JPH1148493A - Ink jet recorder - Google Patents

Abstract

PROBLEM TO BE SOLVED: To dispense with supplying a deaired ink externally by constructing an ink container as a source tank to which ink can be injected externally and supplying ink to a recording head through a deairing means comprising means for heating the ink up to a normal temperature or above between the source tank and the recording head. SOLUTION: A cover 16a is closed after ink is injected into a source tank 16 and a stop valve is opened and then a vacuum pump is operated to supply ink from the source tank 16 to a deairing unit 20 by means of a liquid feed pump. Ink flowing into the container of the deairing unit 20 is heated up to a normal temperature or above by means of a heater in order to lower the solubility of gas. It is further subjected to a negative pressure and dissolving air is liberated and discharged to the outside. When a stop valve 24 is opened after the dissolving air is discharged from ink and the ink is cooled down to a temperature suitable for printing by stopping the heater and operating a fan, an ink bag 50 constituting an interconnecting tank 28 receives the ink deaired through the stop valve.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an ink jet recording apparatus for printing on a large-sized recording medium using an ink jet recording head, and more particularly to an ink supply apparatus.

[0002]

2. Description of the Related Art An ink jet recording apparatus performs printing by reciprocating a recording head supplied with ink from an ink supply source in the width direction of recording paper. Install the supply source in the housing,
A method of supplying ink to a recording head via a tube has been adopted.

By the way, an ink jet recording apparatus is
Due to the fact that the ink in the pressure generating chamber is pressurized to generate ink droplets, if the ink contains bubbles, the pressure of the ink is reduced and the ejection performance of the ink droplets is also reduced. Need to be supplied. For this reason, ink that has been sufficiently degassed at a factory is housed in an ink cartridge or an ink bag, and is packaged in an air-tight container. However, in an ink jet recording apparatus that prints a poster or the like using a large-sized recording medium, a large amount of ink is consumed at the time of printing. Therefore, as shown in FIG. An ink cartridge constituted by accommodating an ink bag A and an ink end detection plate B for operating an ink end detector in an ink near end state and an ink end state in cases C and C ′ is used as ink supply means. .

The ink bag A is made of two films, for example, an aluminum laminate film sandwiched between a nylon film on the outside and a polyethylene film on the inside, with an aluminum foil as an intermediate layer in order to ensure gas barrier properties. It functions as a bag that flexibly deforms in accordance with the amount of ink without loss.

[0005] However, when the amount of ink increases and the capacity of the bag increases, the material of the bag requires strength and the rigidity of the bag increases. If the rigidity of the ink bag is increased as described above, it is difficult to smoothly supply the ink to the recording head, and the upper limit is usually about 500 cc, and there is a limit to increasing the size of the ink bag. Further, since the connection with the recording apparatus is performed by inserting the ink supply needle of the ink supply ink tube into the septum E made of an elastic material such as rubber formed in the ink supply port D, the air is supplied at the time of attachment / detachment. In the case where the ink enters the path and therefore runs out of ink during printing, there is a problem that the operation efficiency is reduced due to the necessity of refilling the recording head with ink. In addition, even if the remaining amount is large as an absolute amount, if the remaining amount will run out of ink for the printing amount to be performed in the future, it is necessary to give priority to work efficiency and replace it with a new ink bag etc. There are also problems such as waste of ink and the necessity of an ink filling operation.

[0006]

SUMMARY OF THE INVENTION The present invention has been made in view of such circumstances, and it is an object of the present invention to make it unnecessary to supply degassed ink from the outside, and to make it necessary to supply ink after ink supply. An object of the present invention is to provide an ink jet recording apparatus which does not require an operation of filling a recording head with ink.

[0007]

According to the present invention, there is provided a recording head for ejecting ink droplets in response to a print signal, which is mounted on a carriage. In an ink jet recording apparatus that supplies ink to the recording head via a supply tube, the ink container is configured as an original tank into which ink can be injected from the outside, and a temperature between the original tank and the recording head is maintained at room temperature. As described above, the recording head is supplied to the recording head via a deaeration unit having a heating unit for heating.

[0008]

The ink in the ink tank is degassed by degassing means before the ink end, and is supplied to the recording head, so that it is not necessary to supply the degassed ink by replacing the ink cartridge.

[0009]

DESCRIPTION OF THE PREFERRED EMBODIMENTS The details of the present invention will be described below based on embodiments. FIG. 1 shows an embodiment of the present invention, and includes a frame 2 forming a window 1 formed slightly wider than the width of a recording medium to be printed,
At the upper part of the window 1, ink-jet recording heads 4 and 5, which are reciprocated in the paper width direction by the carriage 3, and at the lower part, a paper guide member 6 for supporting recording paper are provided. A control panel 7 is formed at an end, and an ink tank housing 9 that can be opened and closed by a cover 8 is formed at the other side.

FIG. 2 shows an embodiment of the present invention. A carriage 3 includes a recording head 4 for discharging black ink and a recording head 5 for discharging yellow, cyan, and magenta ink droplets. A buffer tank for mitigating fluctuations in ink pressure caused by reciprocation of the carriage, if necessary, for buffering ink transported from an ink supply system to be described later via ink supply tubes 12, 13, 14, and 15; The recording heads 4 and 5 are configured to be supplied directly through a tank or to the recording heads 4 and 5.

