JPS59185645A - Manufacture of heat-insulating panel for lining of building - Google Patents

Manufacture of heat-insulating panel for lining of building

Info

Publication number
JPS59185645A
JPS59185645A JP58060518A JP6051883A JPS59185645A JP S59185645 A JPS59185645 A JP S59185645A JP 58060518 A JP58060518 A JP 58060518A JP 6051883 A JP6051883 A JP 6051883A JP S59185645 A JPS59185645 A JP S59185645A
Authority
JP
Japan
Prior art keywords
moisture
proof
synthetic resin
sheet
base plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP58060518A
Other languages
Japanese (ja)
Other versions
JPS6325941B2 (en
Inventor
百瀬 雅彦
公一 長谷川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Achilles Corp
Original Assignee
Achilles Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Achilles Corp filed Critical Achilles Corp
Priority to JP58060518A priority Critical patent/JPS59185645A/en
Publication of JPS59185645A publication Critical patent/JPS59185645A/en
Publication of JPS6325941B2 publication Critical patent/JPS6325941B2/ja
Granted legal-status Critical Current

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Landscapes

  • Building Environments (AREA)
  • Laminated Bodies (AREA)

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 本発明は、硬質合成樹脂発泡体と仕上下地板の間に防湿
性面材を設けた建物の内貼り用断熱パネルを効率良く製
造する方法に関する。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for efficiently manufacturing a heat insulating panel for the interior of a building, in which a moisture-proof panel is provided between a rigid synthetic resin foam and a finished baseboard.

従来鉄筋コンクリート、鉄骨、木造住宅等の建物におい
て、断熱材として硬質合成樹脂体と仕上下地板を組み合
せた内壁仕上下地材付きの断熱パネルを内壁側に取付け
る工法が行なわれている。
BACKGROUND ART Conventionally, in buildings such as reinforced concrete, steel frame, and wooden houses, a construction method has been used in which a heat insulating panel with an inner wall finishing base material, which is a combination of a hard synthetic resin body and a finished base plate, is attached to the inner wall side as a heat insulating material.

例えば一般的な工法として、発泡樹脂板を型枠にセット
し、コンクリートを打ち込み、コンクリート硬化後型枠
のみをはずし、発泡樹脂板とコンクリートを一体とした
のち、発泡樹脂板表面に石膏等の仕上下地板を接着する
方法や、仕上下地板と発泡樹脂板、裏面材を発泡樹脂の
自己接着力によって一体成型したパネルをRe造におい
てはボンド等で接着させる方法、木造においては釘等で
柱、間柱に固定する方法が行なわれている。このような
建物の内貼り用断熱パネルは、室内側と室外側の温圧差
が大きいため、断熱パネルの内部で結露し易くなり、吸
湿を防ぐため仕上下地板と断熱材との間に防湿層を設け
ている。
For example, a common construction method is to set a foamed resin board in a formwork, pour concrete, remove only the formwork after the concrete has hardened, integrate the foamed resin board and concrete, and then apply a finish such as plaster to the surface of the foamed resin board. There is a method of gluing the base board, a method of bonding the finished base board, a foamed resin board, and a panel that is integrally molded with the backing material using the self-adhesive force of the foamed resin in Re construction, and a method of gluing the base board with glue, etc. in wooden construction. A method of fixing to studs is used. Insulating panels for the interior of buildings like this have a large temperature and pressure difference between the indoor and outdoor sides, making it easy for dew to condense inside the panel.In order to prevent moisture absorption, a moisture barrier layer is installed between the finished baseboard and the insulation material. has been established.

従来このような断熱パネルを製造するには、硬質ウレタ
ンフオームのような発泡時に自己接着性を有する硬質合
成樹脂発泡体を断熱材として使用するときには、発泡時
の自己接着性を利用して、可撓性を有する裏面材ととも
に可撓性を有する防湿性シートを発泡体と一体に積層成
形しておき、ついで仕上下地板を発泡板と接着する方法
や、あるいは、あらかじめ仕上下地板に防湿性シートを
接着しておき、発泡時の自己接着性を利用して可撓性を
有する裏面材とともに一体に積層成形する方法であった
。いずれにしてもこのよう人従来方法では、防湿性シー
トを接着する工程が増加し、製造効率が低く、断熱パネ
ルのコストアップの大きいものであった。
Conventionally, in order to manufacture such insulation panels, when using a hard synthetic resin foam such as rigid urethane foam, which has self-adhesive properties when foamed, as a heat insulating material, the self-adhesive property when foamed is used to make a flexible material. There is a method in which a flexible moisture-proof sheet is integrally laminated with the foam together with a flexible backing material, and then the finished base plate is bonded to the foam board, or a moisture-proof sheet is attached to the finished base plate in advance. This was a method in which the foam was bonded and then integrally laminated together with a flexible backing material using the self-adhesive property during foaming. In any case, in this conventional method, the process of adhering the moisture-proof sheet is increased, the manufacturing efficiency is low, and the cost of the heat insulating panel is significantly increased.

