JPH09242303A - Metallic composite wall decorative material - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide metallic composite wall decorative material to effectively utilize a conventional wall decorative as a base plate and provide beauty and splendor being the merit of an embossed metallic sheet. SOLUTION: A metallic composite wall decorative material 1 is constituted such that a brick-tune brick pattern 3 is repeated molded in a surface 20 of a base plate 2. Meanwhile, an embossed metallic sheet 4 is processed in a brick- tune brick pattern unit and fixed on a base sheet surface 20 of each brick pattern 3. By using, for example, plastic, as the base sheet, various patterns are molded on a base sheet by utilizing moldable characteristics. The metallic sheet molded corresponding to each pattern expresses beauty and splendor of emboss processing. Further, by using, for example, plaster and a cement sheet as a base sheet, the base sheet forms fire-proof structure and forms a metallic composite wall decorative material being excellent in terms of fire- proofness.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a metal composite wall covering material in which a substrate and a metal plate used for exterior or interior of a building are combined and integrated.

[0002]

2. Description of the Related Art Conventionally, a wall covering material made of plastic, gypsum, cement board or the like has a design effect by coating and coloring the surface thereof. However, in such conventional wall covering materials, the types of the materials are limited, and there is a limit in obtaining a change in design, and there is a tendency that the design effect is limited by the feeling of the materials. , Could not always meet the market demand for new wall coverings. On the other hand, conventionally, a metal exterior plate having a concave surface portion and a convex surface portion formed by embossing has been used as an outer wall surface of a building. Such a metal exterior plate has the advantages of being beautiful and luxurious,
New applications were being sought while taking advantage of these merits.

[0003]

Therefore, the present invention utilizes a conventional wall covering material as a substrate, and at the same time, the metal composite wall covering material can take advantage of the beauty and luxury which are the advantages of the embossed metal plate. The purpose is to provide.

[0004]

In order to solve the above-mentioned problems, the present invention is a metal composite wall covering material in which a substrate and a metal plate are combined and integrated, and a pattern is formed as described in claim 1. It is characterized in that a metal plate which is embossed and formed corresponding to each pattern is fixed to the formed substrate.

If, for example, plastic is used as the substrate, various patterns can be formed on the substrate by utilizing the characteristic of being freely moldable. The metal plate formed corresponding to each pattern is
You can express the beauty and luxury of embossing. If, for example, gypsum or cement board is used as the substrate, it becomes a fireproof structure and becomes a metal composite wall covering excellent in fireproofness, and a high-class feeling can be produced. As described above, the metal composite wall covering material according to the present invention provides a novel metal composite wall covering material that utilizes the conventional wall covering material as a substrate, while taking advantage of the beauty and luxury of the metal plate. can do.

According to a second aspect of the present invention, the pattern is a repeating pattern formed on the surface of a plate-shaped substrate. The repetitive pattern includes a band-shaped pattern that is continuous in two directions, and a pattern that continuously extends in four directions in four directions. With such a configuration, the metal plate is supported by each pattern of the substrate, so that the metal composite wall covering is strong against external pressure.

According to a third aspect of the present invention, a fitting piece and a fitting hole are provided on the outer periphery of the board, and the fitting piece of one adjacent board is fitted into the fitting hole of the other board. It is characterized by When such a board is used to attach the metal composite wall coverings vertically or horizontally adjacent to each other to the base wall surface, simply by fitting the fitting piece of one adjacent board into the fitting hole of the other board, Since the adjacent metal composite wall covering materials are firmly connected to each other, the workability and attachment of the metal composite wall covering materials are improved.

According to a fourth aspect of the present invention, the pattern is a repeating pattern formed by a frame-shaped substrate. In such a metal composite wall covering, since the space formed by the frame portion of the frame-shaped substrate and the frame portion itself also form a pattern, it is possible to form a variety of patterns,
Cost can be reduced.

