JPS6126496Y2 - - Google Patents

Info

Publication number
JPS6126496Y2
JPS6126496Y2 JP13728381U JP13728381U JPS6126496Y2 JP S6126496 Y2 JPS6126496 Y2 JP S6126496Y2 JP 13728381 U JP13728381 U JP 13728381U JP 13728381 U JP13728381 U JP 13728381U JP S6126496 Y2 JPS6126496 Y2 JP S6126496Y2
Authority
JP
Japan
Prior art keywords
flat plate
ceiling panel
core material
ceiling
notch
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP13728381U
Other languages
Japanese (ja)
Other versions
JPS5841806U (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed filed Critical
Priority to JP13728381U priority Critical patent/JPS5841806U/en
Publication of JPS5841806U publication Critical patent/JPS5841806U/en
Application granted granted Critical
Publication of JPS6126496Y2 publication Critical patent/JPS6126496Y2/ja
Granted legal-status Critical Current

Links

Landscapes

  • Building Environments (AREA)
  • Laminated Bodies (AREA)

Description

【考案の詳細な説明】 本考案は、住宅、事務所、工場等に使用される
天井材において、ジヨイナー挿入部の強度を向上
させるとともに、天井材の下面を同一水準に施工
し得る天井パネルに関する。
[Detailed description of the invention] The present invention relates to a ceiling panel that improves the strength of the jointer insertion part in ceiling materials used in houses, offices, factories, etc., and allows the lower surface of the ceiling material to be constructed to the same level. .

従来より硬質合成樹脂発泡体を芯材とし、上下
両面及び両側端面に面材を添着し、両側端面にジ
ヨイナー挿入用の切り込みを形成した天井パネル
が住宅、事務所、工場等に使用されていた。
Conventionally, ceiling panels have been used in homes, offices, factories, etc., with a core material made of hard synthetic resin foam, panels attached to both the top and bottom surfaces and both end faces, and a notch formed on both end faces for insertion of jointers. .

しかしながら、このような天井パネルは、ジヨ
イナー挿入用の切り込み部の強度が小さく、運搬
時及び施工時において破壊する等の問題があつ
た。このような天井パネルのジヨイナー挿入用の
切り込み部の強度を補強するものとして実公昭55
−3213号公報、実公昭55−3214号公報にみられる
ように、パネルの切り込み部又は側端面を補強材
で補強することが行なわれた。
However, such a ceiling panel has a problem in that the strength of the notch for inserting the joiner is low, and it may break during transportation or construction. Jikko 55 was used to reinforce the strength of the notch for inserting the jointer in such ceiling panels.
As seen in Japanese Utility Model Publication No. 3213-3213 and Japanese Utility Model Publication No. 55-3214, the notches or side end surfaces of panels were reinforced with reinforcing materials.

しかしながらこのような補強構造は、パネルの
切り込み部又は側端面の表面を補強するだけであ
り、補強効果が不十分であり、特に天井パネルの
剛性においては、発泡体芯材を補強しないものと
比較してほとんど変らず、強度の向上はみられな
いものであつた。
However, this type of reinforcement structure only reinforces the surface of the notch or side edge of the panel, and the reinforcement effect is insufficient, especially in terms of the rigidity of the ceiling panel compared to one that does not reinforce the foam core material. There was almost no change in the strength, and no improvement in strength was observed.

このように剛性の不足する天井パネルは取扱い
施工時及び施工後において天井パネルが撓み、施
工作業が容易でない。さらに天井パネルの反り、
変形が起こる等の欠点があつた。
In this way, a ceiling panel lacking in rigidity is bent during handling and construction, and the construction work is not easy. In addition, the ceiling panel warped,
There were drawbacks such as deformation.

このような従来の天井材の欠点を改善し、ジヨ
イナー挿入部の強度を向上させるために本考案者
らは先に実願昭55−69236号(実開昭56−169012
号)考案の天井パネルを提案している。しかしな
がら硬質合成樹脂発泡体を芯材とする天井パネル
は、硬質合成樹脂発泡体の製造条件によつてどう
してもパネル厚に±1〜±3m/m位のバラツキ
が生じてしまう。つまり面材上に発泡性の樹脂液
を塗布して発泡成形するものであるため、一般に
こられの発泡倍率は20〜50倍と高率であり、発泡
後の厚みのバラツキを0にすることは至難のわざ
である。このようにどうしてもパネルの厚さが不
均一になるため、実願昭55−69236号(実開昭56
−169012号)考案の天井パネルでは第2図に示す
ような⊥字状ジヨイナーで平板に係止してつり下
げた場合天井パネルの下面は水準が均一になら
ず、きわめて見苦しく美観を損うものである。
In order to improve these drawbacks of conventional ceiling materials and improve the strength of the joiner insertion part, the inventors of the present invention first proposed Utility Model Application No. 55-69236 (Utility Model Application No. 56-169012).
No.) We are proposing an original ceiling panel. However, ceiling panels made of hard synthetic resin foam as a core material inevitably have variations in panel thickness of about ±1 to ±3 m/m depending on the manufacturing conditions of the hard synthetic resin foam. In other words, foam molding is performed by applying a foaming resin liquid onto the surface material, so the foaming ratio of these is generally high, 20 to 50 times, and it is important to reduce the variation in thickness to zero after foaming. is a very difficult task. In this way, the thickness of the panel inevitably becomes uneven.
- No. 169012) When the ceiling panel of the invention is suspended from a flat plate using a ⊥-shaped joiner as shown in Figure 2, the lower surface of the ceiling panel is not leveled evenly, which is extremely unsightly and detracts from the aesthetics. It is.

