JPWO2015052780A1 - Manufacturing method of electronic component mounting body - Google Patents
Manufacturing method of electronic component mounting body Download PDFInfo
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- JPWO2015052780A1 JPWO2015052780A1 JP2015541341A JP2015541341A JPWO2015052780A1 JP WO2015052780 A1 JPWO2015052780 A1 JP WO2015052780A1 JP 2015541341 A JP2015541341 A JP 2015541341A JP 2015541341 A JP2015541341 A JP 2015541341A JP WO2015052780 A1 JPWO2015052780 A1 JP WO2015052780A1
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- solder paste
- electronic component
- connection electrode
- recess
- transfer mold
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L24/10—Bump connectors ; Manufacturing methods related thereto
- H01L24/11—Manufacturing methods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
- B23K35/0222—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in soldering, brazing
- B23K35/0244—Powders, particles or spheres; Preforms made therefrom
- B23K35/025—Pastes, creams, slurries
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/26—Selection of soldering or welding materials proper with the principal constituent melting at less than 400 degrees C
- B23K35/262—Sn as the principal constituent
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- H—ELECTRICITY
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
- H05K3/3457—Solder materials or compositions; Methods of application thereof
- H05K3/3485—Applying solder paste, slurry or powder
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
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- B23K2101/36—Electric or electronic devices
- B23K2101/42—Printed circuits
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Abstract
離型処理された転写型10の一方の面に設けられた凹部11に、塗布によりソルダーペースト20を充填する工程と、凹部11と電子部品30の接続電極31とを位置合わせし、凹部11に充填されたソルダーペースト20上に接続電極31を載置する工程と、ソルダーペースト20に接続電極31を押圧した状態でリフローする工程と、転写型10と電子部品30とを引き離して、転写型10からソルダーペースト20を剥離し、電子部品30の接続電極31にソルダーペースト20を転写する工程と、接続電極31と電子回路基板50の配線パターン51とをソルダーペースト20を介して電気的に接続し、電子部品30を前記電子回路基板50に実装する工程とを含む電子部品実装体の製造方法。The step of filling the recess 11 provided on one surface of the transfer mold 10 subjected to the mold release treatment with the solder paste 20 by coating and the recess 11 and the connection electrode 31 of the electronic component 30 are aligned to form the recess 11. The step of placing the connection electrode 31 on the filled solder paste 20, the step of reflowing the solder paste 20 while pressing the connection electrode 31, the transfer mold 10 and the electronic component 30 are separated, and the transfer mold 10 The solder paste 20 is peeled off and the solder paste 20 is transferred to the connection electrode 31 of the electronic component 30 and the connection electrode 31 and the wiring pattern 51 of the electronic circuit board 50 are electrically connected via the solder paste 20. And a step of mounting the electronic component 30 on the electronic circuit board 50.
Description
本発明は、高密度実装を施す電子回路基板における電子部品実装体の製造方法に関する。 The present invention relates to a method of manufacturing an electronic component mounting body on an electronic circuit board that performs high-density mounting.
近年、電子機器は小型軽量化、高機能化、高周波化に伴い、それを構成する電子回路基板はこれまで以上に高密度実装が要求されている。
電子回路基板を高密度実装するために、電子回路基板に実装する抵抗、コンデンサ、LSI、IC等の電子部品の小型化が進められている。例えば、従来は「1005」とよばれる縦1.0mm、横0.5mmの電子部品が主流であったが、現在では「0603」(縦0.6mm、横0.3mm)や、「0402」(縦0.4mm、横0.2mm)とよばれるさらに小さな電子部品を実装する必要に迫られている。In recent years, as electronic devices have become smaller and lighter, higher in function, and higher in frequency, electronic circuit boards constituting the electronic devices are required to be mounted with higher density than ever before.
In order to mount an electronic circuit board at a high density, electronic components such as resistors, capacitors, LSIs, and ICs mounted on the electronic circuit board have been downsized. For example, in the past, an electronic component having a length of 1.0 mm and a width of 0.5 mm called “1005” has been mainstream, but now it is “0603” (length 0.6 mm, width 0.3 mm) or “0402”. There is a need to mount even smaller electronic components called (vertical 0.4 mm, horizontal 0.2 mm).