The ink supply system includes lids 16a to 19a.
The main tanks 16 to 19, which can replenish the ink, the deaerators 20 to 23, the stop valves 24 to 27, and the relay tanks 28 to 31 having the air shielding property. Former tank 1
6 to 19 are ink near-end detecting means 16b, respectively.
To 19b.

In the non-printing area, negative pressure is applied to prevent clogging due to ink drying of the recording heads 4 and 5 during non-printing and to initially fill the recording heads 4 and 5 with ink and to eliminate clogging. An operating capping device 32 is provided. The reference numeral 33 in the figure denotes a timing belt 34.
Indicates a carriage drive motor connected to the carriage 3.

Each of the deaerators 20 to 23 has the same structure. For example, in the case of the deaerator 20, an upper space is communicated at both ends with a suction pump 40, and an ink inlet is provided at one end. A heater 41 is provided at the bottom of a container 43 provided with an ink outlet 42 at the other end, for heating the ink to a temperature not lower than room temperature and not causing a deterioration of the ink, for example, about 60 ° C. The liquid feed pump 4 whose inlet 41 is connected to the original tank 16 via a stop valve 45
6 is connected. Reference numeral 47 in the figure indicates a cooling fan.

Each of the relay tanks 28 to 31 has the same structure. For example, the relay tank 28 will be described as an example. In this embodiment, an aluminum foil is used as an intermediate layer in order to secure gas barrier properties. An air reservoir 51 is formed at the uppermost position when installed in a flexible bag 50 using an aluminum laminate film sandwiched between two films, for example, a nylon film on the outside and a polyethylene film on the inside. It is connected to the ink supply tube 12 at one end as an inlet 52 and at the other end as an outlet 53.

The air reservoir 51 is opened to the atmosphere via a stop valve 54, and a detecting plate 55 for detecting the degree of deformation of the bag 50.
Is provided so that the displacement of the detection plate 55 due to the degree of deformation of the bag is detected by a limit switch (not shown) or the like, so that the ink full state at the time of ink filling and the ink near-end state at the time of printing can be detected. ing.

Next, among the operations of the apparatus configured as described above,
A description will be given of an example of a flow path connected to the recording head 4 with a focus on ink supply. The lid 16a of the ink source tank 16 is opened to inject the ink, and the lid 16a is closed after the injection. In this state, the stop valve 45 is opened, the vacuum pump 40 is operated, and the deaerator 20
To supply ink. The ink that has flowed into the container 43 is heated to a normal temperature or higher by the heater 44 to lower the solubility of the gas, and further receives a negative pressure by the vacuum pump 40 to release dissolved air, and is discharged to the outside by the vacuum pump 40.

When the dissolved air of the ink is discharged, the power supply to the heater 44 is stopped, and the fan 47 is operated to cool the ink to a temperature suitable for printing. When the stop valves 24 and 54 are opened at the stage when the cooling is completed, the ink flows into the relay tank 28, and the ink bag 50 forming the relay tank 28 releases the internal air to the atmosphere through the stop valve 54. The degassed ink that flows in while being discharged into the container is stored.

When the predetermined amount of ink is filled in the ink bag 50 in this manner, the detection plate 55 detects that the ink is full, so that the stop valve 24 is closed and the supply of the ink to the ink bag 50 is completed. I do. Then, the stop valve 54 is closed to shut off the relay tank 28 from the atmosphere, and the liquid feed pump 46
Is stopped.

When the ink bag 50 is completely filled with ink, the recording head 4 is sealed by the capping device 32, and a negative pressure is applied to the recording head 4 by a suction pump (not shown) to remove the recording head 4 from the ink bag 50. Fill the ink while expelling the air in the flow path up to the ink.

When print data is output from the host at the stage when ink has been filled into the recording head 4, the recording head 4 executes printing while discharging ink droplets in accordance with the print data. The ink bag 50 is deformed according to the amount consumed by the recording head 4 for printing and supplies ink to the recording head 4.

When the amount of ink in the ink bag 50 decreases to the near end in this manner, it is detected by the detection plate 55. As a result, the vacuum pump 40 operates and the stop valve 4
5, the ink in the original tank 16 is supplied to the deaerator 20 by the liquid sending pump 46, and the ink is deaerated in the same procedure as described above. When the deaeration is completed, the stop valve 54 is opened to open the ink bag 50 to the atmosphere, and the stop valve 24 of the flow path is opened to inject the ink of the deaerator 20 into the ink bag 50.

Also in this state, the ink bag 50 is open to the atmosphere, the pressure of liquid supplied from the deaerator 20 does not act on the recording head 4, and the flow path from the relay tank 28 to the ink jet recording head 4 Since the ink is still filled with the degassed ink, the printing can be continuously executed without the need to perform the operation of filling the recording head 4 with the ink.

