JPH09177269A - Solar cell module and method for mounting the solar cell module on a roof - Google Patents

Solar cell module and method for mounting the solar cell module on a roof

Info

Publication number
JPH09177269A
JPH09177269A JP7341118A JP34111895A JPH09177269A JP H09177269 A JPH09177269 A JP H09177269A JP 7341118 A JP7341118 A JP 7341118A JP 34111895 A JP34111895 A JP 34111895A JP H09177269 A JPH09177269 A JP H09177269A
Authority
JP
Japan
Prior art keywords
solar cell
cell module
roof
slate
fixture
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP7341118A
Other languages
Japanese (ja)
Other versions
JP3169545B2 (en
Inventor
Masashi Kano
正史 加納
Toshihiro Kondo
俊裕 近藤
Atsushi Hasegawa
淳 長谷川
Yasuyoshi Inoue
康美 井上
Sota Moriuchi
荘太 森内
Satoshi Tanaka
聡 田中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sharp Corp
Sekisui Chemical Co Ltd
Original Assignee
Sharp Corp
Sekisui Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sharp Corp, Sekisui Chemical Co Ltd filed Critical Sharp Corp
Priority to JP34111895A priority Critical patent/JP3169545B2/en
Publication of JPH09177269A publication Critical patent/JPH09177269A/en
Application granted granted Critical
Publication of JP3169545B2 publication Critical patent/JP3169545B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • H02S20/20Supporting structures directly fixed to an immovable object
    • H02S20/22Supporting structures directly fixed to an immovable object specially adapted for buildings
    • H02S20/23Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D1/00Roof covering by making use of tiles, slates, shingles, or other small roofing elements
    • E04D1/30Special roof-covering elements, e.g. ridge tiles, gutter tiles, gable tiles, ventilation tiles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/20Solar thermal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Photovoltaic Devices (AREA)
  • Building Environments (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Abstract

(57)【要約】 【課題】 専用の架台を廃することができ、耐火性能を
持つ屋根葺材としても機能する太陽電池モジュールを提
供する。 【解決手段】 開示される発明は、ホームベース形のス
レート瓦を模して作られた屋根葺材兼用の瓦大の太陽電
池モジュール6に係り、金属やセラミックス等の耐火材
から作られたホームベース形の支持部材に複数の太陽電
池セル8,8,…が固着されてなっている。上記支持部
材は、複数の太陽電池セル8,8,…を収納状態で支持
する上面長方形の中空収納部9と、屋根流れ面10の上
流側に隣接して設置される同種の太陽電池モジュール6
の構成部分の内、中空収納部9が当接状態に載せ置かれ
る三角形平板状の載置部11との一体加工品として構成
されている。上記構成の太陽電池モジュールが、多数、
スレート瓦葺きの様式で屋根流れ面10に取付固定され
る。
(57) 【Abstract】 PROBLEM TO BE SOLVED: To provide a solar cell module capable of eliminating a dedicated stand and also functioning as a roofing material having fire resistance. The disclosed invention relates to a roof-sized solar cell module 6 that also serves as a roofing material, and is made by imitating a slate roof tile of a home base type, and a home base made of a fireproof material such as metal or ceramics. A plurality of solar cells 8, 8, ... Are fixed to a supporting member having a shape. The supporting member is a hollow storage portion 9 having a rectangular upper surface that supports a plurality of solar cells 8, 8, ... In a storage state, and a solar cell module 6 of the same type installed adjacent to the upstream side of the roof flow surface 10.
Of the above constituent parts, the hollow storage part 9 is configured as an integrated product with the mounting part 11 in the shape of a triangular flat plate which is mounted in a contact state. A large number of solar cell modules with the above configuration,
It is attached and fixed to the roof flow surface 10 in the form of slate roofing.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】この発明は、太陽電池モジュ
ールに係り、特に、耐火性能が要求される住宅等の建物
の屋根に配設するのに適した太陽電池モジュール及び該
太陽電池モジュールの屋根への取付方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a solar cell module, and more particularly to a solar cell module suitable for being installed on the roof of a building such as a house where fire resistance is required, and a roof of the solar cell module. Regarding the installation method of.

【0002】[0002]

【従来の技術】近年、化石燃料の消費増大等に起因する
地球環境問題・エネルギ枯渇問題の深刻化に伴い、住宅
等の屋根の上に、パネル状の太陽電池モジュールを設置
し、クリーンな太陽エネルギから直接電力を取り出して
住宅に供給する住宅用太陽光発電システムが注目されて
いる。この種の太陽電池モジュールは、セルと呼ばれる
最小単位の太陽電池を多数集めてパネル状に構成された
ものであり、太陽電池を大別すると、シリコン太陽電
池、化合物半導体太陽電池、有機半導体太陽電池等があ
る。これらの3種類の太陽電池の内、有機半導体太陽電
池は、現状では太陽光から電気エネルギへの変換効率が
1%以下であり、実用への道のりは遠く、また、化合物
半導体太陽電池も、現状では生産コストが高く、特殊用
途に僅かに生産されているに過ぎない。つまり、太陽電
池全生産量のほとんどはシリコン太陽電池が占めてい
る。シリコン太陽電池には、単結晶シリコン太陽電池、
多結晶シリコン太陽電池、アモルファスシリコン太陽電
池等がある。これら3種類のシリコン太陽電池はそれぞ
れに特徴があるが、変換効率の最も高いものが、単結晶
シリコン太陽電池であり、次いで多結晶シリコン太陽電
池である。このようなことから、一般に、住宅向けの電
力用には結晶系(単結晶・多結晶)シリコン太陽電池が
用いられている。
2. Description of the Related Art In recent years, a panel-shaped solar cell module has been installed on a roof of a house or the like to protect a clean solar environment due to serious problems of global environment and energy depletion caused by increased consumption of fossil fuels. Attention has been paid to a solar power generation system for homes that directly extracts electric power from energy and supplies it to homes. This type of solar cell module is a panel-shaped assembly of a large number of minimum-unit solar cells called cells. The solar cells are roughly classified into silicon solar cells, compound semiconductor solar cells, and organic semiconductor solar cells. Etc. Among these three types of solar cells, the organic semiconductor solar cell currently has a conversion efficiency from sunlight to electric energy of 1% or less, and has a long way to practical use. The production cost is high, and it is only slightly produced for special purposes. In other words, silicon solar cells account for most of the total solar cell production. Silicon solar cells include single crystal silicon solar cells,
There are polycrystalline silicon solar cells, amorphous silicon solar cells, and the like. Each of these three types of silicon solar cells has its own characteristics, but the one with the highest conversion efficiency is the single crystal silicon solar cell, and then the polycrystalline silicon solar cell. For this reason, crystalline (single crystal / polycrystal) silicon solar cells are generally used for electric power for homes.

【0003】しかしながら、これら結晶系シリコン太陽
電池は、アモルファスシリコン太陽電池や化合物半導体
太陽電池等のように、支持板としてのガラス基板の裏面
に直接には形成できないため(例えば、特開平5−29
9686号公報参照)、従来では、図14に示すよう
に、多数の結晶系シリコン太陽電池セル1,1,…と充
填接着剤であるEVA(エチレンビニルアセテート)2
とをガラス基板3と裏面カバーケース4とで挟み、EV
A2とガラス基板3、裏面カバーケース4間を熱圧着し
て積層構造とすることで、結晶系シリコン太陽電池セル
1,1,…をEVA2とガラス基板3と裏面カバーケー
ス4とで封入して耐湿性と高絶縁性とを持たせ、さら
に、モジュール全体の強度を持たせるために、アルミニ
ウム等のメタル枠5を積層体の周縁部に填めて、太陽電
池モジュールを製造していた(同公報参照)。
However, these crystalline silicon solar cells cannot be directly formed on the back surface of a glass substrate as a supporting plate like amorphous silicon solar cells and compound semiconductor solar cells (for example, Japanese Patent Laid-Open No. 5-29).
9686), conventionally, as shown in FIG. 14, a large number of crystalline silicon solar cells 1, 1, ... And EVA (ethylene vinyl acetate) 2 which is a filling adhesive.
Between the glass substrate 3 and the back cover case 4, and
A2, the glass substrate 3, and the back cover case 4 are thermocompression bonded to form a laminated structure, so that the crystalline silicon solar cells 1, 1, ... Are enclosed by the EVA 2, the glass substrate 3, and the back cover case 4. A solar cell module was manufactured by fitting a metal frame 5 made of aluminum or the like into the peripheral portion of the laminated body in order to provide moisture resistance and high insulation properties, and also to provide strength of the entire module (ibid.). reference).