[0009]

BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the above inventions will be described in detail with reference to the drawings. FIG. 1 is a perspective view of a metal composite wall 1 of an embodiment corresponding to each invention described in claims 1 and 2, and a partially cutaway perspective view, and FIG. 2 is the same metal composite wall covering material. FIG. 3 is a perspective view of a substrate which constitutes 1 and FIG. 3 is a perspective view of a metal plate which constitutes the same metal composite wall covering 1.

As shown in FIG. 1, the metal composite wall covering 1
Repeatedly molds a brick-like brick pattern 3 on the surface 20 (substrate surface) of the substrate 2, while the embossed metal plate 4
Is processed into each brick pattern unit of the brick tone and fixed to the substrate surface 20 of each brick pattern 3.

The substrate 2 has its back surface 21 fixed to a wall surface of the exterior or interior of a building and has various patterns formed on the surface 20, and a base material on which the pattern can be easily formed, for example, plastic, gypsum, Use a cement board. When plastic is selected as the substrate 2, the substrate 2 having various patterns can be easily manufactured by injection molding. Also, the use of recycled plastic will contribute to the effective use of industrial waste. On the other hand, the metal composite wall covering obtained by molding the gypsum or cement plate and fixing the metal plate 4 thereon has a high quality feeling, and is also a very excellent metal composite wall covering in terms of fire resistance.

The substrate 2 of this embodiment is formed in a substantially rectangular shape as shown in FIG. 2, and a brick pattern 3 is formed on the substrate surface 20 as a repeating pattern so as to continuously spread in a planar manner in all directions. One unit of the brick pattern 3 is composed of a top portion 30, vertical side portions 31 and 32 formed on the four sides thereof, and lateral side portions 33 and 34, and the vertical side portions 31 and 3 of adjacent brick patterns 3 are provided.
A groove 35 is formed between the two and between the lateral side portions 33 and 34 so that the edges of each metal plate 4 do not overlap when the metal plate 4 described later is fixed to each brick pattern 3. In addition, the joint pattern of the brick pattern 3 may be formed by widening the groove 35.

In addition to the brick pattern 3, the pattern may be a tile pattern, a vertical striped pattern, a horizontal striped pattern, or the like, and any pattern suitable as an inner or outer wall surface may be used.

The metal plate 4 has a shape similar to the brick pattern 3 as shown in FIG.
And decorative vertical side portions 41 and 42 and decorative horizontal side portions 43 and 44 formed on the four sides thereof. Then, the decorative top portion 40 abuts on the top portion 30 of the substrate 2, and the decorative vertical side portions 41, 42 and the decorative horizontal side portions 43, 44 are respectively the vertical side portions 31, 32 and the horizontal side portion 33, of the substrate 2. It will abut 34.

According to the metal composite wall covering material 1 having the above-mentioned structure, the conventional metal wall covering material is utilized as the substrate 2, and a novel metal composite wall material is used which makes the best use of the beauty and luxury of the metal plate 4. It will be used as equipment. Furthermore, since the metal plate 4 is supported by each brick pattern 3 of the substrate 2, the metal composite wall covering is strong against external pressure.

Next, a substrate 2A of an embodiment corresponding to the invention described in claim 3 will be described with reference to FIGS. 4 and 5.
FIG. 4 is a perspective view of the board 2A, FIG. 5A is a side view of the board 2A, and FIGS. 4B and 4C are side views of essential parts showing the fitting insertion portion 26 as a fitting hole. . This substrate 2A is different from the substrate 2 in that a convex portion 25 as a fitting piece is formed along each of the adjacent sides 11 and 12, and the other adjacent side 1 is formed.
The point is that the fitting insertion portions 26 as fitting holes are formed in the holes 3 and 14. The fitting insertion portion 26 is for inserting the protrusions 25 of the substrate 2 adjacent in the vertical direction or the left-right direction, and the step-like insertion insertion portion 26 corresponding to the protrusion 25 (FIG. 5B).
(See FIG. 5), or the groove-shaped fitting portion 26 (see FIG. 5).
(See (c)).