When the predetermined amount of ink is filled in the ink bag 50 in this manner, the detection plate 55 detects that the ink is full, so that the stop valve 24 is closed and the supply of the ink to the ink bag 50 is completed. I do. Then, the stop valve 54 is closed to shut off the relay tank 28 from the atmosphere, and the liquid feed pump 46
Is stopped.

When printing proceeds further and the ink in the original tank 16 decreases to near-end, a signal is output from the sensor 16b and an alarm is issued, so that non-degassing or degassing contained in a bottle or the like is not detected. Replenish the original tank 16 with sufficient ink. Of course, even in the near-end state, the relay tank 28 contains an amount of ink that can cover the printing amount required for the time required for the subsequent deaeration operation. No need to interrupt printing.

In the above embodiment, the original tank 1
6 and the relay tank 28, a container 43 is connected,
Although the ink of No. 3 is heated, the heater 44 may be provided in the original tank 16 as shown in FIG. 4 and the negative pressure of the vacuum pump 40 may be applied to the upper space.

According to this embodiment, a large amount of degassed ink can be stocked by energizing the heater 44 in advance and starting degassing before the start of the work on the day, and the relay tank 2
As a result, the relay tank 28 can be mounted on the carriage 3.

Further, in the above-described embodiment, the flexible ink bag 50 is used for the relay tank 28. For example, taking the first embodiment as an example, as shown in FIG. Using a sealed container 60 made of an air-insulating material such as metal,
The sensors 61 and 6 detect two kinds of liquid levels, that is, a liquid level in an ink full state and an ink near-end state.
Obviously, the same effect can be obtained by providing the valve 2 and forming a flow path that can be opened to the atmosphere via the stop valve 63.

According to this embodiment, the original tank 16
Is used as a temporary storage tank, and the capacity of the relay tank 60 is set to be equal to or greater than that of the ink container.
By degassing all at once and storing it in the relay tank 28, the cycle of the degassing operation can be extended, and the quality of the ink can be further stabilized.

In the above-described embodiment, degassing is performed with high efficiency by heating with a vacuum pump applied with a negative pressure. Can eliminate the need for a vacuum pump.

In the above-described embodiment, the liquid feed pump 46 is used to supply ink to the relay tank. However, when the head pressure of the original tanks 16 to 19 can be used, it is unnecessary. If the relay tanks 28 to 31 are small, they can be mounted on the carriage 3.

In the above-described embodiment, an example has been described in which the recording apparatus scans the recording surface while moving the recording medium together with the recording head. Moving the head in two dimensions,
Further, the present invention can be applied to a recording apparatus of a type in which a recording head and a flat bed are moved in a direction orthogonal to each other. Can also be printed.

[0032]

As described above, in the present invention,
In an ink jet recording apparatus in which a recording head that discharges ink droplets in response to a print signal is mounted on a carriage, and ink is supplied from the ink container to the recording head via an ink supply tube by a liquid feeding unit, the ink container is externally mounted. From the original tank to the recording head, and the ink cartridge supplied to the recording head via a deaerator having heating means for heating the ink to a normal temperature or higher between the original tank and the recording head. In addition to eliminating the need for replenishing ink, the need for an ink filling operation after replacing the ink cartridge is eliminated, thereby improving printing efficiency.

Further, since the ink can be added to the original tank and replenished, the ink can be used effectively.

[Brief description of the drawings]

FIG. 1 is a schematic view showing an embodiment of an ink jet recording head according to the present invention.

FIG. 2 is a diagram showing one embodiment of the present invention.

FIG. 3 is a view showing a channel configuration of the above device.

FIG. 4 is a view showing another embodiment of the present invention with a flow path configuration.

FIG. 5 is a view showing another embodiment of the present invention with a flow path configuration.

FIG. 6 is a diagram illustrating an example of an ink cartridge used for a large-sized ink jet recording head.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 3 Carriage 4, 5 Recording head 9 Ink tank storage part 12-15 Ink supply tube 16-19 Original tank 20-23 Deaerator 24-27 Stop valve 28-31 Relay tank 43 Container 44 Heater

Claims (8)

[Claims] 1. An ink jet recording apparatus in which a recording head for ejecting ink droplets in response to a print signal is mounted on a carriage, and ink is supplied to the recording head from an ink container via an ink supply tube by an ink supply unit. The ink container is configured as a source tank into which ink can be injected from the outside, and the recording head is connected to the recording head via a deaerator having a heating unit for heating the ink to a normal temperature or higher between the source tank and the recording head. Ink-jet recording device to supply to. 2. The ink jet recording apparatus according to claim 1, wherein said heating means is provided in a container connected between said recording head and said original tank. 3. The ink jet recording apparatus according to claim 2, wherein a negative pressure applying means is connected to the container. 4. The ink jet recording apparatus according to claim 1, wherein said heating means is provided in said original tank. 5. The ink jet recording apparatus according to claim 4, wherein a negative pressure applying means is connected to the original tank. 6. The ink jet recording apparatus according to claim 1, wherein a second tank is connected between the recording head and the deaeration means. 7. The ink jet recording apparatus according to claim 6, wherein an ink near-end detecting means is provided in the second tank. 8. The ink jet recording apparatus according to claim 6, wherein the second tank is constituted by a flexible ink bag.