JPS61206574A - Web frame assembling device - Google Patents

Web frame assembling device

Info

Publication number
JPS61206574A
JPS61206574A JP60045540A JP4554085A JPS61206574A JP S61206574 A JPS61206574 A JP S61206574A JP 60045540 A JP60045540 A JP 60045540A JP 4554085 A JP4554085 A JP 4554085A JP S61206574 A JPS61206574 A JP S61206574A
Authority
JP
Japan
Prior art keywords
plate
supporting base
stiffener
bend preventing
preventing material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP60045540A
Other languages
Japanese (ja)
Inventor
Sadahiro Yamazaki
山崎 貞広
Michihiro Kawamichi
川路 道博
Gunji Nishimoto
西本 軍司
Haruto Fukushima
福島 晴登
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Zosen Corp
Original Assignee
Hitachi Zosen Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Zosen Corp filed Critical Hitachi Zosen Corp
Priority to JP60045540A priority Critical patent/JPS61206574A/en
Publication of JPS61206574A publication Critical patent/JPS61206574A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To automatize the fitting of bend preventing materials and to increase the efficiency by providing the horizontal surface plate having a plate positioning means, the supporting base of bend preventing material having the fixing means of the bend preventing material and the bend preventing material feeding device. CONSTITUTION:A bend preventing material supporting base 14 is fixed at open position and placed on a surface plate 13 by guiding a plate 11 to guides 16, 17, 19, 20. The plate 11 is located basing on the guides 16, 19 by extending jacks 18, 21. The band preventing material 12 is fed then to both sides of a moving body 1 by a conveyor 30, attracted by electromagnet 33 and advanced to the supporting base 14. Two pieces of the bend preventing materials 12 are fixed to the fixed position on the supporting base 14 in the state of the tip of the bend preventing material 12 coming in contact with a stopper 24. The supporting base 14 is then closed by mercurial hinge 22, two pieces of the bend preventing materials are located at the prescribed position of the upper face of the plate 11 on the surface plate 13 and a tack welding is performed. The supporting base 14 is opened and the plate 11 is carried out to switch to a welding process. On the other hand when the supporting base 14 returns to the open position, similar operations are repeated and the remaining web frame are assembled.

Description

【発明の詳細な説明】 産業上の利用分野 この発明は、大骨組立装置、さらに詳しくは、板の片面
に防撓材が溶接された大骨を組立てるための装置に関す
る。
DETAILED DESCRIPTION OF THE INVENTION Field of the Invention The present invention relates to a large frame assembly apparatus, and more particularly to a machine for assembling a large frame having a stiffener welded to one side of the plate.

従来の技術およびその問題点 板の片面に複数の防撓材が溶接された大骨を組立てる場
合、従来は、罫書をした板の上に防撓材を1つずつ仮付
溶接して取付けたのちこれらを溶接している。また、防
撓材を仮付溶接する前に、防撓材の配材、位置決め、倒
れ止めおよび肌付矯正を行なっている。このため、防撓
材の配材から仮付溶接までの取付作業のために、クレー
ンを専有し、しかも常時3名以上の作業者を必要とする
。そして、前工程での罫書が必要であり、しかも上記の
ような面倒な防撓材の取付作業を1つずつ行なうので、
能率が悪い。
Conventional technology and its problems When assembling a large frame with multiple stiffeners welded to one side of a plate, conventionally, the stiffeners were attached one by one by tack welding onto the marked plate. These were later welded. In addition, before the stiffeners are tack welded, the stiffeners are arranged, positioned, prevented from falling, and corrected for roughness. For this reason, the installation work, from arranging the stiffeners to tack welding, requires exclusive use of a crane and three or more workers at all times. In addition, marking is required in the previous process, and the troublesome work of installing stiffeners as described above is done one by one.
Poor efficiency.

この発明は、上記の問題を解決し、防撓材の取付作業の
自動化が可能で、倒れ止めや肌付矯正などを必要としな
い能率的な大骨組立装置を提供することを目的とする。
It is an object of the present invention to solve the above-mentioned problems and provide an efficient large-bone assembly device that can automate the work of attaching stiffeners and does not require fall prevention or surface correction.

