JPH0867835A - Antimicrobial inorganic coating - Google Patents

Antimicrobial inorganic coating

Info

Publication number
JPH0867835A
JPH0867835A JP20583594A JP20583594A JPH0867835A JP H0867835 A JPH0867835 A JP H0867835A JP 20583594 A JP20583594 A JP 20583594A JP 20583594 A JP20583594 A JP 20583594A JP H0867835 A JPH0867835 A JP H0867835A
Authority
JP
Japan
Prior art keywords
oxide
antibacterial
inorganic coating
coating material
parts
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP20583594A
Other languages
Japanese (ja)
Other versions
JP2776259B2 (en
Inventor
Koichi Takahama
孝一 高濱
Minoru Inoue
井上  稔
Toshiji Sako
利治 佐古
Naoharu Nakagawa
尚治 中川
Kazuo Seto
和夫 瀬戸
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Electric Works Co Ltd
Original Assignee
Matsushita Electric Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by Matsushita Electric Works Ltd filed Critical Matsushita Electric Works Ltd
Priority to JP6205835A priority Critical patent/JP2776259B2/en
Publication of JPH0867835A publication Critical patent/JPH0867835A/en
Application granted granted Critical
Publication of JP2776259B2 publication Critical patent/JP2776259B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PURPOSE: To obtain the subject composition having an antimicrobial performance for a long period, capable of being baked at high temperatures and not generating cracks on coating films because of having good flexibility by adding an antimicrobial agent to an inorganic coating having a specific composition. CONSTITUTION: This composition comprises (A) an inorganic coating containing (i) 20-200 pts.wt. of a silicon compound of the formula: Si(OR<1> )4 and/or colloidal silica, (ii) 100 pts.wt. of a silicon compound of the formula: R<2> Si(OR<1> )3 (R<1> , R<2> are each a univalent hydrocarbon), and (iii) 0-60 pts.wt. of a silicon compound of the formula: R<2> Si(OR<1> )2 and having a weight-average mol.wt. of >=900 (converted into polystyrene) and (B) an antimicrobial agent. The component B is preferably an elusion type antimicrobial performance-possessing component, e.g. either one of silver, copper and zinc, or either one of a quaternary ammonium salt, an organic halogen-containing compound, a chlorine-containing compound, and an iodine compound.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は抗菌性無機塗料に関する
ものである。
FIELD OF THE INVENTION The present invention relates to an antibacterial inorganic coating material.

【0002】[0002]

【従来の技術】有機の樹脂に抗菌剤を含有した抗菌性有
機塗料にあっては、長期間使用すると樹脂が劣化し、特
に屋外で使用した場合には、表面に汚れが付着したり、
紫外線による劣化から、塗膜の抗菌性能が低下し易い欠
点がある。そこで、ケイ酸塩系、リン酸塩系、ジルコニ
ウム系の無機組成物に抗菌剤を含有した無機塗料が知ら
れているが、上記無機塗料は有機塗料より耐久性は良好
となるが、いずれも200℃以上の高温で焼き付けをす
る必要があるため使用できる範囲が限られ、建材やプラ
スチックへに直接塗布するのに不適切である。なお、ケ
イ酸塩系の無機塗料は長期間使用するとアルカリが表面
に溶出して白華現象を起こしやすい欠点がある。また、
特開昭62−57470号公報に、金属アルコキシドを
含有した無機塗料が開示されているが、この無機塗料は
200℃以下で硬化するものの、塗膜に柔軟性がなく、
クラックが入りやすい問題がある。近年、多種多様な材
料に塗料を用いる必要性から、長期間使用しても抗菌性
能を持続し、且つ、クラックがない、200℃以下の温
度で焼き付けできる塗料が求められている。
2. Description of the Related Art In an antibacterial organic paint containing an antibacterial agent in an organic resin, the resin deteriorates after long-term use, and especially when it is used outdoors, dirt adheres to the surface,
There is a drawback that the antibacterial performance of the coating film is likely to decrease due to deterioration due to ultraviolet rays. Therefore, there are known silicate-based, phosphate-based, and inorganic coatings containing an antibacterial agent in a zirconium-based inorganic composition. The inorganic coatings have better durability than organic coatings, but both are Since it needs to be baked at a high temperature of 200 ° C or higher, the usable range is limited, and it is not suitable for direct application to building materials and plastics. It should be noted that the silicate-based inorganic coating material has a drawback in that alkali is liable to be leached on the surface to easily cause a white bloom phenomenon after long-term use. Also,
Japanese Unexamined Patent Publication (Kokai) No. 62-57470 discloses an inorganic coating material containing a metal alkoxide. Although this inorganic coating material cures at 200 ° C. or lower, the coating film has no flexibility,
There is a problem that cracks easily occur. In recent years, because of the necessity of using paints for a wide variety of materials, there is a demand for paints that maintain antibacterial performance even when used for a long period of time, and that can be baked at a temperature of 200 ° C. or less without cracks.

【0003】[0003]

【発明が解決しようとする課題】本発明は上述の事実に
鑑みてなされたもので、その目的とするところは、長期
間抗菌性能を持続し、200℃以下の温度で焼き付けで
き、且つ、柔軟性を有する抗菌性無機塗料を提供するこ
とにある。
SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned facts, and an object of the present invention is to maintain antibacterial performance for a long time, to be baked at a temperature of 200 ° C. or less, and to be flexible. An object is to provide an antibacterial inorganic paint having properties.

【0004】[0004]

