JPH11252867A - Resin molded circuit board and its manufacture, electrical machinery and apparatus provided with resin molded circuit board and its manufacture - Google Patents

Resin molded circuit board and its manufacture, electrical machinery and apparatus provided with resin molded circuit board and its manufacture

Info

Publication number
JPH11252867A
JPH11252867A JP10055349A JP5534998A JPH11252867A JP H11252867 A JPH11252867 A JP H11252867A JP 10055349 A JP10055349 A JP 10055349A JP 5534998 A JP5534998 A JP 5534998A JP H11252867 A JPH11252867 A JP H11252867A
Authority
JP
Japan
Prior art keywords
circuit board
resin
circuit
molded
soldering surface
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10055349A
Other languages
Japanese (ja)
Other versions
JP3637763B2 (en
Inventor
Manabu Deguchi
学 出口
Yukinori Takekoshi
幸典 竹腰
Ryoichi Kimura
亮一 木村
Takeshi Arai
武司 荒井
Kouki Kieda
鋼希 木枝
Hideaki Miyagawa
秀明 宮川
Kazushige Izawa
一重 伊澤
Kakuji Wakita
覚司 脇田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Electric Corp
Original Assignee
Mitsubishi Electric Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Electric Corp filed Critical Mitsubishi Electric Corp
Priority to JP05534998A priority Critical patent/JP3637763B2/en
Publication of JPH11252867A publication Critical patent/JPH11252867A/en
Application granted granted Critical
Publication of JP3637763B2 publication Critical patent/JP3637763B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/11Printed elements for providing electric connections to or between printed circuits
    • H05K1/111Pads for surface mounting, e.g. lay-out
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/10Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
    • H05K3/20Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern by affixing prefabricated conductor pattern
    • H05K3/202Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern by affixing prefabricated conductor pattern using self-supporting metal foil pattern
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/301Assembling printed circuits with electric components, e.g. with resistor by means of a mounting structure

Landscapes

  • Manufacture Of Motors, Generators (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain a resin molded circuit board, wherein resin is virtually prevented from sneaking into a soldered portion and circuit parts can be mounted later and connected by an automatic machine. SOLUTION: This resin molded circuit board 3 is formed by forming an insulating resin 10 a trench-shaped recess 18 for circuit part installation on the soldering face 9 side, where the circuit parts of a circuit board 8 are to be mounted for exposing the soldering face 9, providing holding holes 19 for holding the circuit board 8 by clamping on the side opposite to the recess 18, and resin-molding the entire workpiece using insulating resin 10 so that the circuit parts can be later installed to the soldering face 9 using the recess 18.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、回路部品を後付け
する樹脂モールド回路基板とその製造方法及び回路部品
を後付する樹脂モールド回路基板を備えた電気機器とそ
の製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a resin-molded circuit board to which a circuit component is to be retrofitted, a method of manufacturing the same, an electric apparatus having a resin-molded circuit board to which a circuit component is retrofitted, and a method of manufacturing the same.

【0002】[0002]

【従来の技術】樹脂モールド回路基板や、それを利用し
た電気機器は従来から種々ある。例えば、防水や絶縁の
ために回路基板を実装した回路部品とともに樹脂中に埋
設した樹脂モールド回路基板や、実装した回路部品の充
電部を回路基板とともに樹脂に埋没させた樹脂モールド
回路基板である。また、樹脂モールド回路基板を備えた
電気機器としては、例えば実開平6―77458号公報
に示されているモールド電動機等がある。この種の電動
機の固定子2は、図8に示すように同形同大の複数枚の
リング状の鉄心4の積層により構成された固定子鉄心5
と、この固定子鉄心5に巻装された巻線6と、この巻線
6をリード線7に対して電気的に接続するための固定子
鉄心5の積層方向に固定子鉄心5から離れた位置に配設
された回路基板8とを有し、これらの外周りが回路基板
8の半田付けする側の半田付け面9を残して絶縁樹脂1
0で樹脂モールドされている。この固定子2の中心線上
には回転軸11が軸受12により回転可能に両持ち支持
され、この回転軸11に回転ヨーク13が嵌合され、回
転ヨーク13に一体化された回転子鉄心が固定子鉄心5
に空隙を保持して対向している。
2. Description of the Related Art There are various types of resin-molded circuit boards and electric devices using the same. For example, a resin-molded circuit board embedded in a resin together with a circuit component on which a circuit board is mounted for waterproofing and insulation, or a resin-molded circuit board in which a charged portion of the mounted circuit component is embedded in the resin together with the circuit board. Further, as an electric apparatus provided with a resin-molded circuit board, there is, for example, a molded electric motor disclosed in Japanese Utility Model Laid-Open No. Hei 6-77458. As shown in FIG. 8, a stator 2 of a motor of this type includes a stator core 5 formed by laminating a plurality of ring-shaped cores 4 of the same shape and size.
And a winding 6 wound on the stator core 5 and a stator core 5 for electrically connecting the winding 6 to the lead wire 7 in a direction in which the stator core 5 is laminated. And a circuit board 8 disposed at a predetermined position, and the outer periphery of the circuit board 8 leaves the soldering surface 9 of the circuit board 8 on the soldering side.
0 is resin-molded. On the center line of the stator 2, a rotating shaft 11 is rotatably supported by bearings 12, and a rotating yoke 13 is fitted to the rotating shaft 11, and a rotor core integrated with the rotating yoke 13 is fixed. Child iron core 5
And a gap is maintained.

【0003】こうした構成のモールド電動機の固定子2
に関する絶縁樹脂10による樹脂モールドは、従来にお
いては図9に示すような固定側金型40と可動側金型4
1に別れた樹脂モールド金型を使って実施されてきた。
樹脂モールド金型の可動側金型41には、モールド前の
組付体としての固定子(以降ワークとも称す)42をセ
ットする基準面24が、一方の軸受保持部を成形する突
出部25の端面に設けられている。固定側金型40には
他方の軸受保持部を成形する突出部27と、回路基板8
の片面に当る保持面28とが設けられている。合わせ面
30で型合わせされた樹脂モールド金型内には、固定子
2の樹脂モールド部分の外郭をなす成形空間が形出され
る。
[0003] The stator 2 of the mold motor having the above-described structure.
Conventionally, the resin mold using the insulating resin 10 is composed of a fixed mold 40 and a movable mold 4 as shown in FIG.
It has been carried out using a separate resin mold.
On the movable side mold 41 of the resin mold, a reference surface 24 on which a stator (hereinafter also referred to as a work) 42 as an assembly before molding is provided, and a protrusion 25 for forming one bearing holding portion is provided. It is provided on the end face. The fixed side mold 40 has a protruding portion 27 for molding the other bearing holding portion, and a circuit board 8.
And a holding surface 28 corresponding to one side of the holding member 28 are provided. A molding space that forms the outer periphery of the resin mold portion of the stator 2 is formed in the resin mold that has been molded on the mating surface 30.

