JPH10294498A - Manufacture of led display - Google Patents

Manufacture of led display

Info

Publication number
JPH10294498A
JPH10294498A JP9101719A JP10171997A JPH10294498A JP H10294498 A JPH10294498 A JP H10294498A JP 9101719 A JP9101719 A JP 9101719A JP 10171997 A JP10171997 A JP 10171997A JP H10294498 A JPH10294498 A JP H10294498A
Authority
JP
Japan
Prior art keywords
ring
liquid resin
led display
shaped frame
sealing layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP9101719A
Other languages
Japanese (ja)
Inventor
Tsuyoshi Saeki
剛志 佐伯
Akio Ohashi
昭生 大橋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Stanley Electric Co Ltd
Original Assignee
Stanley Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Stanley Electric Co Ltd filed Critical Stanley Electric Co Ltd
Priority to JP9101719A priority Critical patent/JPH10294498A/en
Publication of JPH10294498A publication Critical patent/JPH10294498A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/93Batch processes
    • H01L24/95Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
    • H01L24/97Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being connected to a common substrate, e.g. interposer, said common substrate being separable into individual assemblies after connecting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L2224/31Structure, shape, material or disposition of the layer connectors after the connecting process
    • H01L2224/32Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
    • H01L2224/321Disposition
    • H01L2224/32151Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/32221Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/32225Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/44Structure, shape, material or disposition of the wire connectors prior to the connecting process
    • H01L2224/45Structure, shape, material or disposition of the wire connectors prior to the connecting process of an individual wire connector
    • H01L2224/45001Core members of the connector
    • H01L2224/45099Material
    • H01L2224/451Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof
    • H01L2224/45138Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof the principal constituent melting at a temperature of greater than or equal to 950°C and less than 1550°C
    • H01L2224/45144Gold (Au) as principal constituent
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48225Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • H01L2224/48227Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation connecting the wire to a bond pad of the item
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73251Location after the connecting process on different surfaces
    • H01L2224/73265Layer and wire connectors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/93Batch processes
    • H01L2224/95Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
    • H01L2224/97Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being connected to a common substrate, e.g. interposer, said common substrate being separable into individual assemblies after connecting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/10Details of semiconductor or other solid state devices to be connected
    • H01L2924/11Device type
    • H01L2924/12Passive devices, e.g. 2 terminal devices
    • H01L2924/1204Optical Diode
    • H01L2924/12041LED
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/52Encapsulations
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/52Encapsulations
    • H01L33/54Encapsulations having a particular shape

Abstract

PROBLEM TO BE SOLVED: To reduce the number of parts and assembling man-hours and to reduce the cost of an LED display by eliminating a frame used only for holding a liquid resin. SOLUTION: A ring-shaped frame 5 having an area where a sealing layer 6 is to be formed is formed of fluororesin on a flat substrate and a suitable amount of a liquid resin 6A is poured in the ring-shaped fame 5 and is solidified to form the sealing layer 6 of a LED display 1. Instead of employing q conventional frame which is functioning exclusively as a frame until the liquid resin 6A is solidified a ring-shaped frame 5 formed by simple means such as printing and hold the liquid resin 6A by means of water repellency is employed. This can reduce the number of parts and assembling man-hours.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、ガラスなどで形成
された平面基板上に、例えばドットマトリクス状として
複数のLEDチップのダイボンドおよび配線が行われ、
更に上記LEDチップには透明樹脂による封止層が設け
られている構成とされたLED表示器に関するものであ
り、詳細には前記LED表示器の製造方法に係るもので
ある。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method in which a plurality of LED chips are die-bonded and wired in a dot matrix, for example, on a flat substrate made of glass or the like.
Further, the present invention relates to an LED display having a configuration in which a sealing layer made of a transparent resin is provided on the LED chip, and more particularly to a method of manufacturing the LED display.