また、電子回路基板を高密度実装するために、電子回路基板の配線パターンは微細で複雑になってきている。配線パターンが微細で複雑になってきていることによって、電子部品を実装する際に、液状化した半田等の導電材の流れ出しによって配線間で短絡を引き起こすブリッジや、欠品、位置ずれ等の不良を生じることがある。そこで、電子部品と電子回路基板との接続強度を十分に確保しつつ、ブリッジが生じることを防止する電子部品実装体の製造方法が提案されている(例えば、特許文献1,2参照。)。 Further, in order to mount the electronic circuit board at a high density, the wiring pattern of the electronic circuit board has become fine and complicated. Due to the finer and more complicated wiring patterns, when mounting electronic components, defects such as bridges, shortages, misalignment, etc. that cause short circuits between wiring due to the flow of conductive material such as liquefied solder May occur. In view of this, there has been proposed a method of manufacturing an electronic component mounting body that prevents a bridge from occurring while sufficiently securing the connection strength between the electronic component and the electronic circuit board (see, for example, Patent Documents 1 and 2).
ブリッジが生じることを防止する電子部品実装体の製造方法として、必要最小の導電材を接続部に供給することで、ブリッジが生じることを防止する電子部品実装体の製造方法も提案されている(例えば、特許文献3,4参照。)。 As a method of manufacturing an electronic component mounting body that prevents the occurrence of a bridge, a method of manufacturing an electronic component mounting body that prevents the generation of a bridge by supplying the minimum necessary conductive material to the connection portion has also been proposed ( For example, see Patent Documents 3 and 4.)
しかしながら、特許文献1〜4では、依然として、特に、「0402」等の微小電子部品の実装には、ブリッジ、欠品、位置ずれ等の不良の課題が残っている。また、リフロー工程において、鉛フリー半田等では比熱が高く融点も高いため加熱する際に十分な溶融時間が必要であるが、十分な溶融時間を得ようとすると大気の影響で半田の酸化が進んでしまうことにより、実装不良等の不具合が生じてしまう問題がある。半田を加熱する際に、大気下に暴露される半田の領域が多い場合、半田の酸化が顕著に生じる。 However, in Patent Documents 1 to 4, there are still problems of defects such as bridges, missing parts, misalignment, etc., particularly in mounting of minute electronic components such as “0402”. In the reflow process, lead-free solder or the like has a high specific heat and a high melting point, so a sufficient melting time is required for heating. However, if sufficient melting time is obtained, the oxidation of solder proceeds due to the influence of the atmosphere. As a result, there is a problem that defects such as mounting defects occur. When the solder is heated, if there are many areas of the solder exposed to the atmosphere, the solder is significantly oxidized.
本発明は、電子部品と電子回路基板との接続強度を十分に確保し、かつ、安定した量で電子部品を接続するために必要最小の量のソルダーペーストを電子部品の接続端子に供給し、ブリッジ、欠品、位置ずれ等の不良が生じることを防止し、半田の酸化を低減できる電子部品実装体の製造方法を提供することを目的とする。 The present invention sufficiently secures the connection strength between the electronic component and the electronic circuit board, and supplies a minimum amount of solder paste necessary for connecting the electronic component in a stable amount to the connection terminal of the electronic component, It is an object of the present invention to provide a method for manufacturing an electronic component mounting body that can prevent defects such as bridges, missing parts, and misalignment, and can reduce solder oxidation.
本発明者らは、転写型の凹部内でリフローしたソルダーペーストを電子部品の接続端子に供給することで、上記課題を解決し得ることを見出した。
すなわち、本発明は、下記[1]〜[11]を提供するものである。The present inventors have found that the above problem can be solved by supplying the solder paste reflowed in the recess of the transfer mold to the connection terminal of the electronic component.
That is, the present invention provides the following [1] to [11].
