JPH1092680A - Edge-wise winding method of flat wire and winding device - Google Patents
Edge-wise winding method of flat wire and winding deviceInfo
- Publication number
- JPH1092680A JPH1092680A JP8244675A JP24467596A JPH1092680A JP H1092680 A JPH1092680 A JP H1092680A JP 8244675 A JP8244675 A JP 8244675A JP 24467596 A JP24467596 A JP 24467596A JP H1092680 A JPH1092680 A JP H1092680A
- Authority
- JP
- Japan
- Prior art keywords
- flat wire
- winding
- edgewise
- winding shaft
- wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Coil Winding Methods And Apparatuses (AREA)
- Coils Of Transformers For General Uses (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】この発明は、たとえば箔状の
平角線のエッジワイズ巻線方法および巻線装置に関する
ものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an edgewise winding method and a winding apparatus for, for example, a foil-shaped flat wire.
【0002】[0002]
【従来の技術】図16は従来例(たとえば特公昭62-318
09号公報、特開平4-75303 号公報) を示し、巻取り具1
00の支持面102より突出した巻取り軸101に倒れ
止め具103を回転自在に嵌合し、その当接面104と
支持面102との間に平角線105をエッジワイズ巻き
して、エッジワイズコイルを形成している。2. Description of the Related Art FIG. 16 shows a conventional example (for example, Japanese Patent Publication No. 62-318).
No. 09, JP-A-4-75303)
00, a stopper 103 is rotatably fitted to a take-up shaft 101 protruding from a support surface 102 of the first wire 00, and a flat wire 105 is edgewise wound between a contact surface 104 and the support surface 102 to form an edgewise wire. Forming a coil.
【0003】[0003]
【発明が解決しようとする課題】しかし、この従来例
は、巻取り軸101に対し平角線105をほぼ巻き取り
面内の接線方向から引き入れる方法であったため、図1
7に示すように高電圧に対応するために絶縁板106の
ついたボビン107に、直接平角線105をエッジワイ
ズ巻きすることが難しく、そのため部品点数の増加や、
加工・組立工数が増えて、コスト高になった。However, in this conventional example, since the flat wire 105 is drawn into the winding shaft 101 almost from the tangential direction in the winding surface, FIG.
As shown in FIG. 7, it is difficult to directly wind the flat wire 105 on the bobbin 107 having the insulating plate 106 in order to cope with a high voltage.
Processing and assembly man-hours have increased, leading to higher costs.
【0004】したがって、この発明の目的は、高電圧用
の絶縁板の付いたボビンへ直接平角線のエッジワイズ巻
きを可能とする平角線のエッジワイズ巻線方法および巻
線装置を提供することである。Accordingly, an object of the present invention is to provide a rectangular wire edgewise winding method and a winding device which enable a rectangular wire to be edgewise wound directly on a bobbin provided with a high voltage insulating plate. is there.
【0005】[0005]
【課題を解決するための手段】請求項1記載の平角線の
エッジワイズ巻線方法は、平角線の供給方向が巻取り軸
の軸方向に略沿うように、平角線を前記巻取り軸に供給
し、前記平角線を巻き付けるものである。請求項1記載
の平角線のエッジワイズ巻線方法によれば、平角線の供
給を巻き上がったエッジワイズコイルから離れた方向よ
り、巻取り軸に略沿って行なうため、平角線の巻き付け
直前部分が既に巻かれているエッジワイズコイルの外周
部に乗り上げることなく確実に巻くことができるととも
に、高電圧対応の絶縁体の付いたボビンを巻取り軸とし
て直接エッジワイズ巻線を行なうことができる。またボ
ビンへ直接巻くことにより、巻取り軸にエッジワイズコ
イルを巻いた後、エッジワイズコイルを取外し、ボビン
へ組み込む作業が不必要となる。さらに巻取り軸からエ
ッジワイズコイルを取り外す作業中のエッジワイズコイ
ルのばらけが無くなり、品質の安定したエッジワイズコ
イルを形成することができる。したがって、外周の軸方
向へ突出する絶縁板と一体型になっているボビンへ平角
線を直接巻くことが可能となり、これにより部品点数の
削減および組立工数を少なくすることができ、コスト削
減が可能になっている。According to a first aspect of the present invention, there is provided an edgewise winding method of a flat wire, wherein the flat wire is wound on the winding shaft such that a feeding direction of the flat wire is substantially along an axial direction of the winding shaft. The flat wire is supplied and wound. According to the edgewise winding method of a flat wire according to claim 1, since the flat wire is supplied substantially along the winding axis from a direction away from the wound edgewise coil, a portion immediately before the flat wire is wound. Can be reliably wound without riding on the outer peripheral portion of the already wound edgewise coil, and the edgewise winding can be directly performed using a bobbin provided with a high voltage compatible insulator as a winding shaft. Further, by directly winding the coil on the bobbin, there is no need to wind the edgewise coil around the winding shaft, remove the edgewise coil, and incorporate the coil into the bobbin. In addition, the edgewise coil during the operation of removing the edgewise coil from the winding shaft is not disturbed, so that an edgewise coil having stable quality can be formed. Therefore, it is possible to directly wind a flat wire around the bobbin integrated with the insulating plate protruding in the axial direction on the outer periphery, thereby reducing the number of parts and the number of assembling steps, and reducing costs. It has become.
【0006】請求項2記載の平角線のエッジワイズ巻線
方法は、請求項1において、前記巻取り軸の巻取り部分
から離れるほど前記巻取り軸の軸心から離れた位置か
ら、前記平角線を供給するものである。請求項2記載の
平角線のエッジワイズ巻線方法によれば、請求項1の効
果のほか、平角線の巻き上がり側の倒れを防止するため
の倒れ止め具を巻取り軸に嵌合した場合に、倒れ止め具
と巻取り軸との間に平角線が入り込んで巻き込まれるの
を防止でき、より安定した巻線が可能となる。According to a second aspect of the present invention, there is provided a flat wire edgewise winding method according to the first aspect, wherein the farther away from the winding portion of the winding shaft, the farthest from the axis of the winding shaft. Is to supply. According to the flat wire edgewise winding method according to the second aspect, in addition to the effect of the first aspect, in the case where a fall stopper for preventing the flat wire from falling on the winding side is fitted to the winding shaft. In addition, it is possible to prevent the rectangular wire from getting into and getting caught between the fall stopper and the winding shaft, and a more stable winding can be achieved.
【0007】請求項3記載の平角線のエッジワイズ巻線
装置は、支持面を有しこの支持面に突設した巻取り軸を
有する巻取り具と、前記支持面側を巻き始めとして前記
巻取り軸に巻かれた平角線の巻き上がり側の倒れを防止
する当接面を有し前記平角線を前記巻取り軸の軸方向に
略沿うように案内する平角線供給部を有する倒れ止め具
とを備えたものである。According to a third aspect of the present invention, there is provided a flat wire edgewise winding device, comprising: a winding tool having a support surface and a winding shaft protruding from the support surface; A fall stopper having a contact surface for preventing the flat wire wound on the take-up shaft from falling down on the winding side and having a flat wire supply portion for guiding the flat wire substantially along the axial direction of the winding shaft. It is provided with.