【課題を解決するための手段】本発明の請求項1に係る
抗菌性無機塗料は、下記組成からなる無機塗料に、抗菌
剤を含有することを特徴とする。上記無機塗料は、
(イ)一般式:Si(OR1 4 で表されるケイ素化合
物、および/または、コロイド状シリカを20〜200
重量部、(ロ)一般式:R2 Si(OR1 3 で表され
るケイ素化合物を100重量部、および、(ハ)一般
式:R2 2Si(OR1 2 で表されるケイ素化合物を0
〜60重量部の割合で含有し、且つ、(ニ)これらを含
有した無機塗料の重量平均分子量がポリスチレン換算で
900以上である。〔上記R1 、R2 は1価の炭化水素
基を示す。〕本発明の請求項2に係る抗菌性無機塗料
は、下記組成からなる無機塗料に、抗菌剤を含有するこ
とを特徴とする。上記無機塗料は、(イ)一般式が下式
〔1〕で表される加水分解性オルガノシランを有機溶媒
または水分散されたコロイダルシリカ中で、X1モルに
対し水0.001〜0.5モルを使用する条件下で部分
加水分解したオルガノシランのシリカ分散オリゴマー溶
液と、 R3 n SiX4-n 〔1〕 〔式中、R3 は同一または異種の置換もしくは非置換の
炭素数1〜8の1価の炭化水素基を示し、nは0〜3の
整数、Xは加水分解性基を示す。〕(ロ)平均組成式が
下式〔2〕で表される分子中にシラノール基を含有する
ポリオルガノシロキサン、及び、 R4 a Si(OH)b (4-a-b)/2 〔2〕 〔式中、R4 は同一または異種の置換もしくは非置換の
炭素数1〜8の1価の炭化水素基を示し、aおよびbは
それぞれ0.2≦a≦2、0.0001≦b≦3、a+
b<4の関係を満たす数である。〕(ハ)触媒とからな
り、さらに、(ニ)上記シリカ分散オリゴマー溶液のコ
ロイダルシリカはシリカを固形分として5〜95重量%
含有し、加水分解性オルガノシランの少なくとも50モ
ル%が、前記〔1〕式のnが1のオルガノシランであ
り、且つ、(ホ)上記シリカ分散オリゴマー溶液を1〜
99重量部に対して、上記ポリオルガノシロキサンを9
9〜1重量部で含有する。
The antibacterial inorganic paint according to claim 1 of the present invention is characterized in that the inorganic paint having the following composition contains an antibacterial agent. The above inorganic paint is
(A) A silicon compound represented by the general formula: Si (OR 1 ) 4 and / or colloidal silica of 20 to 200
Parts by weight, (b) 100 parts by weight of a silicon compound represented by the general formula: R 2 Si (OR 1 ) 3 , and (c) silicon represented by the general formula: R 2 2 Si (OR 1 ) 2. Compound 0
The weight average molecular weight of the inorganic coating material containing the above components in an amount of -60 parts by weight and (d) 900 or more in terms of polystyrene. [The above R 1 and R 2 represent a monovalent hydrocarbon group. The antibacterial inorganic coating material according to claim 2 of the present invention is characterized in that the inorganic coating material having the following composition contains an antibacterial agent. The above-mentioned inorganic coating material comprises (i) 0.001 to 0.5 of water per 1 mol of X in mol of colloidal silica in which a hydrolyzable organosilane represented by the following general formula [1] is dispersed in an organic solvent or water. A silica-dispersed oligomer solution of organosilane partially hydrolyzed under the condition of using moles, and R 3 n SiX 4-n [1] [wherein, R 3 is the same or different and is substituted or unsubstituted C 1 to C 1 8 is a monovalent hydrocarbon group, n is an integer of 0 to 3, and X is a hydrolyzable group. (B) A polyorganosiloxane having a silanol group in the molecule represented by the following formula [2], and R 4 a Si (OH) b O (4-ab) / 2 [2] [In the formula, R 4 represents the same or different substituted or unsubstituted monovalent hydrocarbon group having 1 to 8 carbon atoms, and a and b are 0.2 ≦ a ≦ 2 and 0.0001 ≦ b ≦, respectively. 3, a +
It is a number that satisfies the relationship of b <4. (C) a catalyst, and (D) the colloidal silica of the silica-dispersed oligomer solution has a silica content of 5 to 95% by weight.
At least 50 mol% of the hydrolyzable organosilane is an organosilane in which n in the formula [1] is 1, and (e) 1 to 1 of the above silica-dispersed oligomer solution.
9 parts by weight of 9 parts by weight of the above polyorganosiloxane
9 to 1 part by weight.

【0005】本発明の請求項3に係る抗菌性無機塗料
は、請求項1又は請求項2記載の抗菌性無機塗料におい
て、上記抗菌剤として、溶出型の抗菌性能を有する成分
を含有することを特徴とする。
The antibacterial inorganic paint according to claim 3 of the present invention is the antibacterial inorganic paint according to claim 1 or 2, wherein the antibacterial agent contains a component having an elution type antibacterial performance. Characterize.

【0006】本発明の請求項4に係る抗菌性無機塗料
は、請求項3記載の抗菌性無機塗料において、上記溶出
型の抗菌性能を有する成分が、銀、銅、亜鉛、ニッケ
ル、パラジウム、白金、金、カドミウム、水銀、コバル
ト、ロジウムからなる群より選ばれる少なくとも1種で
あることを特徴とする。
The antibacterial inorganic paint according to claim 4 of the present invention is the antibacterial inorganic paint according to claim 3, wherein the component having the elution-type antibacterial performance is silver, copper, zinc, nickel, palladium or platinum. And at least one selected from the group consisting of gold, cadmium, mercury, cobalt, and rhodium.

【0007】本発明の請求項5に係る抗菌性無機塗料
は、請求項1乃至請求項4いずれか記載の抗菌性無機塗
料において、上記抗菌剤が、第4級アンモニウム塩であ
ることを特徴とする。
The antibacterial inorganic paint according to claim 5 of the present invention is the antibacterial inorganic paint according to any one of claims 1 to 4, wherein the antibacterial agent is a quaternary ammonium salt. To do.

【0008】本発明の請求項6に係る抗菌性無機塗料
は、請求項1乃至請求項5いずれか記載の抗菌性無機塗
料において、上記抗菌剤として、有機ハロゲン含有化合
物、塩素含有化合物、ヨード化合物のうち少なくとも1
種を含有することを特徴とする。
The antibacterial inorganic paint according to claim 6 of the present invention is the antibacterial inorganic paint according to any one of claims 1 to 5, wherein the antibacterial agent is an organic halogen-containing compound, a chlorine-containing compound or an iodine compound. At least one of
It is characterized by containing a seed.

【0009】本発明の請求項7に係る抗菌性無機塗料
は、請求項1乃至請求項6いずれか記載の抗菌性無機塗
料において、上記抗菌剤として、光触媒機能を有する成
分を含有することを特徴とする。
The antibacterial inorganic paint according to claim 7 of the present invention is the antibacterial inorganic paint according to any one of claims 1 to 6, characterized in that it contains a component having a photocatalytic function as the antibacterial agent. And

【0010】本発明の請求項8に係る抗菌性無機塗料
は、請求項7記載の抗菌性無機塗料において、上記光触
媒機能を有する成分が、酸化チタン、酸化亜鉛、酸化
錫、酸化鉄、酸化ジルコニウム、酸化タングステン、酸
化クロム、酸化モリブデン、酸化ルテニウム、酸化ゲル
マニウム、酸化鉛、酸化カドミウム、酸化銅、酸化バナ
ジウム、酸化ニオブ、酸化タンタル、酸化マンガン、酸
化コバルト、酸化ロジウム、酸化レニウムからなる群よ
り選ばれる少なくとも1種であることを特徴とする。
The antibacterial inorganic paint according to claim 8 of the present invention is the antibacterial inorganic paint according to claim 7, wherein the component having a photocatalytic function is titanium oxide, zinc oxide, tin oxide, iron oxide, zirconium oxide. , Tungsten oxide, chromium oxide, molybdenum oxide, ruthenium oxide, germanium oxide, lead oxide, cadmium oxide, copper oxide, vanadium oxide, niobium oxide, tantalum oxide, manganese oxide, cobalt oxide, rhodium oxide, rhenium oxide It is characterized in that it is at least one kind.

【0011】本発明の請求項9に係る抗菌性無機塗料
は、請求項1乃至請求項8いずれか記載の抗菌性無機塗
料において、上記抗菌剤として、光触媒機能を有する酸
化物を層間に挿入した粘土鉱物であることを特徴とす
る。
The antibacterial inorganic paint according to claim 9 of the present invention is the antibacterial inorganic paint according to any one of claims 1 to 8, wherein an oxide having a photocatalytic function is inserted between the layers as the antibacterial agent. It is characterized by being a clay mineral.

【0012】本発明の請求項10に係る抗菌性無機塗料
は、請求項9記載の抗菌性無機塗料において、上記光触
媒機能を有する酸化物が、酸化チタン、酸化亜鉛、酸化
錫、酸化鉄、酸化ジルコニウム、酸化タングステン、酸
化クロム、酸化モリブデン、酸化ルテニウム、酸化ゲル
マニウム、酸化鉛、酸化カドミウム、酸化銅、酸化バナ
ジウム、酸化ニオブ、酸化タンタル、酸化マンガン、酸
化コバルト、酸化ロジウム、酸化レニウムからなる群よ
り選ばれる少なくとも1種であることを特徴とする。
The antibacterial inorganic paint according to claim 10 of the present invention is the antibacterial inorganic paint according to claim 9, wherein the oxide having a photocatalytic function is titanium oxide, zinc oxide, tin oxide, iron oxide, or oxide. From the group consisting of zirconium, tungsten oxide, chromium oxide, molybdenum oxide, ruthenium oxide, germanium oxide, lead oxide, cadmium oxide, copper oxide, vanadium oxide, niobium oxide, tantalum oxide, manganese oxide, cobalt oxide, rhodium oxide and rhenium oxide. It is characterized in that it is at least one selected.

