JPWO2012017508A1 - 多層構造布帛および繊維製品 - Google Patents
多層構造布帛および繊維製品 Download PDFInfo
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- JPWO2012017508A1 JPWO2012017508A1 JP2012527481A JP2012527481A JPWO2012017508A1 JP WO2012017508 A1 JPWO2012017508 A1 JP WO2012017508A1 JP 2012527481 A JP2012527481 A JP 2012527481A JP 2012527481 A JP2012527481 A JP 2012527481A JP WO2012017508 A1 JPWO2012017508 A1 JP WO2012017508A1
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- Prior art keywords
- multilayer structure
- yarn
- structure fabric
- outermost layer
- fabric according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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Images
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
2 仮撚捲縮加工糸
3 複合糸
4 マルチフィラメント(または仮撚捲縮加工糸)
5 仮撚捲縮加工糸
6 複合糸
7 マルチフィラメント(または仮撚捲縮加工糸)
8 単繊維径が1000nm以下の繊維またはポリエーテルエステル繊維または複合繊維
9 複合糸
10 マルチフィラメント(または仮撚捲縮加工糸)
11 単繊維径が1000nm以下の繊維またはポリエーテルエステル繊維または複合繊維
12 複合糸
まず、本発明の多層構造布帛は、2層以上の多層構造織物組織または2層以上の多層構造編物組織を有する多層構造布帛である。織物組織または編物組織の層数は特に限定されないが、ソフトな風合いを維持する上で、2層(最外層と最外層)または3層(最外層と中間層と最外層)が好ましい。特に3層(最外層と中間層と最外層)が好ましい。なお、本発明において、多層構造布帛を使用する際、最も肌側に位置する最外層を裏面層と称し、他方、最も外気側に位置する最外層を表面層と称する。
水分残り率[%] = ((水滴下後のろ紙重量[gr])−(水滴下前のろ紙重量[gr])÷ 0.1 × 100
また、下記で定義するべとつき性で98cN(100gf)以下であることが好ましい。ただし、べとつき性は下記により測定するものとする。直径8cmの金属ローラーに長さ15cm、幅6cmの試料を載せ、一端をストレス・ストレイン・ゲージに取り付け、布帛のもう一端に重さ9.8cN(10gf)のクリップを取り付ける。次に金属ローラーを7cm/secの表面速度で回転させながら注射器で金属ローラーと試料の間に5cm3の水を注入し、この時に試料にかかる張力をストレス・ストレイン・ゲージにて測定し、その最大値でベトツキ性を評価する。
試料(捲縮糸)約70cmを横に張り、中央部に0.18mN×表示テックス(2mg/de)の初荷重を吊るした後、両端を引揃える。
(2)インターレース度
交絡糸(インターレース糸)を8.82mN×表示テックス(0.1g/de)の荷重下で1mの長さをとり、除重後、室温で24時間放置後の結節点の数を読み取り、ケ/mで表示する。
(3)捲縮率
供試糸条を、周長が1.125mの検尺機のまわりに巻きつけて、乾繊度が3333dtexのかせを調製する。前記かせを、スケール板の吊り釘に懸垂して、その下部分に5.9cN(6gf)の初荷重を付加し、さらに588cN(600gf)の荷重を付加したときのかせの長さL0を測定する。その後、直ちに、前記かせから荷重を除き、スケール板の吊り釘から外し、このかせを沸騰水中に30分間浸漬して、捲縮を発現させる。沸騰水処理後のかせを沸騰水から取り出し、かせに含まれる水分をろ紙により吸収除去し、室温において24時間風乾する。この風乾されたかせを、スケール板の吊り釘に懸垂し、その下部分に、588cN(600gf)の荷重をかけ、1分後にかせの長さL1aを測定し、その後かせから荷重を外し、1分後にかせの長さL2aを測定する。供試フィラメント糸条の捲縮率(CP)を、下記式により算出する。
CP(%)=((L1a−L2a)/L0)×100
(4)水分残り率
温度20℃、湿度65%RHに調整した室内において、10cm角に裁断した試料に蒸留水を試料裏面へ0.1cc滴下3分後、試料をろ紙で挟み、10gf/cm2の荷重を掛け、30秒後のろ紙の増加重量から水分残り率を算出する。
水分残り率[%] = ((水滴下後のろ紙重量[gf])−(水滴下前のろ紙重量[gf])÷ 0.1 × 100
(5)べとつき性