本発明はと9よう力欠点を解消して、仕上下地板、防湿
性シート、裏面材を一つの製造ライン内で硬質合成樹脂
発泡体と連続的に積層一体成形することを目的としたも
のである。
The purpose of the present invention is to eliminate the force disadvantages and to integrally mold a finished base plate, a moisture-proof sheet, and a backing material with a hard synthetic resin foam in a single manufacturing line. be.

すなわち本発明は、硬質合成樹脂発泡体と仕上下地板の
間に防湿性面材を設けた断熱パネルを製造するに際し、
移動する仕上下地板表面に、ホットメルトフィルム層と
このホットメルトフィルムよりも高融点の防湿性を有す
る基材シートからなる防湿性積層シートのホットメルト
フィルム層面を当接し、加熱圧着して仕上下地板と防湿
性積層シートを接着一体化し、該防湿性積層シート上に
発泡性合成樹脂及び裏面材を供給し、発泡性合成樹脂を
発泡させ、硬化させて積層一体化させることを特徴とす
る建物の内貼り用断熱パネルの製造方法である。
That is, the present invention, when manufacturing a heat insulating panel in which a moisture-proof panel is provided between a hard synthetic resin foam and a finished base plate,
The surface of the hot melt film layer of a moisture-proof laminated sheet consisting of a hot melt film layer and a base sheet having moisture-proof properties with a higher melting point than the hot melt film is brought into contact with the surface of the moving finishing base board, and the finishing layer is bonded with heat and pressure. A building characterized by bonding and integrating a base plate and a moisture-proof laminated sheet, supplying a foamable synthetic resin and a backing material onto the moisture-proof laminated sheet, foaming and curing the foamable synthetic resin, and integrating the laminated sheet. This is a method of manufacturing a heat insulating panel for inner lining.

防湿性積層シート(7)はホットメルトフィルム(2)
と防湿性を有する基材シート(3)を積層一体化したシ
ートであり、基材シート(3)はホットメルトフィルム
(2)より高融点であることが必要であり、20℃以上
の融点差が好ましい。また硬質合成樹脂発泡体と接着性
の良いものが好ましい。可撓性の防湿性を有する基材シ
ート(3)としてはポリエチレン、ポリプロピレン、ポ
リ塩化ビニル、サーリン、ポリエステル、NBR%SD
R,アルミ箔、スチール箔などのシート及びこれらの複
合シートが使用される。
Moisture-proof laminated sheet (7) is hot melt film (2)
It is a sheet in which a base sheet (3) having moisture-proof properties is laminated and integrated, and the base sheet (3) needs to have a higher melting point than the hot melt film (2), and the melting point difference is 20°C or more. is preferred. In addition, it is preferable to use a material that has good adhesion to the hard synthetic resin foam. The flexible moisture-proof base sheet (3) includes polyethylene, polypropylene, polyvinyl chloride, Surlyn, polyester, and NBR%SD.
Sheets such as R, aluminum foil, steel foil, and composite sheets thereof are used.

ホットメルトフィルム(2)としてはエチレンビニルア
セテート、ポリエチレン、ポリプロピレン、ポリアミド
、ポリエステル、スチレンイソプロピレンプロックホリ
マー、スチレンフタシエンフ゛ロックポリマー、アタク
チックポリプロピレン、エチレンエチルアクリレート共
重合体などの樹脂及びこれらをベースレジンとしたホッ
トメルトフィルムが使用される。
The hot melt film (2) is based on resins such as ethylene vinyl acetate, polyethylene, polypropylene, polyamide, polyester, styrene isopropylene block polymer, styrene phthalene block polymer, atactic polypropylene, ethylene ethyl acrylate copolymer, etc. A hot melt film made of resin is used.