本考案はこのような欠点のない天井材の下面が
同一水準に施工し得る剛性の高い反り変形のない
天井パネルを提供することを目的とするものであ
る。
The object of the present invention is to provide a highly rigid ceiling panel that is free from warping and deformation and can be constructed to the same level as the lower surface of the ceiling material.

すなわち本考案の天井パネルは、硬質合成樹脂
発泡体の芯材2の上下両表面及び両側端面は表面
材4が一体に貼着され、該芯材2の両側端上部は
段差を付けた切欠き部3を形成し、該芯材2の上
部表面材の両側端部には剛性を有する平板1が一
体に接着され、平板1の下部には厚み調整材6を
設け、切欠き部3と平板1とでジヨイナー挿入溝
を形成してなるものである。
That is, in the ceiling panel of the present invention, a surface material 4 is integrally attached to both upper and lower surfaces and both side end surfaces of a core material 2 made of a hard synthetic resin foam, and a stepped notch is formed at the upper part of both ends of the core material 2. A flat plate 1 having rigidity is integrally bonded to both ends of the upper surface material of the core material 2, and a thickness adjusting material 6 is provided at the lower part of the flat plate 1. 1 to form a jointer insertion groove.

平板1の側端面と該芯材2の側端面とは一致す
るようにしても良いが、ジヨイナー7の形状や目
透部8の間隔の調整などによつて必ずしも一致さ
せる必要はない。平板は、アルミ板、亜鉛鉄板、
等の金属板、木板、塩化ビニル、スチレン樹脂等
の合成樹脂板等からなる剛性を有するものであ
る。平板の巾は5mmから500mm、好ましくは20mm
から50mmが良い。
The side end surfaces of the flat plate 1 and the side end surfaces of the core material 2 may be made to coincide, but they do not necessarily need to be made to coincide by adjusting the shape of the joiner 7 or the interval between the openings 8. Flat plates are aluminum plates, galvanized iron plates,
It has rigidity and is made of metal plates such as, wood plates, vinyl chloride, synthetic resin plates such as styrene resin, etc. The width of the flat plate is 5mm to 500mm, preferably 20mm.
50mm is better.

厚み調整材6は平板1の下部に一体に設け、芯
材2の切欠き部3の上部に位置するように配置さ
れる。かくして平板1の下部の厚み調整材6と切
欠き部3によつてジヨイナー7を挿入する挿入溝
が形成される。
The thickness adjusting member 6 is provided integrally at the lower part of the flat plate 1 and is arranged so as to be located above the notch 3 of the core member 2. Thus, an insertion groove into which the joiner 7 is inserted is formed by the thickness adjusting member 6 and the notch 3 at the lower part of the flat plate 1.

厚み調整材6の厚さt3は、芯材2と表面材4を
合せた厚さTから、天井パネル下面から切欠き部
までの側端部の厚さt1及び挿入溝の幅t2を差し引
いた厚さに設定する。従つて各天井パネルのTが
異なつても最初に天井パネル下面から挿入溝まで
のt1+t2を一定に設定すれば第2図に示すように
t3を調整することによつて天井パネル下面の水準
を一定に保つことができるものである。厚み調整
材6の材質は芯材2と同質の硬質合成樹脂発泡体
であつてもジヨイナーによる支持強度が充分ある
ので使用することができる。プラスチツクや木、
金属など強度を有するものであれば何でも使用す
ることができる。
The thickness t 3 of the thickness adjustment material 6 is calculated from the combined thickness T of the core material 2 and surface material 4, the thickness t 1 of the side edge from the lower surface of the ceiling panel to the notch, and the width t 2 of the insertion groove. Set to the thickness minus . Therefore, even if the T of each ceiling panel is different, if you first set t 1 + t 2 from the bottom of the ceiling panel to the insertion groove constant, the result will be as shown in Figure 2.
By adjusting t3 , the level of the lower surface of the ceiling panel can be kept constant. Even if the material of the thickness adjustment material 6 is a hard synthetic resin foam of the same quality as the core material 2, it can be used because it has sufficient support strength by the jointer. plastic and wood,
Any material having strength, such as metal, can be used.

芯材2と同質の硬質合成樹脂発泡体を厚み調整
材として使用する場合には、天井パネルの上面端
部分に切り込み9を形成させ、ついで平板1をこ
の切り込み9をまたいで接着させた後に天井パネ
ル側端面から挿入溝3に該当する部分を切欠けば
容易に形成させることができる。
When using a hard synthetic resin foam of the same quality as the core material 2 as the thickness adjustment material, a notch 9 is formed in the upper end of the ceiling panel, and then the flat plate 1 is glued across this notch 9 before being attached to the ceiling. It can be easily formed by cutting out a portion corresponding to the insertion groove 3 from the panel side end surface.

