JPS631708A - Sealed buffer for catalytic converter - Google Patents

Sealed buffer for catalytic converter

Info

Publication number
JPS631708A
JPS631708A JP61144728A JP14472886A JPS631708A JP S631708 A JPS631708 A JP S631708A JP 61144728 A JP61144728 A JP 61144728A JP 14472886 A JP14472886 A JP 14472886A JP S631708 A JPS631708 A JP S631708A
Authority
JP
Japan
Prior art keywords
wire net
seal member
sealing material
wire mesh
wire
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP61144728A
Other languages
Japanese (ja)
Other versions
JPH0440533B2 (en
Inventor
Kazuhisa Aoeda
青枝 一久
Kazumi Yamashiro
一三 山城
Katsumi Ishida
石田 勝実
Masabumi Imasaka
正文 今坂
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yutaka Giken Co Ltd
Original Assignee
Yutaka Giken Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yutaka Giken Co Ltd filed Critical Yutaka Giken Co Ltd
Priority to JP61144728A priority Critical patent/JPS631708A/en
Publication of JPS631708A publication Critical patent/JPS631708A/en
Publication of JPH0440533B2 publication Critical patent/JPH0440533B2/ja
Granted legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2839Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration
    • F01N3/2853Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration using mats or gaskets between catalyst body and housing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2839Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration
    • F01N3/2853Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration using mats or gaskets between catalyst body and housing
    • F01N3/2864Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration using mats or gaskets between catalyst body and housing the mats or gaskets comprising two or more insulation layers

Abstract

PURPOSE:To reliably prevent a seal member from loosing its shape and slipping in position, and easily handle a sealed buffer by interposing the seal member between inner and outer layers of a wire net tube, and forming corrugation at a portion of the wire net tube except the seal member. CONSTITUTION:A sealed buffer 1 is constituted of a wire net tube 2 as a buffer and a seal member 2. The wire net tube 2 is formed from a wire net having a predetermined width which wire net is formed by knitting a stainless steel wire in a loop and flattening the knit wire. The wire net tube 2 is constituted of an inner layer 2a and an outer layer 2b. The mat-like seal member 3 having a predetermined width is interposed between the two layers 2a and 2b. In a portion of the wire net tube 2 except the seal member 3, the inner layer 2a is superimposed on the outer layer 2b, and such a superimposed portion is formed with helical corrugation 3c on opposite sides of the seal member 3 by a forming machine having a gear roller. Then, one of both ends 7 and 8 of the flat wire net is inserted into the other end, and is fixed together by spot welding 9 to thereby form the tubular wire net 2.

Description

【発明の詳細な説明】 (産業上の利用分野] 本発明は、自動車のエンジンから排出される排ガスを浄
化するための触媒コンノ9−夕において、モノリス型の
触媒担体とケーシングの間に介在きせる気密保持の次め
のシール装置の改良に関する。
DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention provides a catalyst catalyst interposed between a monolithic catalyst carrier and a casing in a catalyst container for purifying exhaust gas emitted from an automobile engine. This paper relates to improvements in sealing devices for maintaining airtightness.

(従来の技術] 触媒担体とケーシングの間隙から未処理のガスが流出す
るのを防止するため、従来、該間隙内には無機質のファ
イノ々からなるシール材を介装させていた。このシール
材は前記間隙内に圧縮状態で介装することを必要とする
が無機質のファイノ々のマットは形がくずれ易く、均一
の状態で介装することが困難であシ、その対策がいくつ
か提案されてい九、その一つの特公昭55−14250
号の発明(イ)は、シール材を押し固めて介装するもの
であり、特開昭59−126023の発明(ロ)は、シ
ール材を可燃性フィルムの袋に入れ、抜気して縮小させ
て介装し、介装後装を燃焼させるもので、?Iシ、特開
昭59−138715号の発明(ハ)はシール材を触媒
担体に巻き付けて厚さ方向に圧縮し二つ割りのケーシン
グ内に納めるようにしたものである。
(Prior Art) In order to prevent untreated gas from flowing out from the gap between the catalyst carrier and the casing, a sealing material made of inorganic phyno was previously inserted in the gap.This sealing material It is necessary to insert the mat into the gap in a compressed state, but the inorganic phyno mat easily loses its shape and it is difficult to insert it in a uniform state, and several countermeasures have been proposed. One of the nine special public works, 1984-14250.
The invention (a) of No. 1 is to press and compact the sealing material and insert it, and the invention (b) of JP-A-59-126023 is to put the sealing material in a flammable film bag and evacuate it to reduce the size. What is the thing that lets you interpose and burn the intervening hindwear? In the invention (c) of JP-A No. 59-138715, a sealing material is wrapped around a catalyst carrier, compressed in the thickness direction, and housed in a casing divided into two.