【0002】[0002]

【従来の技術】従来のこの種のLED表示器90の製造
方法における封止工程の例を示すものが図5であり、配
線パターン91aが形成された平面基板91の面上に複
数のLEDチップ92をダイボンドし、更に金線(或い
はアルミニウム線)93によりワイヤーボンドを行い配
線し、ドットマトリクスなど所定の配置としての配設を
行う。
2. Description of the Related Art FIG. 5 shows an example of a sealing step in a conventional method of manufacturing an LED display 90 of this type. A plurality of LED chips are provided on a surface of a flat substrate 91 on which a wiring pattern 91a is formed. The die 92 is die-bonded, and further, wire-bonded with a gold wire (or aluminum wire) 93 for wiring, and a predetermined arrangement such as a dot matrix is performed.

【0003】しかる後に、前記平面基板91の面上に例
えば樹脂或いはゴムなどで形成されて前記LEDチップ
92の配置に対応する形状とされた型枠94を固定し、
この型枠94内にシリコン樹脂、エポキシ樹脂などの透
明な液状樹脂を注入し、自然硬化、加熱硬化など適宜な
効果処理を行い、液状樹脂を硬化させ封止層95を形成
するものである。
Thereafter, a mold 94 made of, for example, resin or rubber and formed in a shape corresponding to the arrangement of the LED chips 92 is fixed on the surface of the flat substrate 91,
A transparent liquid resin such as a silicon resin or an epoxy resin is injected into the mold 94, and an appropriate effect treatment such as natural curing or heat curing is performed, and the liquid resin is cured to form the sealing layer 95.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、前記し
た従来の製造方法においては、封止層95の形成の際
に、注入時には液状である樹脂に対し位置を保持させる
ために型枠94を用いるものであるので、第一には、前
記型枠94を使用することによる素材費の増加、型枠9
4を形成するための金型作成による費用の発生などによ
りLED表示器90がコストアップする問題点を生じて
いる。
However, in the above-mentioned conventional manufacturing method, when the sealing layer 95 is formed, the mold 94 is used to hold the position of the liquid resin at the time of injection. Therefore, firstly, an increase in material cost due to the use of the formwork 94,
There is a problem that the cost of the LED display 90 is increased due to generation of a cost due to the production of a mold for forming the LED 4.

【0005】また、第二には、既にLEDチップ92の
取付けが行われている平面基板91に型枠94の取付け
が行われることで、例えば金線93の切断などを生じさ
せて分留まりが低下する問題点を生じると共に、例えば
前記平面基板91がガラスで形成されている場合には、
前記型枠94を固定するための構成が複雑になり、取付
作業が煩雑化して生産性が低下する問題点を生じ、これ
らの点の解決が課題とされるものと成っている。
[0005] Second, by mounting the mold frame 94 on the flat substrate 91 on which the LED chips 92 have already been mounted, for example, the gold wires 93 are cut off, and the fractional break is caused. In addition to causing a problem of lowering, for example, when the flat substrate 91 is formed of glass,
The structure for fixing the formwork 94 becomes complicated, the mounting work becomes complicated, and there is a problem in that the productivity is reduced, and solving these points is an issue to be solved.

【0006】[0006]

【課題を解決するための手段】本発明は前記した従来の
課題を解決するための具体的な手段として、平面基板上
に複数のLEDチップを配設し、該LEDチップを透明
樹脂で覆う封止層を形成して成るLED表示器の製造方
法において、前記封止層は、前記平面基板上に前記封止
層を形成するべき範囲の内法を有する枠状にフッ素樹脂
によるリング状枠部を形成し、このリング状枠部内に液
状の前記透明樹脂の適量を注入し固化させて形成するこ
とを特徴とするLED表示器の製造方法を提供すること
で課題を解決するものである。
According to the present invention, as a specific means for solving the above-mentioned conventional problems, a plurality of LED chips are arranged on a flat substrate, and the LED chips are covered with a transparent resin. In the method for manufacturing an LED display comprising a stop layer, the sealing layer is a ring-shaped frame portion made of a fluororesin in a frame shape having a method within a range where the sealing layer is to be formed on the flat substrate. The present invention solves the problem by providing a method for manufacturing an LED display, characterized in that an appropriate amount of the liquid transparent resin is injected into the ring-shaped frame portion and solidified.

