JPH09279321A - Production of resin-coated aluminum alloy sheet for can formed by deep drawing and ironing - Google Patents

Production of resin-coated aluminum alloy sheet for can formed by deep drawing and ironing

Info

Publication number
JPH09279321A
JPH09279321A JP11213396A JP11213396A JPH09279321A JP H09279321 A JPH09279321 A JP H09279321A JP 11213396 A JP11213396 A JP 11213396A JP 11213396 A JP11213396 A JP 11213396A JP H09279321 A JPH09279321 A JP H09279321A
Authority
JP
Japan
Prior art keywords
aluminum alloy
resin
coated
ironing
rolling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP11213396A
Other languages
Japanese (ja)
Other versions
JP3270682B2 (en
Inventor
Keiichi Shimizu
慶一 志水
Junichi Tanabe
純一 田辺
Fumio Kunishige
文男 国繁
Masao Komai
正雄 駒井
Ayumi Taniguchi
歩 谷口
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyo Kohan Co Ltd
Original Assignee
Toyo Kohan Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Kohan Co Ltd filed Critical Toyo Kohan Co Ltd
Priority to JP11213396A priority Critical patent/JP3270682B2/en
Publication of JPH09279321A publication Critical patent/JPH09279321A/en
Application granted granted Critical
Publication of JP3270682B2 publication Critical patent/JP3270682B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Laminated Bodies (AREA)

Abstract

PROBLEM TO BE SOLVED: To produce a resin-coated Al alloy sheet excellent in deep drawing and ironing workabilities, at the time of producing a resin-coated Al alloy sheet from an Al alloy ingot contg. specified amounts of Mn, Mg, Si and Fe, by specifying the secondary cold rolling ratio and the coating temp. of thermoplastic resin. SOLUTION: An Al alloy ingot contg, by weight, 0.01 to 1.0% Mn and 2.5 to 6.0% Mg, contg., as inevitable impurities, <=0.3% Si and <=0.7% Fe so as to satisfy <=0.8% (Si+Fe) is subjected to homogenizing heat treatment and is subjected to hot rolling, cold rolling and continuous annealing by the conventional methods. Next, it is subjected to secondary cold rolling at 30 to <50% rolling ratio, is subjected to surface treatment, is thereafter subjected to heating treatment and is held to 220 to 300 deg.C, both sides are coated with thermoplastic resin (such as ployethlene terephthalate) so as to regulate the thickness to about 5 to 50μm, and immediately after that, it is rapidly cooled to the recrystallization temp. of the thermoplastic resin or below. The resin-coated Al alloy sheet excellent in strength, workability and adhesion and furthermore excellent in dry process deep drawing and ironing workabilities can be obtd.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、絞りしごき加工を
含む加工により製造される2ピース缶に用いる材料の製
造方法に関する。より詳細には水、あるいは水系潤滑剤
などによる冷却、あるいは潤滑を行うことなく、製缶後
の缶の洗浄を必要としない、絞りしごき加工を含む加工
により缶壁厚が薄い2ピース缶を製造するのに適した、
熱可塑性樹脂を被覆した絞りしごき缶用樹脂被覆アルミ
ニウム合金板の製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a material used for a two-piece can produced by a process including drawing and ironing. More specifically, a two-piece can with a thin can wall is manufactured by processing including drawing and ironing, which does not require cooling or lubrication of water or a water-based lubricant, and does not require cleaning of the can after making. Suitable for
The present invention relates to a method for producing a resin-coated aluminum alloy plate for a drawn ironing can coated with a thermoplastic resin.

【0002】[0002]

【従来の技術】缶胴部と缶底部が一体で成形される2ピ
ース缶としては、ぶりきまたはアルミニウム合金板を絞
り加工、およびしごき加工により得られるDI缶(Draw
n andIroned Can)が従来より製造されている。DI缶
はぶりきまたはアルミニウム合金板を絞り加工した後、
連続的に配置された数個のしごきダイスとポンチを用い
て、大量の水、あるいは水系潤滑剤で冷却および潤滑し
ながら缶壁厚を元板厚の1/3程度に薄肉化し、その後
脱脂洗浄、乾燥し、塗装が施される。近年、特開平6−
312223号公報に、絞りしごき加工を含む複合加工
法により、樹脂被覆金属板から2ピース缶を製造する方
法が開示されている。この方法は従来のDI缶の製造法
とは異なり、高温揮発性の潤滑剤を塗布した樹脂被覆金
属板を絞り加工した後、水、あるいは水系潤滑剤を用い
ることなく、乾式で再絞りおよびしごき加工を同時に行
う複合加工法により、缶壁厚が薄い2ピース缶を製造す
るものである。この複合加工法によれば、2ピース缶に
成形した後の缶の脱脂洗浄、乾燥、塗装工程が不要とな
り、環境を殆ど汚染することなく、2ピース缶を製造す
ることが可能である。本発明は、この複合加工法に適し
た樹脂被覆アルミニウム合金板を提供することを目的と
して検討したものである。複合加工法に適した材料に関
しては、特開平7−266496号公報に、降伏強度、
抗張力、板厚、中心線粗さなどを限定した材料が開示さ
れ、実施例にJIS 3004 H19、およびJIS
5052 H38のアルミニウム合金の使用が示されて
いる。
2. Description of the Related Art As a two-piece can in which a can body and a can bottom are formed integrally, a DI can (Draw) obtained by drawing or ironing a tinplate or an aluminum alloy plate is used.
n andIroned Can) have been manufactured. DI can is tinplate or after drawing aluminum alloy plate,
Using several ironing dies and punches arranged continuously, cooling and lubricating with a large amount of water or water-based lubricant to reduce the wall thickness of the can to about 1/3 of the original plate thickness, followed by degreasing , Dried and painted. In recent years,
Japanese Patent No. 310223 discloses a method of manufacturing a two-piece can from a resin-coated metal plate by a combined processing method including drawing and ironing. This method differs from the conventional method for manufacturing DI cans in that after drawing a resin-coated metal plate coated with a high-temperature volatile lubricant, dry drawing and ironing are performed without using water or an aqueous lubricant. A two-piece can having a thin can wall is manufactured by a combined processing method in which the processing is performed simultaneously. According to this composite processing method, the steps of degreasing, washing, drying, and painting the can after forming it into a two-piece can become unnecessary, and a two-piece can can be manufactured without polluting the environment. The present invention has been studied for the purpose of providing a resin-coated aluminum alloy sheet suitable for this composite processing method. Regarding materials suitable for the composite processing method, Japanese Unexamined Patent Publication No. Hei 7-266496 discloses a yield strength,
Materials having limited tensile strength, plate thickness, center line roughness, etc. are disclosed, and examples include JIS 3004 H19 and JIS.
The use of 5052 H38 aluminum alloy is shown.

【0003】[0003]