【0013】本発明の請求項11に係る抗菌性無機塗料
は、請求項7乃至請求項10いずれか記載の抗菌性無機
塗料において、上記光触媒機能を有する、成分、又は、
酸化物に金属が担持されていることを特徴とする。
An antibacterial inorganic paint according to claim 11 of the present invention is the antibacterial inorganic paint according to any one of claims 7 to 10, which has the photocatalytic function, or
The oxide is loaded with a metal.

【0014】本発明の請求項12に係る抗菌性無機塗料
は、請求項11記載の抗菌性無機塗料において、上記金
属が、銀、銅、鉄、ニッケル、亜鉛、白金、金、パラジ
ウム、カドミウム、コバルト、ロジウム、ルテニウムか
らなる群より選ばれる少なくとも1種であることを特徴
とする。
The antibacterial inorganic paint according to claim 12 of the present invention is the antibacterial inorganic paint according to claim 11, wherein the metal is silver, copper, iron, nickel, zinc, platinum, gold, palladium, cadmium, It is at least one selected from the group consisting of cobalt, rhodium and ruthenium.

【0015】以下、本発明を詳細に説明する。本発明の
抗菌性無機塗料は、無機塗料に抗菌剤を含有する。
The present invention will be described in detail below. The antibacterial inorganic coating material of the present invention contains an antibacterial agent in the inorganic coating material.

【0016】上記無機塗料について説明する。本発明の
請求項1に係る抗菌性無機塗料の無機塗料は、一般式が
下式〔3〕で表されるケイ素化合物、および/または、
コロイド状シリカを20〜200重量部、 一般式:Si(OR1 4 〔3〕 一般式が下式〔4〕で表されるケイ素化合物を100重
量部、および、 一般式:R2 Si(OR1 3 〔4〕 一般式が下式〔5〕で表されるケイ素化合物を0〜60
重量部の割合で含有する。 一般式:R2 2Si(OR1 2 〔5〕 なお、上記R1 、R2 は1価の炭化水素基を示す。
The inorganic coating material will be described. The inorganic coating of the antibacterial inorganic coating according to claim 1 of the present invention is a silicon compound having a general formula represented by the following formula [3], and / or
20 to 200 parts by weight of colloidal silica, general formula: Si (OR 1 ) 4 [3] 100 parts by weight of a silicon compound represented by the following general formula [4], and general formula: R 2 Si ( OR 1 ) 3 [4] A silicon compound represented by the following formula [5] is added in an amount of 0 to 60.
It is contained in a proportion of parts by weight. General formula: R 2 2 Si (OR 1 ) 2 [5] In addition, the above R 1 and R 2 represent a monovalent hydrocarbon group.

【0017】上記ケイ素化合物は一般式が下式〔6〕で
表されるものである。 R2 n Si(OR1 4-n 〔6〕 〔n=0〜3を示し、R1 、R2 は1価の炭化水素基を
示す。〕 前式〔6〕のR1 、R2 は1価の炭化水素基を示す限り
限定はされないが、R 2 として炭素数1〜8の置換また
は非置換の炭化水素基を示す、例えば、メチル基、エチ
ル基、プロピル基、ブチル基、ペンチル基、ヘキシル
基、ヘプチル基、オクチル基等のアルキル基、シクロペ
ンチル基、シクロヘキシル基等のシクロアルキル基、2
−フェニルエチル基、3−フェニルプロピル基等のアラ
ルキル基、フェニル基、トリル基等のアリール基、ビニ
ル基、アリル基等のアニケニル基、クロロメチル基、γ
−クロロプロピル基、3,3,3-トリフルオロプロピル基等
のハロゲン置換炭化水素基、及び、γ−メタクリロキシ
プロピル基、γ−グリシドキシプロピル基、3,4−エ
ポキシシクロヘキシルエチル基、γ−メルカプトプロピ
ル基等の置換炭化水素基が挙げられる。なかでも合成の
容易さ、または、入手の容易さから炭素数1〜4のアル
キル基、及び、フェニル基が好ましい。
The above silicon compound has the following general formula [6]:
It is what is represented. R2 nSi (OR1)4-n [6] [n = 0 to 3, indicating R1, R2Is a monovalent hydrocarbon group
Show. ] R of the previous formula [6]1, R2Is a monovalent hydrocarbon group
Without limitation, R 2As C1-8 substitution or
Represents an unsubstituted hydrocarbon group, such as a methyl group or ethyl group.
Group, propyl group, butyl group, pentyl group, hexyl group
Group, alkyl group such as heptyl group, octyl group, cyclopentyl group
Cycloalkyl groups such as ethyl and cyclohexyl groups, 2
-Ara such as phenylethyl group and 3-phenylpropyl group
Aryl group such as alkyl group, phenyl group and tolyl group, vinyl group
Group, alkenyl group such as allyl group, chloromethyl group, γ
-Chloropropyl group, 3,3,3-trifluoropropyl group, etc.
Halogen-substituted hydrocarbon group and γ-methacryloxy
Propyl group, γ-glycidoxypropyl group, 3,4-E
Poxycyclohexylethyl group, γ-mercaptopropy
And a substituted hydrocarbon group such as a rutile group. Above all synthetic
Because of its ease or availability, it has 1 to 4 carbon atoms.
A kill group and a phenyl group are preferred.

【0018】前式〔6〕のR1 には炭素数1〜4のアル
キル基を主原料にするものが用いられる。特に、n=0
のテトラアルコキシシランとしては、テトラメトキシシ
ラン、テトラエトキシシラン等が例示され、n=1のオ
ルガノトリアルコキシシランとしては、メチルトリメト
キシシラン、メチルトリエトキシシラン、メチルトリイ
ソプロポキシシラン、フェニルトリメトキシシラン、フ
ェニルトリエトキシシラン、3,3,3-トリフルオロプロピ
ルトリメトキシシラン等が例示される。さらに、n=2
のジオルガノジアルコキシシランとしては、ジメチルジ
メトキシシラン、ジメチルジエトキシシラン、ジフェニ
ルジメトキシシラン、ジフェニルジエトキシシラン、メ
チルフェニルジメトキシシラン等が例示され、n=3の
トリオルガノアルコキシシランとしては、トリメチルメ
トキシシラン、トリメチルエトキシシラン、トリメチル
イソプロポキシシラン、ジメチルイソブチルメトキシシ
ラン等が例示される。
As R 1 in the above formula [6], one having an alkyl group having 1 to 4 carbon atoms as a main raw material is used. In particular, n = 0
Examples of the tetraalkoxysilane include tetramethoxysilane and tetraethoxysilane. Examples of the organotrialkoxysilane with n = 1 include methyltrimethoxysilane, methyltriethoxysilane, methyltriisopropoxysilane and phenyltrimethoxysilane. , Phenyltriethoxysilane, 3,3,3-trifluoropropyltrimethoxysilane and the like. Furthermore, n = 2
Examples of the diorganodialkoxysilane include dimethyldimethoxysilane, dimethyldiethoxysilane, diphenyldimethoxysilane, diphenyldiethoxysilane, and methylphenyldimethoxysilane. Examples of the triorganoalkoxysilane with n = 3 include trimethylmethoxysilane. , Trimethylethoxysilane, trimethylisopropoxysilane, dimethylisobutylmethoxysilane and the like.