【0007】[0007]

【発明の実施の形態】つぎに、本発明を図に示す実施形
態に基づいて詳細に説明する。図1〜図4は本発明に係
るLED表示器1の製造方法を工程の順に示すものであ
り、先ず、図1に示すように配線パターン2aが形成さ
れた平面基板2の面上に、複数のLEDチップ3がダイ
ボンドされ、続いて金線(或いはアルミ線)4によるワ
イヤーボンドが行われて、ドットマトリクス状など所定
の配置として取付けられるものである点は従来例のもの
と同様である。
Next, the present invention will be described in detail based on an embodiment shown in the drawings. 1 to 4 show a method of manufacturing an LED display 1 according to the present invention in the order of steps. First, as shown in FIG. 1, a plurality of wiring patterns 2a are formed on a surface of a flat substrate 2 on which a wiring pattern 2a is formed. The LED chip 3 is die-bonded, followed by wire bonding with a gold wire (or aluminum wire) 4, and the LED chip 3 is mounted in a predetermined arrangement such as a dot matrix, as in the conventional example.

【0008】ここで、本発明においては、従来例の型枠
に換えて、図2に示すように前記平面基板2の面上にリ
ング状枠部5を形成するものであり、このリング状枠部
5は、フッ素樹脂により以降に前記封止層6を形成する
べき範囲を取り囲むようにして、言い換えれば前記の範
囲を内法とする枠状にシルクスクリーン印刷など適宜な
手段で形成されるものである。
Here, in the present invention, a ring-shaped frame portion 5 is formed on the surface of the flat substrate 2 as shown in FIG. 2 instead of the conventional frame. The portion 5 is formed of a fluororesin so as to surround a region where the sealing layer 6 is to be formed thereafter, in other words, is formed by a suitable means such as silk screen printing in a frame shape having the above range as an inner method. It is.

【0009】尚、この実施形態では理解を容易とするた
めに工程の順序に従って説明を行うものとするので、リ
ング状枠部5はこの時点で形成するものとするが、実際
に実施に当たっては、前記平面基板2の形成時に、前記
配線パターン2aと同様に予めに形成するものとしてお
いても良いものである。
In this embodiment, the description will be made in accordance with the order of the steps for easy understanding. Therefore, the ring-shaped frame portion 5 is formed at this time. However, in actual implementation, When the planar substrate 2 is formed, it may be formed in advance similarly to the wiring pattern 2a.

【0010】続いて、前記平面基板2は前記LEDチッ
プ3が搭載された面を水平に保たれ、リング状枠部5の
枠内には、図3に示すようにシリコン樹脂、或いは、エ
ポキシ樹脂など液状樹脂6Aの適量の注入(滴下)が、
例えば定量の吐出が行えるものとした注入装置10など
を用いて行われる。
Subsequently, the surface of the flat substrate 2 on which the LED chips 3 are mounted is kept horizontal, and a silicon resin or an epoxy resin as shown in FIG. Injecting (dropping) an appropriate amount of the liquid resin 6A,
For example, the injection is performed using an injection device 10 or the like that can discharge a fixed amount.

【0011】このようにすることで、例えばリング状枠
部5の中央に液状樹脂6Aが注入されたとしても、この
液状樹脂6Aは流動性により四方に拡がって行く。そし
て、リング状枠部5に達すると、このリング状枠部5が
形成されたフッ素樹脂の撥水性によりはじかれて、リン
グ状枠部5を越えて拡がるのを阻止されるので、最終的
には液状樹脂6Aは図4に示すようにリング状枠部5内
で均一の厚さとして層状に保持されるものとなる。
By doing so, even if the liquid resin 6A is injected into the center of the ring-shaped frame 5, for example, the liquid resin 6A spreads in all directions due to fluidity. When the ring-shaped frame portion 5 is reached, the ring-shaped frame portion 5 is repelled by the water repellency of the formed fluororesin, and is prevented from spreading beyond the ring-shaped frame portion 5. As shown in FIG. 4, the liquid resin 6A is held in a layered manner in the ring-shaped frame portion 5 with a uniform thickness.