【発明が解決しようとする課題】本発明は、特開平6−
312223号公報に示されるような複合加工法に適し
た樹脂被覆アルミニウム合金板を提供することを目的と
する。本発明が対象とする複合加工法は、再絞り加工部
としごき加工部が一対となったダイスを用い、再絞りお
よびしごき加工を同時に行う加工法である。複合加工法
の一つの特徴は、再絞り加工を行う部分のダイスの肩ア
ールの寸法を小さくし、このダイス肩アール部において
材料を曲げ・曲げ戻し加工し、缶壁厚を薄肉化すること
にある.この複合加工においては、加工する板厚の2〜
数倍程度の小さなダイス肩ア−ルで厳しい曲げ・曲げ戻
し加工を行うため、材料表面に肌荒れ、割れを生じ易
く、加工条件によってはこのダイス肩アール部で缶壁破
断が生じる。また、ダイス肩アール部で破断を生じない
場合においても、肌荒れ、表面割れは、被覆樹脂被膜と
アルミ合金板との密着性の低下をもたらし、続くしごき
加工において缶壁破断が極めて生じやすくなる。本発明
は、小さな肩ア−ルのダイス肩アール部における曲げ・
曲げ戻し加工、および続くしごき加工を含む複合加工を
乾式で行うに際して、缶壁破断が生じ難く、かつ缶とし
て必要な強度を有する樹脂被覆アルミ合金板を導くこと
を課題とする。なお、特開平7−266496号公報の
実施例に示されるJISアルミニウム合金3004H1
9は、必要とされる強度は有するものの、加工性は本発
明の目標に対しては、不十分なものである。一方、JI
Sアルミニウム合金5052H38は、加工性は本発明
の目的とする複合加工方法に適するが、許容Mn量が少
なく、この合金の製造において投入可能な3004合金
のスクラップの量が大幅に制限される。すなわち、スク
ラップの再利用が制限される。
SUMMARY OF THE INVENTION The present invention relates to a method disclosed in
It is an object of the present invention to provide a resin-coated aluminum alloy plate suitable for a composite machining method as disclosed in JP-A-313223. The composite machining method targeted by the present invention is a machining method in which redrawing and ironing are performed simultaneously using a die in which a redrawing portion and an ironing portion are paired. One of the features of the combined machining method is to reduce the size of the shoulder radius of the die where redrawing is performed, and to bend and bend back the material at this die shoulder radius to reduce the thickness of the can wall. is there. In this combined machining, the thickness of the machined
Since severe bending and bending back processing is performed with a small die shoulder radius of about several times, the surface of the material is likely to be rough and cracked, and depending on the processing conditions, the can wall is broken at the die shoulder radius. Even when no break occurs in the die shoulder radius portion, rough skin and surface cracks cause a decrease in adhesion between the coating resin film and the aluminum alloy plate, and can wall breakage is extremely likely to occur during subsequent ironing. The present invention is directed to the bending of the shoulder shoulder radius of a small shoulder arm.
An object of the present invention is to provide a resin-coated aluminum alloy plate that is resistant to can wall breakage and has sufficient strength as a can during dry-type composite processing including bending back processing and subsequent ironing processing. Incidentally, the JIS aluminum alloy 3004H1 shown in the example of JP-A-7-266496.
No. 9 has the required strength, but the workability is insufficient for the purpose of the present invention. On the other hand, JI
Although the S aluminum alloy 5052H38 has workability suitable for the composite processing method aimed at by the present invention, it has a small allowable Mn amount, and the amount of scrap of 3004 alloy that can be input in the production of this alloy is significantly limited. That is, the reuse of scrap is restricted.

【0004】[0004]

【課題を解決するための手段】本発明は、重量%でM
n:0.01〜1.0%、Mg:2.0〜6.0%、不可避
的不純物としてSi:≦0.3%、Fe:≦0.7%を含
有し、かつ(Si+Fe):≦0.8 %であるアルミニウ
ム合金鋳隗を均質化熱処理した後、常法により熱間圧延
を行い熱延板とする工程、ついで冷間圧延、および連続
焼鈍を行う工程、その後圧延率:30〜50%未満で二
次冷間圧延し、ついで表面処理する工程、表面処理を施
したアルミニウム合金板を加熱し、板温を220〜30
0℃の範囲に保持し、その両面に熱可塑性樹脂を被覆す
る工程、被覆後急冷する工程からなる、絞りしごき缶用
樹脂被覆アルミニウム合金板の製造方法である。また本
発明は、重量%でMn:0.01〜1.0%、Mg:2.
0〜6.0%、不可避的不純物としてSi:≦0.3%、
Fe:≦0.7%を含有し、かつ(Si+Fe):≦0.
8% であるアルミニウム合金鋳隗を均質化熱処理した
後、常法により熱間圧延を行い熱延板とする工程、つい
で冷間圧延、および連続焼鈍を行う工程、その後圧延
率:50〜80%で二次冷間圧延した後、220〜28
0℃の温度で1分間〜5時間安定化加熱する工程、つい
で表面処理する工程、表面処理を施したアルミニウム合
金板を220〜300℃の温度範囲に加熱し、その両面
に熱可塑性樹脂を被覆する工程、被覆後急冷する工程か
らなる、絞りしごき缶用樹脂被覆アルミニウム合金板の
製造方法である。さらに、本発明は、被覆する熱可塑性
樹脂が熱可塑性ポリエステル樹脂であることを特徴と
し、またアルミニウム合金板に施される表面処理がエッ
チング、およびまたは電解クロム酸処理であるか、さら
にまたはリン酸クロム酸処理であることを特徴とする。
SUMMARY OF THE INVENTION The present invention provides a method for preparing M
n: 0.01 to 1.0%, Mg: 2.0 to 6.0%, Si: ≤ 0.3%, Fe: ≤ 0.7% as unavoidable impurities, and (Si + Fe): After homogenizing and heat-treating aluminum alloy cast iron having a content of ≤0.8%, a step of hot rolling according to a conventional method to form a hot rolled sheet, a step of performing cold rolling and continuous annealing, and then a rolling ratio: 30 Secondary cold rolling at less than 50% and then surface treatment, the surface-treated aluminum alloy plate is heated to a plate temperature of 220 to 30
A method for producing a resin-coated aluminum alloy plate for a drawn and ironing can, which comprises a step of holding the temperature in the range of 0 ° C., coating both surfaces thereof with a thermoplastic resin, and a step of quenching after coating. Further, in the present invention, Mn: 0.01 to 1.0% by weight% and Mg: 2.
0-6.0%, Si as unavoidable impurities: ≤0.3%,
Fe: ≤ 0.7% and (Si + Fe): ≤ 0.7.
After homogenizing and heat-treating 8% aluminum alloy cast iron, it is hot rolled by a conventional method to form a hot rolled sheet, then cold rolled, and continuously annealed, and then the rolling ratio is 50 to 80%. 220-28 after secondary cold rolling at
Stabilizing and heating at a temperature of 0 ° C for 1 minute to 5 hours, then performing a surface treatment, heating the surface-treated aluminum alloy plate to a temperature range of 220 to 300 ° C, and coating both surfaces thereof with a thermoplastic resin. And a step of rapidly cooling after coating, a method for producing a resin-coated aluminum alloy plate for a drawn and ironed can. Furthermore, the present invention is characterized in that the thermoplastic resin to be coated is a thermoplastic polyester resin, and the surface treatment applied to the aluminum alloy plate is etching, and / or electrolytic chromic acid treatment, and / or phosphoric acid. It is characterized by being treated with chromic acid.

【0005】[0005]

【発明の実施の形態】本発明は、強度、加工性、密着性
に優れ、乾式での絞りしごき加工性に優れる樹脂被覆ア
ルミ合金板の製造方法を提供するために多岐にわたり検
討を行った結果、合金組成、熱可塑性樹脂および表面処
理の種類などを定めることにより、目的とする樹脂被覆
アルミ合金板を得ることが可能な製造方法を開発したも
のである。以下、本発明を実施例により詳細に説明す
る。
BEST MODE FOR CARRYING OUT THE INVENTION The present invention has been extensively studied in order to provide a method for producing a resin-coated aluminum alloy sheet which is excellent in strength, workability, adhesion, and excellent in dry drawing and ironing workability. The present invention has developed a manufacturing method capable of obtaining a target resin-coated aluminum alloy plate by determining the alloy composition, the type of thermoplastic resin, and the type of surface treatment. Hereinafter, the present invention will be described in detail with reference to examples.

