JPS62199256A - Method of joining metal carbide and alloy - Google Patents

Method of joining metal carbide and alloy

Info

Publication number
JPS62199256A
JPS62199256A JP4251786A JP4251786A JPS62199256A JP S62199256 A JPS62199256 A JP S62199256A JP 4251786 A JP4251786 A JP 4251786A JP 4251786 A JP4251786 A JP 4251786A JP S62199256 A JPS62199256 A JP S62199256A
Authority
JP
Japan
Prior art keywords
metal carbide
mold
alloy
carbide
metal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP4251786A
Other languages
Japanese (ja)
Inventor
Fumio Umemura
文夫 梅村
Teruaki Kawamoto
川本 輝明
Kazuo Murakami
和夫 村上
Yoshio Oota
太田 芳雄
Shinji Matsukura
松倉 伸二
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
IHI Corp
Original Assignee
Ishikawajima Harima Heavy Industries Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ishikawajima Harima Heavy Industries Co Ltd filed Critical Ishikawajima Harima Heavy Industries Co Ltd
Priority to JP4251786A priority Critical patent/JPS62199256A/en
Publication of JPS62199256A publication Critical patent/JPS62199256A/en
Pending legal-status Critical Current

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  • Powder Metallurgy (AREA)

Abstract

PURPOSE:To form a diffusion structure between a parent metal and abrasion resistance metallic carbide and to make a junction strongly by charging the metallic carbide into a mold, and pouring and solidifying molten alloy. CONSTITUTION:The tungsten carbide powder is charged into the mold 1 and tampped lightly into layer, and after pre-sintering by heating in an electric furnace, molten stainless steel is poured n the sintered material. After cooling this till the room temp., it is taken out from the mold. An eutectic structure of the parent metal plug WC between the parent metal, which the molten metal solidifies, and the sintered layer of tungsten carbide, exists, and in succession, the diffusion structural layer of the parent metal into the WC sintered material and in the outer side, the WC sintered material having high hardness layer exist, and the parent metal and the WC sintered material make strongly junction by the intermediate layer.

Description

【発明の詳細な説明】 (産業上の適用範囲) この発明は耐摩耗性金属炭化物粉を合金表面に接合する
方法に係る。
DETAILED DESCRIPTION OF THE INVENTION (Industrial Applicability) The present invention relates to a method of bonding wear-resistant metal carbide powder to an alloy surface.

(従来の技術と解決すべき問題点) 摩耗の激しい大型構造部材に耐摩耗性を持たせる方法と
して、従来は例えば鋳造または鍛造によって鉄鋼や構造
用合金等(以下合金と総称する)で構造体を製作し、摩
耗の激しい部分にはタングステン炭化物のタイル状の焼
結体をろう付けしていた。この方法による時はタイルに
亀裂が入り易く、タイルの大きさも300x300x3
mm7!l<限度と言われている。また耐摩耗材料を溶
射する方法があるが、厚さQ、2*m以−Lは溶射困難
であり、或いは肉盛溶接する方法も実用化されているが
、耐摩耗性が溶接熱で低下し、また10mm厚以−l−
では亀裂が入り易いなどの問題がある。
(Conventional technology and problems to be solved) Conventionally, as a method of imparting wear resistance to large structural members that are subject to severe wear, conventional methods have been to create structures using steel, structural alloys, etc. (hereinafter collectively referred to as alloys), for example by casting or forging. A tile-shaped sintered body of tungsten carbide was brazed to the areas of severe wear. When using this method, the tiles tend to crack and the size of the tiles is 300x300x3.
mm7! It is said that l<limit. There is also a method of thermal spraying a wear-resistant material, but it is difficult to thermally spray a thickness Q of 2*m or more, and a method of overlay welding has also been put into practical use, but the wear resistance decreases due to welding heat. Also, the thickness is 10mm or more.
However, there are problems such as easy cracking.