【0008】請求項3記載の平角線のエッジワイズ巻線
装置によれば、巻取り軸に巻かれた平角線の巻き上がり
側に倒れ止め具の当接面が当接して平角線の倒れを防止
するので、エッジワイズコイルを形成する際に平角線の
倒れが発生することなく、確実にエッジワイズコイルを
形成することができる。請求項4記載の平角線のエッジ
ワイズ巻線装置は、請求項3において、前記平角線供給
部を前記巻取り軸に略平行な溝としたものである。According to the flat wire edgewise winding device of the third aspect, the contact surface of the falling stopper abuts on the winding side of the flat wire wound on the winding shaft to prevent the flat wire from falling. Therefore, the edgewise coil can be reliably formed without the flat wire falling down when the edgewise coil is formed. According to a fourth aspect of the present invention, in the flat wire edgewise winding device according to the third aspect, the flat wire supply unit is a groove substantially parallel to the winding shaft.
【0009】請求項4記載の平角線のエッジワイズ巻線
装置によれば、請求項3の効果のほか、平角線の供給方
向が巻取り軸の軸心にほぼ平行になっていることによ
り、より安定したエッジワイズ巻線ができ、また従来と
比較して平角線の寸法仕様が変わっても同じコイル巻線
装置を使って巻くことが可能となり、自動化設備へも応
用展開が可能になる。According to the flat wire edgewise winding device of the fourth aspect, in addition to the effect of the third aspect, the feeding direction of the flat wire is substantially parallel to the axis of the winding shaft. A more stable edgewise winding can be achieved, and even if the dimensional specification of the rectangular wire is changed as compared with the conventional one, it is possible to wind using the same coil winding device, and application development to automation equipment becomes possible.
【0010】請求項5記載の平角線のエッジワイズ巻線
装置は、請求項3において、前記平角線供給部が前記巻
取り軸の軸心を通る平面にほぼ沿って溝状に形成されて
いるものである。請求項5記載の平角線のエッジワイズ
巻線装置によれば、請求項3の効果のほか、巻線時の平
角線の供給を無理なく行なうことができ、また倒れ止め
具の製作・加工が容易であるため、コスト削減にもな
る。According to a fifth aspect of the present invention, in the flat wire edgewise winding device according to the third aspect, the flat wire supply portion is formed in a groove shape substantially along a plane passing through the axis of the winding shaft. Things. According to the flat wire edgewise winding device according to the fifth aspect, in addition to the effect of the third aspect, the flat wire can be supplied without difficulty in winding, and the production and processing of the fall stopper can be performed. Because it is easy, it also reduces costs.
【0011】請求項6記載の平角線のエッジワイズ巻線
装置は、請求項5において、前記平角線供給部の両側面
のうち、前記平角線が当接する側面の出口付近が、前記
軸心を通りかつ前記側面に交差する平面よりも、前記軸
心の径方向の外向きに開くように傾斜しているものであ
る。請求項6記載の平角線のエッジワイズ巻線装置によ
れば、請求項5の効果のほか、倒れ止め具と巻取り軸の
間に平角線が入りこんで巻き込まれることを防止できる
とともに、平角線供給部の出口での平角線の曲がりが滑
らかになり平角線に与える影響を軽減することができ、
品質の高いコイルを巻くことが可能となる。According to a sixth aspect of the present invention, in the flat wire edgewise winding device according to the fifth aspect, of the two side surfaces of the flat wire supply portion, the vicinity of an outlet on a side surface of the flat wire contacting the flat wire is connected to the axial center. It is inclined so as to open outward in the radial direction of the axis center than a plane passing through and intersecting the side surface. According to the flat wire edgewise winding device according to the sixth aspect, in addition to the effect of the fifth aspect, it is possible to prevent the flat wire from entering and being wound between the fall stopper and the winding shaft, and to prevent the flat wire from being wound. The bending of the flat wire at the outlet of the supply unit becomes smooth and the effect on the flat wire can be reduced,
High quality coils can be wound.
【0012】請求項7平角線のエッジワイズ巻線装置
は、請求項3おいて、前記平角線供給部が前記巻取り軸
の軸心を通る平面に略平行で巻き方向と反対側にややず
れて形成されたものである。請求項7平角線のエッジワ
イズ巻線装置によれば、請求項3の効果のほか、倒れ止
め具と巻取り軸の間に平角線が入り込み巻き込まれるの
を防止でき、また倒れ止め具の加工も容易にできコスト
削減にもなる。According to a seventh aspect of the present invention, in the flat wire edgewise winding device according to the third aspect, the flat wire supply portion is substantially parallel to a plane passing through the axis of the winding shaft and slightly shifted in a direction opposite to the winding direction. It was formed. According to a seventh aspect of the present invention, in addition to the effect of the third aspect, it is possible to prevent the rectangular wire from entering and being caught between the stopper and the winding shaft, and to process the stopper. Can also be made easier and cost can be reduced.
【0013】請求項8平角線のエッジワイズ巻線装置
は、請求項3おいて、前記平角線供給部が前記巻取り軸
の軸心を通る平面に略平行で巻き方向にややずれて形成
されたものである。請求項8平角線のエッジワイズ巻線
装置によれば、請求項3の効果のほか、平角線が巻かれ
る直前の平角線の変形が緩やかで巻線時の平角線への影
響が軽減でき、品質の高いエッジワイズコイルを巻くこ
とが可能となる。According to an eighth aspect of the present invention, in the flat wire edgewise winding device according to the third aspect, the flat wire supply portion is formed substantially parallel to a plane passing through the axis of the winding shaft and slightly shifted in the winding direction. It is a thing. According to the edgewise winding device of claim 8, in addition to the effects of claim 3, the deformation of the flat wire immediately before the flat wire is wound is moderate, and the influence on the flat wire at the time of winding can be reduced. It is possible to wind a high quality edgewise coil.
【0014】請求項9平角線のエッジワイズ巻線装置
は、請求項3おいて、前記平角線供給部の出口の前記平
角線の巻き方向の角縁部に平角線を緩やかに方向変換さ
せる曲げ手段有するものである。請求項9平角線のエッ
ジワイズ巻線装置によれば、請求項3の効果のほか、平
角線の曲げが緩やかに行なえ、平角線の巻取り軸への供
給がスムースにできる。According to a ninth aspect of the present invention, in the flat wire edgewise winding device, the flat wire is gradually bent at the edge of the flat wire supply section at the exit in the winding direction of the flat wire. Means. According to the ninth aspect of the present invention, in addition to the effect of the third aspect, the flat wire can be bent gently and the flat wire can be smoothly supplied to the winding shaft.
【0015】[0015]
【発明の実施の形態】この発明の第1の実施の形態を図
1および図2により説明する。図1は平角線のエッジワ
イズ巻線方法の説明図である。この平角線のエッジワイ
ズ巻線方法は、平角線2の供給方向が巻取り軸1の軸方
向に略沿うように、平角線2を巻取り軸1に供給し、平
角線2を巻き付けるものである。実施の形態では巻取り
軸1を回転(矢印方向)して巻取り軸1に平角線2を巻
き付けてエッジワイズコイル3を形成している。また平
角線2はエッジワイズコイル3を形成する巻取り部分か
ら離れた位置から供給する。平角線2は箔状平角線を用
いている。4は巻取り軸1をエッジワイズコイル3を支
持する支持面5から突出した巻取り具である。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A first embodiment of the present invention will be described with reference to FIGS. FIG. 1 is an explanatory view of a rectangular wire edgewise winding method. This flat wire edgewise winding method supplies the flat wire 2 to the winding shaft 1 and winds the flat wire 2 so that the supply direction of the flat wire 2 is substantially along the axial direction of the winding shaft 1. is there. In the embodiment, the winding shaft 1 is rotated (in the direction of the arrow) to wind the flat wire 2 around the winding shaft 1 to form the edgewise coil 3. Further, the flat wire 2 is supplied from a position away from a winding portion forming the edgewise coil 3. The rectangular wire 2 is a foil-like rectangular wire. Reference numeral 4 denotes a winding tool that projects the winding shaft 1 from a support surface 5 that supports the edgewise coil 3.