【0006】[0006]

【実施例】まず、本発明において樹脂被覆アルミニウム
合金板の被覆基板となるアルミニウム合金板の合金成分
などを限定する理由を以下に説明する。なお、各合金成
分の%は重量%で示す。本発明においては、アルミニウ
ム合金板の製造時に発生するスクラップや、使用後のア
ルミニウム缶のスクラップを混合し、溶解して再使用す
ることを容易にするため、アルミニウムDI缶の缶胴材
である3004合金、および蓋材である5052合金の
合金成分、特にMnとMgの量を考慮し検討した。JI
S規格においては3004材は Mn:1.0 〜1.5
%、Mg:0.8〜1.3%、5052材は Mn:0.1
%以下、Mg:2.2〜2.8%と規定されている。本発
明の樹脂被覆アルミニウム合金板の被覆基板となるアル
ミニウム合金板のMn量は、3004合金の下限のMn
量までを含みうることを前提とする。このようにするこ
とにより、本発明に使用するアルミニウム合金を製造す
る際に、多量に存在する3004合金のスクラップの混
合割合を格段に大きくすることが可能となる。
EXAMPLES First, the reasons for limiting the alloy components and the like of the aluminum alloy plate to be the coated substrate of the resin-coated aluminum alloy plate in the present invention will be described below. In addition,% of each alloy component is shown by weight%. In the present invention, in order to make it easy to mix, melt and reuse the scrap generated during the production of the aluminum alloy plate and the scrap of the used aluminum can 3003, which is a can body material of the aluminum DI can. The alloy and the alloy component of the 5052 alloy, which is a lid material, were examined in consideration of the amounts of Mn and Mg in particular. JI
In the S standard, 3004 material has Mn: 1.0 to 1.5.
%, Mg: 0.8-1.3%, 5052 material: Mn: 0.1
%, Mg: 2.2 to 2.8%. The Mn content of the aluminum alloy plate serving as the coated substrate of the resin-coated aluminum alloy plate of the present invention is the lower limit of Mn of 3004 alloy.
It is assumed that the amount can be included. This makes it possible to significantly increase the mixing ratio of the abundant scrap of the 3004 alloy when producing the aluminum alloy used in the present invention.

【0007】[Mn]Mnは安価であり、強度が得られる
ために添加するが、0.01 %未満では効果が不十分で
ある。一方、添加量の上限に関しては缶胴材のスクラッ
プを混合再利用することを考慮し、添加量は3004合
金の下限の1.0 %以下の範囲を前提とした。Mnの添
加によりAl−Fe−Mn系の晶出物が形成されるが、
その変態生成物である硬質のα相は、本発明が課題とす
る曲げ・曲げ戻し加工性には好ましくない。市販のアル
ミニウムDI加工においては、Al−Fe−Mn系の晶
出物はしごき加工時に潤滑作用を有し、しごき加工性を
向上させるため不可欠とされる。しかし、本発明におい
ては表面に樹脂が被覆されたアルミニウム合金板を加工
するため、Al−Fe−Mn系の晶出物の潤滑作用は必
要ではなく、むしろ加工性が損なわれる。すなわち、該
晶出物は本発明の樹脂被覆アルミ合金板の適用を図る複
合加工方法には適さないものである。複合加工方法は、
再絞り加工部としごき加工部が一対となったダイスを用
いて再絞り加工としごき加工を同時に行い、再絞りダイ
スの肩ア−ルを板厚の数倍程度以下の小さな肩ア−ルと
することを特徴とするが、晶出物はそのダイス肩アール
部における曲げ・曲げ戻し加工性を著しく損なう。すな
わち、曲げ・曲げ戻し加工時にアルミニウム合金表面に
荒れ、割れが生じやすく、それに基づく被覆樹脂被膜の
密着性を低下をもたらす。さらに晶出物の量、サイズ、
加工条件によっては缶壁破断をもたらす。そのため、後
述するMg量も考慮しMn量の上限を 1.0%とする。
[Mn] Mn is inexpensive and is added to obtain strength, but if it is less than 0.01%, the effect is insufficient. On the other hand, regarding the upper limit of the addition amount, it is assumed that the scrap of the can body material is mixed and reused, and the addition amount is assumed to be in the range of 1.0% or less of the lower limit of the 3004 alloy. Al-Fe-Mn crystallized substances are formed by the addition of Mn.
The hard α phase, which is a transformation product, is not preferable for the bending / unbending workability which is the subject of the present invention. In commercially available aluminum DI processing, an Al—Fe—Mn crystallized substance has a lubricating action during ironing, and is indispensable for improving ironing workability. However, in the present invention, since an aluminum alloy plate whose surface is coated with a resin is processed, the lubricating action of the Al-Fe-Mn-based crystallized substance is not necessary, but rather the workability is impaired. That is, the crystallized product is not suitable for the composite working method for applying the resin-coated aluminum alloy sheet of the present invention. The compound processing method is
Redrawing and ironing are performed simultaneously using a pair of dies with a redrawing part and an ironing part, and the shoulder radius of the redrawing die is set to a small shoulder radius several times less than the plate thickness. However, the crystallized material significantly impairs the bendability / returnability at the die shoulder radius portion. That is, the surface of the aluminum alloy is easily roughened and cracked at the time of bending / unbending, and the adhesion of the coating resin film based on the roughness is lowered. In addition, the amount, size,
Depending on the processing conditions, the can wall is broken. Therefore, the upper limit of the amount of Mn is set to 1.0% in consideration of the amount of Mg described below.

【0008】[Mg]Mgは、Mn以上に強度向上に効果
のある元素であり、缶として必要な強度を得るために添
加するが、添加量が多くなると加工性が低下する。本発
明においては前記の理由によりMn量の上限を 1.0%
とするが、加工性に十分余裕のある範囲ではない。その
ため、加工性の低下、および加工性の変動を少なくする
ために、Mg量の範囲を2.0〜6.0%とする。Mn量
が本発明の上限の 1.0%近傍にある場合は、Mgが
6.0%を越えると加工性が不良となり、厳しい加工用
途には適用困難となる。。一方、Mg量が2.0%未満
では強度が不十分となり、経済性を向上させるため、板
厚を薄くすることが不可能となる。本発明による樹脂被
覆アルミニウム合金板を前記の複合加工を用いて成形し
た2ピ−ス缶は、ビ−ル、炭酸飲料、窒素ガス充填飲料
など、缶内圧が陽圧となる内容物に適用されるが、内容
物によって缶内圧が異なる。このため、缶内圧が高い内
容物を充填する缶用材には、Mn、Mgの量が多い材料
を適用する。缶底の耐圧強度が不足すると缶底が座屈変
形し、商品として使用に耐えなくなる。缶底の耐圧強度
には、主として、板の降伏強度、板厚が影響し、降伏強
度が低い場合は板厚を厚くすることが必要であるが、経
済性が損なわれることになる。このため、経済性の点か
らMn、Mgの添加量の多い、高強度の薄板厚の材料に
適するが、Mn、Mgの添加量の増加による高強度化を
行うと材料の加工性が低下する。本発明のアルミニウム
合金はMg量が一般的な缶用のアルミニウム合金より多
く、高強度が得られるが加工性はやや不十分である。そ
のため板製造時に板厚を薄肉化し、複合加工時に低加工
度で成形加工することが好ましい。
[Mg] Mg is an element that is more effective than Mn in improving the strength, and is added to obtain the necessary strength as a can. However, when the added amount increases, the workability decreases. In the present invention, the upper limit of the Mn content is set to 1.0% for the above-mentioned reason.
However, it is not in the range where the workability is sufficient. Therefore, the range of the Mg content is set to 2.0 to 6.0% in order to reduce the deterioration of the workability and the fluctuation of the workability. When the Mn content is near the upper limit of 1.0% of the present invention, Mg
If it exceeds 6.0%, the workability becomes poor, and it becomes difficult to apply it to severe processing applications. . On the other hand, if the Mg content is less than 2.0%, the strength becomes insufficient, and the economic efficiency is improved. The two-piece can formed by molding the resin-coated aluminum alloy plate according to the present invention by using the above-described composite processing is applied to contents in which the internal pressure of the can is positive, such as beers, carbonated beverages, and beverages filled with nitrogen gas. However, the internal pressure of the can differs depending on the contents. For this reason, a material having a large amount of Mn and Mg is applied to a material for a can filled with a content having a high internal pressure of the can. If the pressure resistance of the can bottom is insufficient, the can bottom will buckle and become unusable as a product. The yield strength and thickness of the sheet mainly affect the pressure resistance of the can bottom. When the yield strength is low, it is necessary to increase the thickness of the sheet, but the economic efficiency is impaired. Therefore, from the viewpoint of economical efficiency, it is suitable for a material with a large amount of Mn and Mg added and a high strength thin plate thickness, but if the strength is increased by increasing the amount of Mn and Mg added, the workability of the material decreases. . The aluminum alloy of the present invention has a higher Mg content than that of a general aluminum alloy for cans and can provide high strength, but the workability is somewhat insufficient. Therefore, it is preferable to reduce the plate thickness at the time of manufacturing the plate and to perform the forming process with a low degree of processing at the time of the composite processing.