【0004】樹脂モールド前の固定子42は、固定子鉄
心5の両端に鉄心絶縁材31を覆せ、その上に巻線6を
巻装し、一方の鉄心絶縁材31の端に植設されたピン3
2に巻線6の端末をからげ、回路基板8を、その鉄心絶
縁材31の端面に載せて半田付けされた形態である。こ
のワーク42を可動側金型41の成形空間に、可動側金
型41の基準面24に固定子鉄心5の反回路基板側の端
面である対基準面26が当接するところまで挿入し、ワ
ーク42とともに可動側金型41を固定側金型40側に
移動させ、固定側金型40と可動側金型41とを合わせ
面30で合わせた状態で、注入口33から絶縁樹脂10
を成形空間に注入してワーク42に樹脂モールドの処理
を施す。冷却期間をおいて固定側金型40と可動側金型
41を開いて取り出せば回路基板8も絶縁樹脂10で樹
脂モールドされた固定子2が得られる。
[0004] The stator 42 before resin molding is formed by covering the both ends of the stator core 5 with the core insulating material 31, winding the winding 6 thereon, and implanting the coil 6 at one end of the core insulating material 31. Pin 3
2, the circuit board 8 is placed on the end face of the core insulating material 31 and soldered. This work 42 is inserted into the molding space of the movable mold 41 until the reference surface 26 of the stator core 5 on the counter circuit board side comes into contact with the reference surface 24 of the movable mold 41, and The movable mold 41 is moved to the fixed mold 40 together with the movable mold 42, and the insulating resin 10 is inserted through the injection port 33 in a state where the fixed mold 40 and the movable mold 41 are joined together at the mating surface 30.
Is injected into the molding space, and the work 42 is subjected to a resin mold treatment. If the fixed mold 40 and the movable mold 41 are opened and taken out after a cooling period, the circuit board 8 can be obtained as the stator 2 resin-molded with the insulating resin 10.

【0005】[0005]

【発明が解決しようとする課題】上記した従来の樹脂モ
ールド回路基板は、回路部品を実装した後で全体を樹脂
モールドするため、回路部品の交換もできず、温度ヒュ
ーズ等の回路部品では樹脂モールド成形時の熱による部
品劣化も問題となるうえ、モールド樹脂の使用量も多く
なり勝ちである。これに対して、前述した従来のモール
ド電動機の回路基板8は回路部品を樹脂モールドされた
回路基板8の半田付け面9に後付けする構成であり、上
記した樹脂モールド回路基板のような問題点はないが、
樹脂モールド金型内で回路基板8の位置が不安定になり
易いため樹脂モールド成形時に回路基板8の半田付け面
9にまで絶縁樹脂10が回り込み、そこに付着してしま
って半田付けに支障を来すことがしばしば起るといった
問題点があった。
The above-mentioned conventional resin-molded circuit board is resin-molded as a whole after circuit components are mounted. Therefore, circuit components cannot be replaced. Deterioration of components due to heat during molding is also a problem, and the amount of mold resin used tends to increase. On the other hand, the above-described circuit board 8 of the conventional molded motor has a configuration in which circuit components are retrofitted to the soldering surface 9 of the resin-molded circuit board 8. No,
Since the position of the circuit board 8 is likely to be unstable in the resin mold, the insulating resin 10 goes around to the soldering surface 9 of the circuit board 8 during the resin molding, and adheres to the insulating resin 10 to hinder soldering. There was a problem that often came.

【0006】特に、前述したようなモールド電動機の固
定子2のように、樹脂モールド金型の基準面24から回
路基板8に当る保持面28までの寸法が、ワーク42の
対基準面26から回路基板8の半田付け面9までの寸法
より大きくなるものでは回路基板8の半田付け面9への
樹脂の回り込みが起り易く、回路基板8への回路部品や
リード線7の装着及び接続の自動化を困難なものにして
いる。即ち、図9に示すように回路基板8の半田付け面
9が、樹脂モールド金型内で保持される距離Pは、基準
面24から固定子鉄心5の積厚Lと、鉄心絶縁材31の
高さAと、回路基板8の厚さBの合計の距離(P=L+
A+B)である。鉄心一枚毎の厚さのばらつきは大き
く、積層枚数が多いほど積厚Lの値のばらつきも大きく
なり、その変化の最大分を見込んで樹脂モールド金型の
寸法を決めているため、樹脂モールド金型の寸法はワー
ク42の寸法より大半が大きくなってしまう。変化の最
大分を見込んで樹脂モールド金型の寸法を決めているわ
けは、樹脂モールド金型の距離Pがワーク42の距離P
より短くなってしまうと、型合わせしたとき回路基板8
に応力が加わり、回路基板8が割れてしまうからであ
る。
In particular, like the above-described stator 2 of the mold motor, the dimension from the reference surface 24 of the resin mold to the holding surface 28 corresponding to the circuit board 8 is measured from the reference surface 26 of the work 42 to the circuit. If the size of the circuit board 8 is larger than the dimension up to the soldering surface 9, the resin easily wraps around the soldering surface 9 of the circuit board 8, and the mounting and connection of the circuit components and the lead wires 7 to the circuit board 8 can be automated. Making it difficult. That is, as shown in FIG. 9, the distance P at which the soldering surface 9 of the circuit board 8 is held in the resin mold is the thickness L of the stator core 5 from the reference surface 24 and the distance The total distance of the height A and the thickness B of the circuit board 8 (P = L +
A + B). The variation in the thickness of each iron core is large, and the greater the number of laminations, the greater the variation in the value of the stack thickness L. Since the size of the resin mold is determined in anticipation of the maximum change, the resin mold Most of the dimensions of the mold are larger than the dimensions of the work 42. The reason for determining the dimensions of the resin mold in consideration of the maximum change is that the distance P of the resin mold is equal to the distance P of the workpiece 42.
If it becomes shorter, the circuit board 8
Is applied, and the circuit board 8 is broken.

【0007】本発明は上記した従来の問題点を解消する
ためになされたもので、その課題とするところは、回路
部品の後付けの自動化の可能な樹脂モールド回路基板を
得ることであり、その樹脂モールド回路基板の信頼性を
向上させることであり、半田付け部分への樹脂の回り込
みが殆どなく、自動機による回路部品の後付けや接続も
可能な樹脂モールド回路基板を得ることであり、その樹
脂モールド回路基板を製造する製造方法を確立すること
であり、半田付け部分への樹脂の回り込みが殆どなく、
自動機による回路部品の後付けや接続も可能な樹脂モー
ルド回路基板を備えた電気機器を得ることであり、さら
にはその電気機器を製造する製造方法を確立することで
ある。
SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned conventional problems. An object of the present invention is to provide a resin-molded circuit board capable of automating the mounting of circuit components. The purpose is to improve the reliability of the molded circuit board, and to obtain a resin-molded circuit board that hardly wraps the resin into the soldered portion and that can be attached or connected to circuit components by an automatic machine. It is to establish a manufacturing method for manufacturing a circuit board, and there is almost no resin wrapping around the soldered part,
An object of the present invention is to obtain an electric device provided with a resin-molded circuit board that can be attached and connected to circuit components by an automatic machine, and to establish a manufacturing method for manufacturing the electric device.