(発明が解決しよ、うとする問題点」 前記の従来技術は、いずれもシール材の前処理を必要と
する上、(イ)及び(ハ)は、シール材の形状保持力が
鵠いため形をくずさないように注意して取扱う必要があ
シ、(ロ)は袋への封入、抜気等の手数のかかる工程を
必要とした。
(Problems to be Solved by the Invention) The above-mentioned conventional techniques all require pre-treatment of the sealing material, and (a) and (c) are difficult to form due to the poor shape retention of the sealing material. (2) had to be handled with care so as not to break it, and (2) required time-consuming processes such as enclosing it in a bag and venting the air.

c間昭点を解決するための手段− 本発明はシール材と共に介装される緩膏体を利用し、こ
れによってシール材の形ぐずれ全防止し、介:裟硬エン
ジンの運転により自動的にシール材を膨張させて気密状
態にさせるもので、その手段は内外二層からなる金網環
体の1間に、該金網環体よ、す暢が狭く、7ID熱膨張
性及び耐熱性を有するシール材を環状に介在嘔せ、金網
環体のシール材が介在しない部分て、金網環体の厚さ方
向の山及び谷をもつ凹凸を形成し念ことを特徴とするう (作 用J 本発明のシール材は両面を金網で覆われているため形を
くずすことがなく、厚さも小さいので特別の手段又は前
処理2行なうことなく介装できる。介装俵エンジンの運
転により排ガスでシール材が加熱嘔れるとシール材は膨
張して間隙を密封する。
Means for solving the problem of c. The present invention utilizes a loose plaster interposed with the sealing material, thereby completely preventing the sealing material from deforming, and automatically by the operation of the hardening engine. The sealing material is expanded to create an airtight state, and the means for this is to install a seal between one part of a wire mesh ring consisting of two layers, an inner and outer layer, which has a narrower width than the wire mesh ring, and has 7ID thermal expandability and heat resistance. The material is interposed in a ring shape, and the portion of the wire mesh ring where the sealing material is not interposed forms unevenness having peaks and valleys in the thickness direction of the wire mesh ring. Since the sealing material is covered with wire mesh on both sides, it does not lose its shape, and its thickness is small, so it can be inserted without any special measures or pre-treatment.When the interpolation bale engine is operated, the sealing material is removed by exhaust gas. When heated, the sealing material expands and seals the gap.

(実施列] 第1図及び第2図は本発明の気密緩衝体(1) t−示
示し、この気密緩衝体(1)は緩衝体としての金網環体
(2)とシール区(3)とからなるっ金網環体(2)は
、ステンレス峠を筒状にメリヤス編みして第3図のよう
に扁平に押しつぶし、内層(2a)、外層(2b)の二
層からなるil@W1の金網を形成し、この二層の間に
#AW2のマット状のシール材(3)全介装する。
(Implementation row) Figures 1 and 2 show the airtight buffer (1) of the present invention, and this airtight buffer (1) has a wire mesh ring (2) as a buffer and a seal section (3). The wire mesh ring body (2) is made by knitting stainless steel into a cylindrical shape and pressing it flat as shown in Figure 3. A wire mesh is formed, and a matte sealing material (3) of #AW2 is completely interposed between these two layers.