【0009】[Si]SiはAl−Fe−Mn系晶出物に
相変態を生じさせ、いわゆる硬質のα相を形成する。こ
のα相はDI缶の製造においてはしごき加工性を向上さ
せるため必要とされるが、本発明にとっては相変態前の
晶出物以上に曲げ・曲げ戻し加工性を低下させ、好まし
くない。したがって、その上限を0.3%、好ましくは
0.2%以下とするとする。
[Si] Si causes a phase transformation in an Al—Fe—Mn crystallized product to form a so-called hard α phase. This α phase is required in the production of DI cans in order to improve the ironing workability, but it is not preferable for the present invention because it lowers the bending / bending back workability more than the crystallized substances before the phase transformation. Therefore, the upper limit is set to 0.3%, preferably 0.2% or less.

【0010】[Fe]FeはMnとの関係で、Al−Fe
−Mn系晶出物を形成する。Al−Fe−Mn系は、前
述のように曲げ・曲げ戻し加工性の点から本発明にとっ
て好ましくなく、その形成元素であるFeの上限を0.
7%とする。好ましくは0.4%以下とする。
[Fe] Fe is related to Mn, and Al—Fe
-Form Mn-based crystals. As described above, the Al-Fe-Mn system is not preferable for the present invention from the viewpoint of bending and bending-back workability, and the upper limit of Fe, which is an element forming the Al-Fe-Mn system, is set to 0.1.
7%. It is preferably 0.4% or less.

【0011】[Si+Fe](Si+Fe)量も、Al−
Fe−Mn系晶出物の量、特に硬質なα相の量を低いレ
ベルとするため上限を定める。Fe、Si量の上限を前
記の如く定めるが、それぞれが上限近傍である場合、A
l−Fe−Mn系晶出物が加工性を損なう。よってその
上限を0.8%、好ましくは0.5%以下とする。
The amount of [Si + Fe] (Si + Fe) is also
An upper limit is set to reduce the amount of the Fe-Mn-based crystallized product, particularly the amount of the hard α phase, to a low level. The upper limits of the amounts of Fe and Si are determined as described above.
l-Fe-Mn crystallized substances impair workability. Therefore, the upper limit is set to 0.8%, preferably 0.5% or less.

【0012】その他の元素として、Cu、Znは特に限
定しないが、Cu、Znは以下の理由により下記の範囲
が好ましい。CuはMgとともにAl−Cu−Mg系析
出物による析出硬化を示し、高強度化の点からは有効で
あるが、多くなると加工性を低下させるため、0.3%
以下であることが好ましく、0.2%以下がより好まし
い。Zn添加は晶出物の分散を適正にする効果があり、
晶出物の弊害を軽減するため、0.01〜0.5%含有す
ることが好ましい。
As other elements, Cu and Zn are not particularly limited, but Cu and Zn are preferably in the following ranges for the following reasons. Cu exhibits precipitation hardening due to Al-Cu-Mg-based precipitates together with Mg, and is effective from the viewpoint of strengthening, but if it increases, the workability decreases, so 0.3%
It is preferably at most 0.2%, more preferably at most 0.2%. Zn addition has the effect of properly dispersing the crystallized substances,
In order to reduce the harmful effects of the crystallized substance, it is preferable to contain 0.01 to 0.5%.

【0013】次に、本発明の製造方法について説明す
る。上記の化学成分を有するアルミニウム合金を、常法
により溶解、鋳造し、得られた鋳隗に熱間圧延前に均質
化熱処理を施す。この均質化熱処理は、ミクロ偏析の均
質化、過飽和元素の析出などを図り、材質の均質化、お
よび以後の熱間圧延性を向上させる。500℃未満では
効果は不十分であり、600℃を超えると、バ−ニング
などにより、板表面の性能が低下する。上記温度範囲で
の保持時間は、好ましくは1時間以上である。
Next, the manufacturing method of the present invention will be described. An aluminum alloy having the above chemical components is melted and cast by a conventional method, and the obtained ingot is subjected to a homogenizing heat treatment before hot rolling. This homogenization heat treatment aims at homogenization of micro-segregation, precipitation of supersaturated elements, and the like, homogenization of the material, and improvement of hot rollability thereafter. If the temperature is lower than 500 ° C., the effect is insufficient. If the temperature exceeds 600 ° C., the performance of the plate surface is deteriorated due to burning or the like. The holding time in the above temperature range is preferably 1 hour or more.

【0014】上記の均質化熱処理に引き続いて、常法に
より熱間圧延を行う。熱間圧延時の温度は特に限定しな
いが、熱間開始温度は400〜520℃、仕上げ圧延温
度は230〜350℃の範囲が好ましい。
Subsequent to the homogenizing heat treatment, hot rolling is performed by a conventional method. The temperature at the time of hot rolling is not particularly limited, but the hot start temperature is preferably in the range of 400 to 520 ° C, and the finish rolling temperature is preferably in the range of 230 to 350 ° C.

【0015】上記の熱間圧延後、冷間圧延を行い、つい
で連続焼鈍を行う。連続焼鈍を行う場合の加熱速度、お
よび冷却速度は、100℃/分以上が好ましい。100
℃/分未満の場合は結晶粒の粗大化が生じ、強度、加工
性が不十分となる。また加熱温度は400〜580℃と
する。400℃未満では再結晶が不十分であり加工性の
改善が果たされない。また、580℃を越えると板表面
がバ−ニングし、表面性状が悪化する。また、5分を越
えて加熱を行うと軟化し、必要な強度を得ることが出来
ない。
After the above hot rolling, cold rolling is carried out, and then continuous annealing is carried out. The heating rate and the cooling rate when performing continuous annealing are preferably 100 ° C./min or more. 100
If it is less than ° C / minute, the crystal grains become coarse, resulting in insufficient strength and workability. The heating temperature is 400 to 580 ° C. If the temperature is less than 400 ° C, recrystallization is insufficient and the workability cannot be improved. On the other hand, if the temperature exceeds 580 ° C., the surface of the plate burns, and the surface properties deteriorate. Further, if the heating is performed for more than 5 minutes, the material softens, and the required strength cannot be obtained.

【0016】上記の連続焼鈍処理を行った後二次冷間圧
延を行う。この二次冷間圧延、および圧延後の熱処理の
一つの態様として、圧延率を低くし、30〜50%未満
とする。圧延率の増大に伴い晶出物が圧延方向に延伸さ
れ、かつ晶出物の周囲にボイドの形成、加工歪の蓄積が
生じ、曲げ・曲げ戻し加工性が低下する。このため加工
性の点から圧延率を50%未満とする。また必要強度を
得るために、圧延率の下限を30%とする。この条件で
冷間圧延した場合は、後の工程で表面処理を施した後、
直ちにアルミニウム合金板を220〜300℃に加熱
し、その両面に樹脂を被覆する。
After performing the above continuous annealing treatment, secondary cold rolling is performed. As one mode of this secondary cold rolling and the heat treatment after rolling, the rolling rate is lowered to 30 to less than 50%. As the rolling ratio increases, the crystallized material is stretched in the rolling direction, voids are formed around the crystallized material, and processing strain is accumulated, and the bending / unbending workability is reduced. Therefore, the rolling ratio is set to less than 50% from the viewpoint of workability. In order to obtain the required strength, the lower limit of the rolling reduction is set to 30%. If cold-rolled under these conditions, after performing surface treatment in a later step,
Immediately, the aluminum alloy plate is heated to 220 to 300 ° C., and both surfaces thereof are coated with resin.