仕上下地板(1)は石膏、硅カル板、フレキシブルボー
ド、木毛板、合板などの硬質板である。仕上下地板(1
)をキャリヤー紙aη上にのせ、一定方向に等速で移動
させる。防湿性積層シート(7)をホットメルトフィル
ム(2)側を仕上下地板(1)に向けて仕上下地板(1
)上に供給し加熱ロール0])及び受はロール(2)に
より防湿性積層シート(7)を加熱し、ホットメルトフ
ィルム(2)を溶融して接着機能を活性化させ、仕上下
地板(1)面に接着する。このときの〃ロ熱ロールQl
)の温度は80〜150℃が好ましい。更に圧着ロール
Q榎及び圧着受はロールa4により防湿性積層シート(
7)と仕上下地板(1)を圧着し、接着を確実にする。
The finished base board (1) is a hard board such as plaster, silicon board, flexible board, wood wool board, or plywood. Finished base plate (1
) is placed on a carrier paper aη and moved in a fixed direction at a constant speed. Place the moisture-proof laminated sheet (7) on the finished base plate (1) with the hot melt film (2) side facing the finished base plate (1).
), the heating roll 0]) and the receiver heat the moisture-proof laminate sheet (7) with the roll (2), melt the hot melt film (2), activate the adhesive function, and finish the finished base plate ( 1) Adhere to the surface. At this time, Roheat Roll Ql
) is preferably 80 to 150°C. Furthermore, the pressure roll Q Enoki and the pressure support are attached to a moisture-proof laminated sheet (
7) and the finished base plate (1) to ensure adhesion.

第2図に示した例では、この接着一体イヒした仕上下地
板(1)と防湿性積層シート(7)の積層板を下側面材
として上下に必狭な間隔をあけて対向させた下側ベルト
コンベアー輪及び上側ベルトコンベアー(ハ)のコンベ
アーラインに導入し、上1IIIヘルドコンベアー〇鉋
上側で裏面材(8)上に発泡機(図示せず)につながる
吐出口(10から発泡性合成樹脂(9)を吐出して発泡
させながら反転させ、発泡力Et丘”N完了した時点で
積層板の防湿性積層シート(7)と接触させ、発泡性合
成樹脂の自己接着力により接着し、コンベアーラインの
圧着によって硬質合成樹脂発泡体(4)を芯材とする一
定厚さの断熱板を製造することができる。
In the example shown in Fig. 2, the laminate of the finished base plate (1) and the moisture-proof laminate sheet (7), which have been bonded together, is used as the lower side material, and the lower side is placed facing each other with a narrow space between the top and bottom. The foamable synthetic resin is introduced into the conveyor line of the belt conveyor wheel and the upper belt conveyor (c), and is placed on the back material (8) on the upper side of the upper heald conveyor (8) through the discharge port (10) connected to the foaming machine (not shown). (9) is discharged and turned over while foaming, and when the foaming force "N" is completed, it is brought into contact with the moisture-proof laminated sheet (7) of the laminate, adhered by the self-adhesive force of the foamable synthetic resin, and transferred to the conveyor. By crimping the line, it is possible to manufacture a heat insulating board with a constant thickness using the hard synthetic resin foam (4) as a core material.

また図示はしてないが、下側コンベアー(2)上のキャ
リヤー紙qηにのせられて移動する仕上下地板(1)と
防湿性積層シート(7)の積層板の防湿性積層シート(
7)上に直接発泡性合成樹脂を吐出して発泡させ、上方
から裏面材を供給して、はソ発泡を完了させた発泡体表
面に圧着し、上下のコンベアーラインによって発泡体を
一定厚さに調整しな75:ら硬イヒ反応を完結させ、断
熱板を製造することもできる〇硬質合成樹脂発泡体(4
)を形成する発泡性合成樹脂材料としては、発泡時に自
己接着性を有するものでろ抄、ウレタンフオーム、ウレ
タン変性インシアヌレートフオーム、インシアヌレート
フオーム、フェノールフオームなどの台底樹脂材料であ
る。
Although not shown, the moisture-proof laminated sheet (7) of the finishing base plate (1) and the moisture-proof laminated sheet (7) is moved on the carrier paper qη on the lower conveyor (2).
7) The foamable synthetic resin is directly discharged onto the top and foamed, the backing material is supplied from above, and it is pressed onto the surface of the foamed foam, and the foam is rolled to a certain thickness using the upper and lower conveyor lines. It is also possible to manufacture heat insulating boards by completing the rigid reaction without adjusting the temperature. 〇 Rigid synthetic resin foam (4
) are foamable synthetic resin materials that exhibit self-adhesive properties when foamed, such as filter paper, urethane foam, urethane-modified incyanurate foam, incyanurate foam, and phenol foam.