【0016】この方法により、図17で示した絶縁体の
付いたボビンへ直接エッジワイズコイル3を巻くことが
可能となる。すなわち、この実施の形態の平角線のエッ
ジワイズ巻線方法によれば、平角線2の供給を巻き上が
ったエッジワイズコイルから離れた方向より、巻取り軸
1に略沿って行なうため、平角線2の巻き付け直前部分
が既に巻かれているエッジワイズコイルの外周部に乗り
上げることなく確実に巻くことができるとともに、高電
圧対応の絶縁体の付いたボビンを巻取り軸1として直接
エッジワイズ巻線を行なうことができる。またボビンへ
直接巻くことにより、巻取り軸1にエッジワイズコイル
3を巻いた後、エッジワイズコイル3を取外し、ボビン
へ組み込む作業が不必要となる。さらに巻取り軸1から
コイルを取り外す作業中のエッジワイズコイル3のばら
けが無くなり、品質の安定したエッジワイズコイル3を
形成することができる。したがって、外周の軸方向へ突
出する絶縁板と一体型になっているボビンへ平角線を直
接巻くことが可能となり、これにより部品点数の削減お
よび組立工数を少なくすることができ、コスト削減が可
能になっている。According to this method, the edgewise coil 3 can be directly wound on the bobbin provided with the insulator shown in FIG. That is, according to the flat wire edgewise winding method of the present embodiment, the flat wire 2 is supplied substantially along the winding shaft 1 from a direction away from the wound edgewise coil. 2 can be securely wound without riding on the outer periphery of the already wound edgewise coil, and a bobbin provided with a high-voltage compatible insulator is directly used as a winding shaft 1 as an edgewise winding. Can be performed. Further, by directly winding the coil on the bobbin, it is not necessary to wind the edgewise coil 3 around the winding shaft 1 and then remove the edgewise coil 3 and incorporate the coil into the bobbin. Further, the edgewise coil 3 during the operation of removing the coil from the winding shaft 1 does not vary, and the edgewise coil 3 with stable quality can be formed. Therefore, it is possible to directly wind a flat wire around the bobbin integrated with the insulating plate protruding in the axial direction on the outer periphery, thereby reducing the number of parts and the number of assembling steps, and reducing costs. It has become.
【0017】図2(a)は、平角線のエッジワイズ巻線
装置の説明図である。すなわち、この平角線のエッジワ
イズ巻線装置は、巻取り具4と、倒れ止め具6とを有す
る。巻取り具4は、支持面5を有し、この支持面5に突
設した巻取り軸1を有する。倒れ止め具6は、巻取り具
4の支持面5側を巻き始めとして巻取り軸1に巻かされ
た平角線2の巻き上がり側の倒れを防止する当接面7を
有し、平角線2を巻取り軸1の軸方向に略沿うように案
内する平角線供給部8を有する。実施の形態の倒れ止め
具6は、巻取り軸1に回転自在に嵌合している。また平
角線供給部8は巻取り軸1の軸方向に略平行な溝であ
る。そして、平角線供給部8の出口9の巻き方向側側部
は平角線2の厚さ分凹んで位置し、かつ巻取り軸1の回
転方向に沿って除々に当接面7に連続するように傾斜し
た平角線2の案内面7aを形成している。FIG. 2A is an explanatory view of a rectangular wire edgewise winding device. That is, the flat wire edgewise winding device includes the winding device 4 and the fall prevention device 6. The winding tool 4 has a support surface 5 and the winding shaft 1 protruding from the support surface 5. The fall prevention device 6 has a contact surface 7 for preventing the flat wire 2 wound around the winding shaft 1 from falling on the support surface 5 side of the winding device 4 and preventing the flat wire 2 from falling on the winding side. 2 has a flat wire supply unit 8 for guiding the winding shaft 2 substantially along the axial direction of the winding shaft 1. The stopper 6 according to the embodiment is rotatably fitted to the winding shaft 1. The flat wire supply section 8 is a groove substantially parallel to the axial direction of the winding shaft 1. Then, the side in the winding direction of the outlet 9 of the flat wire supply unit 8 is positioned so as to be recessed by the thickness of the flat wire 2, and is gradually connected to the contact surface 7 along the rotation direction of the winding shaft 1. The guide surface 7a of the rectangular wire 2 which is inclined at a right angle is formed.
【0018】図2(b)は、平角線供給部8は巻取り軸
1の軸心に略平行であるが正確には軸方向に対して若干
傾斜した溝にしている。これらにより、平角線2の倒れ
を防ぎながら巻取り軸1の軸心1aにほぼ沿った方向か
ら平角線2を供給することができる。この実施の形態の
平角線のエッジワイズ巻線装置によれば、巻取り軸1に
巻かれた平角線2の巻き上がり側に倒れ止め具6の当接
面7が当接して平角線2の倒れを防止するので、エッジ
ワイズコイル3を形成する際に平角線2の倒れが発生す
ることなく、確実にエッジワイズコイル3を形成するこ
とができる。In FIG. 2B, the flat wire supply section 8 is formed as a groove which is substantially parallel to the axis of the winding shaft 1 but is slightly inclined with respect to the axial direction. Thus, the flat wire 2 can be supplied from a direction substantially along the axis 1a of the winding shaft 1 while preventing the flat wire 2 from falling down. According to the rectangular wire edgewise winding device of this embodiment, the contact surface 7 of the stopper 6 comes into contact with the winding side of the rectangular wire 2 wound on the winding shaft 1 so that the flat wire 2 Since the falling is prevented, the edgewise coil 3 can be reliably formed without the flat wire 2 falling when the edgewise coil 3 is formed.
【0019】また平角線2の供給方向が巻取り軸1の軸
心にほぼ平行になっていることにより、より安定したエ
ッジワイズ巻線ができ、また従来と比較して平角線2の
寸法仕様が変わっても同じコイル巻線装置を使って巻く
ことが可能となり、自動化設備へも応用展開が可能にな
る。この発明の第2の実施の形態を図3に示す。すなわ
ち、第1の実施の形態において、平角線2の供給方向
を、エッジワイズコイル3から離れる方向ほど巻取り軸
1の軸心から離れる方向にしている。平角線2は平角線
供給部8を通って巻取り軸1に供給され、巻取り具4が
回動することにより巻取り軸1に巻かれる。Further, since the feeding direction of the flat wire 2 is substantially parallel to the axis of the winding shaft 1, a more stable edgewise winding can be achieved. It is possible to wind using the same coil winding device even if it changes, and it can be applied to automated equipment. FIG. 3 shows a second embodiment of the present invention. That is, in the first embodiment, the direction in which the flat wire 2 is supplied is such that the direction away from the edgewise coil 3 is away from the axis of the winding shaft 1. The flat wire 2 is supplied to the winding shaft 1 through the flat wire supply unit 8, and is wound around the winding shaft 1 by rotating the winding device 4.