【0004】[0004]

【発明が解決しようとする課題】ところで、上記EVA
2は、耐湿性に優れる上、紫外線による光透過性の劣化
も少ない点で、太陽電池モジュール用の充填接着剤(封
入剤)として、必須の資質を持ち合わせていると言える
が、残念ながら、大変燃え易いという欠点があった。こ
のため、上記従来の太陽電池モジュールを屋根の上に多
数並べて配設することは、多量の可燃物を屋根の上に並
べるに等しく、したがって、耐火構造が採用されていな
い屋根に太陽電池モジュールを設置するのは、防災上、
好ましくないとの指摘があった。また、従来では、屋根
葺き後の屋根面に太陽電池モジュールを設置するには、
専用の架台を必要としたため、太陽光発電システムの全
体コストが高くなっていた。
By the way, the above EVA
No. 2 has excellent moisture resistance and little deterioration of light transmission due to ultraviolet rays, so it can be said that it has essential qualities as a filling adhesive (encapsulant) for solar cell modules, but unfortunately it is very difficult. It had the drawback of being easily burned. Therefore, arranging a large number of the above-mentioned conventional solar cell modules side by side on the roof is equivalent to arranging a large amount of combustible materials on the roof, and therefore the solar cell modules are arranged on the roof where the fireproof structure is not adopted. It is installed for disaster prevention,
It was pointed out that it was not preferable. Further, conventionally, in order to install a solar cell module on the roof surface after roofing,
Since a dedicated stand was required, the overall cost of the solar power generation system was high.

【0005】この発明は、上述の事情に鑑みてなされた
もので、耐火性能を持つ屋根葺材としての機能を具備す
ることにより、専用の架台も屋根葺材も省略できる、結
晶系シリコン太陽電池セル搭載の太陽電池モジュール及
び該太陽電池モジュールの屋根への取付方法を提供する
ことを目的としている。
The present invention has been made in view of the above circumstances, and by having a function as a roofing material having fireproof performance, it is possible to omit a dedicated mount and a roofing material, and to mount a crystalline silicon solar battery cell. It is an object of the present invention to provide a solar cell module and a method for mounting the solar cell module on a roof.

【0006】[0006]

【課題を解決するための手段】上記課題を解決するため
に、請求項1記載の発明は、耐火材から瓦大に作られ
た、取付固定具挿通孔を有する瓦大の支持部材に複数の
結晶系シリコン太陽電池セルを固着してなる屋根葺材兼
用の太陽電池モジュールであって、上記支持部材には、
上面開口を透明板で覆い内部を密封にした中空収納部が
設けられていると共に、該中空収納部の内底面には、受
光面を上記上面開口に向けて上記複数の結晶系シリコン
太陽電池セルが接着剤によって固着されてなることを特
徴としている。
In order to solve the above-mentioned problems, the invention as set forth in claim 1 provides a plurality of tile-sized support members each having a fitting-fixing member insertion hole, which is made of a refractory material and is tile-sized. A solar cell module also serving as a roofing material, comprising a crystalline silicon solar cell fixed to the supporting member,
A hollow accommodating part is provided in which the top opening is covered with a transparent plate to hermetically seal the inside, and the plurality of crystalline silicon solar cells are provided on the inner bottom surface of the hollow accommodating part with the light receiving surface facing the top opening. Is fixed by an adhesive.

【0007】また、請求項2記載の発明は、スレート瓦
を模して耐火材から作られた、取付固定具挿通孔を有す
る支持部材に複数の結晶系シリコン太陽電池セルを固着
してなる屋根葺材兼用の太陽電池モジュールであって、
上記支持部材には、上面開口を透明板で覆い内部を密封
にした中空収納部が設けられていると共に、該中空収納
部の内底面には、受光面を上記上面開口に向けて上記複
数の結晶系シリコン太陽電池セルが接着剤によって固着
されてなることを特徴としている。
Further, the invention according to claim 2 is a roof in which a plurality of crystalline silicon solar battery cells are fixed to a support member having a mounting fixture insertion hole made of a refractory material imitating a slate roof tile. A solar cell module that also serves as a roofing material,
The support member is provided with a hollow housing portion whose upper surface opening is covered with a transparent plate to hermetically seal the inside, and the inner bottom surface of the hollow housing portion has a plurality of light receiving surfaces facing the upper surface opening. The crystalline silicon solar cells are characterized by being fixed by an adhesive.

【0008】また、請求項3記載の発明は、請求項1又
は2記載の太陽電池モジュールであって、上記支持部材
の材質となる耐火材が、金属、セラミックス又は石綿セ
メントのいずれか一又はこれらの組み合わせであること
を特徴としている。
The invention according to claim 3 is the solar cell module according to claim 1 or 2, wherein the refractory material as the material of the supporting member is one of metal, ceramics and asbestos cement, or these. It is characterized by a combination of.

【0009】また、請求項4記載の発明は、請求項1又
は2記載の太陽電池モジュールであって、上記支持部材
は、上記結晶系シリコン太陽電池セルを内底面に固着し
て収納する上記中空収納部と、屋根流れ面の上流側に隣
接して配置される少なくとも一つの同種の太陽電池モジ
ュール又はスレート瓦を部分的に載せ置くための載置部
とからなることを特徴としている。
The invention according to claim 4 is the solar cell module according to claim 1 or 2, wherein the supporting member has the hollow structure in which the crystalline silicon solar cell is fixedly housed on the inner bottom surface. It is characterized by comprising a storage section and a mounting section for partially mounting at least one solar cell module or slate roof tile of the same type, which is arranged adjacent to the upstream side of the roof flow surface.

【0010】また、請求項5記載の発明は、請求項1又
は2記載の太陽電池モジュールの屋根への取付方法であ
って、屋根流れ面の所定の部位に一の上記太陽電池モジ
ュールを置き、該太陽電池モジュールの上記取付固定具
挿通孔に固定具を挿通し、挿通された該固定具で当該一
の太陽電池モジュールを屋根下地材又は瓦桟に固定した
後、別の上記太陽電池モジュール又はスレート瓦を、当
該別の上記太陽電池モジュール又はスレート瓦の下流側
部分が上記一の太陽電池モジュールの上流側部分の上に
重なる態様に置き、該別の太陽電池モジュールの上記取
付固定具挿通孔又はスレート瓦の取付固定具挿通孔に固
定具を挿通し、挿通された該固定具で当該別の太陽電池
モジュール又はスレート瓦を上記屋根下地材又は瓦桟に
固定するという手順で複数の上記太陽電池モジュール又
は上記太陽電池モジュール及び上記スレートを上記屋根
流れ面に取付固定して行くことを特徴としている。
According to a fifth aspect of the present invention, there is provided a method of mounting the solar cell module according to the first or second aspect on a roof, wherein one solar cell module is placed at a predetermined portion of a roof flow surface, A fixing tool is inserted into the attachment fixing tool insertion hole of the solar cell module, and the one solar cell module is fixed to the roof base material or the roof tile by the inserted fixing tool, and then the other solar cell module or The slate roof tile is placed in such a manner that the downstream side portion of the other solar cell module or the slate roof tile overlaps the upstream side portion of the one solar cell module, and the attachment fixture insertion hole of the other solar cell module is placed. Alternatively, a hand of inserting a fixing tool into the attachment fixing tool insertion hole of the slate roof tile and fixing the other solar cell module or the slate roof tile to the roof base material or the roof tile rail with the inserted fixing tool. In which a plurality of the solar cell module or the solar cell module and the slate characterized by going to attached fixed to the roof flow faces.