【0012】この状態で、例えば加熱処理など硬化処理
を行えば、前記液状樹脂6Aは均一な厚さを保った状態
で硬化するものとなり、即ち、目的とする機能、寸法を
有する封止層6が得られるものと成るのである。尚、言
うまでもないが、封止層6の厚さTはリング状枠部5内
に注入する液状樹脂6Aの量(容積、重量)により定ま
るので、所望の厚さTと成るように注入装置10などを
調整すれば良い。
If a curing treatment such as a heat treatment is performed in this state, the liquid resin 6A will be cured while maintaining a uniform thickness, that is, the sealing layer 6 having the desired functions and dimensions. Is obtained. Needless to say, since the thickness T of the sealing layer 6 is determined by the amount (volume and weight) of the liquid resin 6A to be injected into the ring-shaped frame portion 5, the injection device 10 has a desired thickness T. You just have to adjust the settings.

【0013】尚、ここで、前記リング状枠部5について
説明を行うと、このリング状枠部5は前記液状樹脂6A
を注入し、それが硬化するまでの間だけ撥水性により液
状樹脂6Aの流失を防げば良く、それ以後は消失しても
支障を生じることはないものであるので、耐久性などを
考慮する必要はなく、例えば平面基板2に対する付着強
度などはそれ程に必要とされないものである。
Here, the ring-shaped frame 5 will be described. The ring-shaped frame 5 is formed of the liquid resin 6A.
It is only necessary to prevent the liquid resin 6A from flowing out by water repellency until it is hardened, and there is no problem even if it disappears thereafter. However, for example, the adhesion strength to the flat substrate 2 is not so required.

【0014】従って、前記平面基板2が例えばガラス部
材など、塗料、接着剤などに対する密着性が少ない部材
で形成されている場合であっても、容易に実施すること
が可能である。また、前記リング状枠部5は印刷手段な
どで簡便に形成できるので、形成するための素材費など
は僅少であり、また、形成のための金型費用なども僅少
である。
Therefore, even when the flat substrate 2 is formed of a member having low adhesion to a paint, an adhesive or the like, such as a glass member, it can be easily implemented. Further, since the ring-shaped frame portion 5 can be easily formed by a printing means or the like, the material cost for forming the ring frame portion 5 is small, and the mold cost for forming the ring frame portion 5 is also small.

【0015】次いで、上記の製造方法とすることの作用
および効果について説明を行う。本発明により印刷手段
などにより形成したリング状枠部5で液状樹脂6Aの平
面基板2上での保持を可能としたことで、従来例では必
要とされた型枠が不要となり部品点数の低減が可能とな
ると共に、型枠の平面基板2への取付けのための工数も
不要となる。
Next, the operation and effect of the above-described manufacturing method will be described. According to the present invention, the liquid resin 6A can be held on the flat substrate 2 by the ring-shaped frame portion 5 formed by the printing means or the like, so that the mold required in the conventional example becomes unnecessary and the number of parts can be reduced. It becomes possible, and the man-hour for attaching the mold to the flat board 2 is not required.

【0016】従って、前記した型枠を取付ける際に、既
に平面基板2にはLEDチップ3のダイボンドおよび金
線4によるワイヤーボンドが行われていることで生じ
る、例えば金線4への接触などによる断線事故などは、
完全に排除されるものとなり、分留まりの向上も可能と
なる。
Therefore, when the above-mentioned mold is mounted, the die bonding of the LED chip 3 and the wire bonding by the gold wire 4 are already performed on the flat substrate 2. In case of disconnection accident,
It is completely eliminated, and the yield can be improved.

【0017】[0017]

【発明の効果】以上に説明したように本発明により、封
止層は、平面基板上に封止層を形成するべき範囲の内法
を有する枠状にフッ素樹脂によるリング状枠部を形成
し、このリング状枠部内に液状の透明樹脂の適量を注入
し固化させて形成するLED表示器の製造方法としたこ
とで、第一には、従来は液状樹脂が硬化するまでの間、
液状樹脂を保持するためだけの目的で用いられる型枠を
不要とし、部品点数を低減すると共に組立工数も低減し
LED表示器のコストダウンに極めて優れた効果を奏す
るものである。
As described above, according to the present invention, the sealing layer is formed by forming a ring-shaped frame portion made of a fluororesin into a frame shape having a method within a range where the sealing layer is to be formed on the flat substrate. By injecting an appropriate amount of a liquid transparent resin into the ring-shaped frame portion and solidifying it to form an LED display, firstly, conventionally, until the liquid resin is cured,
This eliminates the need for a mold used only for holding the liquid resin, reduces the number of parts and the number of assembly steps, and is extremely effective in reducing the cost of the LED display.