【0019】上記R1 、R2 は前式〔3〕、〔4〕、
〔5〕において、同一の炭化水素基出もよいし、異なっ
ていてもよい。
The above R 1 and R 2 are represented by the above formulas [3], [4],
In [5], the same hydrocarbon group may be present or may be different.

【0020】上記無機塗料の作製は、例えば、前式
〔3〕、〔4〕、〔5〕で表されるケイ素化合物を溶剤
で希釈し、硬化剤として水または触媒を添加し、加水分
解、及び、重縮合反応を行い調製される。これらケイ素
化合物の重量平均分子量(Mw)はポリスチレン換算で
算出される。この調製の際に、無機塗料の重量平均分子
量(Mw)をポリスチレン換算で900以上にする。重
量平均分子量(Mw)がポリスチレン換算で900未満
であると、重縮合反応の際に硬化収縮が大きくなり、焼
き付けした無機塗料の塗膜にクラックが発生し易くな
る。
The above-mentioned inorganic coating is prepared by, for example, diluting a silicon compound represented by the above formulas [3], [4] and [5] with a solvent, adding water or a catalyst as a curing agent, and hydrolyzing the compound. Also, it is prepared by performing a polycondensation reaction. The weight average molecular weight (Mw) of these silicon compounds is calculated in terms of polystyrene. At the time of this preparation, the weight average molecular weight (Mw) of the inorganic coating material is adjusted to 900 or more in terms of polystyrene. When the weight average molecular weight (Mw) is less than 900 in terms of polystyrene, curing shrinkage becomes large during the polycondensation reaction, and cracks are likely to occur in the coating film of the baked inorganic coating material.

【0021】上記無機塗料は、前式〔3〕で表されるケ
イ素化合物と併用、または、代わりにコロイド状シリカ
を成分とすることができる。上記コロイド状シリカは、
水に分散した水分散性のコロイダルシリカ、又は、アル
コール等の非水系の有機溶媒に分散した有機溶媒分散性
のコロイダルシリカである。上記コロイダルシリカは固
形分としてのシリカを20〜50重量%含有している。
無機塗料の調製の際に、上記水分散性のコロイダルシリ
カは、固形分外の成分として存在する水を硬化剤として
用いることができる。また、有機溶媒分散性のコロイダ
ルシリカは有機溶媒を水と置換することで容易に調製で
きる。上記コロイダルシリカが分散している有機溶媒と
しては、例えば、メタノール、エタノール、イソプロパ
ノール、n−ブタノール、イソブタノール等の低級脂肪
族アルコール類、エチレングリコール、エチレングリコ
ールモノブチルエーテル、酢酸エチレングリコールモノ
エチルエーテル等のエチレングリコール誘導体、ジエチ
レングリコール、ジエチレングリコールモノブチルエー
テル等のジエチレングリコールの誘導体、及び、ジアセ
トンアルコール等が挙げられ、これらの1種、もしくは
2種以上が用いられる。さらに、親水性の有機溶媒と併
用してトルエン、キシレン、酢酸エチル、酢酸ブチル、
メチルエチルケトン、メチルイソブチルケトン、メチル
エチルケトオキシム等も用いることができる。なお、上
記コロイダルシリカの上記配合量は、分散媒も含んだ重
量である。
The above-mentioned inorganic coating material may be used in combination with the silicon compound represented by the above formula [3], or alternatively, may contain colloidal silica as a component. The colloidal silica is
It is a water-dispersible colloidal silica dispersed in water or an organic solvent-dispersible colloidal silica dispersed in a non-aqueous organic solvent such as alcohol. The colloidal silica contains 20 to 50% by weight of silica as a solid content.
In the preparation of the inorganic coating material, the water-dispersible colloidal silica can use water existing as a component other than the solid content as a curing agent. Further, the organic solvent-dispersible colloidal silica can be easily prepared by substituting water for the organic solvent. Examples of the organic solvent in which the colloidal silica is dispersed include lower aliphatic alcohols such as methanol, ethanol, isopropanol, n-butanol, and isobutanol, ethylene glycol, ethylene glycol monobutyl ether, and ethylene glycol monoethyl ether acetate. Ethylene glycol derivatives, diethylene glycol, diethylene glycol derivatives such as diethylene glycol monobutyl ether, and diacetone alcohol, and the like, and one or more of these may be used. Furthermore, in combination with a hydrophilic organic solvent, toluene, xylene, ethyl acetate, butyl acetate,
Methyl ethyl ketone, methyl isobutyl ketone, methyl ethyl ketoxime and the like can also be used. The amount of the colloidal silica blended is the weight including the dispersion medium.

【0022】無機塗料を作製する際に硬化剤として水が
汎用されるが、この水の量は、無機塗料中に45%以下
が好ましく、25%以下がより好ましい。
Water is generally used as a curing agent when preparing an inorganic coating, and the amount of this water is preferably 45% or less, more preferably 25% or less in the inorganic coating.

【0023】無機塗料を作製する際に用いられる有機溶
剤は、例えば、メタノール、エタノール、イソプロパノ
ール、n−ブタノール、イソブタノール等の低級脂肪族
アルコール類、エチレングリコール、エチレングリコー
ルモノブチルエーテル、酢酸エチレングリコールモノエ
チルエーテル等のエチレングリコール誘導体、ジエチレ
ングリコール、ジエチレングリコールモノブチルエーテ
ル等のジエチレングリコールの誘導体、及び、ジアセト
ンアルコール等が挙げられ、これらの1種、もしくは2
種以上が用いられる。さらに、親水性の有機溶媒と併用
してトルエン、キシレン、酢酸エチル、酢酸ブチル、メ
チルエチルケトン、メチルイソブチルケトン、メチルエ
チルケトオキシム等も用いることができる。
The organic solvent used for producing the inorganic coating is, for example, lower aliphatic alcohols such as methanol, ethanol, isopropanol, n-butanol, isobutanol, ethylene glycol, ethylene glycol monobutyl ether, ethylene glycol monoacetate. Examples thereof include ethylene glycol derivatives such as ethyl ether, diethylene glycol, diethylene glycol derivatives such as diethylene glycol monobutyl ether, and diacetone alcohol. One or two of these may be mentioned.
More than one seed is used. Further, toluene, xylene, ethyl acetate, butyl acetate, methyl ethyl ketone, methyl isobutyl ketone, methyl ethyl ketoxime, etc. can be used in combination with the hydrophilic organic solvent.

【0024】上記無機塗料の調製の際は、無機塗料のp
Hを3.8〜6とすることが望ましい。このpH範囲で
あると無機塗料の保存性が良く、このpH範囲外である
と調製期間から塗布できる期間が限られてしまう。この
pHの調整方法は限定しないが、例えば、材料を混合し
た際にpHが3.8未満となった場合、アンモニア等の
塩基性試薬を添加して調整すればよく、pHが6を超え
た場合、塩酸等の酸性試薬を添加して調整すればよい。
また、pHによっては分子量が小さい状態で反応の進行
が遅くなった場合、加熱して反応を促進してもよいし、
酸性試薬でpHを下げて反応を進めた後に、塩基性試薬
を添加して所定のpHとしてもよい。
When preparing the above-mentioned inorganic paint, p of the inorganic paint is used.
It is desirable that H be 3.8 to 6. When the pH is in this range, the inorganic coating composition has good storage stability, and when it is out of this pH range, the period from the preparation period to the coating period is limited. The method of adjusting the pH is not limited, but for example, when the pH becomes less than 3.8 when the materials are mixed, it may be adjusted by adding a basic reagent such as ammonia, and the pH exceeds 6 In this case, it may be adjusted by adding an acidic reagent such as hydrochloric acid.
Further, depending on the pH, when the progress of the reaction is slow in the state where the molecular weight is small, it may be heated to accelerate the reaction,
The pH may be lowered with an acidic reagent to proceed the reaction, and then a basic reagent may be added to adjust the pH to a predetermined value.