問題点を解決するための手段 この発明による大骨組立装置は、上面に板の位置決め手
段を有する水平定盤と、一側部が定盤の一側部に回動可
能に取付けられかつ上面に防撓材の固定手段を有する防
撓材支持台と、防撓材支持台の固定手段に防撓材を供給
する防撓材供給装置とを備えているものである。
Means for Solving the Problems The large frame assembly apparatus according to the present invention includes a horizontal surface plate having plate positioning means on the upper surface, and a horizontal surface plate having one side rotatably attached to one side of the surface plate and a horizontal surface plate having plate positioning means on the upper surface. The present invention includes a stiffener support base having a means for fixing the stiffener, and a stiffener supply device for supplying the stiffener to the fixing means for the stiffener support base.

実  施  例 第3図は大骨の1例を示し、この大骨(10)は、1枚
の長方形の板(11)と、この板(11)の片面に平行
に溶接された2本の防撓材(12)とから構成されてい
る。
Example Figure 3 shows an example of a large bone, which consists of one rectangular plate (11) and two parallel welded plates on one side of this plate (11). It is composed of a stiffener (12).

第1図および第2図は上記の大骨(10)を組立てるた
めの大骨組立装置の1例を示し、このVt置は、水平室
!! (13) 、防撓材支持台(14)および防撓材
供給V4霞(15)よりなる。
FIGS. 1 and 2 show an example of a large bone assembly device for assembling the above-mentioned large bone (10), and this Vt position is a horizontal chamber! ! (13), a stiffener support stand (14) and a stiffener supply V4 haze (15).

定盤(13)は長方形状をなし、一側部上面に4個の位
置決めガイド(16)が垂直に固定され、他側部上面に
、2個のガイド(17)が直角に固定されるとともに、
2個の位置決めジヤツキ(18)が取Nけられている。
The surface plate (13) has a rectangular shape, and four positioning guides (16) are fixed vertically to the upper surface of one side, and two guides (17) are fixed perpendicularly to the upper surface of the other side. ,
Two positioning jacks (18) are installed.

また、定!1(13)の一端部上面に1個の位置決めガ
イド(19)が直角に固定され、他側部上面に、1個の
ガイド(20)が直角に固定されるとともに、1個の位
置決めジヤツキ(21)が取付けられている。
Also, fixed! One positioning guide (19) is fixed at right angles to the top surface of one end of 1 (13), one guide (20) is fixed at right angles to the top surface of the other side, and one positioning jack ( 21) is installed.

防撓材支持台<14)は長方形の枠状をなし、その一側
部がトルクヒンジ(22)を介して定盤(13)の一側
部に取付1ノられている。そして、支持台(14)は、
トルクヒンジ(22)により、水平に開いて定盤(13
)と同じ高さになる開位置と定盤り13)のすぐ上に水
平に重なる閉位置との間を回動させられる。開位置にお
ける支持体(14)の上面に、移動体ガイドレール(2
3〉、ストッパ(24)、ガイド(25)および3対の
防撓材固定装置(26)が設けられている。ガイドレー
ル〈23)は、支持台(14)の幅方向中央部のほぼ全
長にわたっている。ストッパ(24)は支持台(14)
の一端部に直角に設けられ、ガイド(25)は同他端部
に設けられている。防撓材固定′@置(26)は支持台
(14)の長さ方向の3箇所に1対ずつ設けられ、各対
の固定装置(26)はガイドレール(23)の両側に対
向状に配置されている。また、各固定装置I(2B>は
、モータなどの適宜な手段により支持台(14)の幅方
向に移動させられる電磁石(27)を備えている。
The stiffener support base <14) has a rectangular frame shape, and one side thereof is attached to one side of the surface plate (13) via a torque hinge (22). And the support stand (14) is
The torque hinge (22) allows it to open horizontally to the surface plate (13).
) and a closed position which is horizontally overlapping just above the surface plate 13). The movable body guide rail (2
3>, a stopper (24), a guide (25) and three pairs of stiffener fixing devices (26) are provided. The guide rail (23) extends over almost the entire length of the widthwise central portion of the support base (14). The stopper (24) is a support base (14)
The guide (25) is provided at right angles to one end, and the guide (25) is provided at the other end. One pair of stiffener fixing devices (26) are provided at three locations along the length of the support base (14), and each pair of fixing devices (26) are provided oppositely on both sides of the guide rail (23). It is located. Furthermore, each fixing device I (2B>) includes an electromagnet (27) that can be moved in the width direction of the support base (14) by a suitable means such as a motor.