【0017】二次冷間圧延、および圧延後の他の態様と
して、圧延率を上記の態様より高めの50〜80%とす
る。この条件で冷間圧延した場合は、圧延後に220〜
280℃の温度範囲で1分間〜5時間の安定化加熱処理
を施す。圧延率が80%を超えると、安定化加熱の加熱
温度下限の220℃以下で5時間以上加熱しても加工性
が不十分となる。また圧延率が50%以下のものを22
0℃以上で5時間以上加熱すると強度が不足するため、
圧延率の下限を50%とする。一方、この態様において
は、冷間圧延率が50〜80%と高いため、その加工性
を回復するためには最低でも220℃で5時間加熱する
ことが必要である。しかし220℃を越える温度で5時
間以上加熱すると必要強度が得られなくなるので、加熱
時間の上限は5時間とする。また、加熱温度が280℃
を越えると、極めて短時間で軟化し、必要強度に制御で
きなくなるので、加熱温度の上限を280℃、加熱時間
の下限を1分間とする。
As another aspect after the secondary cold rolling and after the rolling, the rolling rate is set to 50 to 80%, which is higher than that in the above aspect. When cold-rolling under these conditions, after rolling 220-
Stabilization heat treatment is performed at a temperature range of 280 ° C. for 1 minute to 5 hours. If the rolling ratio exceeds 80%, the workability becomes insufficient even if heated at 220 ° C. or lower, which is the lower limit of the heating temperature for stabilizing heating, for 5 hours or more. If the rolling ratio is 50% or less, 22
When heated at 0 ° C or higher for 5 hours or more, the strength is insufficient, so
The lower limit of the rolling rate is 50%. On the other hand, in this aspect, since the cold rolling rate is as high as 50 to 80%, it is necessary to heat at 220 ° C. for at least 5 hours in order to recover the workability. However, the required strength cannot be obtained by heating at a temperature exceeding 220 ° C. for 5 hours or more, so the upper limit of the heating time is 5 hours. Also, the heating temperature is 280 ° C.
If it exceeds, the softening occurs in an extremely short time and the strength cannot be controlled to the required strength. Therefore, the upper limit of the heating temperature is 280 ° C. and the lower limit of the heating time is 1 minute.

【0018】上記の2通りの二次冷間圧延、および二次
冷間圧延とその後の安定化加熱処理のいずれかを施され
た後、アルミニウム合金板は陽極酸化処理、浸漬クロム
酸処理、リン酸クロム酸処理、アルカリ溶液、酸溶液に
よるエッチング処理、電解クロム酸処理など公知の方法
による表面処理が施されるが、本発明にはエッチング処
理、およびまたは電解クロム酸処理、またはリン酸クロ
ム酸処理がより好ましい。特に、アルミニウム合金板に
電解クロム酸処理により金属クロムとクロム水和酸化物
からなる二層皮膜を形成させる場合、積層される樹脂フ
ィルムの加工密着性の点から、クロム水和酸化物の量は
クロムとして3〜25mg/m2 であればよく、7〜2
0mg/m2 の範囲がより好ましい。また、金属クロム
量は特に限定する必要はないが、加工後の耐食性、積層
される樹脂フィルムの加工密着性の観点から1〜100
mg/m2の範囲が好ましく、5〜30mg/m2の範囲
がより好ましい。また、リン酸クロム酸処理を施す場
合、形成されるクロメート皮膜の量はクロムとして5〜
50mg/m2 の範囲であればよく、15〜30mg/
2 の範囲がより好ましい。
After being subjected to any of the above-mentioned two types of secondary cold rolling, and secondary cold rolling and subsequent stabilizing heat treatment, the aluminum alloy plate is subjected to anodizing treatment, immersion chromic acid treatment, and phosphorus. Acid chromic acid treatment, alkaline solution, etching treatment with an acid solution, surface treatment by a known method such as electrolytic chromic acid treatment, the present invention, etching treatment, and or electrolytic chromic acid treatment, or phosphoric chromic acid Treatment is more preferred. In particular, when forming a two-layer coating consisting of metallic chromium and hydrated chromium oxide on an aluminum alloy plate by electrolytic chromic acid treatment, the amount of hydrated chromium oxide is in terms of the processing adhesion of the laminated resin film. Chromium may be 3 to 25 mg / m 2 , and 7 to 2
The range of 0 mg / m 2 is more preferable. Further, the amount of metallic chromium is not particularly limited, but from the viewpoint of corrosion resistance after processing and processing adhesion of the laminated resin film, it is 1 to 100.
ranges preferably mg / m 2, the range of 5 to 30 mg / m 2 is more preferable. When the phosphoric acid chromic acid treatment is applied, the amount of the chromate film formed is 5 to 5 as chromium.
The range may be 50 mg / m 2 , 15-30 mg /
The range of m 2 is more preferable.

【0019】次に、本発明においてアルミニウム合金板
の少なくとも片面に積層される熱可塑性樹脂としては、
ポリエステル樹脂、ポリオレフィン樹脂、ポリアミド樹
脂、ポリカーボネート樹脂などを主成分とした単層また
は複層の樹脂フィルム、これらの樹脂を2種以上をブレ
ンドした樹脂フィルム、あるいは共重合した樹脂フィル
ムなどを用いることができる。特に本発明の厳しい成形
加工が施される絞りしごき缶用には、ポリエチレンテレ
フタレート、エチレンテレフタレート繰り返し単位を主
体とする共重合ポリエステル樹脂、ポリブチレンテレフ
タレート、ブチレンテレフタレート繰り返し単位を主体
とするポリエステル樹脂、またはこれらのポリエステル
樹脂を少なくとも2種類ブレンドしたポリエステル樹
脂、または上記のポリエステル樹脂を少なくとも2種類
積層してなる複層のポリエステル樹脂のいずれか、さら
にポリカーボネート樹脂、またはポリカーボネート樹脂
と上記のポリエステル樹脂を少なくとも1種類ブレンド
した樹脂、さらに、ポリカーボネート樹脂と上記のポリ
エステル樹脂を少なくとも2種類積層した複層樹脂から
なり、公知の押し出し機によりフィルム成形後、縦横二
方向に延伸し、熱固定して製造される二軸配向樹脂フィ
ルムが好ましい。
Next, in the present invention, the thermoplastic resin laminated on at least one side of the aluminum alloy plate includes:
It is possible to use a single-layer or multi-layer resin film containing polyester resin, polyolefin resin, polyamide resin, polycarbonate resin, etc. as a main component, a resin film obtained by blending two or more of these resins, or a resin film obtained by copolymerization. it can. Particularly for drawn ironing cans subjected to severe molding processing of the present invention, polyethylene terephthalate, copolymerized polyester resin mainly composed of ethylene terephthalate repeating units, polybutylene terephthalate, polyester resin mainly composed of butylene terephthalate repeating units, or Either a polyester resin obtained by blending at least two kinds of these polyester resins, or a multilayer polyester resin obtained by laminating at least two kinds of the above polyester resins, and further, a polycarbonate resin, or at least one polyester resin and the above polyester resin It consists of a multi-layer resin obtained by laminating at least two types of polycarbonate resin and the above-mentioned polyester resin. Stretched in two directions, biaxial orientation resin film produced by heat is preferable.

【0020】積層される樹脂フィルムの厚さは5〜50
μmの範囲が好ましく、10〜30μmの範囲がより好
ましい。厚さが5μm以下の場合、連続的に高速で金属
板に積層することがむずかしい。一方、積層される樹脂
フィルムの厚さが50μm以上になると、製缶用材料に
広く使用されているエポキシ系樹脂塗料などと比較し経
済性の点からも好ましくない。
The thickness of the laminated resin film is 5 to 50.
The range of μm is preferable, and the range of 10 to 30 μm is more preferable. When the thickness is 5 μm or less, it is difficult to continuously laminate a metal plate at a high speed. On the other hand, if the thickness of the laminated resin film is 50 μm or more, it is not preferable from the viewpoint of economic efficiency as compared with an epoxy resin paint widely used as a material for cans.

【0021】また、樹脂フィルムはアルミニウム合金板
に直接積層されてもよいし、樹脂フィルムとアルミニウ
ム合金板の間にエポキシ−フェノール樹脂のような熱硬
化性接着剤を介在させて積層されてもよい。熱硬化性接
着剤を樹脂フィルムまたはアルミニウム合金板のどちら
かの、互いと接着する片面に予め塗布しておくことによ
り、熱硬化性接着剤を介在させて樹脂フィルムをアルミ
ニウム合金板に積層することができる。
The resin film may be laminated directly on the aluminum alloy plate, or may be laminated between the resin film and the aluminum alloy plate with a thermosetting adhesive such as an epoxy-phenol resin interposed therebetween. Laminating the resin film on the aluminum alloy plate with the thermosetting adhesive interposed by applying the thermosetting adhesive in advance on one side of the resin film or the aluminum alloy plate that adheres to each other Can be.