【0025】次に、本発明の請求項2に係る抗菌性無機
塗料の無機塗料について説明する。この無機塗料は、一
般式が下式〔1〕で表される加水分解性オルガノシラン
を有機溶媒または水分散されたコロイダルシリカ中で、
X1モルに対し水0.001〜0.5モルを使用する条
件下で部分加水分解したオルガノシランのシリカ分散オ
リゴマー溶液と、 一般式:R3 n SiX4-n 〔1〕 〔式中、R3 は同一または異種の置換もしくは非置換の
炭素数1〜8の1価の炭化水素基を示し、nは0〜3の
整数、Xは加水分解性基を示す。〕平均組成式が下式
〔2〕で表される分子中にシラノール基を含有するポリ
オルガノシロキサン、及び、 平均組成式:R4 a Si(OH)b (4-a-b)/2 〔2〕 〔式中、R4 は同一または異種の置換もしくは非置換の
炭素数1〜8の1価の炭化水素基を示し、aおよびbは
それぞれ0.2≦a≦2、0.0001≦b≦3、a+
b<4の関係を満たす数である。〕触媒とからなる。さ
らに、上記無機塗料は、上記シリカ分散オリゴマー溶液
はシリカを固形分として5〜95重量%含有し、加水分
解性オルガノシランの少なくとも50モル%が、前記
〔1〕式のnが1のオルガノシランであり、且つ、上記
シリカ分散オリゴマー溶液を1〜99重量部に対して、
上記ポリオルガノシロキサンを99〜1重量部で含有す
る。
Next, the inorganic coating material of the antibacterial inorganic coating material according to claim 2 of the present invention will be described. This inorganic coating material comprises a colloidal silica in which a hydrolyzable organosilane represented by the following general formula [1] is dispersed in an organic solvent or water,
A silica-dispersed oligomer solution of organosilane partially hydrolyzed under the condition of using 0.001 to 0.5 mol of water per 1 mol of X, and a general formula: R 3 n SiX 4-n [1] 3 represents the same or different substituted or unsubstituted monovalent hydrocarbon group having 1 to 8 carbon atoms, n represents an integer of 0 to 3, and X represents a hydrolyzable group. ] A polyorganosiloxane having a silanol group in the molecule whose average composition formula is represented by the following formula [2], and an average composition formula: R 4 a Si (OH) b O (4-ab) / 2 [2 [Wherein, R 4 represents the same or different substituted or unsubstituted monovalent hydrocarbon group having 1 to 8 carbon atoms, and a and b are 0.2 ≦ a ≦ 2 and 0.0001 ≦ b, respectively. ≦ 3, a +
It is a number that satisfies the relationship of b <4. ] It consists of a catalyst. Further, in the above inorganic coating material, the silica dispersion oligomer solution contains 5 to 95% by weight of silica as a solid content, and at least 50 mol% of the hydrolyzable organosilane is contained in the organosilane of formula [1] where n is 1. And 1 to 99 parts by weight of the silica dispersion oligomer solution,
It contains 99 to 1 part by weight of the above polyorganosiloxane.

【0026】上記シリカ分散オリゴマー溶液のシリカ分
散オリゴマーは塗膜形成に際して、硬化反応に預かる官
能性基としての加水分解性基を有するベースポリマーの
主成分である。このシリカ分散オリゴマーは有機溶媒、
又は、水に分散されたコロイダルシリカに、前式〔1〕
で表される加水分解性オルガノシランの1種又は2種以
上を加え、コロイダルシリカ中の水あるいは別途添加し
た水により、この加水分解性オルガノシランを部分加水
分解することで得られる。
The silica-dispersed oligomer of the above-mentioned silica-dispersed oligomer solution is the main component of the base polymer having a hydrolyzable group as a functional group involved in the curing reaction when forming a coating film. This silica-dispersed oligomer is an organic solvent,
Alternatively, the colloidal silica dispersed in water may be added to the above formula [1]
It is obtained by partially hydrolyzing the hydrolyzable organosilane with water in colloidal silica or water added separately, by adding one or more hydrolyzable organosilanes represented by

【0027】前式〔1〕で表される加水分解性オルガノ
シランのR3 は炭素数1〜8の置換もしくは非置換の1
価の炭化水素基を示し、具体的には上述のR2 と同様の
炭化水素基が例示される。
R 3 of the hydrolyzable organosilane represented by the above formula [1] is a substituted or unsubstituted 1 having 1 to 8 carbon atoms.
A valent hydrocarbon group is shown, and specifically, a hydrocarbon group similar to the above R 2 is exemplified.

【0028】上記加水分解性基を示すXとしては、アル
コキシ基、アセトキシ基、オキシム基、エノキシ基、ア
ミノ基、アミノキシ基、アミド基が挙げられる。これら
の中でも、入手の容易さ及びシリカ分散オリゴマー溶液
の調製のしやすいことからアルコキシ基が好ましい。
Examples of X representing the above hydrolyzable group include an alkoxy group, an acetoxy group, an oxime group, an enoxy group, an amino group, an aminoxy group and an amide group. Among these, the alkoxy group is preferable because it is easily available and the silica dispersion oligomer solution is easily prepared.

【0029】このような加水分解性オルガノシランは、
前式〔1〕で表される化学式中のnが0〜3の整数であ
るモノ−、ジ−、トリ−、テトラ−の各官能性のアルコ
キシシラン類、アセトキシシラン類、オキシムシラン
類、エノキシシラン類、アミノシラン類、アミノキシシ
ラン類、アミドシラン類等が挙げられる。これらの中で
も、入手の容易さ及びシリカ分散オリゴマー溶液の調製
のしやすいことからアルコキシシラン類が好ましい。ま
た、n=0のテトラアルコキシシランとしては、テトラ
メトキシシラン、テトラエトキシシラン等が例示され、
n=1のオルガノトリアルコキシシランとしては、メチ
ルトリメトキシシラン、メチルトリエトキシシラン、メ
チルトリイソプロポキシシラン、フェニルトリメトキシ
シラン、フェニルトリエトキシシラン、3,3,3-トリフル
オロプロピルトリメトキシシラン等が例示される。さら
に、n=2のジオルガノジアルコキシシランとしては、
ジメチルジメトキシシラン、ジメチルジエトキシシラ
ン、ジフェニルジメトキシシラン、ジフェニルジエトキ
シシラン、メチルフェニルジメトキシシラン等が例示さ
れ、n=3のトリオルガノアルコキシシランとしては、
トリメチルメトキシシラン、トリメチルエトキシシラ
ン、トリメチルイソプロポキシシラン、ジメチルイソブ
チルメトキシシラン等が例示される。さらに、一般にシ
ランカップリング剤と呼称されるオルガノシラン化合物
も上記アルコキシシラン類に含まれる。
Such a hydrolyzable organosilane is
Monofunctional, di-, tri-, and tetra-functional alkoxysilanes, acetoxysilanes, oximesilanes, and enoxysilanes in which n in the chemical formula represented by the above formula [1] is an integer of 0 to 3 And aminosilanes, aminoxysilanes, amidosilanes and the like. Among these, alkoxysilanes are preferable because they are easily available and a silica dispersion oligomer solution is easily prepared. Examples of the tetraalkoxysilane with n = 0 include tetramethoxysilane and tetraethoxysilane,
Examples of the organotrialkoxysilane having n = 1 include methyltrimethoxysilane, methyltriethoxysilane, methyltriisopropoxysilane, phenyltrimethoxysilane, phenyltriethoxysilane, and 3,3,3-trifluoropropyltrimethoxysilane. Is exemplified. Further, as a diorganodialkoxysilane of n = 2,
Examples of dimethyldimethoxysilane, dimethyldiethoxysilane, diphenyldimethoxysilane, diphenyldiethoxysilane, methylphenyldimethoxysilane, and the like are given. As triorganoalkoxysilane of n = 3,
Examples include trimethylmethoxysilane, trimethylethoxysilane, trimethylisopropoxysilane, and dimethylisobutylmethoxysilane. Furthermore, an organosilane compound generally called a silane coupling agent is also included in the above alkoxysilanes.