シール材(3)は、アルミナ及びシリカを主成分とする
セラミックファイノ々、加熱膨張材としてのバーミキュ
ライト(蛭石J及び有機結合材からなるマット状のもの
で、商品としては「インタラム」の商標名で住友スリー
エム社から発売されているものかあシ、加熱により膨張
してケーシングと触媒担体の窒間t−密封するが、刀口
熱前は該空゛間内に隙間を残して納まる厚さ金有し、両
端に段形の合わせ面(4)ヲもつ、この会わせ面は斜面
でもよいし、−万を凹状とし他方を凸状とするものでも
よい。そして−旦膨張しfc後は冷却後も収縮せず気密
を保つ。
The sealing material (3) is a mat-like material consisting of ceramic phyno whose main components are alumina and silica, vermiculite (Vermiculite J) as a thermal expansion material, and an organic binder, and the product is a trademark of "Intalum". The casing sold by Sumitomo 3M under the name expands when heated and seals the gap between the casing and the catalyst carrier, but before heating the casing, it is thick enough to fit with a gap left in the gap. It has a metal plate and step-shaped mating surfaces (4) at both ends. These mating surfaces may be sloped, or may be concave at one end and convex at the other. Then, once expanded, after fc. It does not shrink and remains airtight even after cooling.

金網環体(2)は、シール材(3)の介装部分を除いて
内層(2a)と外層(2bJを重ね合わせ、第4図で示
すように歯車状のローラ(5)、 (6) ’にもつ成
形機によってシール材の両側にはすは歯車状をなす波形
の凹凸(2cl、(2cl を形成する。そして第5図
のように両端(力、(8)の−方を人、りこませて点容
接(9)によって縫合して管状体とする。この凹凸の形
成は点宕接(9)を棹してからでもよく、金網はメリヤ
ス編みのため容易に伸びて波形に変形する。凹凸(2c
)は、はすは歯車状に限らず、平歯車状その他任意の形
状とすることができる。
The wire mesh ring (2) is made by overlapping the inner layer (2a) and the outer layer (2bJ) except for the intervening part of the sealing material (3), and as shown in Fig. 4, gear-shaped rollers (5), (6) A helical gear-shaped wavy unevenness (2cl, (2cl) is formed on both sides of the sealing material using a molding machine with a The wire mesh is knitted with stockinette, so it is easily stretched and deformed into a wave shape. Unevenness (2c
), the helical shape is not limited to a gear shape, but can be a spur gear shape or any other arbitrary shape.

この気密緩衝体(11を第6図、第7図に示すように触
媒担体ulK嵌会し、ケーシングOυの半割りの上下の
殻体nv 、 t121 t−押し当てて凹凸+2c)
’i圧縮してフランクθ3i 、 031を会わせて溶
接し、接続口t141 、 Q4)も溶接する。シール
材(3)は金網の内層(2aJと外層(2b]の間に挾
まれているので作業時に形くずれしたり位置ずれしたり
することなく、触媒担体QO)及びケーシング(Xυに
対して所定の関係位Itヲ保つ、金網4体(2)の凹凸
(2cJは、触媒担体(101を弾性支持して走行時の
振動に対する緩衝作用をする。
This airtight buffer (11 is fitted with the catalyst carrier ulK as shown in FIGS. 6 and 7, and the upper and lower shells nv, t121 t- of the casing Oυ are pressed against each other to create unevenness +2c)
'i is compressed and the flanks θ3i, 031 are brought together and welded, and the connection port t141, Q4) is also welded. Since the sealing material (3) is sandwiched between the inner layer (2aJ) and outer layer (2b) of the wire mesh, it does not deform or shift its position during work, and can be held in place with respect to the catalyst carrier QO) and the casing (Xυ). The unevenness (2cJ) of the four wire meshes (2) elastically supports the catalyst carrier (101) and acts as a buffer against vibrations during running.

このようにして組立てた触媒コンノ々−夕を自動車の排
気系に取付けてエンジンを作動きせると、シール材(3
)は排気熱によって加熱されて膨張し、第8図(、)の
状態から同図(b)に示すように金網の内層(2a)及
び外層(2b)f越えて膨張し、触媒担体Qlとケーシ
ング(lυに密着し両者の空間を密封し、該空間を通っ
て未処理の排ガスが逃げるのを防止し、−度膨張した後
は冷却しても膨張した形状に維持する。
When the catalytic converter assembled in this way is attached to the exhaust system of a car and the engine is operated, the sealing material (3
) is heated by the exhaust heat and expands, and expands from the state shown in FIG. 8(, ) to the inner layer (2a) and outer layer (2b) f of the wire mesh as shown in FIG. 8(b), and forms the catalyst carrier Ql. The casing (lυ) is tightly attached to seal the space between the two to prevent untreated exhaust gas from escaping through the space, and after being expanded by - degrees, it maintains the expanded shape even when cooled.