裏面材(3)は、可撓性を有し、発泡性合成樹脂(9)
を支持し、硬質合成樹脂発泡体(4)を補強するシート
状物であればすべて使用することができるが、断熱パネ
ルの裏面からの吸湿を防ぐためにも防湿性シートを一湘
設けることか好ましい。また断熱パネルの裏面材(8)
側を接着剤等で建物躯体に接合するため、接着性にすぐ
れたシート状物を使用することも好ましい。第1図に示
した例では裏面材(8)として防湿性フィルム(5)と
接着性にすぐれた基材シート(6)との積層シートを使
用している。防湿性フィルム(5)は防湿性を有する基
材シート(3)と同一の素材が使用できる。また接着性
にすぐれた基材シートとしては石綿紙、ガラス不織布、
ライナー紙、金属箔などが使用できる。
The back material (3) has flexibility and is made of foamable synthetic resin (9)
Any sheet-like material that supports and reinforces the hard synthetic resin foam (4) can be used, but it is preferable to provide a moisture-proof sheet to prevent moisture absorption from the back side of the insulation panel. . Also, the backing material of the insulation panel (8)
Since the sides are bonded to the building frame with an adhesive or the like, it is also preferable to use a sheet-like material with excellent adhesive properties. In the example shown in FIG. 1, a laminated sheet of a moisture-proof film (5) and a highly adhesive base sheet (6) is used as the backing material (8). The moisture-proof film (5) can be made of the same material as the moisture-proof base sheet (3). In addition, base sheets with excellent adhesive properties include asbestos paper, glass nonwoven fabric,
Liner paper, metal foil, etc. can be used.

本発明は以上のようであるから、移動する仕上下地板(
1)上に防湿性積層シート(7)のホットメルトフィル
ム(2)層面を当接してホントメルトフィルム(2)の
融点よりも高く、基材シート(3)の融点よりも低い温
度で加熱圧着するから、基材シート(3)は変形するこ
とがなく、ホットメルトフィルム(2)のみ溶融して接
着機能を活性化させるので仕上下地板(1)と防湿性積
層シート(7)を積層一体化することができ、あとは通
常行なわれている発泡性合成樹脂と表裏面材との発泡一
体成形と同様にして断熱パネルを製造することができる
Since the present invention is as described above, the moving finishing base plate (
1) The layer surface of the hot melt film (2) of the moisture-proof laminated sheet (7) is brought into contact with the top and heat-pressed at a temperature higher than the melting point of the real melt film (2) and lower than the melting point of the base sheet (3). Therefore, the base sheet (3) does not deform, and only the hot melt film (2) melts and activates the adhesive function, allowing the finished base plate (1) and the moisture-proof laminated sheet (7) to be laminated together. After that, the heat insulating panel can be manufactured in the same manner as the conventional foaming integral molding of the foamable synthetic resin and the front and back materials.

従って本発明によると一つの移動するライン中で、仕上
下地板、防湿性積層シート、硬質合成樹脂発泡体、裏面
材が積層一体化された断熱パネルを連続的に製造するこ
とができ、工程増加によるコストアップが解消される。
Therefore, according to the present invention, a heat insulating panel in which a finished base plate, a moisture-proof laminated sheet, a hard synthetic resin foam, and a backing material are laminated and integrated can be manufactured continuously in one moving line, which increases the number of steps. This eliminates the cost increase caused by