[1]離型処理された転写型の一方の面に設けられた凹部に、塗布によりソルダーペーストを充填する工程と、前記凹部と電子部品の接続電極とを位置合わせし、前記凹部に充填された前記ソルダーペースト上に前記接続電極を載置する工程と、前記ソルダーペーストに前記接続電極を押圧した状態でリフローする工程と、前記転写型と前記電子部品とを引き離して、前記転写型から前記ソルダーペーストを剥離し、前記電子部品の前記接続電極に前記ソルダーペーストを転写する工程と、前記接続電極と電子回路基板の配線パターンとを前記ソルダーペーストを介して電気的に接続し、前記電子部品を前記電子回路基板に実装する工程とを含む電子部品実装体の製造方法。
[2]離型処理された転写型の一方の面に設けられた凹部に、ディスペンサーによりソルダーペーストを充填する工程と、前記凹部と電子部品の接続電極とを位置合わせし、前記凹部に充填された前記ソルダーペースト上に前記接続電極を載置する工程と、前記ソルダーペーストに前記接続電極を押圧した状態でリフローする工程と、前記転写型と前記電子部品とを引き離して、前記転写型から前記ソルダーペーストを剥離し、前記電子部品の前記接続電極に前記ソルダーペーストを転写する工程と、前記接続電極と電子回路基板の配線パターンとを前記ソルダーペーストを介して電気的に接続し、前記電子部品を前記電子回路基板に実装する工程とを含む電子部品実装体の製造方法。
[3]離型処理された転写型の一方の面に設けられた凹部に、スクリーン印刷によりソルダーペーストを充填する工程と、前記凹部と電子部品の接続電極とを位置合わせし、前記凹部に充填された前記ソルダーペースト上に前記接続電極を載置する工程と、前記ソルダーペーストに前記接続電極を押圧した状態でリフローする工程と、前記転写型と前記電子部品とを引き離して、前記転写型から前記ソルダーペーストを剥離し、前記電子部品の前記接続電極に前記ソルダーペーストを転写する工程と、前記接続電極と電子回路基板の配線パターンとを前記ソルダーペーストを介して電気的に接続し、前記電子部品を前記電子回路基板に実装する工程とを含む電子部品実装体の製造方法。
[4]離型処理された転写型の一方の面に設けられた凹部に、前記転写型に設けられた充填用孔からソルダーペーストを充填する工程と、前記凹部と電子部品の接続電極とを位置合わせし、前記凹部に充填された前記ソルダーペースト上に前記接続電極を載置する工程と、前記ソルダーペーストに前記接続電極を押圧した状態でリフローする工程と、前記転写型と前記電子部品とを引き離して、前記転写型から前記ソルダーペーストを剥離し、前記電子部品の前記接続電極に前記ソルダーペーストを転写する工程と、前記接続電極と電子回路基板の配線パターンとを前記ソルダーペーストを介して電気的に接続し、前記電子部品を前記電子回路基板に実装する工程とを含む電子部品実装体の製造方法。
[5]前記ソルダーペーストを充填する工程は、前記凹部から突出するように前記ソルダーペーストを充填する[1]〜[4]のいずれかに記載の電子部品実装体の製造方法。
[6]前記凹部は、前記電子部品の前記接続電極に対応する間隔で複数設けられている[1]〜[5]のいずれかに記載の電子部品実装体の製造方法。
[7]前記ソルダーペーストは、鉛フリー半田を含有する[1]〜[6]のいずれかに記載の電子部品実装体の製造方法。
[8]前記リフローする工程は、前記凹部が設けられた面の反対面側から加熱する[1]〜[7]のいずれかに記載の電子部品実装体の製造方法。
[9]前記転写型は、樹脂製のシート又は金属製のシートである[1]〜[8]のいずれかに記載の電子部品実装体の製造方法。
[10]前記ソルダーペースト20は、粘度が5Pa・s以上1000Pa・s以下である[1]〜[9]のいずれかに記載の電子部品実装体の製造方法。
[11]前記転写型の表面エネルギーが、前記ソルダーペーストの表面エネルギーよりも小さい[1]〜[10]のいずれかに記載の電子部品実装体の製造方法。[1] The step of filling the concave portion provided on one surface of the release-molded transfer mold with a solder paste by coating, the concave portion and the connection electrode of the electronic component are aligned, and the concave portion is filled. The step of placing the connection electrode on the solder paste, the step of reflowing the solder paste in a state of pressing the connection electrode, the transfer mold and the electronic component are separated, and the transfer mold is removed from the transfer mold. Peeling the solder paste and transferring the solder paste to the connection electrode of the electronic component; electrically connecting the connection electrode and the wiring pattern of the electronic circuit board via the solder paste; Mounting the electronic circuit board on the electronic circuit board.
