JPS62238020A - Method and device for plasma type marking - Google Patents
Method and device for plasma type markingInfo
- Publication number
- JPS62238020A JPS62238020A JP61080234A JP8023486A JPS62238020A JP S62238020 A JPS62238020 A JP S62238020A JP 61080234 A JP61080234 A JP 61080234A JP 8023486 A JP8023486 A JP 8023486A JP S62238020 A JPS62238020 A JP S62238020A
- Authority
- JP
- Japan
- Prior art keywords
- plasma
- marking
- gas
- nozzle
- marked
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000002844 melting Methods 0.000 claims abstract description 5
- 230000008018 melting Effects 0.000 claims abstract description 5
- 239000000498 cooling water Substances 0.000 claims abstract description 3
- 239000000463 material Substances 0.000 claims description 12
- 238000001816 cooling Methods 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 239000000843 powder Substances 0.000 abstract description 15
- 230000002950 deficient Effects 0.000 abstract 2
- 239000012141 concentrate Substances 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- 238000007796 conventional method Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
- B21C51/005—Marking devices
Abstract
Description
【発明の詳細な説明】
〈産業上の利用分野〉
本発明は鋼板の表面に線又は文字、記号等を古くプラズ
マ式マーキング方法とその方法を実施する為の装置とに
関するものである。DETAILED DESCRIPTION OF THE INVENTION <Industrial Field of Application> The present invention relates to an old plasma method for marking lines, characters, symbols, etc. on the surface of a steel plate, and an apparatus for carrying out the method.
〈従来の技術〉
従来、鋼板の表面に線又は文字等を書くに当たっては一
種のガス切断火口を使用し、この火口のジェット噴出孔
に金属又は合成樹脂の粉体を供給し、その周りに存在す
る火炎によって粉体を溶かし、鋼板の表面に粉体を溶着
マーキングするのが一般的であった。<Prior art> Conventionally, when writing lines or letters on the surface of a steel plate, a type of gas cutting crater is used, metal or synthetic resin powder is supplied to the jet nozzle of this crater, and the powder existing around it is used. It was common practice to melt the powder using a flame, and then weld and mark the powder onto the surface of the steel plate.
〈発明が解決しようとする問題点〉
上述の従来の方法及び装置に於いては常に粉体の供給を
スムーズにする必要があるが、実際には粉体が供給ホー
スや配管等で詰まったりして粉体の搬送が不安定となり
、マーキング線を占くことが全く出来なくなったり、或
いは線中が一定しなかったりする欠点があった。<Problems to be solved by the invention> In the conventional methods and devices described above, it is necessary to always supply powder smoothly, but in reality powder clogs the supply hose, piping, etc. This has the drawback that the conveyance of the powder becomes unstable, making it impossible to determine the marking line at all, or that the line is not constant.
一方マーキング装置を動かす機体も綿書きする図形のコ
ーナ一部1曲線部と直線部とでは速度変化を起こす為に
、仮に粉体の供給がスムーズで一定していたとしても線
11が太くなってしまう欠点があった。On the other hand, the speed of the machine that moves the marking device varies between curved corners and straight sections of the figure to be scribbled, so even if powder supply is smooth and constant, the line 11 will become thicker. There was a drawback.
更に粉体に金属を使用した場合には、スタート時と終了
時に鋼板上にパウダーの溶融物が溜まり、後工程で鋼板
を切断した場合には、この溶融物が溜まった部分が切断
出来なくなる恐れがあった。Furthermore, if metal is used as the powder, molten powder may accumulate on the steel plate at the start and end, and when the steel plate is cut in the subsequent process, there is a risk that it will not be possible to cut the part where this molten substance has accumulated. was there.
本発明に係る方法及び装置は従来のこれ等の欠点に層み
開発された全く新規な技術に関するものであり、竹に問
題となる粉体を全(使用せずに鋼板上にマーキングを施
すことが出来る装置を提供しようとするものである。The method and device according to the present invention is a completely new technology developed to overcome these drawbacks of the conventional technology, and it is possible to mark a steel plate without using all the powder that causes problems in bamboo. The aim is to provide a device that can do this.
〈問題点を解決するための手段〉
本発明はプラズマアークトーチのノズルよりプラズマア
ークガスを被マーキング材上に噴出し、該被マーキング
材の表面を溶融することによって線又は文字9図形等を
書くことを特徴としたプラズマ式マーキング方法及びこ
の方法を実施する為のプラズママーキング装置に関する
ものである。<Means for Solving the Problems> The present invention jets plasma arc gas onto a material to be marked from the nozzle of a plasma arc torch, melts the surface of the material to be marked, and thereby writes lines, characters, figures, etc. The present invention relates to a plasma marking method and a plasma marking device for implementing this method.