【0011】また、請求項6記載の発明は、請求項1又
は2記載の太陽電池モジュールの屋根への取付方法であ
って、屋根流れ面の流れ方向に直交する方向に複数の前
段の上記太陽電池モジュールを並べて置くと共に、これ
ら前段の太陽電池モジュールのそれぞれの上記取付固定
具挿通孔に固定具を挿通し、挿通された固定具でこれら
前段の太陽電池モジュールを屋根下地材又は瓦桟に固定
した後、複数の後段の上記太陽電池モジュール又はスレ
ート瓦を、上記屋根流れ面の流れ方向に直交する方向
に、かつ、これら後段の上記太陽電池モジュール又はス
レート瓦の下流側部分が、複数の前段の上記太陽電池モ
ジュールのうち、対応する一の太陽電池モジュールの上
流側部分と隣の太陽電池モジュールの上流側部分との間
に跨る態様に順次並べて置くと共に、これら後段の太陽
電池モジュールの上記取付固定具挿通孔又はスレート瓦
の取付固定具挿通孔に固定具を挿通し、挿通された固定
具でこれら後段の太陽電池モジュール又はスレート瓦を
上記屋根下地材又は瓦桟に固定するという手順で複数の
上記太陽電池モジュール又は上記太陽電池モジュール及
び上記スレートを上記屋根流れ面に取付固定して行くこ
と特徴としている。
According to a sixth aspect of the present invention, there is provided a method of mounting the solar cell module according to the first or second aspect on a roof, wherein a plurality of the above-mentioned solar cells at a front stage are arranged in a direction orthogonal to a flow direction of a roof flow surface. The battery modules are placed side by side, and the fixtures are inserted into the mounting fixture insertion holes of each of the solar cell modules on the preceding stage, and the solar cell modules on the preceding stage are fixed to the roof base material or the roof tile with the inserted fixtures. After that, a plurality of the above-mentioned solar cell modules or slate roof tiles in the direction orthogonal to the flow direction of the roof flow surface, and the downstream side portion of these solar cell modules or slate roof tiles in the following stage are a plurality of front stages. Among the above solar cell modules, the solar cells are sequentially arranged in a manner straddling between the upstream side portion of the corresponding one solar cell module and the upstream side portion of the adjacent solar cell module. The solar cell module or slate roof tile of the latter stage is inserted with the fixing fixture through hole or the mounting fixture insertion hole of the slate roof tile of the solar cell module of the latter stage. It is characterized in that a plurality of the solar cell modules or the solar cell modules and the slate are attached and fixed to the roof flow surface by a procedure of fixing to the roof base material or the roof tile.

【0012】また、請求項7記載の発明は、請求項4記
載の太陽電池モジュールの屋根への取付方法であって、
屋根流れ面の所定の部位に一の上記太陽電池モジュール
を置き、該太陽電池モジュールの上記取付固定具挿通孔
に固定具を挿通し、挿通された該固定具で当該一の太陽
電池モジュールを屋根下地材又は瓦桟に固定した後、別
の上記太陽電池モジュール又はスレート瓦を、当該別の
上記太陽電池モジュールの上記中空収納部が上記一の太
陽電池モジュールの上記載置部又はスレート瓦の下流部
分の上に重なる態様に置き、該別の太陽電池モジュール
の上記取付固定具挿通孔又はスレート瓦の取付固定具挿
通孔に固定具を挿通し、挿通された該固定具で当該別の
太陽電池モジュール又はスレート瓦を上記屋根下地材又
は瓦桟に固定するという手順で複数の上記太陽電池モジ
ュール又は上記太陽電池モジュール及びスレートを上記
屋根流れ面に取付固定して行くことを特徴としている。
The invention according to claim 7 is a method for mounting the solar cell module according to claim 4 on a roof,
The one solar cell module is placed on a predetermined portion of the roof flow surface, the fixture is inserted into the mounting fixture insertion hole of the solar cell module, and the one solar cell module is roofed by the inserted fixture. After fixing to the base material or roof tile rail, another solar cell module or slate roof tile, the hollow storage portion of the other solar cell module is the above-mentioned mounting portion of the solar cell module or downstream of the slate roof tile The solar cell module is placed in an overlapping manner, and the fixture is inserted into the attachment fixture insertion hole of the other solar cell module or the attachment fixture insertion hole of the slate roof tile, and the other fixture is inserted into the other solar cell. Attaching a plurality of the solar cell modules or the solar cell modules and slate to the roof flow surface by the procedure of fixing the modules or slate tiles to the roof base material or tile rail It is characterized in that go constant.

【0013】また、請求項8記載の発明は、請求項4記
載の太陽電池モジュールの屋根への取付方法であって、
屋根流れ面の流れ方向に直交する方向に複数の前段の上
記太陽電池モジュールを並べて置くと共に、これら前段
の太陽電池モジュールのそれぞれの上記取付固定具挿通
孔に固定具を挿通し、挿通された固定具でこれら前段の
太陽電池モジュールを屋根下地材又は瓦桟に固定した
後、複数の後段の上記太陽電池モジュール又はスレート
瓦を、上記屋根流れ面の流れ方向に直交する方向に、か
つ、これら後段の上記太陽電池モジュールの中空収納部
又はスレート瓦の下流側部分が、複数の前段の上記太陽
電池モジュールのうち、対応する一の太陽電池モジュー
ルの上記載置部と隣の太陽電池モジュールの上記載置部
との間に跨る態様に順次並べて置くと共に、これら後段
の太陽電池モジュールの上記取付固定具挿通孔又はスレ
ート瓦の取付固定具挿通孔に固定具を挿通し、挿通され
た固定具でこれら後段の太陽電池モジュール又はスレー
ト瓦を上記屋根下地材又は瓦桟に固定するという手順で
複数の上記太陽電池モジュール又は上記太陽電池モジュ
ール及び上記スレートを上記屋根流れ面に取付固定して
行くこと特徴としている。
The invention according to claim 8 is a method for mounting the solar cell module according to claim 4 on a roof,
A plurality of the above-mentioned solar cell modules of the preceding stage are arranged side by side in the direction orthogonal to the flow direction of the roof flow surface, and the fixing tools are inserted into the respective fixing fixture insertion holes of these preceding-stage solar cell modules, and the fixed fixings are inserted. After fixing these solar cell modules of the preceding stage to the roof base material or tile rail with a tool, a plurality of the solar cell modules or slate tiles of the subsequent stage in a direction orthogonal to the flow direction of the roof flow surface, and these latter stages. The hollow housing portion of the solar cell module or the downstream side portion of the slate roof tile is a plurality of the solar cell modules of the preceding stage, the corresponding one solar cell module above the placement portion and the adjacent solar cell module above description The solar cells are mounted side by side in such a manner that they straddle the mounting portion, and the mounting fixture insertion holes or slate roof tile mounting fixtures of the solar cell modules in the latter stage are arranged. A plurality of the solar cell modules or the solar cell module and the solar cell module and the solar cell module and the solar cell module by the procedure of fixing the solar cell module or slate roof tile of the latter stage to the roof base material or tile rail with the inserted fixture through the through hole The slate is characterized by being attached and fixed to the roof flow surface.

【0014】[0014]

【作用】この発明の構成では、保護ガラス等の透明板を
透過した太陽光が、耐火材からなる中空収納部の内底面
に固着された結晶系シリコン太陽電池セルの受光面に入
射し、太陽光が電気エネルギに変換される。可燃性の構
成部材と言えば、接着剤やシール材等の樹脂であるが、
接着剤やシール材は、結晶系シリコン太陽電池セルを中
空収納部の内底面に固着するためや、透明板と中空収納
部の上面開口周縁部との間を塞ぐため等、限られた部位
で接合や封止等のために用いられるに過ぎず、接着剤に
よって中空収納部内が埋め尽くされている訳ではないか
ら、火災にあっても、太陽電池モジュール全体が激しく
燃える虞はない。また、上記太陽電池モジュールの外形
を決定づける上記支持部材は、瓦大又はスレート瓦の形
状に形成されており、また、釘等の固定具により屋根に
直接固定できるように、取付固定具挿通孔も有している
ので、上記太陽電池モジュール(あるいは、上記太陽電
池モジュールと通常のスレート瓦と)を多数用いて、ス
レート瓦葺きの様式で、屋根を葺くことができる。した
がって、専用の架台は不要となり、屋根の美観も保たれ
る。また、上記支持部材は、金属、セラミックス又は石
綿セメント等の耐火材料からなるので、耐火構造の屋根
が得られる。
In the structure of the present invention, the sunlight which has passed through the transparent plate such as the protective glass is incident on the light receiving surface of the crystalline silicon solar battery cell fixed to the inner bottom surface of the hollow housing made of the refractory material, and Light is converted to electrical energy. Speaking of combustible components, resins such as adhesives and sealing materials,
The adhesive or sealant is used in a limited area such as for fixing the crystalline silicon solar battery cell to the inner bottom surface of the hollow housing portion or for closing the gap between the transparent plate and the upper opening peripheral edge portion of the hollow housing portion. Since it is only used for joining and sealing, and the inside of the hollow housing portion is not completely filled with the adhesive, even if there is a fire, there is no possibility that the entire solar cell module will burn violently. The support member that determines the outer shape of the solar cell module is formed in the shape of a tile or a slate tile, and also has a mounting fixture insertion hole so that it can be directly fixed to the roof by a fixture such as a nail. Since it has, the roof can be roofed in a slate-roofing manner by using a large number of the solar cell modules (or the solar cell modules and ordinary slate roof tiles). Therefore, a dedicated stand is not required and the aesthetics of the roof is maintained. Further, since the support member is made of a refractory material such as metal, ceramics or asbestos cement, a roof having a refractory structure can be obtained.