[2] A step of filling the concave portion provided on one surface of the transfer mold subjected to the mold release treatment with a solder paste by a dispenser, aligning the concave portion and the connection electrode of the electronic component, and filling the concave portion The step of placing the connection electrode on the solder paste, the step of reflowing the solder paste in a state of pressing the connection electrode, the transfer mold and the electronic component are separated, and the transfer mold is removed from the transfer mold. Peeling the solder paste and transferring the solder paste to the connection electrode of the electronic component; electrically connecting the connection electrode and the wiring pattern of the electronic circuit board via the solder paste; Mounting the electronic circuit board on the electronic circuit board.
[3] The step of filling the concave portion provided on one surface of the release-molded transfer mold with the solder paste by screen printing, aligning the concave portion and the connection electrode of the electronic component, and filling the concave portion Placing the connection electrode on the solder paste, reflowing the solder paste while pressing the connection electrode, separating the transfer mold and the electronic component from the transfer mold Peeling the solder paste, transferring the solder paste to the connection electrode of the electronic component, electrically connecting the connection electrode and the wiring pattern of the electronic circuit board via the solder paste, and A method of manufacturing an electronic component mounting body including a step of mounting a component on the electronic circuit board.
[4] A step of filling a concave portion provided on one surface of the transfer mold subjected to the release treatment with a solder paste from a filling hole provided in the transfer die, and the concave portion and a connection electrode of an electronic component. Aligning and placing the connection electrode on the solder paste filled in the recess, reflowing the connection electrode while pressing the connection electrode, the transfer mold and the electronic component And separating the solder paste from the transfer mold, transferring the solder paste to the connection electrode of the electronic component, and the wiring pattern of the connection electrode and the electronic circuit board via the solder paste. Electrically connecting and mounting the electronic component on the electronic circuit board.
[5] The method of manufacturing an electronic component mounting body according to any one of [1] to [4], wherein the step of filling the solder paste includes filling the solder paste so as to protrude from the recess.
[6] The method for manufacturing an electronic component mounting body according to any one of [1] to [5], wherein a plurality of the recesses are provided at intervals corresponding to the connection electrodes of the electronic component.
[7] The method for manufacturing an electronic component mounting body according to any one of [1] to [6], wherein the solder paste contains lead-free solder.
[8] The method for manufacturing an electronic component mounting body according to any one of [1] to [7], wherein the reflowing step is performed by heating from the side opposite to the surface provided with the concave portion.
[9] The method for manufacturing an electronic component mounting body according to any one of [1] to [8], wherein the transfer mold is a resin sheet or a metal sheet.
[10] The method for manufacturing an electronic component mounting body according to any one of [1] to [9], wherein the
[11] The method for manufacturing an electronic component mounting body according to any one of [1] to [10], wherein the surface energy of the transfer mold is smaller than the surface energy of the solder paste.
本発明によれば、電子部品と電子回路基板との接続強度を十分に確保し、かつ、安定した量で電子部品を接続するために必要最小の量のソルダーペーストを電子部品の接続端子に供給し、ブリッジ、欠品、位置ずれ等の不良が生じることを防止し、半田の酸化を低減できる電子部品実装体の製造方法を提供することができる。 According to the present invention, a sufficient amount of solder paste is supplied to the connection terminal of the electronic component to ensure sufficient connection strength between the electronic component and the electronic circuit board and to connect the electronic component in a stable amount. In addition, it is possible to provide a method of manufacturing an electronic component mounting body that can prevent the occurrence of defects such as bridges, missing parts, misalignment, and the like, and reduce solder oxidation.
(第1の実施の形態)
本発明の第1の実施の形態に係る電子部品実装体の製造方法について、図1を参照しながら説明する。(First embodiment)
A method for manufacturing an electronic component mounting body according to the first embodiment of the present invention will be described with reference to FIG.