【0030】上記加水分解性オルガノシランは、少なく
とも50モル%が、前記〔1〕式のnが1で表される三
官能性のオルガノシランであることが必要である。この
三官能性のオルガノシランの割合は60モル%以上が好
ましく、より好ましくは70モル%以上である。これが
50モル%未満では十分な塗膜硬度が得られないと共
に、乾燥硬化性が劣り易い。
It is necessary that at least 50 mol% of the above-mentioned hydrolyzable organosilane is a trifunctional organosilane represented by the formula [1] where n is 1. The proportion of the trifunctional organosilane is preferably 60 mol% or more, more preferably 70 mol% or more. If this content is less than 50 mol%, sufficient coating film hardness cannot be obtained, and the dry curability tends to be poor.

【0031】上記加水分解性オルガノシランを有機溶媒
または水分散されたコロイダルシリカは、無機塗料の硬
化した塗膜の硬度を高くするものである。上記コロイダ
ルシリカとしては、請求項1に係る無機塗料で上述した
水分散性のコロイダルシリカ、又は、有機溶媒分散性の
コロイダルシリカが例示される。
The colloidal silica in which the above hydrolyzable organosilane is dispersed in an organic solvent or water enhances the hardness of the cured coating film of the inorganic coating material. Examples of the colloidal silica include the water-dispersible colloidal silica and the organic solvent-dispersible colloidal silica described in the inorganic coating material according to claim 1.

【0032】上記コロイダルシリカはシリカを固形分と
して5〜95重量%の範囲で含有する。この含有量は1
0〜90重量%が好ましく、より好ましくは20〜85
重量%である。上記含有量が5重量%未満であると、無
機塗料の塗膜の硬度が得られず、含有量が95重量%を
超えるとシリカの均一な分散が困難となり、ゲル化し易
い等の問題が起きやすい。
The colloidal silica contains silica in the range of 5 to 95% by weight as a solid content. This content is 1
0 to 90% by weight is preferable, more preferably 20 to 85
% By weight. When the content is less than 5% by weight, the hardness of the coating film of the inorganic coating cannot be obtained, and when the content exceeds 95% by weight, it becomes difficult to uniformly disperse silica, and problems such as easy gelation occur. Cheap.

【0033】前式〔1〕で表される加水分解性オルガノ
シランを有機溶媒または水分散されたコロイダルシリカ
中で部分加水分解し、オルガノシランのシリカ分散オリ
ゴマー溶液が得られる。加水分解性オルガノシランに対
する水の量は、加水分解性基(X)1モルに対し水0.
001〜0.5モルがよい。水の量が0.001モル未
満であると、十分な部分加水分解が得られず、0.5モ
ルを超えると部分加水分解物の安定性が悪くなる。上記
部分加水分解する方法は特に限定されず、加水分解性オ
ルガノシランとコロイダルシリカとを混合し、所定の水
を添加すればよく、このとき部分加水分解反応は常温で
進行する。なお、上記部分加水分解反応を促進するため
に60〜100℃に加温してもよい。さらに、部分加水
分解反応を促進する目的で、塩酸、酢酸、ハロゲン化シ
ラン、クロロ酢酸、クエン酸、安息香酸、ジメチルマロ
ン酸、蟻酸、プロピオン酸、グルタル酸、グリコール
酸、マレイン酸、マロン酸、トルエンスルホン酸、シュ
ウ酸等の有機酸及び無機酸を触媒に用いてよい。
The hydrolyzable organosilane represented by the above formula [1] is partially hydrolyzed in an organic solvent or colloidal silica dispersed in water to obtain a silica-dispersed oligomer solution of organosilane. The amount of water relative to the hydrolyzable organosilane was 0.
001 to 0.5 mol is preferable. If the amount of water is less than 0.001 mol, sufficient partial hydrolysis cannot be obtained, and if it exceeds 0.5 mol, the stability of the partial hydrolyzate becomes poor. The method of partial hydrolysis is not particularly limited, and it is sufficient to mix the hydrolyzable organosilane and colloidal silica and add predetermined water, at which time the partial hydrolysis reaction proceeds at room temperature. In addition, you may heat at 60-100 degreeC in order to accelerate | stimulate the said partial hydrolysis reaction. Further, for the purpose of promoting partial hydrolysis reaction, hydrochloric acid, acetic acid, halogenated silane, chloroacetic acid, citric acid, benzoic acid, dimethylmalonic acid, formic acid, propionic acid, glutaric acid, glycolic acid, maleic acid, malonic acid, Organic and inorganic acids such as toluene sulfonic acid and oxalic acid may be used as catalysts.

【0034】上記シリカ分散オリゴマー溶液を長期的に
安定して性能を得るには、液のpHを2.0〜7.0、
好ましくはpHを2.5〜6.5、より好ましくはpH
を3.0〜6.0にするとよい。pHがこの範囲を外れ
ると、特に水の量が加水分解性基(X)1モルに対し
0.3モル以上で上記シリカ分散オリゴマー溶液の長期
的な性能低下が著しい。このpHの調整方法は限定しな
いが、液のpHが上記範囲より酸性側に外れる場合、ア
ンモニア、エチレンジアミン等の塩基性試薬を添加して
調整すればよく、pHが塩基性側に外れる場合、塩酸、
硝酸、酢酸等の酸性試薬を添加して調整すればよい。
In order to obtain stable performance of the silica-dispersed oligomer solution for a long period of time, the pH of the solution is set to 2.0 to 7.0,
The pH is preferably 2.5 to 6.5, more preferably the pH.
Is preferably 3.0 to 6.0. When the pH is out of this range, particularly when the amount of water is 0.3 mol or more relative to 1 mol of the hydrolyzable group (X), the long-term performance deterioration of the silica-dispersed oligomer solution is remarkable. The method of adjusting the pH is not limited, but when the pH of the liquid deviates from the above range to the acidic side, it may be adjusted by adding a basic reagent such as ammonia or ethylenediamine. When the pH deviates to the basic side, hydrochloric acid is added. ,
It may be adjusted by adding an acidic reagent such as nitric acid or acetic acid.

【0035】上記無機塗料のシラノール基を含有するポ
リオルガノシロキサンは平均組成式が前記〔2〕式で表
される。
The silanol group-containing polyorganosiloxane of the above-mentioned inorganic paint has an average compositional formula represented by the above formula [2].

