추출방법을 사용함으로서 단시간에 유효성분을 추출할 수 있어 제조능률을 배가할 수 있고, 초음파추출기 내부가 삼중 쟈켓의 구조로 되어 있으며, 열원이 스팀열로 초음파추출기 내부의 온도가 균일하며, 추출이 더욱 용이한 이점 등을 제공하는 것이다.The manufacturing method of the health food based on the cornus oil of the present invention manufactured by the manufacturing method as described above is extracting the active ingredient contained in the cornus oil, wolfberry, bokbunja by using an ultrasonic extraction method and reclaiming the concentrated concentration concentrated in high concentration Therefore, when the same amount is ingested, the amount of cornus oil, goji berry, and bokbunja can be ingested, and the effective ingredient can be extracted in a short time by using the ultrasonic extraction method using indirect steam heat when extracting the active ingredient, which can double the manufacturing efficiency. In addition, the inside of the ultrasonic extractor has a structure of a triple jacket, and the heat source is steam heat to provide the advantages such that the temperature inside the ultrasonic extractor is uniform and easier to extract.

Claims (1)

산수유를 주재로 한 건강식품의 제조방법에 있어서;In the manufacturing method of healthy food based on cornus milk; 씨를 제거한 산수유와, 구기자, 복분자를 고압세척 후 산수유 49중량%, 구기자 46중량%, 복분자 5중량%의 비율로 초음파추출기로 투입하는 공정과,After the high-pressure washing of the cornus oil, wolfberry, and bokbun (without the seeds) fed into the ultrasonic extractor at a ratio of 49% by weight of cornus oil, 46% by weight of wolfberry, and 5% by weight of bokbunja, 초음파추출기로 투입된 산수유, 구기자, 복분자를 스팀열을 이용하여 가온되는 3중 쟈켓에서 기압 2kg/㎠, 온도 120℃, 초음파 주파수 28∼40KHz의 조건하에서 추출액을 추출하는 공정과,Extracting the extract liquid under the condition of atmospheric pressure 2kg / cm2, temperature 120 ℃, ultrasonic frequency 28-40KHz in a triple jacket heated by the heat of steamed corn, milk, wolfberry, and bokbunja fed into the ultrasonic extractor; 추출된 추출액을 여과 필터를 거쳐 여과하는 공정과,Filtering the extracted extract through a filtration filter; 여과된 추출액을 약 50~60℃의 저온에서 진공농축을 행하는 공정과,Vacuum concentrating the filtered extract at a low temperature of about 50 to 60 ° C., 진공농축된 추출물을 자동제환기에서 최종 Bx 65% 이상으로 농축하여 자동제환기에서 제환하는 공정과,Concentrating the vacuum concentrated extract to more than the final Bx 65% in the automatic return machine and reclaiming in the automatic return machine, 제환된 약재를 열순환 방식의 건조기에서 내부온도 70℃에서 12시간 이상 환을 완전건조시킨 후 체로 선별후 정량포장하는 것을 특징으로 하는 산수유를 주재로 한 건강식품의 제조방법.A method for producing health foods based on cornus oil, characterized in that the medicinal herbs are rinsed with a sieving medicine after being completely dried for at least 12 hours at an internal temperature of 70 ° C. in a thermocycling dryer.
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