【0020】この実施の形態によれば、平角線2の巻き
あがり側の倒れを防止するための倒れ止め具6を巻取り
軸1に嵌合した場合に、倒れ止め具6と巻取り軸1との
間に平角線2が入り込んで巻き込まれるのを防止でき、
より安定した巻線が可能となる。その他の構成は、第1
の実施の形態と同様であり、共通の作用効果を有する。According to this embodiment, when the fall stopper 6 for preventing the flat wire 2 from falling on the winding side is fitted to the winding shaft 1, the fall stopper 6 and the winding shaft 1 are fitted. To prevent the flat wire 2 from getting caught in
More stable winding becomes possible. Other configurations are the first
This embodiment is the same as the above-described embodiment, and has a common function and effect.
【0021】なお、図3では平角線2が倒れ止め具6の
平角線供給部8から供給されているが、たとえば平角線
供給部8の底面を、図3(b)の平角線2の供給方向の
傾斜に沿って傾斜してもよい。この発明の第3の実施の
形態を図4に示す。すなわち、第1の実施の形態におい
て、平角線供給部8が巻取り軸1の軸心1aを通る平面
Aにほぼ沿って溝状に形成されている。平角線2は溝状
の平角線供給部8を通って当接面7に導かれ、巻取り軸
1が回転することによりエッジワイズコイルを巻くこと
ができる。9は平角線供給部8の出口である。In FIG. 3, the flat wire 2 is supplied from the flat wire supply unit 8 of the fall stopper 6, but, for example, the bottom surface of the flat wire supply unit 8 is supplied to the flat wire 2 in FIG. It may be inclined along the inclination of the direction. FIG. 4 shows a third embodiment of the present invention. That is, in the first embodiment, the flat wire supply unit 8 is formed in a groove shape substantially along the plane A passing through the axis 1 a of the winding shaft 1. The rectangular wire 2 is guided to the contact surface 7 through the groove-shaped rectangular wire supply unit 8, and the winding shaft 1 rotates, so that the edgewise coil can be wound. Reference numeral 9 denotes an outlet of the flat wire supply unit 8.
【0022】この実施の形態によれば、巻線時の平角線
2の供給を無理なく行なうことができ、また倒れ止め具
6の製作・加工が容易であるため、コスト削減にもな
る。その他の構成は第1の実施の形態と同様であり、作
用効果も同様である。この発明の第4の実施の形態を図
5に示す。すなわち、第3の実施の形態において、平角
線供給部8の両側面10a,10bのうち、平角線2が
当接する側面10aの出口9の付近が軸心1aの径方向
の外向きに開くようにしている。すなわち、巻取り軸1
の軸心1aを通る平面Cと軸心1aを通る平角線供給部
8の幅中心を通る垂直面Dとのなす角度αよりも、側面
10aと垂直面Dとのなす角度βを大きくしている。According to this embodiment, it is possible to supply the rectangular wire 2 at the time of winding without difficulty, and it is easy to manufacture and process the fall prevention device 6, so that the cost can be reduced. Other configurations are the same as those of the first embodiment, and the functions and effects are also the same. FIG. 5 shows a fourth embodiment of the present invention. That is, in the third embodiment, of the two side surfaces 10a and 10b of the rectangular wire supply unit 8, the vicinity of the outlet 9 of the side surface 10a with which the rectangular wire 2 abuts opens outward in the radial direction of the axis 1a. I have to. That is, the winding shaft 1
The angle β between the side surface 10a and the vertical surface D is larger than the angle α between the plane C passing through the axis 1a and the vertical surface D passing through the width center of the rectangular wire supply unit 8 passing through the axis 1a. I have.
【0023】この実施の形態によれば、倒れ止め具6と
巻取り軸1の間に平角線2が入りこんで巻き込まれるこ
とを防止できるとともに、平角線供給部8の出口9での
平角線2の曲がりが滑らかになり平角線2に与える影響
を軽減することができ、品質の高いエッジワイズコイル
3を巻くことが可能となる。その他の構成は、第3の実
施の形態と同様であり、作用効果も同様である。According to this embodiment, it is possible to prevent the rectangular wire 2 from entering between the fall prevention device 6 and the take-up shaft 1 and to be caught therein, and to prevent the rectangular wire 2 from exiting from the rectangular wire supply unit 8. Can be smoothed, the influence on the flat wire 2 can be reduced, and the high-quality edgewise coil 3 can be wound. Other configurations are the same as those of the third embodiment, and the functions and effects are also the same.
【0024】この発明の第5の実施の形態を図6に示
す。すなわち、第3の実施の形態において、平角線供給
部8が巻取り軸1の軸心1aを通る平面Eに略平行で平
角線2の巻き方向(矢印)と反対側にややずれて形成さ
れている。平角線2は平角線供給部8を通って巻取り軸
1に供給され、巻取り軸1が回転することにより、エッ
ジワイズコイル3を巻くことができる。FIG. 6 shows a fifth embodiment of the present invention. That is, in the third embodiment, the flat wire supply section 8 is formed substantially parallel to the plane E passing through the axis 1a of the winding shaft 1 and slightly shifted to the side opposite to the winding direction (arrow) of the flat wire 2. ing. The flat wire 2 is supplied to the winding shaft 1 through a flat wire supply unit 8, and the edgewise coil 3 can be wound by rotating the winding shaft 1.
【0025】この実施の形態によれば、倒れ止め具6と
巻取り軸1の間に平角線2が入り込み巻き込まれるのを
防止でき、また倒れ止め具6の加工も容易にできコスト
削減にもなる。その他の構成は、第3の実施の形態と同
様であり、作用効果も同様である。この発明の第6の実
施の形態を図7に示す。すなわち、第3の実施の形態に
おいて、平角線供給部8が巻取り軸1の軸心1aを通る
平面Eに略平行に巻き方向(矢印)にややずれて形成さ
れ、巻取り軸1が回転することにより、エッジワイズコ
イル3を巻くことができる。According to this embodiment, it is possible to prevent the rectangular wire 2 from entering and being caught between the fall stopper 6 and the winding shaft 1, and to facilitate the processing of the fall stopper 6 to reduce the cost. Become. Other configurations are the same as those of the third embodiment, and the functions and effects are also the same. FIG. 7 shows a sixth embodiment of the present invention. In other words, in the third embodiment, the flat wire supply unit 8 is formed so as to be slightly displaced in the winding direction (arrow) substantially parallel to the plane E passing through the axis 1a of the winding shaft 1, and the winding shaft 1 rotates. By doing so, the edgewise coil 3 can be wound.