この発明は上記の如き問題点を解決する金属炭化物と合
金との接着方法を提供することをLI的とする。
The main purpose of this invention is to provide a method for adhering metal carbide and alloy, which solves the above-mentioned problems.

(問題点を解決するための手段) この発明は、金属炭化物を合金表面に接合する方法にお
いて、金属炭化物を鋳型に入れ、合金の溶湯を注入して
凝固さセ、凝固した合金表面に金属炭化物層を両者の中
間組織によって接合することを特徴とする金属炭化物と
合金との接合方法に係る。
(Means for Solving the Problems) The present invention is a method for joining a metal carbide to an alloy surface, in which the metal carbide is placed in a mold, molten alloy is injected and solidified, and the metal carbide is bonded to the solidified alloy surface. The present invention relates to a method of joining a metal carbide and an alloy, which is characterized in that the layers are joined by an intermediate structure between the two.

本発明では金属炭化物としてタングステン炭化物のほか
、クロム、モリブデン、タンタル、バナジウムやチタン
等の炭化物を用いる。必要に応じてこれに結合剤として
ニッケル、コバルト等の金属粉2〜25%を混ぜ合わせ
るとよい。構造部Hの表面硬化の位置或いは耐摩耗材の
使用目的によって第1図に示すよらに鋳型1に炭化物粉
末2を入れて充填しておき加熱して予備焼結させた−に
に合金溶湯を注入し、或いは鋳型1の内面に炭化物の圧
粉体3または焼結体を組み込んでおいて合金溶湯を注入
し、或いはまた鋳型内面に圧粉体を組み込んで800〜
1500℃に予熱して予備焼結させておいて合金溶湯4
を注入する。
In the present invention, in addition to tungsten carbide, carbides of chromium, molybdenum, tantalum, vanadium, titanium, etc. are used as the metal carbide. If necessary, 2 to 25% of metal powder such as nickel or cobalt may be mixed therein as a binder. Depending on the position of surface hardening of the structural part H or the purpose of use of the wear-resistant material, as shown in Fig. 1, a mold 1 is filled with carbide powder 2, heated and pre-sintered, and molten alloy is poured into the mold. Alternatively, a carbide powder body 3 or a sintered body may be incorporated into the inner surface of the mold 1, and molten alloy may be injected into the mold.
Preheat to 1500℃ and pre-sinter the molten alloy 4.
inject.

金属炭化物の圧粉体、焼結体或いは予備焼結体と合金の
溶湯との接触面では炭化物と合金溶湯成分とが拡散しあ
って金属学的に両者の中間組織、例えば共晶等が形成さ
れ、境界部はこれらの相が次第に変化した連続Mi織と
なるので、合金溶湯の凝固した母材と金属炭化物層とは
強固に接着されることになる。
At the contact surface between the metal carbide green compact, sintered compact, or pre-sintered compact and the molten alloy, the carbide and the molten alloy components diffuse into each other, forming a metallurgically intermediate structure between the two, such as eutectic. Since the boundary portion becomes a continuous Mi weave in which these phases gradually change, the solidified base material of the molten alloy and the metal carbide layer are firmly adhered.

中間組織としては共晶または固溶体が好ましく、金属化
合物は境界が不連続になりがちなので不適当である。
As the intermediate structure, a eutectic or a solid solution is preferable, and a metal compound is unsuitable because the boundary tends to be discontinuous.

母材表面の金属炭化物層は母材溶湯の熱量にもよるが1
〜20■lが適当であり、1龍以下では耐摩耗性が充分
でないことから好ましくなく、一方20龍以上にしても
耐摩耗性に変わりはなく、コストが増すだけであるから
20mmを限度とするのが良い。
The metal carbide layer on the surface of the base metal depends on the heat content of the molten base metal, but 1
~20μl is appropriate; if it is less than 1 dragon, it is not preferable because the abrasion resistance is not sufficient.On the other hand, if it is more than 20 dragons, the wear resistance will not change and the cost will only increase, so 20mm is the limit. It's good to do that.