防撓材供給装置f(15)は、開位置の支持台(14)
をガイド(25)側に延長した形の水平台(28)と、
この台(28)の上面の幅方向中央部に配置された移動
体く2°9)と、移動体く29)の両側に対称に配置さ
れた防撓材コンベヤ(30)とから構成されている。移
動体(29)は、チェーン、ラックとビニオン、油圧シ
リンダなどの適宜な手段を用いた移動装置(31)によ
り伸縮し、水平台(28)上と開位置の支持台(14)
上との間を移動する。移動体(29)の先端部の下側に
は、支持台(14)のガイドレール(23)上を転動す
るガイドローラ(32)が設けられている。また、移動
体(29)の先端部の両側には、防1尭材(12)を吸
着する?!!磁石(33)が2個ずつ設けられている。
The stiffener supply device f (15) is connected to the support base (14) in the open position.
a horizontal table (28) in the form of an extension of the horizontal table to the guide (25) side;
It consists of a moving body (2°9) placed at the center of the upper surface of this platform (28) in the width direction, and stiffener conveyors (30) placed symmetrically on both sides of the moving body (29). There is. The moving body (29) is extended and contracted by a moving device (31) using appropriate means such as a chain, a rack and pinion, a hydraulic cylinder, etc., and is moved between the horizontal platform (28) and the support platform (14) in the open position.
Move between top and bottom. A guide roller (32) that rolls on the guide rail (23) of the support base (14) is provided below the tip of the moving body (29). Moreover, the anti-corrosion material (12) is adsorbed on both sides of the tip of the moving body (29). ! ! Two magnets (33) are provided each.

コンベヤ(30)は、複数の防撓材(12)を保持し、
これらを水平台(28)の内側に移動して1つずつ移動
体(29)に供給する。
The conveyor (30) holds a plurality of stiffeners (12),
These are moved inside the horizontal table (28) and supplied one by one to the moving body (29).

次に、上記の大骨の組立方法の1例を説明する。Next, an example of a method for assembling the above-mentioned large bones will be explained.

まず、防撓材支持台(14)を開位置に固定した状態で
、クレーンにより板(11)を吊り、ガイド(16) 
 (17)  (19)  (20)を案内にして定I
I(13)上に水平に置く。このとき、全てのジ□ャッ
キ(18)  (21)を縮めて対応する位置決めガイ
ド(16)  (19)との間隔を広げておく。次に、
第1のジヤツキ(18)を伸ばして板(11)を第1の
位置決めガイド(16)側に仮押しする。
First, with the stiffener support (14) fixed in the open position, the plate (11) is lifted by a crane, and the guide (16)
(17) (19) Set up using (20) as a guide.
Place it horizontally on I (13). At this time, all the jacks (18) (21) are shortened to widen the distance between them and the corresponding positioning guides (16) (19). next,
Extend the first jack (18) and temporarily push the plate (11) toward the first positioning guide (16).

次に、第2のジヤツキ(21)を伸ばして板(11)を
第2の位置決めガイド(19)に押当てたのち、第2の
シャツキク21)を縮めて板(11)から離す。そして
、第1のジヤツキ(18)をさらに伸ばして板(11)
を第1の位置決めガイド(16)に押当てたのち、第1
のジヤツキ(18)を縮めて板(11)から離す。これ
により、位置決めガイド(16)  (19)を基準と
する一定位置に板(11)が位置決めされる。なお、板
(11)は同時に数枚重ねて定II(13)上にのせて
おく。一方、防撓材供給装置(15)の各コンベ17(
30)にそれぞれ数本の防撓材(12)をのせておく。
Next, after extending the second jack (21) and pressing the plate (11) against the second positioning guide (19), the second shirt jack (21) is retracted and released from the plate (11). Then, extend the first jack (18) further and form the board (11).
is pressed against the first positioning guide (16), and then
Shrink the jack (18) and release it from the board (11). Thereby, the plate (11) is positioned at a fixed position with reference to the positioning guides (16) and (19). Note that several plates (11) are stacked at the same time and placed on the fixed plate (13). On the other hand, each conveyor 17 (
30) with several stiffeners (12) placed on each.