(発明の効果J 以上のとおシ、本発明は、加熱膨張性のシール材の内外
面を金網によって破覆し保持するから、触媒担体への嵌
着、ケーシング内への装漕に際して、シール材の形くず
れ、位itfれ等を生じることがなく、従来品のように
シール材ヲ予め押し固めるなどの前処理本必要としない
、したがって取扱い、組立作業が他めて容易となり、シ
ール材を被覆する金網も、触媒担体の緩衝に用いる金網
環体の一部を利用するのであるから、特別の部品を必要
とせずコスト上も有利である。
(Effects of the Invention J) As described above, in the present invention, the inner and outer surfaces of the heat-expandable sealing material are destroyed and held by a wire mesh, so when fitting the sealing material to the catalyst carrier or loading it into the casing, It does not cause deformation or deformation, and does not require pre-treatment such as pressing the sealant in advance like conventional products. Therefore, handling and assembly work are much easier, and the sealant is coated. Since the wire mesh also utilizes a part of the wire mesh ring used for buffering the catalyst carrier, it does not require any special parts and is advantageous in terms of cost.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明の一実施ダ1の斜面図、第2図は第1図
の■−■線断面図、第3図は凹凸形成前の状態を示す断
面図、第4図は凹凸形成装置の正面図、第5図は金網の
端部の溶接部の側面図、@6図は本発明の気密緩衝体を
用いた触媒コンノ々−夕の縦断面図、第71A!6は第
6図の〜1−■飄祈而図、面8図(a)はシール材膨張
前の管部断面図、同図(b)はシール材膨張後の同様断
面図である。 (11・・・気密緩衝体、(2)・・・金網環体、(3
)・・・シール[、I’lc)・・・凹凸。 外2る 第7図
Fig. 1 is a perspective view of one embodiment of the present invention 1, Fig. 2 is a sectional view taken along the line ■-■ in Fig. 1, Fig. 3 is a sectional view showing the state before unevenness is formed, and Fig. 4 is a sectional view showing the state before unevenness is formed. A front view of the apparatus, FIG. 5 is a side view of the welded part of the end of the wire mesh, and FIG. Reference numeral 6 shows a view of the passage through 1-2 in FIG. 6, FIG. (11... Airtight buffer, (2)... Wire mesh ring, (3
)...Seal [, I'lc)...Irregularities. Figure 7 outside

Claims (1)

【特許請求の範囲】[Claims] 内外二層からなる金網環体の層間に、該金網環体より幅
が狭く、加熱膨張性及び耐熱性を有するシール材を環状
に介在させ、金網環体のシール材が介在しない部分に、
金網環体の厚さ方向の山及び谷をもつ凹凸を形成したこ
とを特徴とする、触媒コンバータ用気密緩衝体。
A sealing material that is narrower than the wire mesh ring and has heat-expandability and heat resistance is interposed between the layers of the wire mesh ring consisting of two layers, an inner and outer layer, and a portion of the wire mesh ring where the sealing material is not interposed,
An airtight buffer for a catalytic converter, characterized by forming irregularities with peaks and valleys in the thickness direction of a wire mesh ring.
JP61144728A 1986-06-23 1986-06-23 Sealed buffer for catalytic converter Granted JPS631708A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP61144728A JPS631708A (en) 1986-06-23 1986-06-23 Sealed buffer for catalytic converter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP61144728A JPS631708A (en) 1986-06-23 1986-06-23 Sealed buffer for catalytic converter

Publications (2)

Publication Number Publication Date
JPS631708A true JPS631708A (en) 1988-01-06
JPH0440533B2 JPH0440533B2 (en) 1992-07-03

Family

ID=15368943

Family Applications (1)

Application Number Title Priority Date Filing Date
JP61144728A Granted JPS631708A (en) 1986-06-23 1986-06-23 Sealed buffer for catalytic converter