【0015】[0015]

【発明の実施の形態】以下、図面を参照して、この発明
の実施の形態について説明する。説明は、実施例を用い
て具体的に行う。 ◇第1実施例 図1は、この発明の第1実施例である瓦大の太陽電池モ
ジュールが住宅等の傾斜屋根の上に複数個並べて設置さ
れた様子を示す概略断面図、図2は、同太陽電池モジュ
ールの構成を示す概略平面図、図3は、図2のA−A矢
視断面図、図4は、図2のB−B矢視断面図、図5は、
図2のC−C矢視断面図、図6は、同太陽電池モジュー
ルで住宅等の傾斜屋根を葺く情景を示す概略斜視図、図
7は概略同平面図、図8は、図1の一部を拡大して示す
部分拡大断面図である。この例の太陽電池モジュール6
は、図2乃至図4に示すように、ホームベース形のスレ
ート瓦を模して作られた屋根葺材兼用の瓦大の太陽電池
モジュールに係り、アルミニウムやポリ塩化ビニル被覆
鋼板(塩ビ鋼板)等の金属素材から作られたホームベー
ス形の支持部材7に複数の結晶形シリコン太陽電池セル
(以下、単に太陽電池セルという)8,8,…が固着さ
れてなっている。上記支持部材7は、複数の太陽電池セ
ル8,8,…を収納状態で支持する上面長方形の中空収
納部9と、屋根流れ面10(図1)の上流側に隣接して
設置される同種の太陽電池モジュール6の構成部分の
内、中空収納部9が当接状態に載せ置かれる三角形平板
状の載置部11との一体加工品として構成されている。
Embodiments of the present invention will be described below with reference to the drawings. The description will be specifically made using an embodiment. First Embodiment FIG. 1 is a schematic cross-sectional view showing a state in which a plurality of tile-sized solar cell modules according to the first embodiment of the present invention are installed side by side on a sloping roof of a house or the like, and FIG. FIG. 3 is a schematic plan view showing the configuration of the solar cell module, FIG. 3 is a sectional view taken along the line AA of FIG. 2, FIG. 4 is a sectional view taken along the line BB of FIG. 2, and FIG.
2 is a cross-sectional view taken along the line CC in FIG. 2, FIG. 6 is a schematic perspective view showing a scene in which the same solar cell module is used to roof a sloping roof such as a house, FIG. 7 is a schematic plan view, and FIG. It is a partial expanded sectional view which expands and shows a part. Solar cell module 6 of this example
As shown in FIGS. 2 to 4, the present invention relates to a roof-sized solar cell module that also serves as a roofing material and is made by imitating a slate roof tile of a home base type, such as aluminum or polyvinyl chloride coated steel sheet (PVC steel sheet). A plurality of crystalline silicon solar cells (hereinafter simply referred to as solar cells) 8, 8 ... Are fixed to a home base type support member 7 made of the metal material. The support member 7 is a hollow storage portion 9 having a rectangular upper surface that supports a plurality of solar cells 8, 8, ... In a storage state, and the same type that is installed adjacent to the upstream side of the roof flow surface 10 (FIG. 1). Among the constituent parts of the solar cell module 6, the hollow storage part 9 is configured as an integrally processed product with the mounting part 11 in the shape of a triangular plate which is mounted in a contact state.

【0016】中空収納部9は、その上面が長方形の開口
となっていて、この上面開口の周縁にはフランジ12が
設けられている。中空収納部9の内底面には、高絶縁性
を有する、例えばエポキシ系やウレタン系等の接着剤1
3によって、太陽電池セル8,8,…が、受光面を上面
開口に向けた姿勢で固着されている。なお、接着剤13
は、太陽電池セル8,8,…の裏面(受光面と反対側の
面)と中空収納部9の内底面との間でのみ接着に必要な
量が用いられるに過ぎないので、光透過性を有する必要
はなく、単に絶縁性と耐熱性とに優れたものの中から選
択して使用すれば良い。太陽電池セル8,8,…は、例
えば、縦4個ずつ横2列に配列され、配線14,14,
…によって直並列に相互に接続されている。中空収納部
9の上面開口は、太陽電池セル8,8,…を中空収納部
9の内底面に固着した後、保護ガラス板15で覆われ、
さらに、保護ガラス板15とフランジ13の隙間を、例
えばブチルゴム等の樹脂シール16で塞いだ構成となっ
ていて、これにより、中空収納部9の内部が封止されて
いる。
The upper surface of the hollow housing portion 9 is a rectangular opening, and a flange 12 is provided on the peripheral edge of this upper surface opening. On the inner bottom surface of the hollow accommodating portion 9, a highly insulating adhesive 1 such as epoxy or urethane
The solar battery cells 8, 8, ... Are fixed by 3 with the light receiving surface facing the upper opening. The adhesive 13
Is used only in an amount necessary for bonding only between the back surface (surface opposite to the light receiving surface) of the solar cells 8, 8, ... It is not necessary to have the above, and it suffices to simply select and use from those having excellent insulation and heat resistance. The solar cells 8, 8, ... Are arranged, for example, in rows of 4 vertically and in rows of 2, 14.
... are connected to each other in series and parallel. The upper opening of the hollow housing portion 9 is covered with a protective glass plate 15 after fixing the solar cells 8, 8, ... To the inner bottom surface of the hollow housing portion 9,
Further, the gap between the protective glass plate 15 and the flange 13 is closed by a resin seal 16 such as butyl rubber, whereby the inside of the hollow housing portion 9 is sealed.

【0017】載置部11は、上記したように、三角形の
平板状のもので、ホームベース形のスレート瓦形状の一
角をなすべく、中空収納部9の上面開口周縁であるフラ
ンジ12の一方の長辺側部位から外方にかつ中空収納部
9の内底面に略平行に一体延設されてなっている。この
載置部11には、複数の釘穴17,17,…が穿設され
てあり、図1等に示すように、これらの釘穴17,17
から、屋根流れ面10に取り付けられた瓦桟18等に釘
19,19,…を打ち込んで、太陽電池モジュール6を
固定するようになっている。さらに、載置部11には、
図5や図8等に示すように、複数の太陽電池モジュール
6,6,…を住宅等の屋根流れ面10に並べて設置する
際に、言い換えれば、この例の太陽電池モジュール6,
6,…で傾斜屋根を葺く際に、太陽電池モジュール6,
6を隣から隣へと電気接続して行くための複数の止水構
造の雌型コネクタ20,20,…が設けられている。こ
れらの雌形コネクタ20,20,…は、リード線21,
21,…を介して、中空収納部9内の配線14,14,
…に接続されている。したがって、中空収納部9の載置
部11に面する側壁には、リード線21,21,…を内
部に導くための図示せぬ複数の挿通孔が設けられてい
て、これらの挿通孔は、リード線21,21,…が通さ
れた後は、接着剤等でコーキングされている。
As described above, the mounting portion 11 is in the shape of a triangular flat plate, and one of the flanges 12 at the peripheral edge of the upper surface opening of the hollow storage portion 9 is formed so as to form one corner of the slate roof tile shape of the home base. It is integrally extended outward from the long side portion and substantially parallel to the inner bottom surface of the hollow storage portion 9. A plurality of nail holes 17, 17, ... Are bored in the mounting portion 11, and as shown in FIG.
From the above, nails 19, 19, ... Are driven into the roof tiles 18 and the like attached to the roof flow surface 10 to fix the solar cell module 6. Further, the mounting portion 11 has
As shown in FIG. 5, FIG. 8 and the like, when a plurality of solar cell modules 6, 6, ... Are arranged side by side on the roof flow surface 10 of a house or the like, in other words, the solar cell modules 6, 6 of this example are arranged.
When the slanted roof is being roofed with 6, ...
A plurality of female connectors 20, 20 having a water blocking structure for electrically connecting 6 to each other are provided. These female connectors 20, 20, ...
Via the wirings 14, 14, in the hollow housing portion 9,
…It is connected to the. Therefore, a plurality of insertion holes (not shown) for guiding the lead wires 21, 21, ... To the inside are provided on the side wall of the hollow storage portion 9 facing the mounting portion 11, and these insertion holes are After the lead wires 21, 21, ... Are passed, they are caulked with an adhesive or the like.