【0022】樹脂フィルムを被覆する際のアルミニウム
合金板の温度は、被覆する樹脂の種類により異なるが、
220〜300℃とする。220℃以下では得られた樹
脂被覆アルミニウム合金板を絞りしごき加工した場合、
加工密着性に乏しく被覆した樹脂フィルムが容易に剥離
する。一方、300℃以上では被覆する樹脂フィルムが
溶融し、ラミネートロ−ルなどに付着し、被覆作業が不
可能となる。以上の理由により、樹脂フィルムを被覆す
る際のアルミニウム合金板の温度の上限、および下限を
定める。
The temperature of the aluminum alloy plate when coating the resin film differs depending on the type of resin to be coated.
220-300 ° C. When the obtained resin-coated aluminum alloy plate is drawn and ironed at 220 ° C or lower,
The resin film coated with poor processing adhesion easily peels off. On the other hand, at 300 ° C. or higher, the resin film to be coated melts and adheres to a laminating roll or the like, making the coating operation impossible. For the above reasons, the upper and lower limits of the temperature of the aluminum alloy plate when coating the resin film are determined.

【0023】次に、上記の温度に加熱されたアルミニウ
ム合金板の両面に、上記の熱可塑性樹脂フィルムを接触
させ、1対のラミネートロールの間で重ね合わせ、挟み
つけて圧着した後、直ちに熱可塑性樹の再結晶温度以下
に急冷する。以上の工程から絞りしごき缶用樹脂被覆ア
ルミニウム合金板が得られる。
Next, the above-mentioned thermoplastic resin film is brought into contact with both sides of the aluminum alloy plate heated to the above-mentioned temperature, superposed between a pair of laminating rolls, sandwiched and pressed, and then immediately heated. Cool rapidly below the recrystallization temperature of the plastic tree. From the above steps, a resin-coated aluminum alloy plate for a drawn and ironed can is obtained.

【0024】上記のように、本発明の製造方法を用いて
製造された熱可塑性樹脂フィルム被覆アルミニウム合金
板の上面に高温揮発性潤滑剤を塗布し、絞りしごき加工
を施すことにより、水、あるいは水系潤滑剤などによる
冷却、あるいは潤滑を行うことなく、製缶後の缶の洗浄
を必要としない、缶壁厚が薄い2ピース缶を製造するこ
とができる。高温揮発性潤滑剤としては、絞りしごき加
工後に200℃程度の温度で数分の加熱を施した時に5
0%以上飛散することが望ましく、具体的には流動パラ
フィン、合成パラフィン、天然ワックスなどの単体、ま
たはこれらの混合物から加工条件、加工後の加熱条件に
応じ選択する。塗布される潤滑剤の特性としては融点が
25〜80℃、沸点が180〜400℃の範囲にあるも
のが本発明の目的を果たすのに望ましい。また、塗布量
は缶外面となる面、缶内面となる面、加工条件、加工後
の加熱条件等を考慮し、決定されるべきであるが、5〜
100mg/m2、好ましくは30〜60mg/m2の範
囲が適している。
As described above, a high-temperature volatile lubricant is applied to the upper surface of a thermoplastic resin film-coated aluminum alloy plate manufactured by using the manufacturing method of the present invention, and then drawn and ironed to obtain water or It is possible to manufacture a two-piece can having a thin can wall without requiring cooling or lubrication with a water-based lubricant or the like and without requiring cleaning of the can after can-making. As a high-temperature volatile lubricant, when drawing and ironing and heating at a temperature of about 200 ° C. for several minutes,
It is desirable that the particles be scattered by 0% or more. Specifically, the material is selected from liquid paraffin, synthetic paraffin, natural wax, or other simple substance, or a mixture thereof according to processing conditions and heating conditions after processing. As the characteristics of the lubricant to be applied, those having a melting point in the range of 25 to 80 ° C and a boiling point in the range of 180 to 400 ° C are desirable for achieving the object of the present invention. In addition, the application amount should be determined in consideration of the surface to be the outer surface of the can, the surface to be the inner surface of the can, processing conditions, heating conditions after processing, and the like.
A range of 100 mg / m 2 , preferably 30-60 mg / m 2 is suitable.