【0026】この実施の形態によれば、平角線2が巻か
れる直前の平角線2の変形が緩やかで巻線時の平角線2
への影響が軽減でき、品質の高いエッジワイズコイル3
を巻くことが可能となる。その他の構成は、第3の実施
の形態と同様であり、作用効果も同様である。この発明
の第7の実施の形態を図8に示す。すなわち、第1の実
施の形態において、平角線供給部8の出口9の平角線2
の巻き方向の角縁部に平角線2を緩やかに方向変換させ
る曲げ手段11を有する。実施の形態では、曲げ手段1
1を所定の曲率半径をもつ曲面により形成している。こ
の部分より平角線2を巻取り軸1に供給し、巻取り軸1
が回転することにより、平角線2が平角線供給部8に沿
った軸方向から、曲げ手段11を通って巻取り軸1の周
面に沿った周方向に緩やかに方向変換し、滑らかに巻取
り軸1に巻き取られる。According to this embodiment, the rectangular wire 2 is deformed gently immediately before the rectangular wire 2 is wound, and the rectangular wire 2 is wound at the time of winding.
Quality edge-wise coil 3
Can be wound. Other configurations are the same as those of the third embodiment, and the functions and effects are also the same. FIG. 8 shows a seventh embodiment of the present invention. That is, in the first embodiment, the rectangular wire 2 at the outlet 9 of the rectangular wire supply unit 8 is used.
Is provided with bending means 11 for gently changing the direction of the flat wire 2 at the corner in the winding direction. In the embodiment, the bending means 1
1 is formed by a curved surface having a predetermined radius of curvature. From this portion, the flat wire 2 is supplied to the winding shaft 1 and the winding shaft 1
Is rotated, the flat wire 2 is gently changed from the axial direction along the flat wire supply unit 8 to the circumferential direction along the circumferential surface of the winding shaft 1 through the bending means 11 and smoothly wound. It is wound on the take-up shaft 1.
【0027】この実施の形態によれば、平角線2の曲げ
が緩やかに行なえ、平角線2の巻取り軸1への供給がス
ムースにできる。その他の構成は、第1の実施の形態と
同様であり、作用効果も同様である。この発明の第8の
実施の形態を図9に示す。すなわち、第8の実施の形態
において、出口9の両側角縁にそれぞれ曲面の曲げ手段
11を形成している。According to this embodiment, the flat wire 2 can be bent gently, and the flat wire 2 can be smoothly supplied to the winding shaft 1. Other configurations are the same as those of the first embodiment, and the functions and effects are also the same. FIG. 9 shows an eighth embodiment of the present invention. That is, in the eighth embodiment, curved means 11 having curved surfaces are formed on both side edges of the outlet 9.
【0028】この実施の形態によれば、巻取り軸1の回
転方向を変えるだけで簡単に逆向きのエッジワイズコイ
ルを形成することができる。この発明の第9の実施の形
態を図10に示す。すなわち、第7の実施の形態におい
て、曲げ手段11が曲率半径の大きい曲面12aと曲率
半径の小さい曲面12bからなり、曲面12aから曲面
12bへと滑らかに連続している。According to this embodiment, it is possible to easily form a reverse edgewise coil simply by changing the rotation direction of the winding shaft 1. FIG. 10 shows a ninth embodiment of the present invention. That is, in the seventh embodiment, the bending means 11 includes a curved surface 12a having a large radius of curvature and a curved surface 12b having a small radius of curvature, and smoothly continues from the curved surface 12a to the curved surface 12b.
【0029】この実施の形態によれば、平角線2の巻線
直前の供給がよりスムースになる。その他の構成は、第
7の実施の形態と同様であり、作用効果も同様である。
この発明の第10の実施の形態を図11に示す。すなわ
ち、第7の実施の形態において、曲げ手段11が平角線
供給部8の内方から出口にかけて小さい曲率半径の曲面
12bから大きい曲率半径の曲面12aへと滑らかに連
続している。According to this embodiment, the supply of the flat wire 2 immediately before winding is smoother. The other configuration is the same as that of the seventh embodiment, and the operation and effect are also the same.
FIG. 11 shows a tenth embodiment of the present invention. That is, in the seventh embodiment, the bending means 11 smoothly continues from the curved surface 12b having a small radius of curvature to the curved surface 12a having a large radius of curvature from the inside of the rectangular wire supply unit 8 to the exit.
【0030】この実施の形態によれば、平角線2の巻取
り軸1への巻取りがよりスムースになるほか、その他の
構成は、第7の実施の形態と同様であり、作用効果も同
様である。なお、曲げ手段11は第8の実施の形態と同
様に出口9の両側角縁に設けてもよい。According to this embodiment, the winding of the flat wire 2 onto the winding shaft 1 becomes smoother, and the other structure is the same as that of the seventh embodiment, and the operation and effect are the same. It is. Note that the bending means 11 may be provided on both side corners of the outlet 9 similarly to the eighth embodiment.
【0031】この発明の第11の実施の形態を図12に
示す。すなわち、第7の実施の形態において、出口9の
曲げ手段11をローラ13aと、ローラ13aを支持す
る軸13bからなり、ローラ13aを軸13bに軸着
し、軸13bを倒れ止め具6に取付けている。この実施
の形態によれば、平角線2の表面に沿って平角線2を方
向転換させる際の曲げをより緩やかで滑らかに行いなが
ら、エッジワイズコイルを巻くことができ、より一層平
角線2をスムースに供給することができ、また摩擦によ
る平角線2への影響も軽減でき、品質の高いコイルを巻
くことが可能となる。FIG. 12 shows an eleventh embodiment of the present invention. That is, in the seventh embodiment, the bending means 11 of the outlet 9 is composed of a roller 13a and a shaft 13b supporting the roller 13a, the roller 13a is mounted on the shaft 13b, and the shaft 13b is attached to the fall stopper 6. ing. According to this embodiment, the edgewise coil can be wound while the bending when changing the direction of the flat wire 2 along the surface of the flat wire 2 is performed more gently and smoothly. The coil can be supplied smoothly, and the influence of the friction on the flat wire 2 can be reduced, so that a high-quality coil can be wound.
【0032】この発明の第12の実施の形態を図13に
示す。すなわち、第11の実施の形態において、ローラ
13aを用いた曲げ手段11を出口9の両側角縁に設け
ている。この実施の形態によれば、巻取り具4を逆に回
転することにより簡単に逆向きエッジワイズコイル3を
巻くことができる。FIG. 13 shows a twelfth embodiment of the present invention. That is, in the eleventh embodiment, the bending means 11 using the roller 13a is provided on both side edges of the outlet 9. According to this embodiment, the reverse edgewise coil 3 can be easily wound by rotating the winder 4 in the reverse direction.
【0033】この発明の第13の実施の形態を図14に
示す。これは、第3の実施の形態(図4)と第7の実施
の形態(図8)を組合せたものである。すなわち、平角
線供給部8を巻取り軸1の軸心1aを通る平面Aにほぼ
沿って溝状に形成し、平角線供給部8の出口9の平角線
2の巻き方向の角縁部に平角線2を緩やかに方向変換さ
せる曲げ手段11を有している。FIG. 14 shows a thirteenth embodiment of the present invention. This is a combination of the third embodiment (FIG. 4) and the seventh embodiment (FIG. 8). That is, the flat wire supply unit 8 is formed in a groove shape substantially along the plane A passing through the axis 1a of the winding shaft 1, and is formed at the edge of the outlet 9 of the flat wire supply unit 8 in the winding direction of the flat wire 2 in the winding direction. A bending means 11 for gently changing the direction of the flat wire 2 is provided.