【0008】[0008]

【課題を解決するための手段】前記課題を達成するため
に請求項1の発明は、回路基板の回路部品を実装する半
田付け面側に、回路部品配設用の溝状凹部を絶縁樹脂で
構成してその半田付け面を露出させ、この溝状凹部の反
対側には回路基板を挟持状態に保持したことによる保持
孔を有し、溝状凹部を使って半田付け面への回路部品の
後付けを可能に全体を絶縁樹脂により樹脂モールドする
手段を採用する。
According to a first aspect of the present invention, a groove-shaped concave portion for arranging a circuit component is formed of an insulating resin on a soldering side of a circuit board on which a circuit component is mounted. It has a holding hole by holding the circuit board in the sandwiched state on the opposite side of this groove-shaped recess, so that the circuit component is attached to the soldering surface using the groove-shaped recess. A means of resin-molding the whole with an insulating resin so that it can be retrofitted is adopted.

【0009】前記課題を達成するために請求項2の発明
は、回路基板の回路部品を実装する半田付け面側に、そ
の回路基板を樹脂モールドした絶縁樹脂によって回路部
品配設用の溝状凹部を構成して当該部分の半田付け面を
露出させ、この溝状凹部に回路部品を収めて回路基板の
半田付け面へ回路部品を後付けにする手段を採用する。
In order to achieve the above object, a second aspect of the present invention is to provide a groove-shaped recess for arranging circuit components on a soldering surface side of a circuit substrate on which circuit components are mounted by using an insulating resin obtained by resin-molding the circuit substrate. Then, a means for exposing the soldering surface of the portion, exposing the circuit component in the groove-shaped concave portion, and mounting the circuit component on the soldering surface of the circuit board is adopted.

【0010】前記課題を達成するために請求項3の発明
は、請求項1又は請求項2に係る前記手段における回路
部品を収めた溝状凹部に絶縁樹脂を充填する手段を採用
する。
In order to achieve the above object, a third aspect of the present invention employs a means for filling an insulative resin into a groove-shaped recess accommodating a circuit component according to the first or second aspect of the present invention.

【0011】前記課題を達成するために請求項4の発明
は、請求項1〜請求項3までのいずれかに係る前記手段
における溝状凹部側の樹脂面全体をカバーで被覆する手
段を採用する。
In order to achieve the above object, a fourth aspect of the present invention employs the means according to any one of the first to third aspects, wherein the entire resin surface on the groove-shaped concave side is covered with a cover. .

【0012】前記課題を達成するために請求項5の発明
は、請求項1〜請求項4までのいずれかに係る前記手段
における回路部品装着用の溝状凹部の底面を回路基板の
半田付け面より低く構成する手段を採用する。
According to a fifth aspect of the present invention, in order to achieve the above object, the bottom surface of the groove-shaped concave portion for mounting a circuit component in the means according to any one of the first to fourth aspects is a soldering surface of a circuit board. A means for lowering the configuration is adopted.

【0013】前記課題を達成するために請求項6の発明
は、回路基板の回路部品を実装する半田付け面側と、そ
れに対向する面側とを分割構成の樹脂モールド金型の保
持構造により挟み付けて、樹脂モールド金型内にその回
路基板を挟持状態に保持して絶縁樹脂を樹脂モールド金
型内に注入し、絶縁樹脂の溝状凹部を成形して、回路基
板の半田付け面側を回路部品の後付けを可能に露出した
状態に回路基板を絶縁樹脂により樹脂モールドする手段
を採用する。
In order to achieve the above object, a sixth aspect of the present invention is to hold a soldering side of a circuit board on which a circuit component is mounted and a surface facing the soldering side by a holding structure of a resin mold having a divided structure. Then, hold the circuit board in the resin mold, hold the circuit board in a sandwiched state, inject the insulating resin into the resin mold, and form a groove-shaped concave portion of the insulating resin. Means for resin-molding the circuit board with an insulating resin in a state where the circuit component is exposed so that it can be attached later can be adopted.

【0014】前記課題を達成するために請求項7の発明
は、回路基板の回路部品を実装する半田付け面側と、そ
の半田付け面のうちの半田付けをする箇所に対して対向
する反対側の面とを分割構成の樹脂モールド金型の保持
構造により挟み付けて、樹脂モールド金型内にその回路
基板を挟持状態に保持して絶縁樹脂を樹脂モールド金型
内に注入し、絶縁樹脂の溝状凹部を成形して、回路基板
の半田付け面側を回路部品の後付けを可能に露出した状
態に回路基板を絶縁樹脂により樹脂モールドする手段を
採用する。
According to a seventh aspect of the present invention, there is provided a circuit board having a soldering surface on which a circuit component is mounted and an opposite side of the soldering surface facing a portion to be soldered. The surface of the circuit board is sandwiched by the holding structure of the resin mold of the divided configuration, the circuit board is held in the resin mold in a sandwiched state, the insulating resin is injected into the resin mold, and the insulating resin is Means is employed in which the groove-shaped recess is formed, and the circuit board is resin-molded with an insulating resin in a state where the soldering surface side of the circuit board is exposed so that circuit components can be attached later.

【0015】前記課題を達成するために請求項8の発明
は、機能部品とともにこの機能部品から離れた位置に配
設される回路基板の外周りを、その回路基板の回路部品
を後で実装する半田付け面側を残して絶縁樹脂で樹脂モ
ールドした構成を備えるとともに、その回路基板の半田
付け面側の回路部品の取付部には樹脂モールドを欠いた
部品装着用の溝状凹部を備え、その反対側には樹脂モー
ルドの成形時に回路基板を挟み付けて保持することによ
り形成された保持孔を備える手段を採用する。
In order to achieve the above object, the invention according to claim 8 is to mount the circuit component on the outer periphery of the circuit board disposed at a position apart from the functional component together with the functional component later. In addition to having a configuration in which the soldering surface side is resin-molded with an insulating resin, a circuit-part mounting portion of the circuit board on the soldering surface side is provided with a groove-shaped concave portion for mounting a component lacking the resin mold. On the opposite side, means having a holding hole formed by pinching and holding the circuit board during molding of the resin mold is employed.

【0016】前記課題を達成するために請求項9の発明
は、機能部品とともにこの機能部品から離れた位置に配
設される回路基板の外周りを、その回路基板の回路部品
を後で実装する半田付け面側を残して絶縁樹脂で樹脂モ
ールドした構成を備えるとともに、その回路基板の半田
付け面側の回路部品の取付部には樹脂モールドを欠いた
部品装着用の溝状凹部を備え、その半田付け面における
半田付けする部分に対応する反対側の面には樹脂モール
ドの成形時に回路基板を挟み付けて保持することにより
形成された保持孔を備える手段を採用する。
According to a ninth aspect of the present invention, in order to achieve the above object, a circuit board provided at a position distant from the functional component together with the functional component is mounted later on the circuit component of the circuit board. In addition to having a configuration in which the soldering surface side is resin-molded with an insulating resin, a circuit-part mounting portion of the circuit board on the soldering surface side is provided with a groove-shaped concave portion for mounting a component lacking the resin mold. Means having a holding hole formed by pinching and holding the circuit board during the molding of the resin mold is employed on the opposite side of the soldering surface corresponding to the portion to be soldered.