く作用〉
本発明は上述の如く、非移行式のプラズマアークを細く
集中使用して被マーキング材の表面を細く加熱溶融して
極めて細いマーキング線を連続して形成するので、従来
の如き粉体が全く不要となり、従って粉体使用による前
述の欠点を根本的に改善出来、しかもマーキング速度が
コーナ一部等に於いて変化してもマーキング線が極めて
細い線で形成されるので、形成されるマーキング線の太
さはほとんど変化せずに常に一定した精度の良いマーキ
ング線を得ることが出来る。As mentioned above, the present invention uses a non-transfer type plasma arc in a thin and concentrated manner to heat and melt the surface of the marking material to continuously form an extremely thin marking line. is completely unnecessary, therefore, the above-mentioned drawbacks due to the use of powder can be fundamentally improved.Moreover, even if the marking speed changes at a corner etc., the marking line is formed as an extremely thin line, so it is possible to The thickness of the marking line hardly changes, and it is possible to always obtain a constant and highly accurate marking line.
〈実施例〉
本発明に係る装置の一実施例を具体的に説明すると次の
通りである。第1図乃至第3図に於いて、■は本願発明
に使用されるマーキング用プラズマトーチであって、非
移行式のプラズマ電ay 2にホース3を介して連結さ
れている。4はレール5上を走行し得るマーキング機体
であり、この機体4には前記トーチ1を保持して移動し
得るトーチキャリッジ6が摺動自在に取り付けられてい
る。7は被マーキング材(鋼板)であって、その表面に
は前記トーチlによるマーキング綿8が穿設され、かつ
被マーキング材7は定盤9上に載置されている。<Example> An example of the apparatus according to the present invention will be specifically described as follows. In FIGS. 1 to 3, ``■'' is a marking plasma torch used in the present invention, and is connected to a non-transfer type plasma torch AY 2 via a hose 3. Reference numeral 4 denotes a marking machine that can run on rails 5, and a torch carriage 6 that can hold and move the torch 1 is slidably attached to this machine body 4. Reference numeral 7 denotes a material to be marked (a steel plate), on the surface of which a marking pad 8 is perforated by the torch 1, and the material to be marked 7 is placed on a surface plate 9.
次に本発明の装置に使用されるマーキング用プラズマト
ーチについて具体的に説明すると、トーチIは特に第1
図に示す如く、外周にトーチ外筒10が設けられると共
にその先端外周には保護キャップ11が設けられ、かつ
最先端には中心部に1.51−以下の小径を持ったプラ
ズマアークガス噴出孔12を有するアーク噴出ノズル1
3が取り付けられている。Next, to specifically explain the plasma torch for marking used in the apparatus of the present invention, torch I is particularly
As shown in the figure, a torch outer cylinder 10 is provided on the outer periphery, a protective cap 11 is provided on the outer periphery of the tip, and a plasma arc gas nozzle having a small diameter of 1.51 mm or less in the center at the leading edge. Arc jet nozzle 1 having 12
3 is installed.
又このトーチIの中心部にはプラズマガスを供給し得る
第1パイプ14が設けられ、かつこの第1パイプ14は
電極に電気的に接続されている。Further, a first pipe 14 capable of supplying plasma gas is provided at the center of the torch I, and this first pipe 14 is electrically connected to an electrode.
更にこの第1パイプ14の下端にはプラズマガス整流器
15及び下端が前記ノズル13の噴出孔12に隣接され
た電極16が夫々設けられている。又前記第1パイプ1
4の周りには前記ノズルI3に電気的に接BEされかつ
冷却水を循環させることが出来る第2パイプ+7a、I
7bが設けられると共にこれ等の第2パイプ17a、1
7bはノズル13の周りに設けられた水冷チャンバー1
8に連設されている。更にこの第1パイプ14と第2バ
イブ17a、17bとの間には絶縁体19が設けられて
いる。又20は電極16をトーチに取り付けるための電
極保持器である。Furthermore, a plasma gas rectifier 15 and an electrode 16 whose lower end is adjacent to the ejection hole 12 of the nozzle 13 are provided at the lower end of the first pipe 14, respectively. Moreover, the first pipe 1
Around 4, there is a second pipe +7a, I, which is electrically connected to the nozzle I3 and can circulate cooling water.