When a wall surface is constructed by using the metal composite wall covering 1 having such a substrate 2A as a constituent element, the convex portion 25 of one of the adjacent substrates 2A is fitted into the fitting portion 2 of the other substrate 2A.
6 by fitting the adjacent metal composite wall covering 1,
Since the parts 1 are firmly connected to each other, the workability and the mountability of the metal composite wall covering 1 are improved.

Next, an embodiment corresponding to the invention of claim 4 will be described with reference to FIGS. 6 to 9. 6 is a plan view of the metal composite wall covering material 1A constituting the embodiment, FIG. 7 is a sectional view taken along the line AA shown in FIG. 6, and FIG. 8 is a sectional view taken along the line BB shown in FIG. FIG. 9 shows a substrate 2 which constitutes the metal composite wall covering material 1A.
It is a perspective view of B.

As shown in FIGS. 6 to 8, the metal composite wall covering 1A has the metal plate 4 corresponding to the repeating pattern formed by the frame-shaped substrate 2B fixed thereto. As shown in FIG. 9, the substrate 2B has a portion for forming a pattern formed by a substrate frame 27 to which the metal plates 4 are fixed, and the brick pattern 3 is formed also in this embodiment. That is, the board frame (frame portion) 27 forms a joint pattern of bricks, and the metal plate 4 corresponding to a brick is arranged in the space 28 of the board frame 27. Upper and lower frames 2 of each board frame 27
Stepped portions 27c and 27d are formed on 7a and 27b, and the end portions of the decorative lateral side portions 43 and 44 of the metal plate 4 are fixed to the stepped portions 27c and 27d with an adhesive. . The substrate 2B having such a configuration is preferably made of plastic and is 455 mm (W1) × 45.
The size is 5 mm (W2), and the size is approximately 1.5 inches in length and width for easy construction. The portion S shown by the imaginary line in FIG.
It is a diagram showing the respective accommodation of the entrance corner and the exit corner.

In the metal composite wall covering material 1A having the above-mentioned structure, the same effect as that of the metal composite wall covering material 1 can be obtained, and the space 28 formed by the frame portion of the frame-shaped substrate and the frame portion 27 itself are also patterned. As a result, the pattern that is rich in variations can be formed, and the cost can be reduced. Further, the metal composite wall covering material 1A itself can be made lighter in weight, and can be made into a size of about 1.5 inches in length and width that is easy to construct as described above.

Next, a method of manufacturing the metal plate 4 will be described with reference to FIG.
A description will be given based on (a) to (c). FIG. 10A is a configuration diagram of a main part of the embossing machine 5, FIG. 10B is a cross-sectional view of the metal plate 4A formed by the embossing machine 5, and FIG.
0 (c) is a sectional view of the metal plate 4. To manufacture the metal plate 4, first, as shown in FIG.
Is passed between the embossing roll concave portion 50 and the embossing roll convex portion 51 of the embossing machine 5 to form an embossed pattern on the metal plate 4A. As a result, an embossed pattern having a cross-sectional shape as shown in FIG. 10B, for example, is formed. next,
The metal plate 4A is cut into a size of each unit of the brick pattern 3, and each vertical side portion 41, 42 and each horizontal side portion 43, 44 are formed by press working. In order to manufacture the metal composite wall covering material 1A, a metal plate 4A having a lateral width of about 64 to 69 mm and a longitudinal width of about 215 mm is used to produce a metal plate 4 of 6 rows and 2 columns as shown in FIG. It can be fixed to the substrate 2B to have a size of 455 mm (W1) × 455 mm (W2).

Here, as the metal plate 4A, a stainless steel plate, an aluminum plate, a copper plate, a zinc plate, a brass plate, an iron plate such as a zinc iron plate, and various surface-treated steel plates are used. The embossed pattern includes, but is not limited to, a wood grain pattern, a pine tree pattern, a whirlpool pattern, an inlet pattern, a bark pattern, a paste pattern, and a mud pattern.