【0018】また、第二には、既にLEDチップ92の
取付けが行われている平面基板に型枠の取付けを行うこ
とで、例えば不注意の接触などにより金線の切断などを
生じさせる事故の発生を根絶するものとし、これによ
り、工程中に生じる仕損をなくして分留まりの向上にも
優れた効果を奏するものである。
Second, by mounting the formwork on the flat substrate on which the LED chip 92 has already been mounted, it is possible to cause an accident such as inadvertent contact or the like to cut a gold wire. The generation is eradicated, thereby eliminating defects caused in the process and improving the yield.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 本発明に係るLED表示器の製造方法の実施
形態のLEDチップの取付工程を示す説明図である。
FIG. 1 is an explanatory diagram showing an LED chip mounting process of an embodiment of a method for manufacturing an LED display according to the present invention.

【図2】 同じ実施形態のリング状枠部の形成行程を示
す説明図である。
FIG. 2 is an explanatory diagram illustrating a forming process of a ring-shaped frame portion according to the same embodiment.

【図3】 同じ実施形態の液状樹脂の注入行程を示す説
明図である。
FIG. 3 is an explanatory view showing a liquid resin injection process of the same embodiment.

【図4】 同じ実施形態の完成状態を示す説明図であ
る。
FIG. 4 is an explanatory diagram showing a completed state of the same embodiment.

【図5】 従来の製造方法を示す説明図である。FIG. 5 is an explanatory view showing a conventional manufacturing method.

【符号の説明】[Explanation of symbols]

1……LED表示器 2……平面基板 2a……配線パターン 3……LEDチップ 4……金線 5……リング状枠部 6……封止層 6A……液状樹脂 DESCRIPTION OF SYMBOLS 1 ... LED display 2 ... Flat board 2a ... Wiring pattern 3 ... LED chip 4 ... Gold wire 5 ... Ring-shaped frame part 6 ... Sealing layer 6A ... Liquid resin

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 平面基板上に複数のLEDチップを配設
し、該LEDチップを透明樹脂で覆う封止層を形成して
成るLED表示器の製造方法において、前記封止層は、
前記平面基板上に前記封止層を形成するべき範囲の内法
を有する枠状にフッ素樹脂によるリング状枠部を形成
し、このリング状枠部内に液状の前記透明樹脂の適量を
注入し固化させて形成することを特徴とするLED表示
器の製造方法。
1. A method for manufacturing an LED display, comprising: arranging a plurality of LED chips on a flat substrate, and forming a sealing layer covering the LED chips with a transparent resin, wherein the sealing layer comprises:
A ring-shaped frame portion made of a fluororesin is formed on the flat substrate in a frame shape having an inner method within a range where the sealing layer is to be formed, and an appropriate amount of the liquid transparent resin is injected into the ring-shaped frame portion and solidified. A method of manufacturing an LED display, comprising:
JP9101719A 1997-04-18 1997-04-18 Manufacture of led display Pending JPH10294498A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP9101719A JPH10294498A (en) 1997-04-18 1997-04-18 Manufacture of led display

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP9101719A JPH10294498A (en) 1997-04-18 1997-04-18 Manufacture of led display

Publications (1)

Publication Number Publication Date
JPH10294498A true JPH10294498A (en) 1998-11-04

Family

ID=14308121

Family Applications (1)

Application Number Title Priority Date Filing Date
JP9101719A Pending JPH10294498A (en) 1997-04-18 1997-04-18 Manufacture of led display

Country Status (1)

Country Link
JP (1) JPH10294498A (en)

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