7b is provided and these second pipes 17a, 1
7b is a water cooling chamber 1 provided around the nozzle 13
It is connected to 8. Furthermore, an insulator 19 is provided between the first pipe 14 and the second vibrator 17a, 17b. Further, 20 is an electrode holder for attaching the electrode 16 to the torch.
次に本発明に係る装置により本発明の方法を実施する具
体例について説明すると、第1パイプ14より供給され
るプラズマガスはプラズマガス整流器15を通り、電極
16の周囲よりノズル13の噴出孔12を通って大気に
向けて噴出される。その際に電源をONとすると、電極
16とノズル13との間でアークが発生し、プラズマガ
スはプラズマ化された状態で噴出される。この様にプラ
ズマ化されたガー スはノズル13の周りに設けられた
水冷チャンバー18の作用によって冷却される為にノズ
ル13の噴出孔12を通過する際にはサーマルピンチ効
果によってエネルギーが中心部に集中して噴出される。Next, a specific example of carrying out the method of the present invention using the apparatus according to the present invention will be described. Plasma gas supplied from the first pipe 14 passes through the plasma gas rectifier 15 and flows from the vicinity of the electrode 16 to the ejection hole 12 of the nozzle 13. is ejected into the atmosphere through the When the power is turned on at this time, an arc is generated between the electrode 16 and the nozzle 13, and the plasma gas is ejected in a plasma state. Garth that has been turned into plasma in this way is cooled by the action of the water cooling chamber 18 provided around the nozzle 13, so when it passes through the ejection hole 12 of the nozzle 13, energy is transferred to the center due to the thermal pinch effect. It is concentrated and ejected.
従って、この様にプラズマ化されたガスをノズル13の
噴出孔12より噴出しながら、これを被マーキング材7
の表面に当てると、被マーキング材7の表面が細線状に
溶融し、更にこの)容融された部分が加熱冷却されるた
めにその周りと巽なった色を形成し、細いマーキング線
8をのくことが出来本発明者はマーキング線8の径につ
いて種々実験を重ねた結果、マーキング綿8は細い方が
見やすいこと、又このマーキング線8を細くする為には
ノズル13より噴出されるプラズマガスの径が小さい程
良いこと、更にプラズマガスの径を小さくする為にはノ
ズル13の噴出孔12の孔径を1,5mm以下にする必
要があることを発見した。Therefore, while ejecting the plasma gas in this way from the ejection hole 12 of the nozzle 13, it is transferred to the material to be marked 7.
When the surface of the marking material 7 is applied to the surface, the surface of the marking material 7 melts into a thin line, and this molten part is heated and cooled to form a color that blends with the surrounding area, forming a thin marking line 8. As a result of various experiments regarding the diameter of the marking line 8, the present inventor found that the thinner the marking cotton 8, the easier it is to see.In order to make the marking line 8 thinner, the plasma ejected from the nozzle 13. It has been discovered that the smaller the diameter of the gas is, the better it is, and that in order to further reduce the diameter of the plasma gas, the diameter of the ejection hole 12 of the nozzle 13 needs to be 1.5 mm or less.
〈発明の効果〉
本発明に係る方法は上述の如き構成と作用を有するので
、従来の如きマーキング用粉体を使用した方法と異なり
、粉体の目詰まり等によるマーキ゛ ング不良やその後
の切断不良の発生を完全に防止することが出来、かつコ
ーナ一部等に於いてマーキング線が太くなることを防止
することが出来、常に所望する鮮明で均一なマーキング
が可能となり、従ってその後の判読不良による作業間違
いを皆無にすることが出来、更に本願の方法は融点が2
000℃以下の被マーキング材であれぽいずれの材質の
ものにも実施出来、又融点の異なる材質に対しては電流
の高低を変化させることによって節単に対応して実施す
ることが出来る等の特徴を存するものである。<Effects of the Invention> Since the method according to the present invention has the above-described structure and operation, unlike the conventional method using marking powder, it is possible to avoid marking defects due to powder clogging, etc. and subsequent cutting defects. It is possible to completely prevent the occurrence of marking lines, and also to prevent the marking lines from becoming thick in some corners, etc., and it is possible to always make the desired clear and uniform markings, thereby reducing the possibility of subsequent misreading. It is possible to completely eliminate work errors, and furthermore, the method of the present application has a melting point of 2.