【0017】前記課題を達成するために請求項10の発
明は、機能部品とともにこの機能部品から離れた位置に
配設される回路基板の外周りを、この回路基板の回路部
品を後で実装する半田付け面側を残して絶縁樹脂で樹脂
モールドした構成を備えた電気機器を製造するにあた
り、その回路基板の半田付け面側の回路部品の取付部側
と、その反対側の一部とを樹脂モールド金型の保持構造
により挟み付けて回路基板を樹脂モールド金型内に保持
させておいて絶縁樹脂を樹脂モールド金型内に注入して
樹脂モールドする手段を採用する。
According to a tenth aspect of the present invention, in order to achieve the above object, the circuit component provided on the circuit board provided at a position apart from the functional component together with the functional component is mounted later. When manufacturing an electric device having a configuration in which the soldering surface side is resin-molded with an insulating resin, the mounting portion side of the circuit component on the soldering surface side of the circuit board and a part of the opposite side are made of resin. Means is employed in which the circuit board is held in the resin mold by being sandwiched by the holding structure of the mold, and an insulating resin is injected into the resin mold to perform resin molding.

【0018】[0018]

【発明の実施の形態】実施の形態1.次に本発明の実施
の形態を図面に基づいて説明する。図1〜図6に示すこ
の実施の形態1は、電気機器としてのモールド電動機1
の固定子2及び樹脂モールド回路基板3並びにその製造
方法に関するものである。この固定子2は、外周に溝
(図示しない)を有する複数枚のリング状の鉄心4の積
層により構成された機能部品としての固定子鉄心5と、
この固定子鉄心5の溝を介して巻装された巻線6と、こ
の巻線6をリード線7に対して電気的に接続するための
固定子鉄心5の積層方向に離れて配設された回路基板8
とを有し、これらの外周りが回路基板8の半田付けする
側の半田付け面9を残して絶縁樹脂10で樹脂モールド
され、この部分に樹脂モールド回路基板3が構成されて
いる。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiment 1 Next, an embodiment of the present invention will be described with reference to the drawings. A first embodiment shown in FIGS. 1 to 6 is a molded electric motor 1 as an electric device.
And a method of manufacturing the same. The stator 2 includes a stator core 5 as a functional component formed by laminating a plurality of ring-shaped cores 4 each having a groove (not shown) on an outer periphery thereof;
The windings 6 wound via the grooves of the stator core 5 and the stator cores 5 for electrically connecting the windings 6 to the lead wires 7 are disposed apart from each other in the stacking direction. Circuit board 8
These portions are resin-molded with the insulating resin 10 except for the soldering surface 9 of the circuit board 8 on the soldering side, and the resin-molded circuit board 3 is formed in this portion.

【0019】この固定子2の中心線上に図1に示すよう
に回転軸11が軸受12により回転可能に両持ち支持さ
れ、この回転軸11に回転ヨーク13が嵌合され、回転
ヨーク13に一体化された回転子鉄心14が固定子鉄心
5に空隙を保持して対向して組付けられてモールド電動
機1が構成される。なお、リード線7は、巻線6にコン
デンサー15や温度ヒューズ16等の回路部品17を介
して電気的に接続され、回路基板8の半田付け面9の半
田付け箇所にリード線7も含め後付けにより半田付けさ
れる(図2参照)。この固定子2は樹脂モールド回路基
板3に特徴をもつものであり、樹脂モールド回路基板3
の回路部品17を実装する半田付け面9側に、コンデン
サー15や温度ヒューズ16等の回路部品17を配設す
るための溝状凹部18が、それぞれの回路部品17の形
状に応じて絶縁樹脂10で構成され、それらを半田付け
にする半田付け面9が露出している。さらにこの溝状凹
部18の反対側には、回路基板8を樹脂モールド成形時
に挟持状態に保持したことによる保持孔19が形成され
ている。各溝状凹部18にはそれぞれ部品保持部20が
備えられ、この部品保持部20を使って各溝状凹部18
にそれぞれの回路部品17が収められ、半田付け面9へ
後付けで半田付けされ電気的に接続され電気回路が構成
される。
As shown in FIG. 1, a rotary shaft 11 is rotatably supported by bearings 12 on the center line of the stator 2, and a rotary yoke 13 is fitted to the rotary shaft 11, and is integrated with the rotary yoke 13. The assembled rotor core 14 is assembled to the stator core 5 so as to be opposed to the stator core 5 with an air gap therebetween, thereby forming the molded motor 1. The lead wire 7 is electrically connected to the winding 6 via a circuit component 17 such as a capacitor 15 and a thermal fuse 16, and is retrofitted including the lead wire 7 at a soldering location on the soldering surface 9 of the circuit board 8. (See FIG. 2). This stator 2 is characterized by the resin-molded circuit board 3 and the resin-molded circuit board 3
On the soldering surface 9 side on which the circuit components 17 are mounted, groove-shaped recesses 18 for disposing the circuit components 17 such as the capacitor 15 and the thermal fuse 16 are provided on the insulating resin 10 according to the shape of each circuit component 17. And the soldering surface 9 for soldering them is exposed. Further, a holding hole 19 formed by holding the circuit board 8 in a sandwiched state at the time of resin molding is formed on the opposite side of the groove-shaped concave portion 18. Each of the groove-shaped concave portions 18 is provided with a component holding portion 20.
Each of the circuit components 17 is housed therein, is later soldered to the soldering surface 9, and is electrically connected to form an electric circuit.

【0020】こうした構成のモールド電動機1の固定子
2に関する絶縁樹脂10による樹脂モールドは、図3に
示すような固定側金型21と可動側金型22に別れた樹
脂モールド金型を使って行なわれ、樹脂モールド回路基
板3を備えた固定子2が製造される。樹脂モールド金型
の可動側金型22には、樹脂モールド前の組付体として
の固定子(以降ワークとも称す)23をセットする基準
面24が、一方の軸受保持部を成形する突出部25の端
面に設けられている。基準面24はワーク23の型込め
時には固定子鉄心5の端部で構成される対基準面26に
図3に示すように当接する。固定側金型21には他方の
軸受保持部を成形する突出部27と、回路基板8の回路
部品17を半田付けする半田付け面9に当る保持面28
とが設けられている。保持面28は各溝状凹部18を成
形するものであり、この各保持面28に対向する可動側
金型22側には、型合わせした時に先端が保持面28に
回路基板8の厚さにほぼ一致する隙間をもって対向する
保持棒29が突出している。保持面28と保持棒29と
は回路基板8を挟み付け安定した状態に位置決めする保
持構造である。合わせ面30で型合わせされた樹脂モー
ルド金型内には、固定子2の樹脂モールド部分の外郭を
なす成形空間(図上では絶縁樹脂10で充填されてい
る)が形出される。
The resin molding using the insulating resin 10 for the stator 2 of the molded motor 1 having such a configuration is performed by using a resin molding die separated into a fixed die 21 and a movable die 22 as shown in FIG. Thus, the stator 2 including the resin-molded circuit board 3 is manufactured. The movable side mold 22 of the resin mold has a reference surface 24 on which a stator (hereinafter also referred to as a work) 23 as an assembly before the resin mold is set, and a protrusion 25 for molding one bearing holding portion. Is provided on the end surface of The reference surface 24 comes into contact with a reference surface 26 formed by the end of the stator core 5 as shown in FIG. The fixed-side mold 21 has a protruding portion 27 for molding the other bearing holding portion, and a holding surface 28 for contacting the soldering surface 9 for soldering the circuit component 17 of the circuit board 8.
Are provided. The holding surface 28 is for molding each groove-shaped concave portion 18, and the movable mold 22 side facing each holding surface 28 has a tip on the holding surface 28 when the molds are matched to the thickness of the circuit board 8. Opposing holding rods 29 protrude with gaps that substantially match. The holding surface 28 and the holding rod 29 are a holding structure that sandwiches the circuit board 8 and positions the circuit board 8 in a stable state. A molding space (filled with the insulating resin 10 in the figure) that forms the outer periphery of the resin mold portion of the stator 2 is formed in the resin mold that has been molded on the mating surface 30.