まず、図1(a)に示すように、一方の面に凹部11が設けられ、離型処理された転写型10を用意する。転写型10に設けられる凹部11は、単数であってもよいが、通常、複数設けられている。凹部11の形状は、断面がU字型、V字型等の種々の形状を採用することができる。
凹部11のサイズは、図2に示すように、凹部ピッチA、凹部幅B、凹部高さCによって決定される。凹部11のサイズは、電子部品のサイズ及びソルダーペーストの転写量によって任意に決定されるが、電子部品のサイズが「0603」及び「0402」等の非常に微小なサイズである場合には、凹部ピッチAが100μm以上200μm以下であることが好ましく、凹部幅Bが50μm以上100μm以下であることが好ましく、凹部高さCが30μm以上100μm以下であることが好ましい。凹部11が複数である場合は、凹部11と電子部品の接続電極との位置合わせを容易にし、接続電極へのソルダーペースト供給を容易にするという観点から、電子回路基板に実装する電子部品の接続電極に対応する間隔で設けられることが好ましい。First, as shown in FIG. 1A, a
The size of the
転写型10の材質としては、樹脂及び金属を用いることができる。転写型10として用いる樹脂としては、半田耐熱性を有する樹脂であり、例えばポリイミド、熱硬化性エポキシ樹脂、液晶ポリマー等を挙げることができる。また、転写型10として用いる金属としては、鉄、銅、アルミニウム、マグネシウム等、及びそれらの合金を挙げることができる。転写型10は、汎用性が高く、凹部11が形成し易いという点から、樹脂製のシート又は金属製のシートであることが好ましい。
As a material of the
転写型10は、離型性を有することが必須であるので、例えばフッ素系樹脂、シリコーン系樹脂、オレフィン系樹脂を塗布する等の離型処理が施されている。
フッ素系樹脂としては、フッ素シリコーン樹脂、フッ素ボロン樹脂等が挙げられる。シリコーン系樹脂としては、基本骨格としてジメチルポリシロキサンを有するシリコーン系樹脂が挙げられる。オレフィン系樹脂としては、ポリエチレン樹脂、ポリプロピレン樹脂、ポリエチレン−プロピレン共重合体樹脂等が挙げられる。転写型10の表面エネルギーは、ソルダーペースト20の表面エネルギーよりも小さいことが好ましい。これにより、ソルダーペースト20が転写型10に付着するのを防止することができ、後述の工程において、電子部品30の接続電極31にソルダーペースト20を容易に転写することができる。Since it is essential that the
Examples of the fluorine resin include fluorine silicone resin and fluorine boron resin. Examples of the silicone resin include silicone resins having dimethylpolysiloxane as a basic skeleton. Examples of the olefin resin include polyethylene resin, polypropylene resin, and polyethylene-propylene copolymer resin. The surface energy of the
次に、図1(b)に示すように、転写型10の凹部11にソルダーペースト20を充填する。
凹部11にソルダーペースト20を充填する際には、凹部11と電子部品の接続電極31との位置合わせを容易に行えるという観点から、凹部11から突出するようにソルダーペースト20を充填することが好ましい。
凹部11にソルダーペースト20を充填する方法としては、ソルダーペースト20を転写型10上に塗布して凹部11に充填させる方法を採用する。ソルダーペースト20を転写型10上に塗布する方法としては、公知の方法を用いることができ、例えば、グラビアコート法、バーコート法、スプレーコート法、スピンコート法、ロールコート法、ダイコート法、ナイフコート法、エアナイフコート法、カーテンコート法等が挙げられる。転写型10に塗布されたソルダーペースト20は、転写型10の離型処理の影響と表面張力により、凹部11内に自己充填する。
ソルダーペースト20としては、鉛含有半田及び鉛フリー半田等の電気用半田を含有させて用いることができ、中でも鉛フリー半田が好適である。鉛フリー半田としては、SnAgCu系半田、SnZnBi系半田、SnCu系半田、SnAgInBi系半田、SnZnAl系半田等が挙げられる。ソルダーペースト20は、粘度が5Pa・s以上1000Pa・s以下であることが好ましく、50Pa・s以上1000Pa・s以下であることがより好ましく、250Pa・s以上500Pa・s以下であることがさらに好ましい。ソルダーペースト20の粘度が上記範囲であれば、ソルダーペースト20の表面張力により、凹部11内にソルダーペースト20を良好に充填することができる。Next, as shown in FIG. 1 (b), the
When filling the
As a method for filling the
The
次に、図1(c)に示すように、凹部11と電子部品30の接続電極31とを位置合わせし、凹部11に充填されたソルダーペースト20上に接続電極31を載置する。
電子部品30は、電子回路基板50に実装するチップ抵抗器、チップコンデンサ、チップLSI、チップIC等のチップ状の回路部品が挙げられる。電子部品30の両端側面には、電子回路基板50から電力を受給するための接続電極31が設けられている。電子部品30のサイズとしては、ブリッジ、欠品、位置ずれ等の不良を防止する効果が顕著に得られるという観点から、縦1.0mm未満、横0.5mm未満の微小なサイズ(例えば、「0603」及び「0402」等)であることが好ましい。Next, as shown in FIG. 1C, the
Examples of the
次に、図1(d)に示すように、ソルダーペースト20に接続電極31を押圧した状態で、ソルダーペースト20をリフローする。