【0025】(実施例)表1〜3に示す組成のアルミニ
ウム合金を常法により溶解、鋳造、面削し、550℃で
1時間均質化熱処理を行った後、常法により熱間圧延、
冷間圧延、連続焼鈍を行い、その後表1〜3に示す圧延
率で二次冷間圧延し、0.25mm の板厚とし、下記に
示すエッチング処理(A)、電解クロム酸処理(B)、また
はエッチング処理後にさらに電解クロム酸処理する
(C)、リン酸クロム酸処理(D)のいずれかの表面処理を
施した。 [A]60℃の水酸化ナトリウム水溶液(50g/l)に
15秒間浸漬後水洗し、ついで15℃の硫酸(15g/
l)に15秒間浸漬後水洗し、乾燥する。 [B]無水クロム酸:100g/lを主剤とし、フッ化ナ
トリウム5g/lを助剤とからなる40℃の水溶液中
で、100A/dm2 の電流密度で陰極電解し、金属ク
ロムが32〜41mg/m2、クロム水和酸化物が12
〜15mg/m2からなる2層皮膜を形成させる。 [C]60℃の水酸化ナトリウム水溶液(50g/l)に
15秒間浸漬後水洗し、ついで15℃の硫酸(15g/
l)に15秒間浸漬後水洗し、引き続いて無水クロム
酸:100g/lを主剤とし、フッ化ナトリウム5g/
lを助剤とからなる40℃の水溶液中で、100A/d
2 の電流密度で陰極電解し、金属クロムが21〜28
mg/m2、クロム水和酸化物が7〜11mg/m2から
なる2層皮膜を形成させる。 [D]リン酸:70g/l、無水クロム酸:12g/l、
およびフッ化ナトリウム5g/lとからなる60℃の水
溶液をスプレーし、クロム量として13〜20mg/m
2のクロメート皮膜を形成させる。ついで上記のいずれ
かの方法により表面処理を施した後、表1〜3に示す条
件でアルミニウム合金板を加熱し、その両面にポリエチ
レンイソフタレート12モル%とポレエチレンテレフタ
レート88モル%からなる厚み20μmの共重合ポリエ
ステル樹脂二軸配向フィルムを積層し、直ちに水中に浸
漬冷却した。乾燥した後、その両面にグラマーワックス
(沸点115℃)を約50mg/m2 塗布し供試板とし
た。供試板の評価は、前述の曲げ・曲げ戻し後の強度、
複合加工による加工性、耐圧強度、加工後の被覆樹脂フ
ィルムとアルミ合金板表面の密着性について行った。曲
げ・曲げ戻し後の強度は、曲げ半径 0.5mmでの曲げ
・曲げ戻し加工を施した供試板の引っ張り強度が加工前
の供試板の強度の30%以上の場合を○(良)、30%未
満を×(不良)とした。耐圧強度は通常の絞り加工により
缶形65mmの缶を成形し、缶底部をドーミング加工し
た後内圧を付加し、缶底が座屈する圧力で良否を評価
し、座屈圧力が 6.3kg/cm2以上の場合を ○
(良)、6.3kg/cm2 未満の場合を ×(不良)とし
た。複合加工性の評価は、絞り比 1.6で成形した直径
100mmの絞り缶を直径75mm、缶壁厚が元板厚の
80%である一次再絞り缶に加工し、続く二次再絞り加
工性を評価した。二次再絞り加工は再絞り比を1.15
とし、再絞りダイス肩ア−ル 0.4mmとし、しごきダ
イスのクリアランスを変更してダイス肩部、しごき加工
部での加工性を加工時の缶壁破断の発生の有無で評価
し、缶壁破断が無い場合を○(良)、缶壁破断が発生した
場合を×(不良)とした。密着性は、上記と同一条件で二
次再絞り加工を行った後の缶壁内面について、被覆樹脂
の剥離の有無によりにより評価し、剥離無しを○(良)、
剥離無しを×(不良)とした。評価結果を表4〜6に示
す。
(Examples) Aluminum alloys having the compositions shown in Tables 1 to 3 were melted, cast and faced by a conventional method, homogenized at 550 ° C. for 1 hour, and then hot rolled by a conventional method.
Cold rolling and continuous annealing are performed, and then secondary cold rolling is performed at the rolling rates shown in Tables 1 to 3 to obtain a plate thickness of 0.25 mm, and the following etching treatment (A) and electrolytic chromic acid treatment (B) are performed. Or, after the etching treatment, further electrolytic chromic acid treatment
Either (C) or chromic acid phosphate treatment (D) was applied. [A] Immersion in a 60 ° C. aqueous sodium hydroxide solution (50 g / l) for 15 seconds, washing with water, and then 15 ° C. sulfuric acid (15 g / l)
It is immersed in l) for 15 seconds, washed with water, and dried. [B] Chromic anhydride: Cathodic electrolysis at a current density of 100 A / dm 2 in an aqueous solution of 100 g / l as a main agent and 5 g / l of sodium fluoride as an auxiliary agent at 40 ° C. 41 mg / m 2 , 12 hydrated chromium oxides
A two-layer coating consisting of ~ 15 mg / m 2 is formed. [C] Immersion in a sodium hydroxide aqueous solution (50 g / l) at 60 ° C. for 15 seconds, washing with water, and then sulfuric acid at 15 ° C. (15 g / l)
l) and then rinsed with water for 15 seconds, followed by chromic anhydride: 100 g / l as a main agent, and sodium fluoride 5 g / l.
100 A / d in an aqueous solution at 40 ° C.
Cathodic electrolysis at a current density of m 2 and metallic chromium of 21-28
mg / m 2, hydrated chromium oxide is to form a two-layer film comprising 7~11mg / m 2. [D] Phosphoric acid: 70 g / l, chromic anhydride: 12 g / l,
And an aqueous solution of sodium fluoride 5 g / l at 60 ° C. are sprayed to give a chromium amount of 13 to 20 mg / m.
Form the chromate film of 2 . Then, after performing a surface treatment by any of the above methods, the aluminum alloy plate was heated under the conditions shown in Tables 1 to 3, and a thickness of 20 μm comprising 12 mol% of polyethylene isophthalate and 88 mol% of polyethylene terephthalate on both surfaces thereof. Were laminated and immediately immersed in water and cooled. After drying, about 50 mg / m 2 of glamor wax (boiling point: 115 ° C.) was applied to both surfaces to obtain a test plate. Evaluation of the test plate, the strength after bending and bending back as described above,
Workability by composite processing, pressure resistance, and adhesion between the coated resin film after processing and the aluminum alloy plate surface were examined. The strength after bending / unbending is evaluated as good when the tensile strength of the test plate subjected to bending / unbending at a bending radius of 0.5 mm is 30% or more of the strength of the test plate before processing. , Less than 30% was evaluated as x (defective). With respect to the pressure resistance, a can with a can shape of 65 mm is formed by a normal drawing process, after the can bottom is subjected to a doming process, an internal pressure is applied, and the pressure at which the can bottom buckles is evaluated to determine whether it is good or bad. 2 or more ○
(Good), and a case of less than 6.3 kg / cm 2 was rated as × (poor). The composite workability was evaluated by processing a drawn can of 100 mm diameter formed with a drawing ratio of 1.6 into a primary re-drawn can with a diameter of 75 mm and a can wall thickness of 80% of the original plate thickness, followed by a secondary re-drawn process. The sex was evaluated. The secondary redrawing process has a redraw ratio of 1.15.
The re-drawing die shoulder arm is 0.4 mm, and the clearance of the ironing die is changed to evaluate the workability of the die shoulder part and the ironing part by the presence or absence of breakage of the can wall during processing. The case where there was no breakage was rated as O (good), and the case where breakage of the can wall occurred was rated as X (bad). Adhesion is evaluated by the presence or absence of peeling of the coating resin for the inner surface of the can wall after the secondary redrawing process under the same conditions as above, with no peeling being ○ (good),
No peeling was rated as X (poor). The evaluation results are shown in Tables 4 to 6.

【0026】[0026]

【表1】 [Table 1]

【0027】[0027]

【表2】 [Table 2]

【0028】[0028]

【表3】 [Table 3]

【0029】[0029]

【表4】 (注) −: 評価せず[Table 4] (Note) −: Not evaluated

【0029】[0029]

【表5】 (注) −: 評価せず[Table 5] (Note) −: Not evaluated

【0030】[0030]

【表6】 (注) −: 評価せず[Table 6] (Note) −: Not evaluated

【0031】[0031]

【発明の効果】本発明は、重量%でMn:0.01〜1.
0%、Mg:2.0〜6.0%、不可避的不純物としてS
i:≦0.3%、Fe:≦0.7%を含有し、かつ(Si
+Fe):≦0.8 %の関係を有するアルミニウム合金
鋳隗を均質化熱処理した後、常法により熱間圧延を行い
熱延板とする工程、ついで冷間圧延を行う工程、引き続
き連続焼鈍を行う工程、その後圧延率:30〜50未満
で二次冷間圧延し、ついで表面処理する工程、表面処理
を施したアルミニウム合金板を加熱し、板温を220〜
300℃の範囲に保持し、その両面に熱可塑性樹脂を被
覆する工程、被覆後急冷する工程からなる絞りしごき缶
用樹脂被覆アルミニウム合金板の製造方法であり、また
は、重量%でMn:0.01〜1.0%、Mg:2.0〜
6.0%、不可避的不純物としてSi:≦0.3%、F
e:≦0.7%を含有し、かつ(Si+Fe):≦0.8
%の関係を有するアルミニウム合金鋳隗を均質化熱処理
した後、常法により熱間圧延を行い熱延板とする工程、
ついで冷間圧延を行う工程、引き続き連続焼鈍を行う工
程、その後、圧延率:50〜80で二次冷間圧延した
後、220〜280℃の温度で1分間〜5時間安定化加
熱する工程、ついで表面処理する工程、表面処理を施し
たアルミニウム合金板を、220〜300℃の温度範囲
に加熱し、その両面に熱可塑性樹脂を被覆する工程、被
覆後急冷する工程からなる絞りしごき缶用樹脂被覆アル
ミニウム合金板の製造方法であり、さらに、被覆する熱
可塑性樹脂が熱可塑性ポリエステル樹脂であることを特
徴とし、またアルミニウム合金板に施される表面処理が
エッチング、およびまたは電解クロム酸処理、またはリ
ン酸クロム酸処理であることを特徴としており、小さな
肩ア−ルのダイス肩アール部における曲げ・曲げ戻し加
工、および続くしごき加工を含む複合加工を乾式で行う
に際して、缶壁破断が生じ難く、かつ缶として必要な強
度を有する樹脂被覆アルミ合金板を製造することが可能
となる。さらに、本発明の樹脂被覆アルミニウム合金板
の被覆基板となるアルミニウム合金板のMn量を、30
04合金の下限のMn量まで含みうるものとすることに
より、本発明に使用するアルミニウム合金を製造する際
に、多量に存在する3004合金のスクラップの混合割
合を格段に大きくすることが可能となり、リサイクル性
にも優れたものとなる。
According to the present invention, Mn: 0.01 to 1.
0%, Mg: 2.0-6.0%, S as an unavoidable impurity
i: ≤ 0.3%, Fe: ≤ 0.7%, and (Si
+ Fe): ≦ 0.8% aluminum alloy cast iron having a relationship of homogenizing and heat-treating, followed by hot rolling by a conventional method to form a hot rolled sheet, then cold rolling, followed by continuous annealing Steps to be performed, then secondary cold rolling at a rolling ratio of 30 to less than 50, and then a step of surface-treating, heating the surface-treated aluminum alloy sheet to a sheet temperature of 220 to
A method for producing a resin-coated aluminum alloy sheet for a drawn and ironing can, which comprises the steps of holding the temperature in the range of 300 ° C. and coating a thermoplastic resin on both surfaces thereof, followed by quenching, or Mn: 0. 01-1.0%, Mg: 2.0-
6.0%, Si as unavoidable impurities: ≤0.3%, F
e: contains ≤ 0.7% and (Si + Fe): ≤ 0.8
After the homogenizing heat treatment of aluminum alloy cast iron having a relationship of%, hot rolling by a normal method to obtain a hot rolled sheet,
Then, a step of performing cold rolling, a step of continuously performing continuous annealing, and then a step of performing secondary cold rolling at a rolling rate of 50 to 80, followed by stabilizing heating at a temperature of 220 to 280 ° C. for 1 minute to 5 hours, Resin for squeezing and ironing, which comprises a step of surface-treating, heating the surface-treated aluminum alloy plate to a temperature range of 220 to 300 ° C., coating both surfaces with a thermoplastic resin, and rapidly cooling after coating A method for producing a coated aluminum alloy plate, further characterized in that the thermoplastic resin to be coated is a thermoplastic polyester resin, and the surface treatment applied to the aluminum alloy plate is etching, and or electrolytic chromic acid treatment, or Characterized by phosphoric acid chromic acid treatment, bending and unbending of die shoulder radius of small shoulder arm and subsequent ladder In performing complex machining including machining a dry, hard to occur is can wall rupture, and it is possible to manufacture a resin-coated aluminum alloy sheet having the required strength as a can. Furthermore, the Mn content of the aluminum alloy plate which is the coated substrate of the resin-coated aluminum alloy plate of the present invention is 30
By including the lower limit of Mn content of 04 alloy, it becomes possible to significantly increase the mixing ratio of scrap of 3004 alloy, which is present in a large amount, when producing the aluminum alloy used in the present invention, It also has excellent recyclability.