【0021】モールド前の固定子23は、固定子鉄心5
の両端に絶縁樹脂により形成された鉄心絶縁材31を覆
せ、その上に巻線6を巻装し、一方の鉄心絶縁材31の
端に植設されたピン32に巻線6の端末をからげ、回路
基板8をその鉄心絶縁材31の端面に載せて半田付けさ
れた形態である。このワーク23を可動側金型22の成
形空間に、可動側金型22の基準面24に固定子鉄心5
の対基準面26が当接するところまで挿入し、ワーク2
3とともに可動側金型22を固定側金型21側に移動さ
せ、固定側金型21と可動側金型22とを合わせ面30
で合わせた状態で、注入口33から絶縁樹脂10を成形
空間に注入してワーク23に樹脂モールド処理を施す。
一定の冷却期間をおいて固定側金型21と可動側金型2
2を開いて取り出せば絶縁樹脂10で樹脂モールドされ
た固定子2及び樹脂モールド回路基板3を製造すること
ができる。
The stator 23 before molding includes a stator core 5
Are covered with an iron core insulating material 31 formed of an insulating resin at both ends, and the winding 6 is wound thereon, and a terminal 32 of the winding 6 is connected to a pin 32 planted at one end of the core insulating material 31. In this embodiment, the circuit board 8 is mounted on the end face of the core insulating material 31 and soldered. This work 23 is placed in the molding space of the movable mold 22, and the stator core 5 is placed on the reference surface 24 of the movable mold 22.
Of the work 2
3 and the movable mold 22 is moved to the fixed mold 21 side, and the fixed mold 21 and the movable mold 22
In this state, the insulating resin 10 is injected into the molding space from the injection port 33 and the work 23 is subjected to resin molding.
After a fixed cooling period, the fixed mold 21 and the movable mold 2
By opening and taking out 2, the stator 2 resin-molded with the insulating resin 10 and the resin-molded circuit board 3 can be manufactured.

【0022】型締め状態でワーク23の回路基板8の半
田付け面9は、固定側金型21の保持面28に可動側金
型22の保持棒29によって押し付けられ密着してい
る。従って、樹脂モールド処理時の回路基板8の位置は
保持面28と保持棒29との挟み付けにより安定してい
て、保持面28と半田付け面9とに隙間ができないの
で、絶縁樹脂10が回路基板8の半田付け面9にまで回
り込み、そこに付着してしまうことも殆どない。それゆ
え、回路部品17やリード線7の半田付けに支障を来す
ことがなく、溝状凹部18で半田付け面9が露出してい
るため、コンデンサー15や温度ヒューズ16等の回路
部品17を自動機により溝状凹部18に収めながら自動
による半田付けが可能であり、回路基板8への回路部品
17及びリード線7の後付けを自動化することができ
る。そして、溝状凹部18や保持孔19の形成により絶
縁樹脂10の使用量も少なくなりコストの低減を推進で
きるとともに、回路部品17が成形時の熱により劣化す
ることもないので、モールド電動機1の固定子2又は樹
脂モールド回路基板3の生産性と品質を向上させること
ができる。
In the clamped state, the soldering surface 9 of the circuit board 8 of the work 23 is pressed against the holding surface 28 of the fixed mold 21 by the holding rod 29 of the movable mold 22 and is in close contact therewith. Accordingly, the position of the circuit board 8 at the time of the resin molding process is stable due to the sandwiching between the holding surface 28 and the holding rod 29 and there is no gap between the holding surface 28 and the soldering surface 9. It hardly reaches the soldering surface 9 of the substrate 8 and adheres there. Therefore, the soldering of the circuit component 17 and the lead wire 7 is not hindered, and the soldering surface 9 is exposed in the groove-shaped recess 18. Automatic soldering can be performed while being accommodated in the groove-shaped concave portion 18 by an automatic machine, and the attachment of the circuit component 17 and the lead wire 7 to the circuit board 8 can be automated. The use of the insulating resin 10 is reduced by the formation of the groove-shaped concave portion 18 and the holding hole 19, so that the cost can be reduced. Further, since the circuit component 17 is not deteriorated by heat at the time of molding, the molding motor 1 The productivity and quality of the stator 2 or the resin-molded circuit board 3 can be improved.

【0023】こうした構造の樹脂モールド回路基板3
は、モールド電動機1以外にも洗濯機や手乾燥装置等に
広く適用することができ、回路部品17を後付けするも
のであり絶縁樹脂10に埋没させないので、回路部品1
7の交換も可能である。また、溝状凹部18全体にわた
り回路基板8の半田付け面9が呈出している必要はな
く、半田付けをする箇所だけが露出していれば半田付け
に支障は来さないので、保持棒29は溝状凹部18に対
応する回路基板8の半田付け箇所に対して位置付ければ
よく、これによって半田付け箇所以外にたとえ絶縁樹脂
10が付着したとしても、むしろ回路基板8に関する絶
縁機能が増し不都合は生じない。
The resin molded circuit board 3 having such a structure
Can be widely applied to washing machines, hand dryers and the like in addition to the mold motor 1. The circuit component 17 is retrofitted, and is not buried in the insulating resin 10.
Exchange of 7 is also possible. In addition, the soldering surface 9 of the circuit board 8 does not need to be exposed over the entire groove-shaped concave portion 18. If only the portion to be soldered is exposed, there is no problem in soldering. May be positioned with respect to the soldering portion of the circuit board 8 corresponding to the groove-shaped concave portion 18, so that even if the insulating resin 10 adheres to other portions than the soldering portion, the insulating function of the circuit board 8 is rather increased, which is inconvenient. Does not occur.