次に、コンベヤ(30)により各1本の防撓材(12)
を移動体(29)の両側に送り、移動体(29> (7
)?[a75 (33)によりこれらの防撓材(12)
の先端寄りの部分を吸着する。次に、支持台(14)の
全ての防撓材固定装置(26)の電磁石(27)を支持
台の幅方向外側に後退させた状態で、移動体(29)を
開位置の支持台(14)上に向って前進させる。移動体
(29)が少し前進するとそのガイドローラ(32)が
支持台(14)のガイドレール(23)にのり、あとは
ガイドレール(23)に沿って移動体(29)が前進す
る。
Next, the conveyor (30) transports one stiffener (12) each.
is sent to both sides of the moving body (29), and the moving body (29> (7
)? [a75 (33) these stiffeners (12)
Pick up the part near the tip. Next, with the electromagnets (27) of all the stiffener fixing devices (26) of the support base (14) retracted outward in the width direction of the support base, the movable body (29) is placed in the open position of the support base ( 14) Advance upwards. When the movable body (29) moves forward a little, its guide roller (32) rides on the guide rail (23) of the support base (14), and the movable body (29) then moves forward along the guide rail (23).

これにより、移動体(29)の両側に吸着された2本の
防撓材(12)もガイド(25)の間を通って支持台(
14)上を移動し、これらの防撓材(12)の先端がス
トッパ(24)に当った状態で移動体(29)が停止す
る。移動体り29)および防撓材(12)が停止したな
らば、全ての防撓材固定装置(26)の電磁石(27)
を支持台(14)の幅方向内側に向って前進さ「、防撓
材(12)を吸着する。そして、移動体(29)の電磁
石(33)を消磁したのち、全ての固定装置(26)の
電磁石(27)を所定位置まで後退さける。これにより
2本の防撓材(12)が支持台(14)上、 の一定位
置に固定されるので、移動体(29)を水平台(28)
上まで後退させて、次の作業に備える。
As a result, the two stiffeners (12) adsorbed on both sides of the moving body (29) also pass between the guides (25) and the support base (
14) The movable body (29) moves above and stops with the tips of these stiffeners (12) hitting the stoppers (24). Once the moving body 29) and the stiffener (12) have stopped, the electromagnets (27) of all the stiffener fixing devices (26)
The stiffener (12) is moved forward inward in the width direction of the support base (14) and adsorbed.Then, after demagnetizing the electromagnet (33) of the movable body (29), all the fixing devices (26 ) is retracted to a predetermined position.This fixes the two stiffeners (12) at fixed positions on the support base (14), so the movable body (29) is moved to the horizontal base ( 28)
Back up to the top and prepare for the next task.

次に、トルクヒンジ(22)により支持台(14)をm
位置まで回動させ、2本の防撓材〈12)を定盤(13
)上の板(11)の上面の所定位置に位置決めして、支
持台(14)の重量により肌付を行なう。そして、板(
11)に2本の防撓材(12)を仮付溶接する。防撓材
〈12)の仮付溶接が終了したならば、全ての固定装置
(26)の電磁石(21)を消磁したのら、これらを少
し後退させて防撓材(12)から離し、支持台(14)
を開位置に戻す。そして、防撓材(12)の仮付溶接が
終了した板(11)をクレーンにより定盤(13)から
搬出して、溶接工程に移す。
Next, the support base (14) is moved by the torque hinge (22).
position and place the two stiffeners (12) on the surface plate (13).
) is positioned at a predetermined position on the upper surface of the plate (11), and the weight of the support base (14) is used to apply the skin. And the board (
Tack weld two stiffeners (12) to 11). Once the tack welding of the stiffener (12) has been completed, demagnetize the electromagnets (21) of all the fixing devices (26), move them back a little to separate them from the stiffener (12), and remove the support. Stand (14)
Return to open position. Then, the plate (11) on which the stiffener (12) has been tack welded is carried out from the surface plate (13) by a crane and transferred to the welding process.

一方、支持台(14)が開位置に戻ったならば、上記と
同様の動作を繰返し、これにより残りの大骨を組立てる
On the other hand, once the support base (14) returns to the open position, the same operation as above is repeated, thereby assembling the remaining large bones.

定91A(13)上の板(11)の位置決め手段、防撓
材支持台(14)上の防撓材(12)の固定手段、防撓
材支持台(14)を回動させる手段、防撓材供給装ff
fi(15)の構成などは、上記実施例のものに限らず
、適宜変更可能である。
means for positioning the plate (11) on the stiffener support (13), means for fixing the stiffener (12) on the stiffener support (14), means for rotating the stiffener support (14), Deflector supply device ff
The configuration of fi(15) is not limited to that of the above embodiment, and can be modified as appropriate.