フロントページの続き (72)発明者 駒井 正雄 山口県下松市東豊井1296番地の1 東洋鋼 鈑株式会社技術研究所内 (72)発明者 谷口 歩 山口県下松市東豊井1296番地の1 東洋鋼 鈑株式会社技術研究所内Front page continuation (72) Masao Komai, Inventor Masao Komai, 1296, Higashitoyo, Shimomatsu, Yamaguchi Prefecture, Toyo Kohan Co., Ltd. Technical Research Laboratory (72) Inventor, Ayu Taniguchi, 1296, 1296, Higashitoyo, Shimomatsu, Yamaguchi Prefecture Toyo Kohan Co., Ltd. Technology In the laboratory

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 重量%でMn:0.01〜1.0%、M
g:2.0〜6.0%、不可避的不純物としてSi:≦
0.3%、Fe:≦0.7%を含有し、かつ(Si+F
e):≦0.8 %であるアルミニウム合金鋳隗を均質化
熱処理した後、常法により熱間圧延を行い熱延板とする
工程、ついで冷間圧延、および連続焼鈍を行う工程、そ
の後圧延率:30〜50%未満で二次冷間圧延し、つい
で表面処理する工程、表面処理を施したアルミニウム合
金板を加熱し、板温を220〜300℃の範囲に保持
し、その両面に熱可塑性樹脂を被覆する工程、被覆後急
冷する工程からなる、絞りしごき缶用樹脂被覆アルミニ
ウム合金板の製造方法。
1. Mn: 0.01 to 1.0% by weight%, M
g: 2.0-6.0%, Si: ≤ as unavoidable impurities
0.3%, Fe: ≤ 0.7%, and (Si + F
e): a step of homogenizing and heat-treating aluminum alloy cast iron with ≤ 0.8%, followed by hot rolling by a conventional method to form a hot-rolled sheet, then cold rolling, and continuous annealing, followed by rolling Rate: a step of secondary cold rolling at 30 to less than 50%, followed by surface treatment, heating the surface-treated aluminum alloy plate, maintaining the plate temperature in the range of 220 to 300 ° C, and heating both sides. A method for producing a resin-coated aluminum alloy sheet for a drawn and ironing can, which comprises a step of coating a plastic resin and a step of quenching after coating.
【請求項2】 重量%でMn:0.01〜1.0%、M
g:2.0〜6.0%、不可避的不純物としてSi:≦
0.3%、Fe:≦0.7%を含有し、かつ(Si+F
e):≦0.8% であるアルミニウム合金鋳隗を均質化
熱処理した後、常法により熱間圧延を行い熱延板とする
工程、ついで冷間圧延、および連続焼鈍を行う工程、そ
の後圧延率:50〜80%で二次冷間圧延した後、22
0〜280℃の温度で1分間〜5時間安定化加熱する工
程、ついで表面処理する工程、表面処理を施したアルミ
ニウム合金板を220〜300℃の温度範囲に加熱し、
その両面に熱可塑性樹脂を被覆する工程、被覆後急冷す
る工程からなる、絞りしごき缶用樹脂被覆アルミニウム
合金板の製造方法。
2. Mn: 0.01 to 1.0% by weight, M
g: 2.0-6.0%, Si: ≤ as unavoidable impurities
0.3%, Fe: ≤ 0.7%, and (Si + F
e): a step of homogenizing heat treatment of aluminum alloy cast iron with ≤0.8%, followed by hot rolling by a conventional method to form a hot rolled sheet, then cold rolling, and continuous annealing, followed by rolling After the secondary cold rolling at a rate of 50 to 80%, 22
Stabilizing and heating at a temperature of 0 to 280 ° C for 1 minute to 5 hours, then performing a surface treatment, heating the surface-treated aluminum alloy plate to a temperature range of 220 to 300 ° C,
A method for producing a resin-coated aluminum alloy sheet for a squeezing and ironing can, which comprises a step of coating a thermoplastic resin on both sides and a step of quenching after coating.
【請求項3】 被覆する熱可塑性樹脂が熱可塑性ポリエ
ステル樹脂であることを特徴とする、請求項1または2
に記載の絞りしごき缶用樹脂被覆アルミニウム合金板の
製造方法。
3. The thermoplastic resin to be coated is a thermoplastic polyester resin.
The method for producing a resin-coated aluminum alloy sheet for a drawn and ironed can according to claim 1.
【請求項4】 アルミニウム合金板に施される表面処理
がエッチング、およびまたは電解クロム酸処理であるこ
とを特徴とする、請求項1〜3のいずれかに記載の絞り
しごき缶用樹脂被覆アルミ合金板の製造方法。
4. The resin-coated aluminum alloy for a drawn and ironing can according to claim 1, wherein the surface treatment applied to the aluminum alloy plate is etching and / or electrolytic chromic acid treatment. Method of manufacturing a plate.
【請求項5】 アルミニウム合金板に施される表面処理
がリン酸クロム酸処理であることを特徴とする、請求項
1〜3のいずれかに記載の絞りしごき缶用樹脂被覆アル
ミ合金板の製造方法。
5. The method for producing a resin-coated aluminum alloy plate for a drawn and ironed can according to claim 1, wherein the surface treatment applied to the aluminum alloy plate is a chromic acid chromic acid treatment. Method.
JP11213396A 1996-04-10 1996-04-10 Method for producing resin-coated aluminum alloy sheet for drawn ironing can Expired - Fee Related JP3270682B2 (en)

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JPH09279321A true JPH09279321A (en) 1997-10-28
JP3270682B2 JP3270682B2 (en) 2002-04-02

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103740990A (en) * 2014-01-10 2014-04-23 中铝瑞闽铝板带有限公司 Aluminum alloy strip for automobile heat insulation cover and manufacturing method thereof
CN106011562A (en) * 2015-03-27 2016-10-12 株式会社神户制钢所 Aluminum alloy sheet
JP2016180141A (en) * 2015-03-23 2016-10-13 株式会社神戸製鋼所 Aluminum alloy sheet for drawn ironed can excellent in glossiness after making can and resin coated aluminum alloy sheet for drawn ironed can

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103740990A (en) * 2014-01-10 2014-04-23 中铝瑞闽铝板带有限公司 Aluminum alloy strip for automobile heat insulation cover and manufacturing method thereof
JP2016180141A (en) * 2015-03-23 2016-10-13 株式会社神戸製鋼所 Aluminum alloy sheet for drawn ironed can excellent in glossiness after making can and resin coated aluminum alloy sheet for drawn ironed can
CN106011562A (en) * 2015-03-27 2016-10-12 株式会社神户制钢所 Aluminum alloy sheet

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