【0024】また、回路部品17やリード線7の半田付
けの自動化は、図4に示すような部品収納用の溝状凹部
18のみを形成した樹脂モールド回路基板3Aによっ
も、前述の樹脂モールド回路基板3と同様にして実施す
ることができる。さらに、図5に示すように樹脂モール
ド回路基板3の溝状凹部18を回路部品17の装着後に
絶縁樹脂のポッティング34により回路部品17を埋設
すれば、配結線部分の絶縁性が高く維持でき、耐水性や
防湿性を高めることもできる。ただし、使用する樹脂量
は少し多くなり、回路部品17の交換は無理になる。ま
た、図6に示すように溝状凹部18側の絶縁樹脂10の
表面全体を絶縁樹脂カバー35で被覆する構成を採るこ
とにより、絶縁性を高めたり塵埃の付着等を防止するこ
とができる。特に、モールド電動機1ではこうした絶縁
樹脂カバー35を設けることにより、軸受12への異物
の侵入を防止することができ好都合である。なお、塵埃
の付着防止だけであれば、金属製のカバーでも構わな
い。上述した構成は組み合わせて採用することにより、
それぞれの効果を相応に亨受することが可能である。
The automation of the soldering of the circuit components 17 and the lead wires 7 is achieved by the resin molding circuit board 3A in which only the groove-shaped concave portions 18 for accommodating the components are formed as shown in FIG. It can be carried out in the same manner as the circuit board 3. Further, as shown in FIG. 5, if the circuit component 17 is buried in the groove-shaped concave portion 18 of the resin molded circuit board 3 after the mounting of the circuit component 17 by the potting 34 of the insulating resin, the insulation of the wiring portion can be maintained high. Water resistance and moisture resistance can also be improved. However, the amount of resin used is slightly increased, and replacement of the circuit component 17 becomes impossible. In addition, as shown in FIG. 6, by adopting a configuration in which the entire surface of the insulating resin 10 on the side of the groove-shaped concave portion 18 is covered with the insulating resin cover 35, it is possible to enhance insulation properties and prevent dust from adhering. In particular, in the molded motor 1, by providing such an insulating resin cover 35, foreign matter can be prevented from entering the bearing 12, which is advantageous. It is to be noted that a metal cover may be used as long as only dust adhesion is prevented. By adopting the above configuration in combination,
It is possible to receive each effect accordingly.

【0025】実施の形態2.図7に示すこの実施の形態
2も実施の形態1と同様に電気機器としてのモールド電
動機1の固定子2及び樹脂モールド回路基板3に関する
ものであり、基本的構成は実施の形態1と同じである。
従って、実施の形態1と同じ部分については実施の形態
1と同一の符号を用い、それらについての説明は省略す
る。
Embodiment 2 The second embodiment shown in FIG. 7 also relates to a stator 2 and a resin-molded circuit board 3 of a molded electric motor 1 as an electric device as in the first embodiment, and the basic configuration is the same as that of the first embodiment. is there.
Therefore, the same parts as those in the first embodiment are denoted by the same reference numerals as those in the first embodiment, and the description thereof will be omitted.

【0026】図7に示す実施の形態2の固定子2及び樹
脂モールド回路基板3は、前述の実施の形態1で示した
部品装着用の溝状凹部18の底面を回路基板8の半田付
け面9より低く構成したものである。半田付け箇所は残
して溝状凹部18に対応する部分の回路基板8に切欠き
36を形成しておいて、樹脂モールドの処理を実施の形
態1で示したように行なえば良い。これにより回路部品
17の装着位置を下げることができ、回路部品17の接
続足を回路基板8の半田付け箇所と同じ高さにすること
により、接続部の位置が安定し自動接続の接続部の信頼
性を向上させることができる。これ以外の構成及び機能
並びに利点は実施の形態1のものと基本的に同じであ
る。
In the stator 2 and the resin-molded circuit board 3 of the second embodiment shown in FIG. 7, the bottom surface of the groove 18 for component mounting shown in the first embodiment is connected to the soldering surface of the circuit board 8. It is configured to be lower than 9. The notch 36 may be formed in the portion of the circuit board 8 corresponding to the groove-shaped concave portion 18 while leaving the soldering portion, and the resin molding may be performed as described in the first embodiment. As a result, the mounting position of the circuit component 17 can be lowered, and by setting the connection foot of the circuit component 17 to the same height as the soldering portion of the circuit board 8, the position of the connection portion is stabilized and the connection portion of the automatic connection is formed. Reliability can be improved. Other configurations, functions, and advantages are basically the same as those of the first embodiment.

【0027】[0027]

【発明の効果】以上実施の形態での説明からも明らかな
ように、請求項1の発明によれば、半田付け部分への樹
脂の回り込みが殆どなく、回路部品の後付けの自動化の
可能な信頼性の高い樹脂モールド回路基板が得られる。
As is apparent from the above description of the embodiment, according to the first aspect of the present invention, there is almost no resin wraparound to the soldered portion, and the reliability of the automatic mounting of the circuit component is possible. A highly molded resin molded circuit board can be obtained.

【0028】請求項2の発明によれば、回路部品の後付
けの自動化の可能な信頼性の高い樹脂モールド回路基板
が得られる。
According to the second aspect of the present invention, a highly reliable resin molded circuit board capable of automating the mounting of circuit components can be obtained.

【0029】請求項3の発明によれば、請求項1又は請
求項2に係る前記効果とともに絶縁性が向上する。
According to the third aspect of the present invention, the insulating property is improved together with the effect according to the first or second aspect.

【0030】請求項4の発明によれば、請求項1〜請求
項3までのいずれかに係る効果とともに塵埃の付着を防
止できる。
According to the fourth aspect of the present invention, it is possible to prevent dust from being attached together with the effect according to any one of the first to third aspects.

【0031】請求項5の発明によれば、請求項1〜請求
項4までのいずれかに係る前記効果とともに回路部品の
接続部の信頼性が向上する。
According to the fifth aspect of the present invention, the effect of any one of the first to fourth aspects and the reliability of the connection part of the circuit component are improved.

【0032】請求項6の発明によれば、半田付け部分へ
の樹脂の回り込みが殆どなく、回路部品の後付けの自動
化の可能な信頼性の高い樹脂モールド回路基板が生産性
よく得られ、樹脂量も減少する。
According to the sixth aspect of the present invention, a highly reliable resin-molded circuit board capable of automating the post-installation of circuit components can be obtained with high productivity, with almost no resin wrapping around the soldered portion. Also decreases.

【0033】請求項7の発明によれば、半田付け部分へ
の樹脂の回り込みが殆どなく、回路部品の後付けの自動
化の可能な信頼性の高い樹脂モールド回路基板が生産性
よく得られ、樹脂量も減少する。
According to the seventh aspect of the present invention, a resin-molded circuit board having high reliability, which hardly wraps the resin into the soldered portion and which can automate the post-installation of circuit components, can be obtained with high productivity. Also decreases.

【0034】請求項8の発明によれば、半田付け部分へ
の樹脂の回り込みが殆どなく、自動機による回路部品の
後付けや接続も可能な樹脂モールド回路基板を備えた電
気機器が得られる。
According to the eighth aspect of the present invention, it is possible to obtain an electric apparatus having a resin-molded circuit board which hardly wraps the resin around the soldered portion and can be attached and connected to circuit parts by an automatic machine.