直径8cmの金属ローラーに長さ15cm、幅6cmの試料を載せ、一端をストレス・ストレイン・ゲージに取り付け、試料のもう一端に重さ9.8cN(10gf)のクリップを取り付ける。次に金属ローラーを7cm/secの表面速度で回転させながら注射器で金属ローラーと試料の間に5cm3の水を注入し、この時試料にかかる張力をストレス・ストレイン・ゲージにて測定し、その最大値でベトツキ性を評価する。98cN(100gf)以下を良好とする。
(6)乾燥性
温度20℃、湿度65%RHに調整した室内において、10cm角に裁断した試料に蒸留水を1cc滴下後、試料重量を経時的に計測し滴下した水分が完全に乾くまでの時間(分)により乾燥性を評価する。30分以下であれば良好とする。
(7)溶融粘度
乾燥処理後のポリマーを紡糸時のルーダー溶融温度に設定したオリフィスにセットして5分間溶融保持したのち、数水準の荷重をかけて押し出し、そのときのせん断速度と溶融粘度をプロットする。そのプロットをなだらかにつないで、せん断速度−溶融粘度曲線を作成し、せん断速度が1000秒−1の時の溶融粘度を見る。
(8)溶解速度
海・島成分の各々0.3φ−0.6L×24Hの口金にて1000〜2000m/分の紡糸速度で糸を巻き取り、さらに残留伸度が30〜60%の範囲になるように延伸して、84dtex/24filのマルチフィラメントを作製する。これを各溶剤にて溶解しようとする温度で浴比100にて溶解時間と溶解量から、減量速度を算出する。
(9)単糸繊維径
布帛を電子顕微鏡で写真撮影した後、n数5で単糸繊維径を測定しその平均値を求める。
ポリエチレンテレフタレート(艶消し剤の含有率0.3重量%)を用いて通常の紡糸装置から280℃で溶融紡糸し、2800m/分の速度で引取り、延伸することなく巻取り、半延伸されたポリエステル糸条90dtex/48fil(単糸繊維の断面形状:丸断面)を得た。
実施例1において、半延伸されたポリエステル糸条の総繊度/単糸数を56dtex/12filに変更し、それ以外は実施例1と同様にして、総繊度/単糸数が66dtex/24filのノントルク(トルク0T/m)の複合糸(A)を得た。
実施例2において、Bのかわりに下記の海島型複合繊維マルチフィラメントを用いて、これ以外は実施例2と同様にして編物を編成した(生機の密度は、42コース/2.54cm、36ウェール/2.54cm、目付74g/m2)。
(海島型複合繊維マルチフィラメント)
島成分としてポリエチレンテレフタレート(280℃における溶融粘度が1200ポイズ、艶消し剤の含有量:0重量%)、海成分として5−ナトリウムスルホイソフタル酸6モル%と数平均分子量4000のポリエチレングリコール6重量%を共重合したポリエチレンテレフタレート(280℃における溶融粘度が1750ポイズ)を用い(溶解速度比(海/島)=230)、海:島=30:70、島数=836の海島型複合未延伸繊維を、紡糸温度280℃、紡糸速度1500m/分で溶融紡糸して一旦巻き取った。
28ゲージの丸編ダブル機を使用して、実施例2と同じ複合糸(A)とトルク206T/mのポリエチレンテレフタレートマルチフィラメント仮撚捲縮加工糸33dtex/12fil(B)およびポリエチレンテレフタレートマルチフィラメント糸84dtex/72fil(C)を用いて、図8に示す編組織と糸使いに従って、両側結接編物を編成した(生機の密度は、47コース/2.54cm、35ウェール/2.54cm、目付85g/m2)。
実施例4において、Bのかわりに実施例3で用いた海島型複合繊維マルチフィラメントを用いて、これ以外は実施例4と同様にして編物を編成した(生機の密度は、47コース/2.54cm、35ウェール/2.54cm、目付97g/m2)。この編物を実施例3と同様に染色仕上げ加工した。
実施例2において、AおよびCのかわりにトルク92T/mのポリエチレンテレフタレートマルチフィラメント仮撚捲縮加工糸84dtex/72filを用いて編物を得た(生機の密度は、48コース/2.54cm、37ウェール/2.54cmであり、目付は76g/m2である。)。
実施例4において、Aにかえて、ポリエチレンテレフタレートマルチフィラメント糸84dtex/72filを用いること以外は実施例4と同様に編物を得た(生機の密度は、47コース/2.54cm、35ウェール/2.54cmであり、目付90g/m2である。)。次いで、上記編物に通常の染色仕上げ加工(130℃かつ30分間の高圧染色、最終セットとして170℃の乾熱セット)を施した。得られた編物は、一方の最外層(表面)がCで構成され、中間層はBで構成され、他の最外層(裏面)がCで構成された3層構造の編物であった。この編物において、水分残り率が裏25%/表20%で、べとつき性が136cN(139gf)で、乾燥性が43分であった。また、Cで構成された最外層面(裏面)で吸った汗が裏面にも残り、裏面から肌への濡れ戻りが多く、乾燥性が良くなかった。
Claims (17)
- 2層以上の多層構造織物組織または2層以上の多層構造編物組織を有する多層構造布帛であって、S方向のトルクを有する仮撚捲縮加工糸とZ方向のトルクを有する仮撚捲縮加工糸とで構成される30T/m以下のトルクを有する複合糸が、多層構造布帛の最外層に配されてなることを特徴とする多層構造布帛。
- 前記複合糸にインターレース加工が施されている、請求項1に記載の多層構造布帛。