【0034】この実施の形態によれば、倒れ止め具6に
設けられた平角線供給部8の各々の形状を組み合わせる
ことにより、平角線を2巻取り軸1と倒れ止め具4の間
に巻き込むことなく、よりスムースに供給することがで
きる。その他は、第3の実施の形態および第7の実施の
形態と同様である。この発明の第14の実施の形態を図
15に示す。これは、第4の実施の形態(図5)と第8
の実施の形態(図8)と組合せたものである。すなわ
ち、平角線供給部8の両側面10a,10bのうち、平
角線2が当接する側面10aの出口9の付近が軸心1a
の径方向の外向きに開くように軸心1aを通り側面10
aに交差する平面Cよりも傾斜している。According to this embodiment, the rectangular wire is wound between the two winding shafts 1 and the stopper 4 by combining the shapes of the rectangular wire supply portions 8 provided on the stopper 6. And can be supplied more smoothly. Others are the same as the third embodiment and the seventh embodiment. FIG. 15 shows a fourteenth embodiment of the present invention. This is the same as the fourth embodiment (FIG. 5) and the eighth embodiment.
This embodiment is combined with the embodiment (FIG. 8). That is, among the side surfaces 10a and 10b of the rectangular wire supply unit 8, the vicinity of the outlet 9 of the side surface 10a with which the rectangular wire 2 abuts is the axis 1a.
Side surface 10 through the axis 1a so as to open radially outward.
It is more inclined than the plane C intersecting with a.
【0035】その他は、第4の実施の形態および第8の
実施の形態と同様である。なお、エッジワイズコイル3
を形成する場合に、倒れ止め具6側を回転してもよい。The other points are the same as those of the fourth and eighth embodiments. The edgewise coil 3
May be rotated on the fall stopper 6 side.
【0036】[0036]
【発明の効果】請求項1記載の平角線のエッジワイズ巻
線方法によれば、平角線の供給を巻き上がったエッジワ
イズコイルから離れた方向より、巻取り軸に略沿って行
なうため、平角線の巻き付け直前部分が既に巻かれてい
るエッジワイズコイルの外周部に乗り上げることなく確
実に巻くことができるとともに、高電圧対応の絶縁体の
付いたボビンを巻取り軸として直接エッジワイズ巻線を
行なうことができる。またボビンへ直接巻くことによ
り、巻取り軸にエッジワイズコイルを巻いた後、エッジ
ワイズコイルを取外し、ボビンへ組み込む作業が不必要
となる。さらに巻取り軸からエッジワイズコイルを取り
外す作業中のエッジワイズコイルのばらけが無くなり、
品質の安定したエッジワイズコイルを形成することがで
きる。したがって、外周の軸方向へ突出する絶縁板と一
体型になっているボビンへ平角線を直接巻くことが可能
となり、これにより部品点数の削減および組立工数を少
なくすることができ、コスト削減が可能になっている。According to the flat wire edgewise winding method according to the first aspect of the present invention, the flat wire is supplied substantially along the winding shaft from a direction away from the wound edgewise coil. The wire can be wound securely without climbing over the outer periphery of the edgewise coil where the part just before winding of the wire is already wound, and the edgewise winding is made directly by using a bobbin with a high-voltage compatible insulator as the winding shaft. Can do it. Further, by directly winding the coil on the bobbin, there is no need to wind the edgewise coil around the winding shaft, remove the edgewise coil, and incorporate the coil into the bobbin. Furthermore, the removal of the edgewise coil during the work of removing the edgewise coil from the winding shaft has been eliminated,
An edgewise coil of stable quality can be formed. Therefore, it is possible to directly wind a flat wire around the bobbin integrated with the insulating plate protruding in the axial direction on the outer periphery, thereby reducing the number of parts and the number of assembling steps, and reducing costs. It has become.
【0037】請求項2記載の平角線のエッジワイズ巻線
方法によれば、請求項1の効果のほか、平角線の巻き上
がり側の倒れを防止するための倒れ止め具を巻取り軸に
嵌合した場合に、倒れ止め具と巻取り軸との間に平角線
が入り込んで巻き込まれるのを防止でき、より安定した
巻線が可能となる。請求項3記載の平角線のエッジワイ
ズ巻線装置によれば、巻取り軸に巻かれた平角線の巻き
上がり側に倒れ止め具の当接面が当接して平角線の倒れ
を防止するので、エッジワイズコイルを形成する際に平
角線の倒れが発生することなく、確実にエッジワイズコ
イルを形成することができる。According to the flat wire edgewise winding method of the second aspect, in addition to the effect of the first aspect, a fall stopper for preventing the flat wire from falling on the winding side is fitted to the winding shaft. When they are combined, it is possible to prevent the rectangular wire from entering and being caught between the fall stopper and the winding shaft, and a more stable winding is possible. According to the flat wire edgewise winding device according to the third aspect, the contact surface of the fall stopper contacts the winding side of the flat wire wound on the winding shaft to prevent the flat wire from falling. Thus, the edgewise coil can be reliably formed without the flat wire falling down when the edgewise coil is formed.
【0038】請求項4記載の平角線のエッジワイズ巻線
装置によれば、請求項3の効果のほか、平角線の供給方
向が巻取り軸の軸心にほぼ平行になっていることによ
り、より安定したエッジワイズ巻線ができ、また従来と
比較して平角線の寸法仕様が変わっても同じコイル巻線
装置を使って巻くことが可能となり、自動化設備へも応
用展開が可能になる。According to the flat wire edgewise winding device of the fourth aspect, in addition to the effect of the third aspect, the feeding direction of the flat wire is substantially parallel to the axis of the winding shaft. A more stable edgewise winding can be achieved, and even if the dimensional specification of the rectangular wire is changed as compared with the conventional one, it is possible to wind using the same coil winding device, and application development to automation equipment becomes possible.
【0039】請求項5記載の平角線のエッジワイズ巻線
装置によれば、請求項3の効果のほか、巻線時の平角線
の供給を無理なく行なうことができ、また倒れ止め具の
製作・加工が容易であるため、コスト削減にもなる。請
求項6記載の平角線のエッジワイズ巻線装置によれば、
請求項5の効果のほか、倒れ止め具と巻取り軸の間に平
角線が入りこんで巻き込まれることを防止できるととも
に、平角線供給部の出口での平角線の曲がりが滑らかに
なり平角線に与える影響を軽減することができ、品質の
高いコイルを巻くことが可能となる。According to the flat wire edgewise winding device of the fifth aspect, in addition to the effect of the third aspect, the flat wire can be supplied without difficulty at the time of winding, and the fall stopper is manufactured.・ Since processing is easy, the cost can be reduced. According to the flat wire edgewise winding device according to claim 6,
In addition to the effect of the fifth aspect, it is possible to prevent the rectangular wire from entering and being caught between the fall stopper and the winding shaft, and the flat wire at the outlet of the flat wire supply unit to bend smoothly and to be flat. The influence on the coil can be reduced, and a high-quality coil can be wound.
【0040】請求項7平角線のエッジワイズ巻線装置に
よれば、請求項3の効果のほか、倒れ止め具と巻取り軸
の間に平角線が入り込み巻き込まれるのを防止でき、ま
た倒れ止め具の加工も容易にできコスト削減にもなる。
請求項8平角線のエッジワイズ巻線装置によれば、請求
項3の効果のほか、平角線が巻かれる直前の平角線の変
形が緩やかで巻線時の平角線への影響が軽減でき、品質
の高いエッジワイズコイルを巻くことが可能となる。According to the seventh aspect of the present invention, in addition to the effect of the third aspect, the flat wire can be prevented from entering and being caught between the falling stopper and the winding shaft. The tool can be easily processed and cost can be reduced.