【0035】請求項9の発明によれば、半田付け部分へ
の樹脂の回り込みが殆どなく、自動機による回路部品の
後付けや接続も可能な樹脂モールド回路基板を備えた電
気機器が得られる。
According to the ninth aspect of the present invention, it is possible to obtain an electric apparatus having a resin-molded circuit board that hardly wraps the resin around the soldered portion and can be attached or connected to circuit parts by an automatic machine.

【0036】請求項10の発明によれば、半田付け部分
への樹脂の回り込みが殆どなく、回路部品の後付けの自
動化の可能な信頼性の高い樹脂モールド回路基板を備え
た電気機器を生産性よく得られ、樹脂量も減少する。
According to the tenth aspect of the present invention, an electric device having a highly reliable resin-molded circuit board capable of automating the post-installation of circuit components with almost no resin wraparound to the soldering portion can be manufactured with high productivity. And the amount of resin is also reduced.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 実施の形態1を示すモールド電動機の断面図
である。
FIG. 1 is a cross-sectional view of a molded motor according to a first embodiment.

【図2】 実施の形態1を示すモールド電動機の側面構
成図である。
FIG. 2 is a side view showing the configuration of a molded motor according to the first embodiment.

【図3】 実施の形態1を示す樹脂モールドの処理時の
固定子を樹脂モールド金型とともに示す断面図である。
FIG. 3 is a cross-sectional view showing a stator during processing of a resin mold according to the first embodiment together with a resin mold.

【図4】 実施の形態1の他のモールド電動機を示す断
面図である。
FIG. 4 is a cross-sectional view showing another mold motor according to the first embodiment.

【図5】 実施の形態1の他のモールド電動機を示す断
面図である。
FIG. 5 is a sectional view showing another mold electric motor according to the first embodiment.

【図6】 実施の形態1の他のモールド電動機を示す断
面図である。
FIG. 6 is a sectional view showing another mold motor according to the first embodiment.

【図7】 実施の形態2のモールド電動機を示す断面図
である。
FIG. 7 is a cross-sectional view illustrating a molded electric motor according to a second embodiment.

【図8】 従来のモールド電動機を示す断面図である。FIG. 8 is a cross-sectional view showing a conventional mold motor.

【図9】 従来のモールド電動機の樹脂モールドの処理
時の固定子を樹脂モールド金型とともに示す断面図であ
る。
FIG. 9 is a cross-sectional view showing a stator during processing of a resin mold of a conventional mold motor together with a resin mold.

【符号の説明】[Explanation of symbols]

1 モールド電動機、 2 固定子、 3 樹脂モール
ド回路基板、 8 回路基板、 9 半田付け面、 1
0 絶縁樹脂、 17 回路部品、 18 溝状凹部、
19 保持孔、 21 固定側金型、 22 可動側
金型、 27突出部、 28 保持面、 29 保持
棒、 33 注入口、 34 ポッティング、 35
絶縁樹脂カバー、 36 切欠き。
1 Mold motor, 2 Stator, 3 Resin molded circuit board, 8 Circuit board, 9 Soldering surface, 1
0 Insulating resin, 17 circuit parts, 18 groove-shaped recess,
Reference Signs List 19 holding hole, 21 fixed mold, 22 movable mold, 27 projecting part, 28 holding surface, 29 holding rod, 33 inlet, 34 potting, 35
Insulating resin cover, 36 notch.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 荒井 武司 東京都千代田区丸の内二丁目2番3号 三 菱電機株式会社内 (72)発明者 木枝 鋼希 東京都千代田区丸の内二丁目2番3号 三 菱電機株式会社内 (72)発明者 宮川 秀明 東京都千代田区丸の内二丁目2番3号 三 菱電機株式会社内 (72)発明者 伊澤 一重 東京都千代田区丸の内二丁目2番3号 三 菱電機株式会社内 (72)発明者 脇田 覚司 東京都千代田区丸の内二丁目2番3号 三 菱電機株式会社内 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Takeshi Arai 2-3-2 Marunouchi, Chiyoda-ku, Tokyo Inside Mitsubishi Electric Corporation (72) Inventor Kouki Kieda 2-3-2 Marunouchi, Chiyoda-ku, Tokyo No. Mitsubishi Electric Co., Ltd. (72) Inventor Hideaki Miyagawa 2-3-2 Marunouchi, Chiyoda-ku, Tokyo Mitsui Electric Co., Ltd. (72) Kazue Izawa 2-3-2 Marunouchi, Chiyoda-ku, Tokyo 3 (72) Inventor Kakuji Wakita 2-3-2 Marunouchi, Chiyoda-ku, Tokyo Sanishi Electric Co., Ltd.

Claims (10)