【0036】前記〔2〕式中のR4 は炭素数1〜8の置
換もしくは非置換の1価の炭化水素基を示し、具体的に
は上述のR2 と同様の炭化水素基が例示されるが、好ま
しくは、炭素数1〜4のアルキル基、フェニル基、ビニ
ル基、γ−グリシドキシプロピル基、γ−メタクリロキ
シプロピル基、γ−アミノプロピル基、3,3,3-トリフル
オロプロピル基等の置換炭化水素基、より好ましくはメ
チル基、及び、フェニル基である。また、前記〔2〕式
中のa及びbはそれぞれ0.2≦a≦2、0.0001
≦b≦3、a+b<4の関係を満たす数である。aが
0.2未満またはbが3を超えると硬化塗膜にクラック
を生じる等の不都合があり、また、aが2.0超え4以
下の場合またはbが0.0001未満では硬化がうまく
進行しない。
R 4 in the above formula [2] represents a substituted or unsubstituted monovalent hydrocarbon group having 1 to 8 carbon atoms, and specific examples thereof include the same hydrocarbon group as R 2 described above. However, preferably, an alkyl group having 1 to 4 carbon atoms, phenyl group, vinyl group, γ-glycidoxypropyl group, γ-methacryloxypropyl group, γ-aminopropyl group, 3,3,3-trifluoro group It is a substituted hydrocarbon group such as a propyl group, more preferably a methyl group and a phenyl group. Further, a and b in the formula [2] are 0.2 ≦ a ≦ 2 and 0.0001, respectively.
It is a number that satisfies the relationship of ≦ b ≦ 3 and a + b <4. If a is less than 0.2 or b is more than 3, there is an inconvenience such as cracking in the cured coating film, and if a is more than 2.0 and less than 4 or b is less than 0.0001, curing proceeds well. do not do.

【0037】上記シラノール基を含有するポリオルガノ
シロキサンは、メチルトリクロロシラン、ジメチルジク
ロロシラン、フェニルトリクロロシラン、ジフェニルジ
クロロシラン、もしくはこれらに対応するアルコキシシ
ランの1種、もしくは2種以上の混合物を公知の方法に
より大量の水で加水分解することで得ることができる。
上記シラノール基を含有するポリオルガノシロキサンを
得るに、アルコキシシランを用いて加水分解した場合、
加水分解されないアルコキシ基が微量に残る場合があ
る。つまりシラノール基と極微量のアルコキシ基が共存
するようなポリオルガノシロキサンが得られることもあ
るが、このようなポリオルガノシロキサンを用いても差
し支えない。
As the polyorganosiloxane containing a silanol group, methyltrichlorosilane, dimethyldichlorosilane, phenyltrichlorosilane, diphenyldichlorosilane, or one or a mixture of two or more alkoxysilanes corresponding thereto is known. It can be obtained by hydrolysis with a large amount of water according to the method.
In order to obtain the polyorganosiloxane containing the silanol group, when hydrolyzed with an alkoxysilane,
A small amount of unhydrolyzed alkoxy groups may remain. That is, a polyorganosiloxane in which a silanol group and an extremely small amount of an alkoxy group coexist may be obtained, but such a polyorganosiloxane may be used.

【0038】上記触媒は、前述のシリカ分散オリゴマー
溶液とポリオルガノシロキサンとの縮合反応を促進し、
塗膜を硬化させるものである。上記触媒としては、例え
ば、アルキルチタン酸塩、オクチル酸錫およびジプチル
錫ジラウレート、ジオクチル錫ジマレート等のカルボン
酸の金属塩、ジブチルアミン−2−ヘキソエート、ジメ
チルアミンアセテート、エタノールアミンアセテート等
のアミン塩、酢酸テトラメチルアンモニウム等のカルボ
ン酸第4級アンモニウム塩、テトラエチルペンタミン等
のアミン類、N−β−アミノエチル−γ−アミノプロピ
ルトリメトキシシラン、N−β−アミノエチル−γ−ア
ミノプロピルメチルジメトキシシラン等のアミン系シラ
ンカップリング剤、p−トルエンスルホン酸、フタル
酸、塩酸等の酸類、アルミニウムアルコキシド、アルミ
ニウムキレート等のアルミニウム化合物、水酸化ナトリ
ウム等のアルカリ触媒、テトライソプロピルチタネー
ト、テトラブチルチタネート、チタニウムテトラアセチ
ルアセトネート等のチタニウム化合物、メチルトリクロ
ロシラン、ジメチルジクロロシラン、トリメチルモノク
ロロシラン等のハロゲン化シラン等が挙げられる。
The above catalyst accelerates the condensation reaction between the above-mentioned silica-dispersed oligomer solution and polyorganosiloxane,
It cures the coating film. Examples of the catalyst include alkyl titanates, tin octylate and diptyltin dilaurate, metal salts of carboxylic acids such as dioctyltin dimaleate, dibutylamine-2-hexoate, dimethylamine acetate, amine salts such as ethanolamine acetate, Carboxylic acid quaternary ammonium salts such as tetramethylammonium acetate, amines such as tetraethylpentamine, N-β-aminoethyl-γ-aminopropyltrimethoxysilane, N-β-aminoethyl-γ-aminopropylmethyldimethoxy Amine-based silane coupling agents such as silanes, acids such as p-toluenesulfonic acid, phthalic acid and hydrochloric acid, aluminum compounds such as aluminum alkoxides and aluminum chelates, alkali catalysts such as sodium hydroxide, tetraisopropyl titanate , Tetrabutyl titanate, titanium compounds such as titanium tetraacetyl acetonate, methyltrichlorosilane, dimethyldichlorosilane, halogenated silane such as trimethyl monochloro silane, and the like.

【0039】上記シリカ分散オリゴマー溶液とポリオル
ガノシロキサンとの配合割合は、上記シリカ分散オリゴ
マー溶液を1〜99重量部に対して上記ポリオルガノシ
ロキサンを99〜1重量部であり、好ましくは、上記シ
リカ分散オリゴマー溶液を5〜95重量部に対して上記
ポリオルガノシロキサンを95〜5重量部であり、より
好ましくは、上記シリカ分散オリゴマー溶液を10〜9
0重量部に対して上記ポリオルガノシロキサンを90〜
10重量部である。上記シリカ分散オリゴマー溶液の割
合が上記範囲より少ないと、常温で硬化しにくく、充分
な塗膜の硬度が得られない。上記シリカ分散オリゴマー
溶液の割合が上記範囲より多いと硬化性が不安定とな
る。
The silica dispersion oligomer solution and the polyorganosiloxane are compounded in a proportion of 1 to 99 parts by weight of the silica dispersion oligomer solution and 99 to 1 parts by weight of the polyorganosiloxane, preferably the silica. The dispersion oligomer solution is 5 to 95 parts by weight, and the polyorganosiloxane is 95 to 5 parts by weight, and more preferably, the silica dispersion oligomer solution is 10 to 9 parts by weight.
90 to 90 parts by weight of the above polyorganosiloxane
10 parts by weight. If the proportion of the silica-dispersed oligomer solution is less than the above range, it is difficult to cure at room temperature, and sufficient hardness of the coating film cannot be obtained. If the ratio of the silica-dispersed oligomer solution is more than the above range, the curability becomes unstable.

【0040】また、触媒の含有量は、上記シリカ分散オ
リゴマー溶液とポリオルガノシロキサンの合計100重
量部に対し、0.0001〜10重量部が好ましい。よ
り好ましくは0.0005〜8重量部であり、最も好ま
しくは0.0007〜5重量部である。触媒が0.00
01重量部未満であると常温で硬化せず、10重量部を
超えると耐熱性、耐候性が悪くなる。
The content of the catalyst is preferably 0.0001 to 10 parts by weight based on 100 parts by weight of the total amount of the silica-dispersed oligomer solution and the polyorganosiloxane. It is more preferably 0.0005 to 8 parts by weight, and most preferably 0.0007 to 5 parts by weight. 0.00 catalyst
If it is less than 01 parts by weight, it will not cure at room temperature, and if it exceeds 10 parts by weight, heat resistance and weather resistance will be poor.