ソルダーペースト20をリフローさせるために、ソルダーペースト20を融点以上まで加熱する。ソルダーペースト20を融点以上まで加熱する方法としては、ソルダーペースト20を一様に加熱することができるという観点から、例えば、凹部11が設けられた面の反対面側から加熱ステージ等の加熱装置40で加熱することが好ましい。加熱温度は、ソルダーペースト20の融点以上であればよく、例えば、ソルダーペースト20がSnAgCu系半田である場合は、217℃〜220℃程度まで加熱することでリフローさせることができる。Next, as shown in FIG. 1 (d), the
In order to reflow the
次に、図1(e)に示すように、転写型10と電子部品30とを引き離して、転写型10からソルダーペースト20を剥離し、電子部品30の接続電極31にソルダーペースト20を転写する。
接続電極31に転写するソルダーペースト20は、図1(e)に示したように、凹部11に充填されたソルダーペースト20の一部分であってもよく、凹部11に充填されたソルダーペースト20の全部であってもよい。接続電極31に転写するソルダーペースト20の転写量制御は、ソルダーペースト20の充填量、ソルダーペースト20のリフロー加熱程度(温度、時間)を制御することにより行う。これにより、所望の量のソルダーペースト20が、電子部品30の接続電極31に転写される。Next, as illustrated in FIG. 1E, the
As shown in FIG. 1E, the
次に、図1(f)に示すように、接続電極31と電子回路基板50の配線パターン51とをソルダーペースト20を介して電気的に接続し、電子部品30を電子回路基板50に実装する。
接続電極31と配線パターン51とを電気的に接続する際には、再度加熱して、ソルダーペースト20をリフローさせることで接続することができる。
以上の工程により、電子部品30と電子回路基板50が電気的に接続された電子部品実装体が作製される。Next, as shown in FIG. 1 (f), the
When the
Through the above steps, an electronic component mounting body in which the
本発明の第1の実施の形態に係る電子部品実装体の製造方法によれば、転写型10の凹部11内に充填されたソルダーペースト20に接続電極31を押圧した状態で、ソルダーペースト20をリフローすることで、ソルダーペースト20が大気下に暴露される領域が少ないため、大気下リフローによる半田の酸化を低減することができる。
更に、本発明の第1の実施の形態に係る電子部品実装体の製造方法によれば、接続電極31にソルダーペースト20を転写する前にリフロー工程を行うことで、1回半田が溶融しているため、半田粒子の粒径の影響がなくなり、電子部品30を電子回路基板50に実装した際に、電子部品30と電子回路基板50との接続強度を十分に確保することができる。
更に、本発明の第1の実施の形態に係る電子部品実装体の製造方法によれば、必要最小のソルダーペースト20を接続端子31に供給することできるので、ソルダーペースト20を溶融させた際のブリッジ発生を防止することができる。According to the method for manufacturing an electronic component mounting body according to the first embodiment of the present invention, the
Furthermore, according to the manufacturing method of the electronic component mounting body according to the first embodiment of the present invention, the solder is melted once by performing the reflow process before transferring the
Furthermore, according to the manufacturing method of the electronic component mounting body according to the first embodiment of the present invention, the
(第2の実施の形態)
本発明の第2の実施の形態に係る電子部品実装体の製造方法は、第1の実施の形態で示した電子部品実装体の製造方法と比して、凹部11にソルダーペースト20を充填させる方法として、ディスペンサーにより凹部11にソルダーペースト20を充填させる方法を採用する点が異なる。その他については実質的に同様であるので記載を省略する。(Second Embodiment)
The manufacturing method of the electronic component mounting body according to the second embodiment of the present invention fills the
本発明の第2の実施の形態に係る電子部品実装体の製造方法でも、第1の実施の形態に係る電子部品実装体の製造方法と同様の効果を得ることができる。
さらに、本発明の第2の実施の形態に係る電子部品実装体の製造方法によれば、ディスペンサーにより直接凹部11にソルダーペースト20を充填させることで、所望の量であって、必要最小のソルダーペースト20を凹部11に供給することできるため、ソルダーペースト20を溶融させた際のブリッジ発生を防止することができる。Even in the method for manufacturing an electronic component mounting body according to the second embodiment of the present invention, the same effects as those of the method for manufacturing an electronic component mounting body according to the first embodiment can be obtained.