【0018】次に、上記構成の太陽電池モジュール6,
6の傾斜屋根への取付施工(屋根葺き施工)について説
明する。図6に示すように、まず、図示せぬたる木の上
にパーティクルボード等の野地板22を貼り、この野地
板22の上にアスファルトルーフィング(防水シート)
23を敷いて、屋根流れ面10を形成し、さらに、屋根
流れ面10に複数本の瓦桟18,18,…をたる木と直
交する方向に、かつ互いに所定の間隔を開けて取り付け
る。この後、南を向いた屋根流れ面10の適当な箇所に
必要数の太陽電池モジュール6,6をひとまず集積し、
そこから、まず、最前列の太陽電池モジュール6,6,
…を、それぞれの長方形の中空収納部9,9,…を瓦座
と称する軒先に設けられた特別の瓦桟の上に載せる一
方、三角形の載置部11,11,…を一段上の瓦桟18
の上に載せ、この状態で、釘穴17,17,…を通し
て、瓦桟18に釘を打ち込んで固定しつつ、敷き並べて
行く。最前列の太陽電池モジュール6,6,…の取付固
定が終了すると、次に、一段上の太陽電池モジュール
6,6,…を敷き並べる。このとき、前列の相隣る二つ
の太陽電池モジュール6,6,…の載置部11の上に、
具体的には、図6(又は図7)中、前列左側の太陽電池
モジュール6の載置部11の右半分と、前列右側の太陽
電池モジュール6の載置部11の左半分とに跨る態様
で、後列の対応する一つの太陽電池モジュール6の中空
収納部9を重ね置くと共に、載置部11の釘穴17,1
7,…をさらに一段上の瓦桟18の上面に位置決めす
る。そして、釘穴17,17,…を通して、瓦桟18に
釘を打ち込むことにより、後列の太陽電池モジュール6
を固定する。このようにして、太陽電池モジュール6,
6,…を屋根流れ面10の下流側から上流側へ、列状に
かつスレート瓦葺きの様式で敷き並べて行く(図6及び
図7)。
Next, the solar cell module 6 having the above structure
The installation construction (roofing construction) on the sloping roof of No. 6 will be described. As shown in FIG. 6, first, a base plate 22 such as a particle board is attached onto a sag tree (not shown), and asphalt roofing (waterproof sheet) is placed on the base plate 22.
The roof flow surface 10 is formed by laying 23, and a plurality of roof tiles 18, 18, ... Are attached to the roof flow surface 10 in a direction orthogonal to the rafters and at predetermined intervals. After that, the required number of solar cell modules 6 and 6 are integrated at an appropriate place on the roof flow surface 10 facing south,
From there, first, the solar cell modules 6, 6 in the front row
, Are placed on special tile rails provided at the eaves where the respective rectangular hollow storage portions 9, 9, ... Crosspiece 18
, And in this state, the nails are hammered into the roof tile rails 18 through the nail holes 17, 17, ... When the mounting and fixing of the solar cell modules 6, 6, ... In the front row are completed, next, the solar cell modules 6, 6 ,. At this time, on the mounting portions 11 of the two adjacent solar cell modules 6, 6, ...
Specifically, in FIG. 6 (or FIG. 7), a mode that extends over the right half of the placement portion 11 of the solar cell module 6 on the left side of the front row and the left half of the placement portion 11 of the solar cell module 6 on the right side of the front row. Then, the hollow accommodating portions 9 of the corresponding one solar cell module 6 in the rear row are stacked and the nail holes 17, 1 of the mounting portion 11 are placed.
7 ... are further positioned on the upper surface of the roof tile 18 which is one step higher. Then, nails are driven into the roof tile rails 18 through the nail holes 17, 17, ...
Is fixed. In this way, the solar cell module 6,
6 are laid in rows and in a slate-roofing manner from the downstream side to the upstream side of the roof flow surface 10 (FIGS. 6 and 7).

【0019】そして、太陽電池モジュール6,6,…を
用いた屋根葺きが完了したら、図7に示すように、右側
の太陽電池モジュール6の雌型コネクタ20と、これに
対応する左側の太陽電池モジュール6の雌型コネクタ2
0とにモジュール間接続用コネクタ24の雄型端子24
a,24aを嵌合して、隣接して並置された2つの太陽
電池モジュール6,6を相互に電気接続する。この作業
を取り付けられた太陽電池モジュール6,6,…の全て
について行うと、全部の太陽電池モジュール6,6,…
で発電された電力を集めることができる。この場合、モ
ジュール間接続コネクタ24は、セラミックスや樹脂等
の絶縁材料で接続導体を覆った形のコ字形に形成されて
おり、上から雌型コネクタ20,20に差し込むだけ
で、太陽電池モジュール6,6間を密閉構造で電気接続
できるようになっている。太陽電池モジュール6,6,
…で葺かれた傾斜屋根において、保護ガラス板15を透
過した太陽光が、中空収納部9の内底面に固着された太
陽電池セル8,8,…の受光面に入射し、太陽光が電気
エネルギに変換される。そして、全部の太陽電池モジュ
ール6,6で発電された電力が集められて、図示せぬイ
ンバータにより直流から交流に変換され、屋内配線に供
給される。
When the roofing using the solar cell modules 6, 6, ... Is completed, as shown in FIG. 7, the female connector 20 of the right solar cell module 6 and the left solar cell corresponding thereto are provided. Female connector 2 of module 6
0 and the male terminal 24 of the inter-module connector 24
The two solar cell modules 6 and 6 that are juxtaposed side by side are electrically connected to each other by fitting a and 24a. When this work is performed for all the installed solar cell modules 6, 6, ...
You can collect the electricity generated in. In this case, the inter-module connection connector 24 is formed in a U-shape in which the connection conductor is covered with an insulating material such as ceramics or resin, and the solar cell module 6 can be simply inserted into the female connectors 20 and 20 from above. , 6 can be electrically connected in a sealed structure. Solar cell module 6, 6,
In the sloping roof that has been roofed with, the sunlight that has passed through the protective glass plate 15 is incident on the light-receiving surface of the solar cells 8, 8, ... Converted to energy. Then, the electric power generated by all the solar cell modules 6 and 6 is collected, converted from direct current to alternating current by an inverter (not shown), and supplied to indoor wiring.

【0020】このように、この例の太陽電池モジュール
6,6,…は、直接、屋根葺材として用いられるから、
専用の架台も屋根葺材も省略できる。また、可燃性の構
成部材と言えば、接着剤やシール材等の樹脂が僅かに用
いられているに過ぎず、接着剤等によって中空収納部内
が埋め尽くされている訳ではないから、火災にあって
も、太陽電池モジュール全体が激しく燃える虞はなく、
また、太陽電池モジュール6,6,…の支持部材7,
7,…は、アルミニウム等の金属素材から形成されてい
るので、この例の太陽電池モジュール6,6,…で葺い
た屋根は耐火構造を持つこととなる。加えて、上記構成
の太陽電池モジュールは、スレート瓦を模して形成され
ているので、屋根の美観は損なわれない。
As described above, since the solar cell modules 6, 6, ... Of this example are directly used as roofing materials,
The dedicated mount and roofing material can be omitted. Speaking of combustible components, only a small amount of resin such as an adhesive or a sealing material is used, and the inside of the hollow storage part is not filled with the adhesive or the like. Even if there is, there is no danger that the entire solar cell module will burn violently,
In addition, the support members 7 for the solar cell modules 6, 6, ...
Since 7, ... Are made of a metal material such as aluminum, the roof made of the solar cell modules 6, 6, ... In this example has a fireproof structure. In addition, since the solar cell module having the above structure is formed by imitating a slate roof tile, the aesthetic appearance of the roof is not impaired.