[0023]

According to the first aspect of the present invention, if a plastic, for example, is used as the substrate, various patterns can be formed on the substrate by utilizing the characteristic that it can be formed. The metal plate to be embossed is beautiful,
It can express luxury. If, for example, gypsum or cement board is used as the substrate, it becomes a fireproof structure and becomes a metal composite wall covering excellent in fireproofness, and a high-class feeling can be produced. Thus, the metal composite wall covering according to the invention of claim 1 utilizes the conventional wall covering as a substrate,
It is possible to provide a novel metal composite wall covering material that takes advantage of the beauty and luxury of the metal plate.

According to the second aspect of the invention, since the metal plate is supported by each pattern of the substrate, the metal composite wall covering is strong against external pressure.

According to the third aspect of the present invention, when the metal composite wall coverings that are vertically or horizontally adjacent to each other are attached to the base wall surface, the mating pieces of one of the adjacent boards are attached to the other board. Since the adjacent metal composite wall covering materials are firmly connected to each other only by fitting the metal composite wall covering materials, the workability and the mountability of the metal composite wall covering materials are improved.

Further, in the invention according to claim 4, since the space formed by the frame portion of the frame-like substrate and the frame portion itself also constitute the pattern, a variety of patterns can be formed and the cost can be reduced. .

[Brief description of drawings]

1 is a perspective view of a metal composite wall of an embodiment corresponding to each of the inventions according to claim 1 and claim 2, wherein a partially cutaway perspective view,

FIG. 2 is a perspective view of a substrate forming the same metal composite wall covering material;

FIG. 3 is a perspective view of a metal plate constituting the same metal composite wall covering material;

FIG. 4 is a perspective view of a substrate having another configuration,

5A is a side view of the substrate shown in FIG. 4, and FIG.
And (c) is a side view of the main part of the substrate,

FIG. 6 is a plan view of a metal composite wall covering material that constitutes an embodiment according to claim 4;

7 is a cross-sectional view taken along the line AA shown in FIG.

FIG. 8 is a sectional view taken along the line BB shown in FIG.

FIG. 9 is a perspective view of a substrate forming the same metal composite wall covering material;

FIG. 10A is a configuration diagram of main parts of an embossing machine,
(B) is sectional drawing of the metal plate embossed by the embossing machine, (c) is sectional drawing of the metal plate pressed.

[Explanation of symbols]

1,1A ... Metal composite wall covering, 11, 12, 13, 1
4 ... each side, 2, 2A, 2B ... substrate, 20 ...
Front surface (substrate surface), 21 ... Back surface, 25 ...
・ Convex part, 26 ... Fitting part, 27
... Board frame, 28 ... Space, 2
7a, 27b ... upper and lower frames 27c, 27d
..Steps, 3 ... brick pattern, 30 ... tops, 3
1, 32 ... Vertical side part, 33, 34 ...
Side part, 35 ... Groove, 4, 4A ... Metal plate, 40 ...
..Decorative top part, 41, 42 ... decorative vertical side part, 43, 44 ... decorative lateral side part, 5 ... embossing machine, 50 ... embossing roll concave part, 51
... Embossed roll protrusions.

Claims (4)

[Claims] 1. A metal composite wall covering material comprising a pattern-formed substrate and an embossed metal plate adhered to the pattern, the metal plate being formed corresponding to each pattern. 2. The metal composite wall covering according to claim 1, wherein the pattern is a repeating pattern formed on the surface of a plate-shaped substrate. 3. A fitting piece and a fitting hole are provided on the outer periphery of the board, and the fitting piece of one adjacent board is fitted into the fitting hole of the other board. The metal composite wall covering described in. 4. The metal composite wall covering according to claim 1, wherein the pattern is a repeating pattern formed by a frame-shaped substrate.