According to the edgewise winding device of claim 8, in addition to the effects of claim 3, the deformation of the flat wire immediately before the flat wire is wound is moderate, and the influence on the flat wire at the time of winding can be reduced. It is possible to wind a high quality edgewise coil.
【0041】請求項9平角線のエッジワイズ巻線装置に
よれば、請求項3の効果のほか、平角線の曲げが緩やか
に行なえ、平角線の巻取り軸への供給がスムースにでき
る。According to the ninth aspect of the present invention, in addition to the effect of the third aspect, the flat wire can be bent gently and the flat wire can be smoothly supplied to the winding shaft.
【図1】この発明の第1の実施の形態の平角線のエッジ
ワイズ巻線方法を説明する説明図である。FIG. 1 is an explanatory diagram illustrating a flat wire edgewise winding method according to a first embodiment of the present invention.
【図2】平角線のエッジワイズ巻線装置を説明する説明
図であり、(a)は平角線供給部が軸方向に延びた場
合、(b)は平角線供給部が軸方向より若干傾斜した場
合である。FIGS. 2A and 2B are explanatory diagrams illustrating a rectangular wire edgewise winding device, wherein FIG. 2A illustrates a case where a rectangular wire supply unit extends in an axial direction, and FIG. This is the case.
【図3】第2の実施の形態の平角線のエッジワイズ巻線
方法の説明図であり、(a)は部分平面図、(b)はそ
の側面図である。3A and 3B are explanatory views of a flat wire edgewise winding method according to a second embodiment, wherein FIG. 3A is a partial plan view and FIG. 3B is a side view thereof.
【図4】第3の実施の形態の部分斜視図である。FIG. 4 is a partial perspective view of a third embodiment.
【図5】第4の実施の形態における図4の矢印Bの方向
からみた倒れ止め具の端面図である。FIG. 5 is an end view of the stopper according to a fourth embodiment as viewed from the direction of arrow B in FIG. 4;
【図6】第5の実施の形態における図5と同方向からみ
た倒れ止め具の端面図である。FIG. 6 is an end view of a fall stopper according to a fifth embodiment viewed from the same direction as FIG. 5;
【図7】第6の実施の形態における図5と同方向からみ
た倒れ止め具の端面図である。FIG. 7 is an end view of a fall stopper viewed from the same direction as FIG. 5 in a sixth embodiment.
【図8】第7の実施の形態の平角線のエッジワイズ巻線
装置の説明図である。FIG. 8 is an explanatory diagram of a flat wire edgewise winding device according to a seventh embodiment.
【図9】第8の実施の形態の平角線のエッジワイズ巻線
装置の説明図である。FIG. 9 is an explanatory diagram of a rectangular wire edgewise winding device according to an eighth embodiment.
【図10】第9の実施の形態の平角線のエッジワイズ巻
線装置の説明図である。FIG. 10 is an explanatory view of a rectangular wire edgewise winding device according to a ninth embodiment.
【図11】第10の実施の形態の平角線のエッジワイズ
巻線装置の説明図である。FIG. 11 is an explanatory diagram of a flat wire edgewise winding device according to a tenth embodiment.
【図12】第11の実施の形態の平角線のエッジワイズ
巻線装置の説明図である。FIG. 12 is an explanatory diagram of a flat wire edgewise winding device according to an eleventh embodiment.
【図13】第12の実施の形態の平角線のエッジワイズ
巻線装置の説明図である。FIG. 13 is an explanatory diagram of a flat wire edgewise winding device according to a twelfth embodiment.
【図14】第13の実施の形態の倒れ止め具の斜視図で
ある。FIG. 14 is a perspective view of a fall stopper according to a thirteenth embodiment.
【図15】第14の実施の形態の倒れ止め具の斜視図で
ある。FIG. 15 is a perspective view of a fall stopper according to a fourteenth embodiment.
【図16】従来例の平角線のエッジワイズ巻線装置の説
明図である。FIG. 16 is an explanatory view of a conventional rectangular wire edgewise winding device.
【図17】高電圧用のボビンの側面図である。FIG. 17 is a side view of a bobbin for high voltage.
1 巻取り軸 1a 軸心 2 平角線 3 エッジワイズコイル 4 巻取り具 5 支持面 6 倒れ止め具 7 当接面 8 平角線供給部 9 出口 10a,10b 側面 11 曲げ手段 DESCRIPTION OF SYMBOLS 1 Winding shaft 1a Shaft center 2 Flat wire 3 Edgewise coil 4 Winding tool 5 Support surface 6 Fall prevention device 7 Contact surface 8 Flat wire supply part 9 Outlet 10a, 10b Side surface 11 Bending means
─────────────────────────────────────────────────────
────────────────────────────────────────────────── ───
【手続補正書】[Procedure amendment]
【提出日】平成9年8月27日[Submission date] August 27, 1997
【手続補正1】[Procedure amendment 1]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】0017[Correction target item name] 0017
【補正方法】変更[Correction method] Change
【補正内容】[Correction contents]
【0017】図2(a)は、平角線のエッジワイズ巻線
装置の説明図である。すなわち、この平角線のエッジワ
イズ巻線装置は、巻取り具4と、倒れ止め具6を有す
る。巻取り具4は、支持面5を有し、この支持面5に突
設した巻取り軸1を有する。倒れ止め具6は、巻取り具
4の支持面5側を巻き始めとして巻取り軸1に巻かれた
平角線2の巻き上がり側の倒れを防止する当接面7を有
し、平角線2を巻取り軸1の軸方向に略沿うように案内
する平角線供給部8を有する。実施の形態の倒れ止め具
6は、巻取り軸1に回転自在に嵌合している。また平角
線供給部8は巻取り軸1の軸方向に略平行な溝である。
そして、平角線供給部8の出口9の巻き方向側側部は平
角線2の厚さ分凹んで位置し、かつ巻取り軸1の回転方
向に沿って除々に当接面7に連続するように傾斜した平
角線2の案内面7aを形成している。なお、平角線2は
螺旋状に巻き取られてエッジワイズコイル3が形成され
るので、平角線2がきわめて薄い場合、可撓性があるこ
とおよび巻き始め部分があることによりコイル自身が傾
斜することから、倒れ止め具6の当接面7には傾斜した
案内面7aを設けず巻取り軸1に直行する平面に形成し
ても良い。 FIG. 2A is an explanatory view of a rectangular wire edgewise winding device. That is, the flat wire edgewise winding device includes the winding device 4 and the fall prevention device 6. The winding tool 4 has a support surface 5 and the winding shaft 1 protruding from the support surface 5. Fall stopper 6 has an abutment surface 7 to prevent the collapse of the winding shaft 1 wound he was flat wire 2 of the winding up side, starting up the support surface 5 side of the winding device 4, the rectangular wire 2 Has a flat wire supply section 8 for guiding the wire along the axial direction of the winding shaft 1. The stopper 6 according to the embodiment is rotatably fitted to the winding shaft 1. The flat wire supply section 8 is a groove substantially parallel to the axial direction of the winding shaft 1.