【0021】なお、上述の第1実施例では、瓦桟18,
18,…を介して、屋根流れ面10に太陽電池モジュー
ル6,6,…を取付固定した場合(図1等参照)につい
て述べたが、これに限らず、例えば、図9に示すよう
に、屋根下地の野地板22に直接釘19を打ち付けて太
陽電池モジュール6,6,…を固定しても良い。また、
上述の第1実施例では、南向きの屋根流れ面10の全域
を、太陽電池モジュール6,6,…のみで葺いた場合に
ついて述べたが、この例の太陽電池モジュール6,6,
…は、ホームベース形のスレート瓦を模して作られたも
のなので、図10に示すように、スレート瓦25,2
5,…と太陽電池モジュール6,6,…との任意の組み
合わせで屋根を葺くこともできる。組み合わせ方によっ
ては、屋根の美観を高めることができる。
In the first embodiment described above, the roof tiles 18,
Although the case where the solar cell modules 6, 6, ... Are mounted and fixed to the roof flow surface 10 via 18, ... (See FIG. 1, etc.), the present invention is not limited to this and, for example, as shown in FIG. The solar cell modules 6, 6, ... May be fixed by directly striking the nails 19 onto the roof base plate 22. Also,
In the above-mentioned 1st Example, although the whole roof flow surface 10 facing south was described only with the solar cell modules 6, 6, ..., The solar cell modules 6, 6, of this example were described.
... is made by imitating a home-based slate roof tile, so as shown in FIG.
The roof can be roofed by any combination of the solar cell modules 5, 6, and the solar cell modules 6, 6 ,. Depending on how they are combined, the aesthetics of the roof can be enhanced.

【0022】◇第2実施例 図11は、この発明の第2実施例である太陽電池モジュ
ールの構成を示す概略斜視図、図12は同概略断面図、
図13は、同列で隣接する二つの同太陽電池モジュール
の並べ方を示す断面図である。この例の太陽電池モジュ
ール6aが、上述の第1実施例のそれ(図2)と大きく
異なるところは、この例の太陽電池モジュール6aの互
いに平行に対向する両側縁部に、一対のフランジ12側
縁端にて折曲連設する構造の嵌合溝部26a,26bを
設けた点である。これらの嵌合溝部26a,26bは、
図13に示すように、図中右側の太陽電池モジュール6
aの左側の嵌合溝部26aと、図中左側の太陽電池モジ
ュール6aの右側の嵌合溝部26bとが、互いに上下に
嵌合する関係となっている。なお、嵌合溝部26a,2
6bを設けた点以外は、上記第1実施例の構成と略同様
であるので、図11乃至図13において、図2及び図3
に示す構成各部と同一の構成部分には、同一の符号を付
してその説明を省略する。このように、この第2実施例
の構成によれば、太陽電池モジュール6aの両側縁部に
嵌合溝部26a,26bを設けたので、同列で隣接する
太陽電池モジュール6a,6a同士を納まり良く並べる
ことができ、美観上、防火上、防水上も好ましい。
Second Embodiment FIG. 11 is a schematic perspective view showing the structure of a solar cell module according to a second embodiment of the present invention, and FIG. 12 is a schematic sectional view of the same.
FIG. 13 is a cross-sectional view showing how to arrange two solar cell modules adjacent to each other in the same row. The solar cell module 6a of this example is greatly different from that of the above-described first embodiment (FIG. 2) in that the pair of flanges 12 are provided on both side edges of the solar cell module 6a of this example that face each other in parallel. This is a point in which the fitting groove portions 26a and 26b having a structure of being bent continuously at the edge are provided. These fitting groove portions 26a and 26b are
As shown in FIG. 13, the solar cell module 6 on the right side in the figure
The fitting groove portion 26a on the left side of a and the fitting groove portion 26b on the right side of the solar cell module 6a on the left side in the drawing are in a relationship of being fitted vertically to each other. The fitting groove portions 26a, 2
The configuration is substantially the same as that of the first embodiment except that 6b is provided. Therefore, in FIGS.
The same components as those of the components shown in FIG. As described above, according to the configuration of the second embodiment, since the fitting groove portions 26a and 26b are provided at the both side edge portions of the solar cell module 6a, the adjacent solar cell modules 6a and 6a in the same row are arranged in a well-fitted manner. Therefore, it is preferable in terms of aesthetics, fire prevention and waterproofing.

【0023】以上、この発明の実施例を図面により詳述
してきたが、具体的な構成はこの実施例に限られるもの
ではなく、この発明の要旨を逸脱しない範囲の設計の変
更等があってもこの発明に含まれる。例えば、上述の実
施例では、ホームベース形のスレート瓦を模したが、こ
れに限らず、例えば、長方形のスレート瓦を模するよう
にしても良い。また、上述の実施例では、金属製の支持
部材7を用いたが、これに限らず、他の耐火材、例え
ば、セラミックスや石綿セメント等からなる支持部材を
用いても良い。また、上述の実施例では、前列の太陽電
池モジュール6の載置部11に、後列の相隣る二つの太
陽電池モジュール6,6を載置する場合について述べた
が、必要に応じて、後列の一つの太陽電池モジュール6
又は三つ以上の太陽電池モジュール6,6,…を載置し
ても良い。
Although the embodiment of the present invention has been described in detail with reference to the drawings, the specific configuration is not limited to this embodiment, and there are design changes and the like that do not depart from the gist of the present invention. Is also included in the present invention. For example, although the home-based slate roof tile is imitated in the above embodiment, the present invention is not limited to this, and a rectangular slate roof tile may be imitated, for example. Further, although the metal support member 7 is used in the above-described embodiments, the present invention is not limited to this, and a support member made of another refractory material such as ceramics or asbestos cement may be used. In addition, in the above-described embodiment, the case where two adjacent solar cell modules 6 and 6 in the rear row are mounted on the mounting portion 11 of the solar cell module 6 in the front row has been described. One solar cell module 6
Alternatively, three or more solar cell modules 6, 6, ... May be mounted.

【0024】[0024]

【発明の効果】以上説明したように、この発明の太陽電
池モジュールは、直接、屋根葺材として用いられるか
ら、専用の架台も屋根葺材も省略できる。また、可燃性
樹脂が接着剤等のために僅かに用いられているに過ぎ
ず、可燃性材料によって中空収納部内が埋め尽くされて
いる訳ではないから、火災にあっても、この発明の太陽
電池モジュール全体が激しく燃える虞はなく、また、こ
の発明の太陽電池モジュールを構成する支持部材は、金
属やセラミックスや石綿セメント等の耐火材から形成さ
れているので、この発明の太陽電池モジュールで葺いた
屋根は耐火構造を持つこととなる。加えて、この発明の
太陽電池モジュールは、スレート瓦を模して形成されて
いるので、屋根の美観は損なわれない。
As described above, since the solar cell module of the present invention is directly used as a roofing material, a dedicated mount or roofing material can be omitted. Further, since the flammable resin is only slightly used for an adhesive and the like, and the inside of the hollow storage portion is not completely filled with the flammable material, even if there is a fire, the sun of the present invention can be used. The whole battery module is not likely to burn violently, and the supporting member constituting the solar cell module of the present invention is made of a refractory material such as metal, ceramics or asbestos cement. The roof will have a fireproof structure. In addition, since the solar cell module of the present invention is formed by imitating a slate roof tile, the aesthetic appearance of the roof is not impaired.

【図面の簡単な説明】[Brief description of the drawings]

【図1】この発明の第1実施例である瓦大の太陽電池モ
ジュールが住宅等の傾斜屋根上に瓦桟を介してスレート
瓦葺きの様式で多数並べて取付固定された様子を示す概
略断面図である。
FIG. 1 is a schematic cross-sectional view showing a state in which a large number of tile-sized solar cell modules according to a first embodiment of the present invention are mounted and fixed side by side in a slate tile-roofing manner on a sloping roof of a house or the like through tile rails. is there.

【図2】同太陽電池モジュールの構成を示す概略平面図
である。
FIG. 2 is a schematic plan view showing the configuration of the solar cell module.

【図3】図2のA−A矢視断面図である。FIG. 3 is a sectional view taken on line AA of FIG. 2;

【図4】図2のB−B矢視断面図である。FIG. 4 is a sectional view taken along the line BB of FIG.

【図5】図2のC−C矢視断面図である。FIG. 5 is a sectional view taken along the line CC of FIG. 2;

【図6】同太陽電池モジュールを多数並べた屋根葺模様
を示す概略斜視図である。
FIG. 6 is a schematic perspective view showing a roofing pattern in which a large number of solar cell modules are arranged.

【図7】同太陽電池モジュールを多数並べた屋根葺模様
を示す概略平面図である。
FIG. 7 is a schematic plan view showing a roofing pattern in which many solar cell modules are arranged.