Furthermore, according to the manufacturing method of the electronic component mounting body according to the second embodiment of the present invention, the
(第3の実施の形態)
本発明の第3の実施の形態に係る電子部品実装体の製造方法は、第1の実施の形態で示した電子部品実装体の製造方法と比して、凹部11にソルダーペースト20を充填させる方法として、スクリーン印刷により凹部11にソルダーペースト20充填させる方法を採用する点が異なる。その他については実質的に同様であるので記載を省略する。(Third embodiment)
Compared with the manufacturing method of the electronic component mounting body shown in the first embodiment, the manufacturing method of the electronic component mounting body according to the third embodiment of the present invention fills the
本発明の第3の実施の形態に係る電子部品実装体の製造方法でも、第1の実施の形態に係る電子部品実装体の製造方法と同様の効果を得ることができる。
さらに、本発明の第3の実施の形態に係る電子部品実装体の製造方法によれば、スクリーン印刷を採用することで、転写型10が硬いものでも柔らかいものでもソルダーペースト20を凹部11に供給することができる。また、スクリーン印刷を採用することで、所望の量のソルダーペースト20を凹部11に供給することができるため、ソルダーペースト20を溶融させた際のブリッジ発生を防止することができる。Even in the method for manufacturing an electronic component mounting body according to the third embodiment of the present invention, the same effect as that of the method for manufacturing an electronic component mounting body according to the first embodiment can be obtained.
Furthermore, according to the method for manufacturing an electronic component mounting body according to the third embodiment of the present invention, the
(第4の実施の形態)
本発明の第4の実施の形態に係る電子部品実装体の製造方法は、第1の実施の形態で示した電子部品実装体の製造方法と比して、図3に示すように、凹部11にソルダーペースト20を充填させる方法として、転写型10に設けられた充填用孔12からソルダーペースト20を充填させる方法を採用する点が異なる。その他については実質的に同様であるので記載を省略する。(Fourth embodiment)
Compared with the manufacturing method of the electronic component mounting body shown in the first embodiment, the manufacturing method of the electronic component mounting body according to the fourth embodiment of the present invention, as shown in FIG. The method of filling the
転写型10は、図3(a)に示すように、凹部11と連通していて、凹部11にソルダーペースト20を供給するための充填用孔12が設けられている。
図3(b)に示すように、転写型10の凹部11にソルダーペースト20を充填する工程において、凹部11にソルダーペースト20を充填する方法として、転写型10に設けられた充填用孔12からソルダーペースト20を充填させる方法を採用する。As shown in FIG. 3A, the
As shown in FIG. 3B, in the step of filling the
本発明の第4の実施の形態に係る電子部品実装体の製造方法でも、第1の実施の形態に係る電子部品実装体の製造方法と同様の効果を得ることができる。
さらに、本発明の第4の実施の形態に係る電子部品実装体の製造方法によれば、転写型10に設けられた充填用孔12からソルダーペースト20を充填させる方法を採用することで、所望の量のソルダーペースト20を容易に凹部11に供給することできるため、ソルダーペースト20を溶融させた際のブリッジ発生を防止することができる。The electronic component mounting body manufacturing method according to the fourth embodiment of the present invention can provide the same effects as the electronic component mounting body manufacturing method according to the first embodiment.
Furthermore, according to the method for manufacturing an electronic component mounting body according to the fourth embodiment of the present invention, a method of filling the
10…転写型
11…凹部
12…充填用孔
20…ソルダーペースト
30…電子部品
31…接続電極
40…加熱装置
50…電子回路基板
51…配線パターンDESCRIPTION OF
Claims (11)
前記凹部と電子部品の接続電極とを位置合わせし、前記凹部に充填された前記ソルダーペースト上に前記接続電極を載置する工程と、
前記ソルダーペーストに前記接続電極を押圧した状態でリフローする工程と、
前記転写型と前記電子部品とを引き離して、前記転写型から前記ソルダーペーストを剥離し、前記電子部品の前記接続電極に前記ソルダーペーストを転写する工程と、
前記接続電極と電子回路基板の配線パターンとを前記ソルダーペーストを介して電気的に接続し、前記電子部品を前記電子回路基板に実装する工程
とを含む電子部品実装体の製造方法。Filling a solder paste by coating a recess provided on one side of the release mold subjected to the mold release treatment; and
Aligning the recess and the connection electrode of the electronic component, and placing the connection electrode on the solder paste filled in the recess;
Reflowing the solder paste in a state of pressing the connection electrode;
Separating the transfer mold and the electronic component, peeling the solder paste from the transfer mold, and transferring the solder paste to the connection electrode of the electronic component;
Electrically connecting the connection electrode and the wiring pattern of the electronic circuit board via the solder paste, and mounting the electronic component on the electronic circuit board.