また使用する金属炭化物の粉末は10μm以下のサイズ
のものが適当であり、これより大きくなると耐摩耗性が
低下するので好ましくない。
Further, the metal carbide powder used is suitably one with a size of 10 μm or less, and if the size is larger than this, the wear resistance decreases, so it is not preferable.

タングステン炭化物焼結体の機械的特性例えば靭性、強
度、硬度等を改善するためバインダとしてニッケル、コ
バルトの一方または両者を混ぜ合わせるとよく、その量
は約2〜25%が適当であり、2%以下では靭性が低下
し、一方25%以上では耐摩耗性が低下するので好まし
くない。タングステン炭化物以外の炭化物の場合でもニ
ッケルまたはコバルトをバインダとして用いることがで
きる。
In order to improve the mechanical properties of the tungsten carbide sintered body, such as toughness, strength, hardness, etc., it is preferable to mix one or both of nickel and cobalt as a binder, and the appropriate amount is about 2 to 25%, and 2% If it is less than 25%, the toughness decreases, while if it exceeds 25%, the wear resistance decreases, which is not preferable. Even in the case of carbides other than tungsten carbide, nickel or cobalt can be used as a binder.

溶湯を注入する時の雰囲気は、タングステン炭化物のよ
うに酸化し易い炭化物の場合には真空中またはアルゴン
雰囲気中で行う必要があるが、クロム炭化物のように酸
化しがたい炭化物粉の場合には大気中で注入しても差支
えない。
The atmosphere when pouring molten metal should be in a vacuum or argon atmosphere in the case of carbides that are easily oxidized such as tungsten carbide, but in the case of carbide powder that is difficult to oxidize such as chromium carbide. It can be injected in the atmosphere.

(実施例) タングステン炭化物粉(標準大きさ3μm)を第1図に
示すように鋳物砂製の内径60m■、厚さ5mmの円筒
状の鋳型1内に1011厚に入れて軽く層状につきかた
め、電気炉中で加熱して1100℃に20分保持して予
備焼結したのち、1500℃のステンレスS+溶湯を焼
結体の上に約80鰭の高さに注入した。
(Example) Tungsten carbide powder (standard size 3 μm) was placed in a cylindrical mold 1 made of foundry sand with an inner diameter of 60 m and a thickness of 5 mm, as shown in Figure 1, and was lightly hardened into a layer. After pre-sintering by heating in an electric furnace and holding at 1100°C for 20 minutes, molten stainless steel S+ at 1500°C was injected onto the sintered body to a height of about 80 fins.

これを常温まで冷却したのち鋳型から取出し、炭化物層
と母材との接合部の縦断面の顕微鏡組織を調べた結果が
第3図に示しである。
After cooling it to room temperature, it was taken out from the mold and the microscopic structure of the longitudinal section of the joint between the carbide layer and the base metal was examined, and the results are shown in FIG.

図によれば溶湯の凝固した母材(Hy150〜250)
とタングステン炭化物焼結層との間には(母材+WC)
の共晶層(Hv約500)が存在し、続いてWC焼結体
中へ母材成分が拡散した組織の層(Hv 750〜10
00)があり、その外側にWC焼結体の硬度の高い層(
Hv1000〜1500)が存在しており、母材とWC
焼結体とが中間相によって強固に接合されていることが
判る。従来のろう付けでは母材とWC焼結体との間が不
連続組織となり、かつ多くの場合母材または焼結体はろ
うで完全には濡れないのに対し、本発明の方法では両者
の中間の金属組織は連続した中間組織となっているので
、接合部の信頬性が高いことが判る。
According to the figure, the base material is solidified molten metal (Hy150-250)
and the tungsten carbide sintered layer (base material + WC)
There is a eutectic layer (Hv about 500), followed by a layer of structure in which base material components are diffused into the WC sintered body (Hv 750-10).
00), and a hard layer of WC sintered body (
Hv1000-1500) exists, and the base material and WC
It can be seen that the sintered body is firmly joined by the intermediate phase. In conventional brazing, there is a discontinuous structure between the base material and the WC sintered body, and in many cases, the base material or the sintered body is not completely wetted with the solder. Since the intermediate metal structure is a continuous intermediate structure, it can be seen that the reliability of the joint is high.