硬質合成樹脂発泡体は、硬質ウレタンフオー
ム、イソシアヌレートフオーム、ウレタン変性イ
ソシアヌレートフオーム、エポキシフオーム、フ
エノールフオーム等が使用出来る。
As the hard synthetic resin foam, hard urethane foam, isocyanurate foam, urethane-modified isocyanurate foam, epoxy foam, phenol foam, etc. can be used.

表面材は、ポリエチレンクラフト紙、アルミニ
ウム箔、アルミニウム箔貼りポリエチレンクラフ
ト紙、鉄箔、鉄箔貼りポリエチレンクラフト紙等
が使用できる。又、必要により表面に塩化ビニ
ル、塩化ビニルを積層したシート、プリント加工
した模様紙等の化粧基材6をポリエチレンクラフ
ト紙、アルミニウム箔、アルミニウム箔貼りポリ
エチレンクラフト紙、鉄箔等に積層した表面材が
使用できる。
As the surface material, polyethylene kraft paper, aluminum foil, polyethylene kraft paper coated with aluminum foil, iron foil, polyethylene kraft paper coated with iron foil, etc. can be used. In addition, if necessary, a surface material in which a decorative base material 6 such as vinyl chloride, a sheet laminated with vinyl chloride, printed pattern paper, etc. is laminated on polyethylene kraft paper, aluminum foil, aluminum foil-covered polyethylene kraft paper, iron foil, etc. can be used.

以上のように本考案の天井パネルは、両端のジ
ヨイナー挿入溝の上部に平板を設けることによ
り、ジヨイナーによるつり下げ強度を向上させ、
さらに天井パネルの剛性を高め、反り変形のない
ものである。また厚み調整材を設けたことによ
り、天井パネルの厚さにバラツキがあつても天井
パネル下面の水準を一定にすることが容易にでき
るため美観を損うこともない。
As described above, the ceiling panel of the present invention improves the hanging strength of the jointer by providing a flat plate above the jointer insertion grooves at both ends.
Furthermore, the rigidity of the ceiling panel is increased so that it does not warp or deform. Further, by providing the thickness adjusting material, even if there are variations in the thickness of the ceiling panel, the level of the lower surface of the ceiling panel can be easily maintained at a constant level, so that the aesthetic appearance is not impaired.

さらに防水防湿性、断熱性にもすぐれるもので
ある。従つて施工時の問題もなく、施工も容易に
なり住宅、事務所、工場などの天井パネルとして
きわめて有用なものである。
Furthermore, it has excellent waterproof, moisture-proof, and heat-insulating properties. Therefore, there are no problems during construction, and the construction is easy, making it extremely useful as a ceiling panel for houses, offices, factories, etc.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は、本考案の一例を示す断面図、第2図
はジヨイナーにより接合した状態の説明図であ
る。 1……平板、2……硬質合成樹脂発泡体の芯
材、3……ジヨイナー挿入溝、4……表面材、5
……接着部分、6……厚み調整材、7……ジヨイ
ナー。
Fig. 1 is a cross-sectional view showing an example of the present invention, and Fig. 2 is an explanatory diagram of the state joined by a joiner. 1 ... Flat plate, 2 ... Core material of hard synthetic resin foam, 3 ... Joiner insertion groove, 4 ... Surface material, 5
...adhesive part, 6...thickness adjustment material, 7...joiner.

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] 硬質合成樹脂発泡体の芯材の上下両表面及び両
側端面は表面材が一体に貼着され、該芯材の両側
端上部は段差を付けた切欠き部を形成し、該芯材
の上部表面材の両側端部には剛性を有する平板が
一体に接着され、平板の下部には厚み調整材を設
け、切欠き部と平板とでジヨイナー挿入溝を形成
してなる天井パネル。
Surface materials are integrally attached to both upper and lower surfaces and both end surfaces of the core material of the hard synthetic resin foam, and the upper portions of both ends of the core material form stepped notches, and the upper surface of the core material A ceiling panel in which a rigid flat plate is integrally bonded to both ends of the material, a thickness adjustment material is provided at the bottom of the flat plate, and a jointer insertion groove is formed between the notch and the flat plate.
JP13728381U 1981-09-16 1981-09-16 ceiling panel Granted JPS5841806U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP13728381U JPS5841806U (en) 1981-09-16 1981-09-16 ceiling panel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP13728381U JPS5841806U (en) 1981-09-16 1981-09-16 ceiling panel

Publications (2)

Publication Number Publication Date
JPS5841806U JPS5841806U (en) 1983-03-19
JPS6126496Y2 true JPS6126496Y2 (en) 1986-08-08

Family

ID=29930567

Family Applications (1)

Application Number Title Priority Date Filing Date
JP13728381U Granted JPS5841806U (en) 1981-09-16 1981-09-16 ceiling panel

Country Status (1)

Country Link
JP (1) JPS5841806U (en)

Also Published As

Publication number Publication date
JPS5841806U (en) 1983-03-19

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