前記凹部と電子部品の接続電極とを位置合わせし、前記凹部に充填された前記ソルダーペースト上に前記接続電極を載置する工程と、
前記ソルダーペーストに前記接続電極を押圧した状態でリフローする工程と、
前記転写型と前記電子部品とを引き離して、前記転写型から前記ソルダーペーストを剥離し、前記電子部品の前記接続電極に前記ソルダーペーストを転写する工程と、
前記接続電極と電子回路基板の配線パターンとを前記ソルダーペーストを介して電気的に接続し、前記電子部品を前記電子回路基板に実装する工程
とを含む電子部品実装体の製造方法。Filling a solder paste with a dispenser into a recess provided on one surface of the release mold subjected to the mold release treatment; and
Aligning the recess and the connection electrode of the electronic component, and placing the connection electrode on the solder paste filled in the recess;
Reflowing the solder paste in a state of pressing the connection electrode;
Separating the transfer mold and the electronic component, peeling the solder paste from the transfer mold, and transferring the solder paste to the connection electrode of the electronic component;
Electrically connecting the connection electrode and the wiring pattern of the electronic circuit board via the solder paste, and mounting the electronic component on the electronic circuit board.
前記凹部と電子部品の接続電極とを位置合わせし、前記凹部に充填された前記ソルダーペースト上に前記接続電極を載置する工程と、
前記ソルダーペーストに前記接続電極を押圧した状態でリフローする工程と、
前記転写型と前記電子部品とを引き離して、前記転写型から前記ソルダーペーストを剥離し、前記電子部品の前記接続電極に前記ソルダーペーストを転写する工程と、
前記接続電極と電子回路基板の配線パターンとを前記ソルダーペーストを介して電気的に接続し、前記電子部品を前記電子回路基板に実装する工程
とを含む電子部品実装体の製造方法。Filling a solder paste by screen printing into a recess provided on one surface of the release mold subjected to the mold release treatment;
Aligning the recess and the connection electrode of the electronic component, and placing the connection electrode on the solder paste filled in the recess;
Reflowing the solder paste in a state of pressing the connection electrode;
Separating the transfer mold and the electronic component, peeling the solder paste from the transfer mold, and transferring the solder paste to the connection electrode of the electronic component;
Electrically connecting the connection electrode and the wiring pattern of the electronic circuit board via the solder paste, and mounting the electronic component on the electronic circuit board.
前記凹部と電子部品の接続電極とを位置合わせし、前記凹部に充填された前記ソルダーペースト上に前記接続電極を載置する工程と、
前記ソルダーペーストに前記接続電極を押圧した状態でリフローする工程と、
前記転写型と前記電子部品とを引き離して、前記転写型から前記ソルダーペーストを剥離し、前記電子部品の前記接続電極に前記ソルダーペーストを転写する工程と、
前記接続電極と電子回路基板の配線パターンとを前記ソルダーペーストを介して電気的に接続し、前記電子部品を前記電子回路基板に実装する工程
とを含む電子部品実装体の製造方法。Filling a solder paste from a filling hole provided in the transfer mold into a recess provided in one surface of the release mold subjected to the mold release treatment;
Aligning the recess and the connection electrode of the electronic component, and placing the connection electrode on the solder paste filled in the recess;
Reflowing the solder paste in a state of pressing the connection electrode;
Separating the transfer mold and the electronic component, peeling the solder paste from the transfer mold, and transferring the solder paste to the connection electrode of the electronic component;
Electrically connecting the connection electrode and the wiring pattern of the electronic circuit board via the solder paste, and mounting the electronic component on the electronic circuit board.
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