(効果) 以上説明したように本願発明では耐摩耗性の大きな金属
炭化物の粉末またはタイル状に成形した圧粉体または焼
結体を鋳型内面におき、鋳型を余熱または加熱しておい
て、これに合金溶湯を注入することによって母材すなわ
ち鋳造品の所望の表面に耐摩耗性の大きな層を接合する
ことができる。
(Effects) As explained above, in the present invention, metal carbide powder with high wear resistance or a green compact or sintered body formed into a tile shape is placed on the inner surface of the mold, the mold is preheated or heated, and A highly wear-resistant layer can be bonded to the desired surface of the base metal or casting by injecting a molten alloy into the base metal or casting.

その接合部に於いては母材と耐摩耗性金属炭化物との間
に両者の中間組織、拡散組織が形成され、金属組織的に
連続して変化した組織となるので接合が強固に行われる
At the joint, an intermediate structure and a diffusion structure are formed between the base material and the wear-resistant metal carbide, resulting in a structure that changes continuously in terms of metallographic structure, so that the bond is strong.

また溶湯の有する熱量を利用して鋳造と同時に耐摩耗性
金属炭化物層の焼結、中間金属組織および拡散組織の形
成を行うことができるので実用上きわめて有利である。
Moreover, it is extremely advantageous in practice because it is possible to sinter the wear-resistant metal carbide layer and form the intermediate metal structure and the diffusion structure at the same time as casting by utilizing the heat contained in the molten metal.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明の方法の実施態様を示す縦断面図、第2
図は同しく他の実施態様を示す縦断面図、第3図は本発
明の方法による接合部の金属組織の1例を示す顕微鏡写
真(50倍)である。 1・・・鋳型、2・・・金属炭化物充填材、3・・・金
属炭化物圧粉体、4・・・溶湯
FIG. 1 is a longitudinal cross-sectional view showing an embodiment of the method of the present invention, and FIG.
The figure is a longitudinal cross-sectional view showing another embodiment, and FIG. 3 is a micrograph (50x magnification) showing an example of the metal structure of a joint made by the method of the present invention. 1... Mold, 2... Metal carbide filler, 3... Metal carbide compact, 4... Molten metal

Claims (1)

【特許請求の範囲】 1、金属炭化物を合金表面に接合する方法において、金
属炭化物を鋳型に入れ、合金の溶湯を注入して凝固させ
、凝固した合金表面に金属炭化物層を両者の中間組織に
よって接合することを特徴とする金属炭化物と合金との
接合方法。 2、金属炭化物がタングステン炭化物である特許請求の
範囲第1項記載の金属炭化物と合金との接合方法。 3、金属炭化物がバインダとしてニッケルまたはコバル
トを含むタングステン炭化物である特許請求の範囲第1
項記載の金属炭化物と合金との接合方法。 4、液体粘結剤によって金属炭化物が鋳型壁面に塗布さ
れた鋳型である特許請求の範囲第1項記載の金属炭化物
と合金との接合方法。 5、金属炭化物粉を鋳型壁面または底面に充填しておい
て合金溶湯を注入する特許請求の範囲第1項、第2項又
は第3項記載の金属炭化物と合金との接合方法。 6、金属炭化物が圧粉体である特許請求の範囲第1項、
第2項又は第3項記載の金属炭化物と合金との接合方法
。 7、金属炭化物が粉末焼結体である特許請求の範囲第1
項、第2項又は第3項記載の金属炭化物と合金との接合
方法。
[Claims] 1. In a method of joining metal carbide to an alloy surface, metal carbide is placed in a mold, molten alloy is poured into the mold and solidified, and a metal carbide layer is formed on the solidified alloy surface by an intermediate structure between the two. A method for joining a metal carbide and an alloy, characterized by joining. 2. The method of joining a metal carbide and an alloy according to claim 1, wherein the metal carbide is tungsten carbide. 3. Claim 1, wherein the metal carbide is a tungsten carbide containing nickel or cobalt as a binder.
A method for joining a metal carbide and an alloy as described in Section 1. 4. The method of joining a metal carbide and an alloy according to claim 1, wherein the mold is a mold in which the metal carbide is coated on the wall surface of the mold with a liquid binder. 5. A method for joining a metal carbide and an alloy according to claim 1, 2 or 3, wherein the metal carbide powder is filled into the wall or bottom of the mold and the molten alloy is poured into the mold. 6. Claim 1, wherein the metal carbide is a green compact;
A method for joining a metal carbide and an alloy according to item 2 or 3. 7. Claim 1 in which the metal carbide is a powder sintered body
A method for joining a metal carbide and an alloy according to item 1, 2 or 3.
JP4251786A 1986-02-27 1986-02-27 Method of joining metal carbide and alloy Pending JPS62199256A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4251786A JPS62199256A (en) 1986-02-27 1986-02-27 Method of joining metal carbide and alloy