発明の効果 この発明の大骨組立装置は、上面に板(11)の位置決
め手段を有する水平定盤(13)と、一側部が定II(
13)の一側部に回動可能に取付けられかつ上面に防撓
材(12)の固定手段を有する防撓材支持台(14)と
、防撓材支持台(14)の固定手段に防撓材(12)を
供給する防撓材供給装″[(15)とを備えているので
、上述のように、防1尭材の取付作業の自動化が可能で
あり、従来のような板の罫書、防撓材の位置決め、倒れ
止め、肌付矯正が不要である。したがって、作業者が常
時1人ですみ、大骨組立作業の省人化および能率向上が
可能である。
Effects of the Invention The large bone assembly device of the present invention includes a horizontal surface plate (13) having a positioning means for a plate (11) on the upper surface, and a horizontal surface plate (13) having a fixed plate (11) on one side.
13) a stiffener support (14) rotatably attached to one side and having means for fixing the stiffener (12) on the upper surface; Since it is equipped with a stiffener supply device (15) that supplies the stiffeners (12), it is possible to automate the installation work of the stiffeners as described above, and it is possible to automate the installation work of the stiffeners (12). There is no need for marking, positioning of stiffeners, prevention of falling, or correction of skin contact.Therefore, only one worker is required at all times, making it possible to save labor and improve efficiency in assembling the main frame.

【図面の簡単な説明】[Brief explanation of drawings]

図面はこの発明の実施例を示し、第1図は大骨組立装置
の全体斜視図、第2図は防撓材支持台と防撓材供給装置
の主要部を示す垂直断面図、第3図は大骨の斜視図であ
る。 (10)・・・大骨、(11)・・・板、(12)・・
・防撓材、(13)・・・定盤、(14〉・・・防撓材
支持台、(15)・・・防撓材供給装置。 以上
The drawings show an embodiment of the present invention, in which Fig. 1 is an overall perspective view of a large frame assembly device, Fig. 2 is a vertical cross-sectional view showing the main parts of a stiffener support stand and a stiffener supply device, and Fig. 3 is a perspective view of a large bone. (10)...large bone, (11)...plate, (12)...
・Stiffener, (13) ... surface plate, (14> ... stiffener support base, (15) ... stiffener supply device.

Claims (1)

【特許請求の範囲】 板(11)の片面に防撓材(12)が溶接された大骨を
組立てるための装置であつて、 上面に板(11)の位置決め手段を有する水平定盤(1
3)と、一側部が定盤(13)の一側部に回動可能に取
付けられかつ上面に防撓材(12)の固定手段を有する
防撓材支持台(14)と、防撓材支持台(14)の固定
手段に防撓材(12)を供給する防撓材供給装置(15
)とを備えている大骨組立装置。
[Claims] A device for assembling a large frame having a stiffener (12) welded to one side of a plate (11), comprising: a horizontal surface plate (1) having means for positioning the plate (11) on the upper surface;
3), a stiffener support (14) whose one side is rotatably attached to one side of the surface plate (13) and has means for fixing the stiffener (12) on the upper surface; A stiffener supply device (15) that supplies the stiffener (12) to the fixing means of the material support stand (14).
) and a large bone assembly device.
JP60045540A 1985-03-07 1985-03-07 Web frame assembling device Pending JPS61206574A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP60045540A JPS61206574A (en) 1985-03-07 1985-03-07 Web frame assembling device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP60045540A JPS61206574A (en) 1985-03-07 1985-03-07 Web frame assembling device

Publications (1)

Publication Number Publication Date
JPS61206574A true JPS61206574A (en) 1986-09-12

Family

ID=12722202

Family Applications (1)

Application Number Title Priority Date Filing Date
JP60045540A Pending JPS61206574A (en) 1985-03-07 1985-03-07 Web frame assembling device

Country Status (1)

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JP (1) JPS61206574A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106826176A (en) * 2017-03-23 2017-06-13 宝鸡石油机械有限责任公司 One kind supports platform well drilling module guide-localization installation method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106826176A (en) * 2017-03-23 2017-06-13 宝鸡石油机械有限责任公司 One kind supports platform well drilling module guide-localization installation method

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