Then, the side in the winding direction of the outlet 9 of the flat wire supply unit 8 is positioned so as to be recessed by the thickness of the flat wire 2, and is gradually connected to the contact surface 7 along the rotation direction of the winding shaft 1. The guide surface 7a of the rectangular wire 2 which is inclined at a right angle is formed. In addition, the flat wire 2
The edgewise coil 3 is formed by being spirally wound.
Therefore, if the flat wire 2 is extremely thin,
The coil itself tilts due to the
Due to the inclination, the contact surface 7 of the stopper 6 is inclined.
It is formed on a plane perpendicular to the winding shaft 1 without providing the guide surface 7a.
May be.
Claims (9)
略沿うように、平角線を前記巻取り軸に供給し、前記平
角線を巻き付ける平角線のエッジワイズ巻線方法。1. A flat wire edgewise winding method for feeding a flat wire to the winding shaft and winding the flat wire so that the feeding direction of the flat wire is substantially along the axial direction of the winding shaft.
ど前記巻取り軸の軸心から離れた位置から、前記平角線
を供給する請求項1記載の平角線のエッジワイズ巻線方
法。2. The flat wire edgewise winding method according to claim 1, wherein the flat wire is supplied from a position further away from an axis of the winding shaft as the winding shaft is separated from a winding portion.
り軸を有する巻取り具と、前記支持面側を巻き始めとし
て前記巻取り軸に巻かれた平角線の巻き上がり側の倒れ
を防止する当接面を有し前記平角線を前記巻取り軸の軸
方向に略沿うように案内する平角線供給部を有する倒れ
止め具とを備えた平角線のエッジワイズ巻線装置。3. A winding device having a support surface and a winding shaft protruding from the support surface, and a winding device on a winding side of a flat wire wound on the winding shaft starting from the support surface side. A flat wire edgewise winding device comprising: a flat wire supply unit having a contact surface for preventing the flat wire and a flat wire supply unit for guiding the flat wire substantially along the axial direction of the winding shaft.
行な溝である請求項3記載の平角線のエッジワイズ巻線
装置。4. The flat wire edgewise winding device according to claim 3, wherein the flat wire supply section is a groove substantially parallel to the winding shaft.
を通る平面にほぼ沿って溝状に形成されている請求項3
記載の平角線のエッジワイズ巻線装置。5. The flat wire supply section is formed in a groove shape substantially along a plane passing through the axis of the winding shaft.
An edgewise winding device for the flat wire described.
平角線が当接する側面の出口付近が、前記軸心を通りか
つ前記側面に交差する平面よりも、前記軸心の径方向の
外向きに開くように傾斜している請求項5記載の平角線
のエッジワイズ巻線装置。6. A side surface of the rectangular wire supply section, in which a portion of the side surface where the rectangular wire abuts, near the outlet, is closer to a radial direction of the axis than to a plane passing through the axis and intersecting the side surface. The flat wire edgewise winding device according to claim 5, which is inclined so as to open outward.
を通る平面に略平行で巻き方向と反対側にややずれて形
成された請求項3記載の平角線のエッジワイズ巻線装
置。7. The flat wire edgewise winding device according to claim 3, wherein the flat wire supply section is formed substantially parallel to a plane passing through the axis of the winding shaft and slightly shifted to a side opposite to a winding direction. .
を通る平面に略平行で巻き方向にややずれて形成された
請求項3記載の平角線のエッジワイズ巻線装置。8. The flat wire edgewise winding device according to claim 3, wherein the flat wire supply section is formed substantially parallel to a plane passing through the axis of the winding shaft and slightly shifted in a winding direction.
巻き方向の角縁部に平角線を緩やかに方向変換させる曲
げ手段有する請求項3記載の平角線のエッジワイズ巻線
装置。9. The flat wire edgewise winding device according to claim 3, further comprising a bending means for gently changing the direction of the flat wire at a corner of the flat wire supply unit at an exit in the winding direction of the flat wire.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP24467596A JP3528459B2 (en) | 1996-09-17 | 1996-09-17 | Edgewise winding method and winding device for flat wire |
MXPA/A/1997/006765A MXPA97006765A (en) | 1996-09-17 | 1997-09-05 | Single winding system for a tipoplane and delg driver wire |
US08/924,731 US6007015A (en) | 1996-09-17 | 1997-09-05 | Edgewise winding system for thin, flat-type conductor wire |
DE19739520A DE19739520C2 (en) | 1996-09-17 | 1997-09-09 | Device for winding a thin flat conductor wire in an upright position |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP24467596A JP3528459B2 (en) | 1996-09-17 | 1996-09-17 | Edgewise winding method and winding device for flat wire |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH1092680A true JPH1092680A (en) | 1998-04-10 |
JP3528459B2 JP3528459B2 (en) | 2004-05-17 |
Family
ID=17122283
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP24467596A Expired - Lifetime JP3528459B2 (en) | 1996-09-17 | 1996-09-17 | Edgewise winding method and winding device for flat wire |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3528459B2 (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003163123A (en) * | 2001-11-27 | 2003-06-06 | Matsushita Electric Works Ltd | Transformer for power supply |
JP2004327461A (en) * | 2002-10-08 | 2004-11-18 | Mitsuo Ebisawa | Coil element manufacturing apparatus |
JP2009272315A (en) * | 2008-04-30 | 2009-11-19 | Tdk Corp | Coil component and method of producing same |
JP2010062481A (en) * | 2008-09-08 | 2010-03-18 | Totoku Electric Co Ltd | Apparatus for manufacturing edge-wise coil |
JP2014042446A (en) * | 2012-07-26 | 2014-03-06 | Jtekt Corp | Winding machine and winding tool |
CN105845318A (en) * | 2015-01-30 | 2016-08-10 | 东光株式会社 | Surface-mount inductor and method for manufacturing the same |
CN113690571A (en) * | 2021-08-27 | 2021-11-23 | 杭州中芯微电子有限公司 | An RFID card antenna coil winding device |
-
1996
- 1996-09-17 JP JP24467596A patent/JP3528459B2/en not_active Expired - Lifetime
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003163123A (en) * | 2001-11-27 | 2003-06-06 | Matsushita Electric Works Ltd | Transformer for power supply |
JP2004327461A (en) * | 2002-10-08 | 2004-11-18 | Mitsuo Ebisawa | Coil element manufacturing apparatus |
JP2009272315A (en) * | 2008-04-30 | 2009-11-19 | Tdk Corp | Coil component and method of producing same |
US7800476B2 (en) | 2008-04-30 | 2010-09-21 | Tdk Corporation | Coil component and method for producing the same |
JP2010062481A (en) * | 2008-09-08 | 2010-03-18 | Totoku Electric Co Ltd | Apparatus for manufacturing edge-wise coil |
JP2014042446A (en) * | 2012-07-26 | 2014-03-06 | Jtekt Corp | Winding machine and winding tool |
CN105845318A (en) * | 2015-01-30 | 2016-08-10 | 东光株式会社 | Surface-mount inductor and method for manufacturing the same |
CN113690571A (en) * | 2021-08-27 | 2021-11-23 | 杭州中芯微电子有限公司 | An RFID card antenna coil winding device |
CN113690571B (en) * | 2021-08-27 | 2024-11-12 | 杭州中芯微电子有限公司 | RFID card antenna coil winding device |
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