Country Status (1)

Country Link
JP (1) JPS631708A (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0285027A2 (en) * 1987-03-28 1988-10-05 Firma J. Eberspächer Arrangement for mounting a catalyst in a casing in the exhaust system of a liquid fuel engine
US5015547A (en) * 1988-07-08 1991-05-14 Matsushita Electric Industrial Co., Ltd. Lithium secondary cell
JPH04255670A (en) * 1991-01-30 1992-09-10 Matsushita Electric Ind Co Ltd Negative electrode for nonaqueous electrolytic secondary battery
EP0639701A1 (en) * 1993-08-20 1995-02-22 Minnesota Mining And Manufacturing Company Mounting mat with high temperature sealing material
US5545468A (en) * 1993-03-17 1996-08-13 Matsushita Electric Industrial Co., Ltd. Rechargeable lithium cell and process for making an anode for use in the cell
US6316145B1 (en) 1997-03-10 2001-11-13 Sanyo Electric Co., Ltd. Non-aqueous electrolyte battery and charging method therefor
US7337010B2 (en) 2004-10-29 2008-02-26 Medtronic, Inc. Medical device having lithium-ion battery
US7452630B2 (en) 1993-09-02 2008-11-18 Technology Finance Corporation (Proprietary) Limited Electrochemical cell
US9899710B2 (en) 2008-04-30 2018-02-20 Medtronic, Inc. Charging process for lithium-ion batteries

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5333695Y2 (en) * 1975-01-27 1978-08-19
JPS57193674U (en) * 1981-06-05 1982-12-08

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55164714A (en) * 1979-06-08 1980-12-22 Mitsubishi Motors Corp Catalytic converter
JPS5859309A (en) * 1981-10-02 1983-04-08 Toyota Motor Corp Structure holding monolithic catalyst
JPS58221071A (en) * 1982-06-15 1983-12-22 Toyota Motor Corp Elasticity holding/sealing member and its manufacture
JPS6024902U (en) * 1983-07-27 1985-02-20 株式会社 明石製作所 Direct acting servo valve

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5333695Y2 (en) * 1975-01-27 1978-08-19
JPS57193674U (en) * 1981-06-05 1982-12-08

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0285027A2 (en) * 1987-03-28 1988-10-05 Firma J. Eberspächer Arrangement for mounting a catalyst in a casing in the exhaust system of a liquid fuel engine
US5015547A (en) * 1988-07-08 1991-05-14 Matsushita Electric Industrial Co., Ltd. Lithium secondary cell
JPH04255670A (en) * 1991-01-30 1992-09-10 Matsushita Electric Ind Co Ltd Negative electrode for nonaqueous electrolytic secondary battery
US5545468A (en) * 1993-03-17 1996-08-13 Matsushita Electric Industrial Co., Ltd. Rechargeable lithium cell and process for making an anode for use in the cell
EP0639701A1 (en) * 1993-08-20 1995-02-22 Minnesota Mining And Manufacturing Company Mounting mat with high temperature sealing material
US7556890B2 (en) 1993-09-02 2009-07-07 Technology Finance Corporation (Proprietary) Limited Electrochemical cell
US7452630B2 (en) 1993-09-02 2008-11-18 Technology Finance Corporation (Proprietary) Limited Electrochemical cell
US7722990B2 (en) 1993-09-02 2010-05-25 Technology Finance Corporation (Proprietary) Limited Electrochemical cell
US7824804B2 (en) 1993-09-02 2010-11-02 Technology Finance Corporation (Proprietary) Limited Electrochemical cell
US7838149B2 (en) 1993-09-02 2010-11-23 Technology Finance Corporation (Proprietary) Limited Electrochemical cell
US7855016B2 (en) 1993-09-02 2010-12-21 Technology Finance Corporation (Proprietary) Limited Electrochemical cell
US7964310B2 (en) 1993-09-02 2011-06-21 Technology Finance Corporation (Proprietary) Limited Electrochemical cell
US6316145B1 (en) 1997-03-10 2001-11-13 Sanyo Electric Co., Ltd. Non-aqueous electrolyte battery and charging method therefor
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