また仕上下地材に防湿性積層シートを接着する際に80
〜150℃の温度をかけるので、常温状態においても仕
上下地材も加熱されて表面温度が30〜40℃程度に昇
温する。この程度の温度は発泡性合成樹脂の発泡、硬化
反応に好適な結果をもたらし、発泡体の泡状組織も微細
で均一とカリ、好品質の断熱ノくネルが得られる。通常
製造ライン中でこのような発泡、硬化反応を良好に行な
えるように仕上下地材の温度調節をする必要があるが、
そのためには大がかりな装置と手間がかかるものである
が、本発明によると適度の温度状態となるのでその必要
もなく、簡単な装置で手間をかけることなく高品質の発
泡体が得られるものである。
Also, when adhering a moisture-proof laminated sheet to the finished base material, 80%
Since a temperature of ~150°C is applied, the finished base material is also heated and the surface temperature rises to about 30-40°C even at room temperature. A temperature of this level brings about suitable results for the foaming and curing reactions of the foamable synthetic resin, and the foam structure of the foam is fine, uniform, and firm, and a good quality insulation channel can be obtained. Normally, it is necessary to adjust the temperature of the finished base material so that such foaming and curing reactions can occur well in the production line.
This requires large-scale equipment and time, but according to the present invention, it is not necessary because the temperature is at an appropriate level, and high-quality foam can be obtained with a simple equipment and without much effort. be.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明によって得られる断熱ノ(ネルの断面図
、第2図は製造方法を示す説明図である。 1・・・・仕上下地板 2・・・・ホットメルトフィルム 5・・・・防湿性を有する基材シート 4・・・・硬質合成樹脂発泡体 5・・・・防湿性フィルム 6・・・・基材シート 7・・・・防湿性積層シート 8・・・・裏面シート 9・・・・発泡性合成樹脂 10・・・・吐出口 11・・・・加熱ロール 15・・・・圧着ロール
Fig. 1 is a cross-sectional view of the heat insulating flannel obtained by the present invention, and Fig. 2 is an explanatory diagram showing the manufacturing method. 1... Finished base plate 2... Hot melt film 5... - Moisture-proof base sheet 4 - Hard synthetic resin foam 5 - Moisture-proof film 6 - Base sheet 7 - Moisture-proof laminated sheet 8 - Back sheet 9... Foamable synthetic resin 10... Discharge port 11... Heating roll 15... Pressing roll

Claims (1)

【特許請求の範囲】[Claims] 硬質合成樹脂発泡体と仕上下地板の間に防湿性面材を設
けた断熱パネルを製造するに際し、移動する仕上下地板
表面に、ホットメルトフィルム層とこのホットメルトフ
ィルムよりも高融点の防湿性を有する基材シートからな
る防湿性積層シートのホットメルトフィルム層面を当接
し、加熱圧着して仕上下地板と防湿性積層シートを接着
一体化し、該防湿性積層シート上に発泡性合成樹脂及び
裏面材を供給し、発泡性合成樹脂を発泡させ、硬化させ
て積層一体化させることを特徴とする建物の内貼り用断
熱パネルの製造方法。
When manufacturing an insulating panel in which a moisture-proof face material is provided between a hard synthetic resin foam and a finished base plate, a hot melt film layer and a moisture-proof property with a higher melting point than the hot melt film are placed on the surface of the moving finished base plate. The hot-melt film layer side of the moisture-proof laminated sheet consisting of the base sheet is brought into contact and heat-pressed to bond and integrate the finished base plate and the moisture-proof laminated sheet, and the foamable synthetic resin and backing material are placed on the moisture-proof laminated sheet. A method for manufacturing a heat insulating panel for interior application of a building, characterized by supplying a foamable synthetic resin, foaming it, curing it, and laminating it into an integral piece.
JP58060518A 1983-04-06 1983-04-06 Manufacture of heat-insulating panel for lining of building Granted JPS59185645A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP58060518A JPS59185645A (en) 1983-04-06 1983-04-06 Manufacture of heat-insulating panel for lining of building

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP58060518A JPS59185645A (en) 1983-04-06 1983-04-06 Manufacture of heat-insulating panel for lining of building

Publications (2)

Publication Number Publication Date
JPS59185645A true JPS59185645A (en) 1984-10-22
JPS6325941B2 JPS6325941B2 (en) 1988-05-27

Family

ID=13144617

Family Applications (1)

Application Number Title Priority Date Filing Date
JP58060518A Granted JPS59185645A (en) 1983-04-06 1983-04-06 Manufacture of heat-insulating panel for lining of building

Country Status (1)

Country Link
JP (1) JPS59185645A (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56140419U (en) * 1980-03-25 1981-10-23
JPS57103828A (en) * 1980-12-19 1982-06-28 Sanwa Shutter Corp Manufacture of heat insulating panel
JPS57116432U (en) * 1981-01-10 1982-07-19
JPS585253A (en) * 1981-05-05 1983-01-12 ヒエミ−−ヴエルク・ヴアインスハイム・ゲゼルシヤフト・ミツト・ベシユレンクテル・ハフツング Multilayer plane-shaped reinforcing body

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56140419U (en) * 1980-03-25 1981-10-23
JPS57103828A (en) * 1980-12-19 1982-06-28 Sanwa Shutter Corp Manufacture of heat insulating panel
JPS57116432U (en) * 1981-01-10 1982-07-19
JPS585253A (en) * 1981-05-05 1983-01-12 ヒエミ−−ヴエルク・ヴアインスハイム・ゲゼルシヤフト・ミツト・ベシユレンクテル・ハフツング Multilayer plane-shaped reinforcing body

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JPS6325941B2 (en) 1988-05-27

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