It can be applied to any material to be marked with a temperature of 000℃ or less, and it can be applied easily and easily to materials with different melting points by changing the current level. It exists.
第1図は本発明に係る装置の一部の拡大断面図、第2図
及び第3図は夫々本願の装置の使用状態及び要部を示す
斜視説明図である。
1はプラズマトーチ、2はプラズマ電源、6はトーチキ
ャリッジ、8はマーキング線、12は噴出孔、13はノ
ズル、14.17a、 17bはパイプ、15は整流器
、16は電極、18は水冷チャンバーである。
特許出願人 小池酸素工業株式会社
代理人 弁理士 中 川 周 吉
第1図
第2図FIG. 1 is an enlarged sectional view of a part of the device according to the present invention, and FIGS. 2 and 3 are perspective explanatory views showing the usage state and essential parts of the device of the present invention, respectively. 1 is a plasma torch, 2 is a plasma power source, 6 is a torch carriage, 8 is a marking line, 12 is an ejection hole, 13 is a nozzle, 14.17a, 17b are pipes, 15 is a rectifier, 16 is an electrode, and 18 is a water cooling chamber. be. Patent Applicant Koike Sanso Kogyo Co., Ltd. Agent Patent Attorney Shukichi Nakagawa Figure 1 Figure 2
Claims (2)
クガスを被マーキング材上に噴出し、該被マーキング材
の表面を溶融することによって線又は文字、図形等を書
くことを特徴としたプラズマ式マーキング方法。(1) A plasma marking method characterized by ejecting plasma arc gas onto a material to be marked from a nozzle of a plasma arc torch and melting the surface of the material to be marked to draw lines, characters, figures, etc.
供給用の第2パイプ、プラズマガス整流器、電極、水冷
チャンバー等を有しかつその先端部に1.5mm以下の
プラズマアークガス噴出孔を有するノズルを取り付けて
なるプラズマアークトーチをプラズマ電源に接続して構
成したことを特徴としたプラズマ式マーキング装置。(2) It has a first pipe for plasma gas supply, a second pipe for cooling water supply, a plasma gas rectifier, an electrode, a water cooling chamber, etc. inside, and a plasma arc gas ejection hole of 1.5 mm or less at the tip. 1. A plasma marking device comprising a plasma arc torch equipped with a nozzle connected to a plasma power source.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61080234A JPS62238020A (en) | 1986-04-09 | 1986-04-09 | Method and device for plasma type marking |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61080234A JPS62238020A (en) | 1986-04-09 | 1986-04-09 | Method and device for plasma type marking |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS62238020A true JPS62238020A (en) | 1987-10-19 |
Family
ID=13712653
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP61080234A Pending JPS62238020A (en) | 1986-04-09 | 1986-04-09 | Method and device for plasma type marking |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62238020A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0847777A (en) * | 1995-07-31 | 1996-02-20 | Komatsu Ltd | Plasma cutting machine |
EP0901867A2 (en) * | 1998-10-22 | 1999-03-17 | La Soudure Autogene Francaise | Method and automatic apparatus for marking by means of a plasma jet, in particular of metals |
KR100517224B1 (en) * | 2002-07-19 | 2005-09-28 | 윤재옥 | Plazma Welding Torch |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5354157A (en) * | 1976-10-28 | 1978-05-17 | Sumitomo Metal Ind | Metal piece marking method and its device |
-
1986
- 1986-04-09 JP JP61080234A patent/JPS62238020A/en active Pending
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5354157A (en) * | 1976-10-28 | 1978-05-17 | Sumitomo Metal Ind | Metal piece marking method and its device |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0847777A (en) * | 1995-07-31 | 1996-02-20 | Komatsu Ltd | Plasma cutting machine |
EP0901867A2 (en) * | 1998-10-22 | 1999-03-17 | La Soudure Autogene Francaise | Method and automatic apparatus for marking by means of a plasma jet, in particular of metals |
EP0901867A3 (en) * | 1998-10-22 | 1999-03-24 | La Soudure Autogene Francaise | Method and automatic apparatus for marking by means of a plasma jet, in particular of metals |
US6236013B1 (en) | 1998-10-22 | 2001-05-22 | La Soudure Autogene Francaise | Combined process and automatic installation for plasma-jet marking and cutting or welding, in particular of metals |
KR100517224B1 (en) * | 2002-07-19 | 2005-09-28 | 윤재옥 | Plazma Welding Torch |
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