- 前記複合糸を構成する繊維がポリエステル繊維である、請求項1に記載の多層構造布帛。
- 前記複合糸を構成する繊維の単糸繊度が4dtex以下である、請求項1に記載の多層構造布帛。
- 前記複合糸の捲縮率が2%以上である、請求項1に記載の多層構造布帛。
- 前記複合糸が配された最外層とは反対側の最外層に、単糸繊度4.0dtex以下のマルチフィラメントが配されてなる、請求項1に記載の多層構造布帛。
- 前記マルチフィラメントが、単糸繊度1.2dtex以下の仮撚捲縮加工糸である、請求項6に記載の多層構造布帛。
- 他の繊維として、単糸繊維径が1000nm以下の繊維が含まれる、請求項1に記載の多層構造布帛。
- 他の繊維として、ポリブチレンテレフタレートをハードセグメントとし、ポリオキシエチレングリコールをソフトセグメントとするポリエーテルエステルエラストマーからなるポリエーテルエステル繊維、または該ポリエーテルエステル繊維を含む複合糸が含まれる、請求項1に記載の多層構造布帛。
- 他の繊維として、ポリエステル成分とポリアミド成分とがサイドバイサイド型に接合された複合繊維が含まれる、請求項1に記載の多層構造布帛。
- 多層構造布帛が、最外層、中間層、および最外層の3層構造を有する、請求項1に記載の多層構造布帛。
- 前記中間層に、単糸繊維径が1000nm以下の繊維が含まれる、請求項11に記載の多層構造布帛。
- 多層構造布帛が編物である、請求項1に記載の多層構造布帛。
- 目付が200g/m2以下である、請求項1に記載の多層構造布帛。
- 多層構造布帛に吸水加工が施されている、請求項1に記載の多層構造布帛。
- 前記複合糸が配された最外層表面における水分残り率が20%以下である、請求項1に記載の多層構造布帛。
- 請求項1〜16のいずれかに記載の多層構造布帛を、前記複合糸が配された最外層が肌側に位置するよう用いてなる、衣料、医療用品、衛生用品、インテリア用品、車両内装材、および寝装品からなる群より選択されるいずれかの繊維製品。
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EP (1) | EP2602365B1 (ja) |
JP (1) | JP5584297B2 (ja) |
KR (1) | KR101681361B1 (ja) |
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US7437774B2 (en) * | 2004-03-19 | 2008-10-21 | Nike, Inc. | Article of apparel incorporating a zoned modifiable textile structure |
US20110131827A1 (en) * | 2009-12-09 | 2011-06-09 | Patrick John | Ultimate glove dryer |
CN105734772A (zh) * | 2014-12-11 | 2016-07-06 | 东丽纤维研究所(中国)有限公司 | 一种防透机织物及其生产方法 |
CN105986358A (zh) * | 2015-03-04 | 2016-10-05 | 东丽纤维研究所(中国)有限公司 | 一种吸水速干针织面料及其用途 |
KR102571047B1 (ko) * | 2015-08-31 | 2023-08-24 | 데이진 프론티아 가부시키가이샤 | 포백 및 섬유 제품 |
WO2017126223A1 (ja) * | 2016-01-20 | 2017-07-27 | 帝人フロンティア株式会社 | 編地および繊維製品 |
JP6943956B2 (ja) * | 2017-05-25 | 2021-10-06 | 帝人フロンティア株式会社 | 多層構造布帛および繊維製品 |
CN115519861A (zh) * | 2022-11-08 | 2022-12-27 | 浙江锦强针纺科技有限公司 | 一种透气斜纹罗马布及其生产工艺 |
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JP2005036374A (ja) * | 2003-06-23 | 2005-02-10 | Teijin Fibers Ltd | 湿潤時に通気性が向上する織編物 |
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JP5584297B2 (ja) | 2014-09-03 |
KR20130102041A (ko) | 2013-09-16 |
EP2602365A4 (en) | 2014-09-24 |
KR101681361B1 (ko) | 2016-11-30 |
US20130122271A1 (en) | 2013-05-16 |
WO2012017508A1 (ja) | 2012-02-09 |
EP2602365B1 (en) | 2015-11-25 |
EP2602365A1 (en) | 2013-06-12 |
CN103052742A (zh) | 2013-04-17 |
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