【図8】図1の一部を拡大して示す部分拡大断面図であ
る。
FIG. 8 is a partially enlarged sectional view showing a part of FIG. 1 in an enlarged manner.

【図9】同太陽電池モジュールが住宅等の傾斜屋根上に
直接スレート瓦葺きの様式で多数並べて取付固定された
様子を示す概略断面図である。
FIG. 9 is a schematic cross-sectional view showing a state in which a large number of the solar cell modules are mounted side by side directly on a sloping roof of a house or the like in a slate roofing manner.

【図10】同太陽電池モジュールが住宅等の傾斜屋根上
にスレート瓦との組み合わせでスレート葺きの様式で多
数並べて取付固定された様子を示す概略断面図である。
FIG. 10 is a schematic cross-sectional view showing a state where a large number of the solar cell modules are mounted side by side in a slate-roofing manner in combination with a slate tile on a sloping roof of a house or the like.

【図11】この発明の第2実施例である太陽電池モジュ
ールの構成を示す概略斜視図である。
FIG. 11 is a schematic perspective view showing the structure of a solar cell module according to a second embodiment of the present invention.

【図12】同太陽電池モジュールの構成を示す概略断面
図である。
FIG. 12 is a schematic cross-sectional view showing the configuration of the solar cell module.

【図13】同列で隣接する二つの同太陽電池モジュール
の並べ方を示す断面図である。
FIG. 13 is a cross-sectional view showing how to arrange two solar cell modules adjacent to each other in the same row.

【図14】従来の太陽電池モジュールの一例を示す断面
図である。
FIG. 14 is a cross-sectional view showing an example of a conventional solar cell module.

【符号の説明】[Explanation of symbols]

6 太陽電池モジュール(屋根葺材) 7 支持部材 8 太陽電池セル(結晶系シリコン太陽電池セル) 9 中空収納部 10 屋根流れ面 11 載置部 13 接着剤 15 保護ガラス板(透明板) 17 釘穴(取付固定具挿通孔) 19 釘(取付固定具) 25 スレート瓦 6 Solar Cell Module (Roofing Material) 7 Support Member 8 Solar Cell (Crystalline Silicon Solar Cell) 9 Hollow Storage Section 10 Roof Flow Surface 11 Mounting Section 13 Adhesive 15 Protective Glass Plate (Transparent Plate) 17 Nail Hole ( Mounting fixture insertion hole) 19 Nail (mounting fixture) 25 Slate roof tile

───────────────────────────────────────────────────── フロントページの続き (72)発明者 長谷川 淳 茨城県つくば市和台32 積水化学工業株式 会社内 (72)発明者 井上 康美 大阪府大阪市阿倍野区長池町22番22号 シ ャープ株式会社内 (72)発明者 森内 荘太 大阪府大阪市阿倍野区長池町22番22号 シ ャープ株式会社内 (72)発明者 田中 聡 大阪府大阪市阿倍野区長池町22番22号 シ ャープ株式会社内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Jun Hasegawa, Sekisui Chemical Co., Ltd. 32, Wadai, Tsukuba, Ibaraki Prefecture (72) Inventor Shota Morita, 22-22 Nagaike-cho, Abeno-ku, Osaka-shi, Osaka Prefecture Sharp Corporation (72) Satoshi Tanaka 22-22, Nagaike-cho, Abeno-ku, Osaka City, Osaka Prefecture