【特許請求の範囲】[Claims] 【請求項1】 回路基板の回路部品を実装する半田付け
面側に、回路部品配設用の溝状凹部を絶縁樹脂で構成し
てその半田付け面を露出させ、この溝状凹部の反対側に
は前記回路基板を挟持状態に保持したことによる保持孔
を有し、前記溝状凹部を使って前記半田付け面への回路
部品の後付けを可能に全体が絶縁樹脂により樹脂モール
ドされていることを特徴とする樹脂モールド回路基板。
1. A groove-shaped recess for arranging circuit components is formed of an insulating resin on a soldering surface side of a circuit board on which circuit components are mounted, and the soldering surface is exposed, and the opposite side of the groove-shaped recess is formed. Has a holding hole by holding the circuit board in a sandwiched state, and is entirely resin-molded with an insulating resin so that the circuit component can be attached to the soldering surface using the groove-shaped concave portion. A resin molded circuit board characterized by the above-mentioned.
【請求項2】 回路基板の回路部品を実装する半田付け
面側に、その回路基板を樹脂モールドした絶縁樹脂によ
って回路部品配設用の溝状凹部を構成して当該部分の半
田付け面を露出させ、この溝状凹部に回路部品を収めて
前記回路基板の半田付け面へ当該回路部品を後付けにし
たことを特徴とする樹脂モールド回路基板。
2. A groove-shaped recess for arranging circuit components is formed on a soldering surface side of a circuit board on which circuit components are mounted by using an insulating resin obtained by resin-molding the circuit board, and a soldering surface of the portion is exposed. A resin-molded circuit board, wherein a circuit component is housed in the groove-shaped recess, and the circuit component is retrofitted to a soldering surface of the circuit board.
【請求項3】 請求項1又は請求項2に記載の樹脂モー
ルド回路基板であって、回路部品を収めた溝状凹部に絶
縁樹脂を充填したことを特徴とする樹脂モールド回路基
板。
3. The resin-molded circuit board according to claim 1, wherein an insulating resin is filled in the groove-shaped concave portion containing the circuit component.
【請求項4】 請求項1〜請求項3までのいずれかに記
載の樹脂モールド回路基板であって、溝状凹部側の樹脂
面全体をカバーで被覆した樹脂モールド回路基板。
4. The resin-molded circuit board according to claim 1, wherein the entire resin surface on the groove-shaped concave side is covered with a cover.
【請求項5】 請求項1〜請求項4までのいずれかに記
載の樹脂モールド回路基板であって、回路部品装着用の
溝状凹部の底面を回路基板の半田付け面より低く構成し
たことを特徴とする樹脂モールド回路基板。
5. The resin-molded circuit board according to claim 1, wherein a bottom surface of the groove-shaped recess for mounting a circuit component is configured to be lower than a soldering surface of the circuit board. Characteristic resin molded circuit board.
【請求項6】 回路基板の回路部品を実装する半田付け
面側と、それに対向する面側とを分割構成の樹脂モール
ド金型の保持構造により挟み付けて、その樹脂モールド
金型内にその回路基板を挟持状態に保持して絶縁樹脂を
当該樹脂モールド金型内に注入し、絶縁樹脂の溝状凹部
を成形して、前記回路基板の半田付け面側を回路部品の
後付けを可能に露出した状態に前記回路基板を絶縁樹脂
により樹脂モールドすることを特徴とする樹脂モールド
回路基板の製造方法。
6. A circuit board having a soldering surface side on which circuit components are mounted and a surface facing the soldering portion sandwiched by a holding structure of a resin mold having a divided configuration, and the circuit is placed in the resin mold. The insulating resin was injected into the resin mold while holding the substrate in a sandwiched state, a groove-like concave portion of the insulating resin was formed, and the soldering side of the circuit board was exposed so that circuit components could be retrofitted. A method for manufacturing a resin-molded circuit board, wherein the circuit board is resin-molded with an insulating resin in a state.
【請求項7】 回路基板の回路部品を実装する半田付け
面側と、その半田付け面のうちの半田付けをする箇所に
対して対向する反対側の面とを分割構成の樹脂モールド
金型の保持構造により挟み付けて、当該樹脂モールド金
型内にその回路基板を挟持状態に保持して絶縁樹脂をそ
の樹脂モールド金型内に注入し、絶縁樹脂の溝状凹部を
成形して、前記回路基板の半田付け面側を回路部品の後
付けを可能に露出した状態に前記回路基板を絶縁樹脂に
より樹脂モールドすることを特徴とする樹脂モールド回
路基板の製造方法。
7. A resin-molded die having a configuration in which a soldering surface side of a circuit board on which circuit components are mounted and a surface of the soldering surface opposite to a portion to be soldered are divided. Holding the circuit board in the resin mold, holding the circuit board in a sandwiched state, injecting an insulating resin into the resin mold, and forming a groove-shaped concave portion of the insulating resin; A method of manufacturing a resin-molded circuit board, wherein the circuit board is resin-molded with an insulating resin so that a soldering surface side of the board is exposed so that circuit components can be attached later.
【請求項8】 機能部品とともにこの機能部品から離れ
た位置に配設される回路基板の外周りを、その回路基板
の回路部品を後で実装する半田付け面側を残して絶縁樹
脂で樹脂モールドした構成を備え、その回路基板の前記
半田付け面側の回路部品の取付部には樹脂モールドを欠
いた部品装着用の溝状凹部を有し、その反対側には樹脂
モールドの成形時に前記回路基板を挟み付けて保持する
ことにより形成された保持孔を有することを特徴とする
樹脂モールド回路基板を備えた電気機器。
8. A resin mold of an outer periphery of a circuit board disposed at a position apart from the functional component together with the functional component with an insulating resin except for a soldering surface side on which the circuit component of the circuit board is mounted later. The circuit board mounting portion of the circuit board on the soldering surface side has a groove-shaped concave portion for mounting a component lacking a resin mold, and the opposite side of the circuit board at the time of molding the resin mold is formed on the opposite side. An electric device comprising a resin-molded circuit board having a holding hole formed by sandwiching and holding the board.
【請求項9】 機能部品とともにこの機能部品から離れ
た位置に配設される回路基板の外周りを、その回路基板
の回路部品を後で実装する半田付け面側を残して絶縁樹
脂で樹脂モールドした構成を備え、その回路基板の前記
半田付け面側の回路部品の取付部には樹脂モールドを欠
いた部品装着用の溝状凹部を有し、その半田付け面にお
ける半田付けする部分に対応する反対側の面には樹脂モ
ールドの成形時に前記回路基板を挟み付けて保持するこ
とにより形成された保持孔を有することを特徴とする樹
脂モールド回路基板を備えた電気機器。
9. An outer periphery of a circuit board provided at a position away from the functional component together with the functional component is molded with an insulating resin except for a soldering surface on which the circuit component of the circuit board is mounted later. The circuit board has a groove-shaped concave portion for mounting a component lacking a resin mold in a mounting portion of the circuit component on the soldering surface side of the circuit board, and corresponds to a portion to be soldered on the soldering surface. An electric device having a resin-molded circuit board, characterized in that the opposite surface has a holding hole formed by sandwiching and holding the circuit board during molding of the resin mold.
【請求項10】 機能部品とともにこの機能部品から離
れた位置に配設される回路基板の外周りを、この回路基
板の回路部品を後で実装する半田付け面側を残して絶縁
樹脂で樹脂モールドした構成を備えた電気機器を製造す
るにあたり、その回路基板の前記半田付け面側の回路部
品の取付部側と、その反対側の一部とを樹脂モールド金
型の保持構造により挟み付けて当該回路基板を樹脂モー
ルド金型内に保持させておいて絶縁樹脂を同樹脂モール
ド金型内に注入して樹脂モールドすることを特徴とする
樹脂モールド回路基板を備えた電気機器の製造方法。
10. An outer periphery of a circuit board provided at a position apart from the functional component together with the functional component is molded with an insulating resin except for a soldering surface on which the circuit component of the circuit board is mounted later. In manufacturing an electric device having the configuration described above, the mounting portion side of the circuit component on the soldering surface side of the circuit board and a part of the opposite side are sandwiched by a holding structure of a resin mold. A method of manufacturing an electric device equipped with a resin-molded circuit board, wherein the circuit board is held in a resin mold, and an insulating resin is injected into the resin mold to perform resin molding.
JP05534998A 1998-03-06 1998-03-06 RESIN MOLD CIRCUIT BOARD AND ITS MANUFACTURING METHOD, AND ELECTRIC DEVICE HAVING RESIN MOLDED CIRCUIT BOARD AND ITS MANUFACTURING METHOD Expired - Fee Related JP3637763B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP05534998A JP3637763B2 (en) 1998-03-06 1998-03-06 RESIN MOLD CIRCUIT BOARD AND ITS MANUFACTURING METHOD, AND ELECTRIC DEVICE HAVING RESIN MOLDED CIRCUIT BOARD AND ITS MANUFACTURING METHOD

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP05534998A JP3637763B2 (en) 1998-03-06 1998-03-06 RESIN MOLD CIRCUIT BOARD AND ITS MANUFACTURING METHOD, AND ELECTRIC DEVICE HAVING RESIN MOLDED CIRCUIT BOARD AND ITS MANUFACTURING METHOD

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Publication Number Publication Date
JPH11252867A true JPH11252867A (en) 1999-09-17
JP3637763B2 JP3637763B2 (en) 2005-04-13

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Country Link
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