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4251786A JPS62199256A (en) 1986-02-27 1986-02-27 Method of joining metal carbide and alloy

Publications (1)

Publication Number Publication Date
JPS62199256A true JPS62199256A (en) 1987-09-02

Family

ID=12638267

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4251786A Pending JPS62199256A (en) 1986-02-27 1986-02-27 Method of joining metal carbide and alloy

Country Status (1)

Country Link
JP (1) JPS62199256A (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01287242A (en) * 1988-05-11 1989-11-17 Hitachi Ltd Surface modified parts and their manufacturing method
US5267600A (en) * 1992-01-21 1993-12-07 Deere & Company Hard facing casting surfaces with wear-resistant sheets
US5299620A (en) * 1992-01-21 1994-04-05 Deere & Company Metal casting surface modification by powder impregnation
CN103003010A (en) * 2010-05-20 2013-03-27 贝克休斯公司 Methods of forming at least a portion of earth-boring tools, and articles formed by such methods
US9790745B2 (en) 2010-05-20 2017-10-17 Baker Hughes Incorporated Earth-boring tools comprising eutectic or near-eutectic compositions
US10167673B2 (en) 2004-04-28 2019-01-01 Baker Hughes Incorporated Earth-boring tools and methods of forming tools including hard particles in a binder

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01287242A (en) * 1988-05-11 1989-11-17 Hitachi Ltd Surface modified parts and their manufacturing method
US5267600A (en) * 1992-01-21 1993-12-07 Deere & Company Hard facing casting surfaces with wear-resistant sheets
US5299620A (en) * 1992-01-21 1994-04-05 Deere & Company Metal casting surface modification by powder impregnation
US5443916A (en) * 1992-01-21 1995-08-22 Deere & Company Hard facing casting surfaces with wear-resistant sheets
US10167673B2 (en) 2004-04-28 2019-01-01 Baker Hughes Incorporated Earth-boring tools and methods of forming tools including hard particles in a binder
CN103003010A (en) * 2010-05-20 2013-03-27 贝克休斯公司 Methods of forming at least a portion of earth-boring tools, and articles formed by such methods
US9687963B2 (en) 2010-05-20 2017-06-27 Baker Hughes Incorporated Articles comprising metal, hard material, and an inoculant
US9790745B2 (en) 2010-05-20 2017-10-17 Baker Hughes Incorporated Earth-boring tools comprising eutectic or near-eutectic compositions
US10603765B2 (en) 2010-05-20 2020-03-31 Baker Hughes, a GE company, LLC. Articles comprising metal, hard material, and an inoculant, and related methods

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