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 耐火材から瓦大に作られた、取付固定具
挿通孔を有する支持部材に複数の結晶系シリコン太陽電
池セルを固着してなる屋根葺材兼用の太陽電池モジュー
ルであって、 前記支持部材には、上面開口を透明板で覆い内部を密封
にした中空収納部が設けられていると共に、該中空収納
部の内底面には、受光面を前記上面開口に向けて前記複
数の結晶系シリコン太陽電池セルが接着剤によって固着
されてなることを特徴とする太陽電池モジュール。
1. A solar cell module also used as a roofing material, comprising a plurality of crystalline silicon solar cells fixed to a supporting member having a mounting fixture insertion hole, which is made of a fireproof material and has a tile size. The support member is provided with a hollow accommodating part whose upper surface opening is covered with a transparent plate to hermetically seal the inside, and the inner bottom surface of the hollow accommodating part has a plurality of crystals with the light receiving surface facing the upper surface opening. A solar cell module, in which a silicon-based solar cell is fixed by an adhesive.
【請求項2】 スレート瓦を模して耐火材から作られ
た、取付固定具挿通孔を有する支持部材に複数の結晶系
シリコン太陽電池セルを固着してなる屋根葺材兼用の太
陽電池モジュールであって、 前記支持部材には、上面開口を透明板で覆い内部を密封
にした中空収納部が設けられていると共に、該中空収納
部の内底面には、受光面を前記上面開口に向けて前記複
数の結晶系シリコン太陽電池セルが接着剤によって固着
されてなることを特徴とする太陽電池モジュール。
2. A solar cell module also serving as a roofing material, comprising a plurality of crystalline silicon solar cells fixed to a supporting member having a mounting fixture insertion hole, which is made of a refractory material imitating a slate roof tile. The support member is provided with a hollow housing portion whose upper surface opening is covered with a transparent plate to hermetically seal the inside, and the inner bottom surface of the hollow housing portion has a light receiving surface facing the upper surface opening. A solar cell module comprising a plurality of crystalline silicon solar cells fixed by an adhesive.
【請求項3】 前記支持部材の材質となる耐火材は、金
属、セラミックス又は石綿セメントのいずれか一又はこ
れらの組み合わせであることを特徴とする請求項1又は
2記載の太陽電池モジュール。
3. The solar cell module according to claim 1, wherein the refractory material as the material of the support member is one of metal, ceramics, asbestos cement, or a combination thereof.
【請求項4】 前記支持部材は、前記結晶系シリコン太
陽電池セルを内底面に固着して収納する前記中空収納部
と、屋根流れ面の上流側に隣接して配置される少なくと
も一つの同種の太陽電池モジュール又はスレート瓦を部
分的に載せ置くための載置部とからなることを特徴とす
る請求項1又は2記載の太陽電池モジュール。
4. The support member comprises at least one of the same kind of material, which is arranged adjacent to the hollow storage part for fixing and storing the crystalline silicon solar battery cell on the inner bottom surface and on the upstream side of the roof flow surface. The solar cell module according to claim 1 or 2, further comprising a mounting portion for partially mounting the solar cell module or the slate roof tile.
【請求項5】 屋根流れ面の所定の部位に一の前記太陽
電池モジュールを置き、該太陽電池モジュールの前記取
付固定具挿通孔に固定具を挿通し、挿通された該固定具
で当該一の太陽電池モジュールを屋根下地材又は瓦桟に
固定した後、別の前記太陽電池モジュール又はスレート
瓦を、当該別の前記太陽電池モジュール又はスレート瓦
の下流側部分が前記一の太陽電池モジュールの上流側部
分の上に重なる態様に置き、該別の太陽電池モジュール
の前記取付固定具挿通孔又はスレート瓦の取付固定具挿
通孔に固定具を挿通し、挿通された該固定具で当該別の
太陽電池モジュール又はスレート瓦を前記屋根下地材又
は瓦桟に固定するという手順で複数の前記太陽電池モジ
ュール又は前記太陽電池モジュール及び前記スレートを
前記屋根流れ面に取付固定して行くことを特徴とする請
求項1又は2記載の太陽電池モジュールの屋根への取付
方法。
5. The one solar cell module is placed on a predetermined portion of a roof flow surface, a fixture is inserted through the attachment fixture insertion hole of the solar cell module, and the one fixture is inserted with the fixture. After fixing the solar cell module to the roof base material or the roof tile, another solar cell module or slate roof tile, the downstream side portion of the other solar cell module or slate roof tile is the upstream side of the one solar cell module The solar cell module is placed in an overlapping manner, and the fixture is inserted into the attachment fixture insertion hole of the other solar cell module or the attachment fixture insertion hole of the slate roof tile, and the other fixture is inserted into the other solar cell. A plurality of the solar cell modules or the solar cell modules and the slate are attached to the roof flow surface by the procedure of fixing the module or the slate roof tile to the roof base material or the roof tile rail. The solar cell module according to claim 1 or 2, wherein the solar cell module is attached to the roof.
【請求項6】 屋根流れ面の流れ方向に直交する方向に
複数の前段の前記太陽電池モジュールを並べて置くと共
に、これら前段の太陽電池モジュールのそれぞれの前記
取付固定具挿通孔に固定具を挿通し、挿通された固定具
でこれら前段の太陽電池モジュールを屋根下地材又は瓦
桟に固定した後、複数の後段の前記太陽電池モジュール
又はスレート瓦を、前記屋根流れ面の流れ方向に直交す
る方向に、かつ、これら後段の前記太陽電池モジュール
又はスレート瓦の下流側部分が、複数の前段の前記太陽
電池モジュールのうち、対応する一の太陽電池モジュー
ルの上流側部分と隣の太陽電池モジュールの上流側部分
との間に跨る態様に順次並べて置くと共に、これら後段
の太陽電池モジュールの前記取付固定具挿通孔又はスレ
ート瓦の取付固定具挿通孔に固定具を挿通し、挿通され
た固定具でこれら後段の太陽電池モジュール又はスレー
ト瓦を前記屋根下地材又は瓦桟に固定するという手順で
複数の前記太陽電池モジュール又は前記太陽電池モジュ
ール及び前記スレートを前記屋根流れ面に取付固定して
行くこと特徴とする請求項1又は2記載の太陽電池モジ
ュールの屋根への取付方法。
6. A plurality of the solar cell modules in the front stage are arranged side by side in a direction orthogonal to the flow direction of the roof flow surface, and a fixture is inserted into each of the mounting fixture insertion holes of the solar cell modules in the front stage. , After fixing these solar cell modules of the preceding stage to the roof base material or roof tiles with the inserted fixtures, a plurality of the solar cell modules or slate tiles of the subsequent stage are placed in a direction orthogonal to the flow direction of the roof flow surface. And, the downstream side portion of the solar cell module or the slate roof tile in the latter stage is the upstream side portion of the corresponding one solar cell module and the upstream side of the adjacent solar cell module among the plurality of preceding solar cell modules. The parts are arranged side by side in such a manner that they straddle the space between the parts, and the mounting fixture insertion holes or the mounting fixtures of the slate roof tile of the solar cell module in the latter stage. A plurality of the solar cell modules or the solar cell module and the solar cell module and the solar cell module and the solar cell module in the procedure of fixing the solar cell module or slate roof tile of the latter stage to the roof base material or tile tiles with the inserted fixture through the fixing hole The method for mounting a solar cell module on a roof according to claim 1 or 2, wherein the slate is mounted and fixed on the roof flow surface.
【請求項7】 屋根流れ面の所定の部位に一の前記太陽
電池モジュールを置き、該太陽電池モジュールの前記取
付固定具挿通孔に固定具を挿通し、挿通された該固定具
で当該一の太陽電池モジュールを屋根下地材又は瓦桟に
固定した後、別の前記太陽電池モジュール又はスレート
瓦を、当該別の前記太陽電池モジュールの前記中空収納
部が前記一の太陽電池モジュールの前記載置部又はスレ
ート瓦の下流部分の上に重なる態様に置き、該別の太陽
電池モジュールの前記取付固定具挿通孔又はスレート瓦
の取付固定具挿通孔に固定具を挿通し、挿通された該固
定具で当該別の太陽電池モジュール又はスレート瓦を前
記屋根下地材又は瓦桟に固定するという手順で複数の前
記太陽電池モジュール又は前記太陽電池モジュール及び
前記スレートを前記屋根流れ面に取付固定して行くこと
を特徴とする請求項4記載の太陽電池モジュールの屋根
への取付方法。
7. The one solar cell module is placed on a predetermined portion of a roof flow surface, and a fixture is inserted into the attachment fixture insertion hole of the solar cell module, and the one fixture is inserted with the fixture. After fixing the solar cell module to the roof base material or the roof tile rail, another solar cell module or slate roof tile, the hollow storage portion of the another solar cell module is the mounting portion of the one solar cell module Or placed in a manner to overlap on the downstream portion of the slate tile, insert the fixture into the attachment fixture insertion hole of the other solar cell module or the attachment fixture insertion hole of the slate tile, with the inserted fixture A plurality of the solar cell modules or the solar cell modules and the slate are formed by the procedure of fixing the other solar cell module or the slate roof tile to the roof base material or the roof tile rail. The solar cell module mounting method according to claim 4, wherein the solar cell module is mounted and fixed on the roof flow surface.
【請求項8】 屋根流れ面の流れ方向に直交する方向に
複数の前段の前記太陽電池モジュールを並べて置くと共
に、これら前段の太陽電池モジュールのそれぞれの前記
取付固定具挿通孔に固定具を挿通し、挿通された固定具
でこれら前段の太陽電池モジュールを屋根下地材又は瓦
桟に固定した後、複数の後段の前記太陽電池モジュール
又はスレート瓦を、前記屋根流れ面の流れ方向に直交す
る方向に、かつ、これら後段の前記太陽電池モジュール
の中空収納部又はスレート瓦の下流側部分が、複数の前
段の前記太陽電池モジュールのうち、対応する一の太陽
電池モジュールの前記載置部と隣の太陽電池モジュール
の前記載置部との間に跨る態様に順次並べて置くと共
に、これら後段の太陽電池モジュールの前記取付固定具
挿通孔又はスレート瓦の取付固定具挿通孔に固定具を挿
通し、挿通された固定具でこれら後段の太陽電池モジュ
ール又はスレート瓦を前記屋根下地材又は瓦桟に固定す
るという手順で複数の前記太陽電池モジュール又は前記
太陽電池モジュール及び前記スレートを前記屋根流れ面
に取付固定して行くこと特徴とする請求項4記載の太陽
電池モジュールの屋根への取付方法。
8. A plurality of the solar cell modules in the front stage are arranged side by side in a direction orthogonal to the flow direction of the roof flow surface, and a fixture is inserted into each of the mounting fixture insertion holes of the solar cell modules in the front stage. , After fixing these solar cell modules of the preceding stage to the roof base material or roof tiles with the inserted fixtures, a plurality of the solar cell modules or slate tiles of the subsequent stage are placed in a direction orthogonal to the flow direction of the roof flow surface. And, the downstream side portion of the hollow storage portion or the slate roof tile of the solar cell module of the latter stage, the plurality of the solar cell module of the previous stage, the preceding solar cell module corresponding to the solar cell module and the adjacent solar The battery modules are sequentially arranged in a manner to straddle the above-mentioned mounting portion of the battery module, and the mounting fixture insertion holes or slate roof tiles of the solar cell modules at the latter stage are arranged. The fixing fixture is inserted through the mounting fixture insertion hole, and the solar cell module or the plurality of solar cell modules is fixed by the procedure of fixing the solar cell module or the slate roof tile at the latter stage to the roof base material or the tile rail with the inserted fixture. The method for mounting a solar cell module on a roof according to claim 4, wherein the solar cell module and the slate are mounted and fixed on the roof flow surface.
JP34111895A 1995-12-27 1995-12-27 Solar cell module and method of mounting solar cell module on roof Expired - Fee Related JP3169545B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP34111895A JP3169545B2 (en) 1995-12-27 1995-12-27 Solar cell module and method of mounting solar cell module on roof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP34111895A JP3169545B2 (en) 1995-12-27 1995-12-27 Solar cell module and method of mounting solar cell module on roof

Publications (2)

Publication Number Publication Date
JPH09177269A true JPH09177269A (en) 1997-07-08
JP3169545B2 JP3169545B2 (en) 2001-05-28

Family

ID=18343429

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Link
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6311436B1 (en) 1997-06-11 2001-11-06 Canon Kabushiki Kaisha Solar roof member
EP1778930A4 (en) * 2004-07-27 2009-05-13 Automation Tooling Syst SUPERPOSITION OF SOLAR PANELS AND SOLAR PANEL OVERLAY ASSEMBLY
CN104576795A (en) * 2014-12-19 2015-04-29 中国建筑材料科学研究总院 Solar cell and preparation method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6311436B1 (en) 1997-06-11 2001-11-06 Canon Kabushiki Kaisha Solar roof member
EP1778930A4 (en) * 2004-07-27 2009-05-13 Automation Tooling Syst SUPERPOSITION OF SOLAR PANELS AND SOLAR PANEL OVERLAY ASSEMBLY
US8309840B2 (en) 2004-07-27 2012-11-13 Spheral Solar Power Inc. Solar panel overlay and solar panel overlay assembly
CN104576795A (en) * 2014-12-19 2015-04-29 中国建筑材料科学研究总院 Solar cell and preparation method thereof

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