【0041】上記シリカ分散オリゴマーに含有される加
水分解性基と、ポリオルガノシロキサン中のシラノール
基とは、触媒の存在下で、常温もしくは200℃以下の
低温加熱で縮合反応し、塗膜を形成する。従って、上記
無機塗料は、湿度の影響をほとんど受けずに常温で硬化
する。また、上記低温加熱で縮合反応を促進することが
できる。
The hydrolyzable group contained in the silica-dispersed oligomer and the silanol group in the polyorganosiloxane are subjected to a condensation reaction in the presence of a catalyst at room temperature or at a low temperature of 200 ° C. or lower to form a coating film. To do. Therefore, the inorganic coating material is cured at room temperature with little influence of humidity. Further, the condensation reaction can be promoted by the above-mentioned low temperature heating.

【0042】上記無機塗料は、取扱いの容易さから各種
有機溶媒に希釈して使用できる。この有機溶媒の種類
は、上記シリカ分散オリゴマー溶液とポリオルガノシロ
キサン中の1価の炭化水素基の種類や分子量により適宜
選択される。上記有機溶媒としては、上記請求項1に係
る無機塗料で記載したと同様の有機溶媒が例示される。
The above-mentioned inorganic paint can be diluted with various organic solvents for easy handling. The type of the organic solvent is appropriately selected depending on the types and molecular weights of the monovalent hydrocarbon groups in the silica-dispersed oligomer solution and the polyorganosiloxane. Examples of the organic solvent include the same organic solvents as described in the inorganic coating composition according to claim 1.

【0043】次に、本発明の抗菌性無機塗料に含有する
抗菌剤について説明する。上記抗菌剤として、溶出型の
抗菌性能を有する成分を含有するもの、及び、光触媒機
能を有する成分を含有するもの等、各種の抗菌剤が適宜
選択される。上記抗菌剤に含有する溶出型の抗菌性能を
有する成分としては、例えば、銀、銅、亜鉛、ニッケ
ル、パラジウム、白金、金、カドミウム、水銀、コバル
ト、ロジウム等が挙げられる。さらに、抗菌剤として、
例えば、第4級アンモニウム塩、有機ハロゲン含有化合
物、塩素含有化合物、ヨード化合物等が挙げられる。上
記無機塗料中に、これらの単独、または、2種以上を含
有する。また、上記成分がゼオライトや活性アルミナ、
シリカゲル等の多孔体に分散し、担持された状態のもの
でも、無機塗料の機能、耐候性を損なわないものであれ
ばよい。
Next, the antibacterial agent contained in the antibacterial inorganic coating material of the present invention will be described. As the above-mentioned antibacterial agent, various antibacterial agents such as one containing a component having an elution type antibacterial property and one containing a component having a photocatalytic function are appropriately selected. Examples of the component having an elution type antibacterial property contained in the above antibacterial agent include silver, copper, zinc, nickel, palladium, platinum, gold, cadmium, mercury, cobalt, rhodium and the like. Furthermore, as an antibacterial agent,
For example, quaternary ammonium salts, organic halogen-containing compounds, chlorine-containing compounds, iodine compounds and the like can be mentioned. These inorganic paints contain these alone or in combination of two or more. Further, the above component is zeolite or activated alumina,
It may be dispersed in a porous material such as silica gel and supported, provided that it does not impair the function and weather resistance of the inorganic coating material.

【0044】上記抗菌剤に含有する光触媒機能を有する
成分としては、例えば、酸化チタン、酸化亜鉛、酸化
錫、酸化鉄、酸化ジルコニウム、酸化タングステン、酸
化クロム、酸化モリブデン、酸化ルテニウム、酸化ゲル
マニウム、酸化鉛、酸化カドミウム、酸化銅、酸化バナ
ジウム、酸化ニオブ、酸化タンタル、酸化マンガン、酸
化コバルト、酸化ロジウム、酸化レニウム、及び、これ
らの単独、または、2種以上の混合物が挙げられる。上
記光触媒機能を有する成分は、無機塗料の機能、耐候性
を損なわない範囲で無機塗料中に混入させる。
Examples of the component having a photocatalytic function contained in the above antibacterial agent include titanium oxide, zinc oxide, tin oxide, iron oxide, zirconium oxide, tungsten oxide, chromium oxide, molybdenum oxide, ruthenium oxide, germanium oxide, and oxide. Examples thereof include lead, cadmium oxide, copper oxide, vanadium oxide, niobium oxide, tantalum oxide, manganese oxide, cobalt oxide, rhodium oxide, rhenium oxide, and one of these or a mixture of two or more thereof. The above-mentioned component having a photocatalytic function is mixed in the inorganic coating within a range that does not impair the function and weather resistance of the inorganic coating.

【0045】さらに、抗菌性無機塗料は、抗菌剤を上記
光触媒機能を有する成分に金属を担持した状態で含有し
てもよい。上記金属としては、例えば、銀、銅、鉄、ニ
ッケル、亜鉛、白金、金、パラジウム、カドミウム、コ
バルト、ロジウム、ルテニウムの単独、又は、2種以上
の混合物が挙げられる。光触媒機能を有する成分に金属
を担持した場合、電荷分離が推進され、光触媒の触媒が
活性化されるため、抗菌性が向上し好ましい。担持した
金属が抗菌性を有するものであれば、より抗菌性が向上
し好ましい。
Further, the antibacterial inorganic coating material may contain an antibacterial agent in a state where a metal is supported on the component having the photocatalytic function. Examples of the metal include silver, copper, iron, nickel, zinc, platinum, gold, palladium, cadmium, cobalt, rhodium, and ruthenium, or a mixture of two or more thereof. When a metal is supported on a component having a photocatalytic function, charge separation is promoted and the catalyst of the photocatalyst is activated, so that the antibacterial property is improved, which is preferable. It is preferable that the carried metal has antibacterial properties because the antibacterial properties are further improved.

【0046】さらに、抗菌性無機塗料は、抗菌剤とし
て、光触媒機能を有する酸化物を層間に挿入した粘土鉱
物を含有してもよい。上記粘土鉱物は、膨潤性を有する
スメクトイト型鉱物が適する。上記スメクトイト型鉱物
は天然または合成のどちらでもよい。上記粘土鉱物に挿
入される酸化物は、酸化チタン、酸化亜鉛、酸化錫、酸
化鉄、酸化ジルコニウム、酸化タングステン、酸化クロ
ム、酸化モリブデン、酸化ルテニウム、酸化ゲルマニウ
ム、酸化鉛、酸化カドミウム、酸化銅、酸化バナジウ
ム、酸化ニオブ、酸化タンタル、酸化マンガン、酸化コ
バルト、酸化ロジウム、酸化レニウム等の1種以上が挙
げられる。粘土鉱物の層間に酸化物を挿入すると、酸化
物は微粒子に保持され、高い光触媒活性を示し、抗菌性
が向上する。さらに、層間に挿入した光触媒機能を有す
る酸化物に金属を担持してもよい。上記金属としては、
例えば、銀、銅、鉄、ニッケル、亜鉛、白金、金、パラ
ジウム、カドミウム、コバルト、ロジウム、ルテニウム
の単独、又は、2種以上の混合物が挙げられる。光触媒
機能を有する酸化物に金属を担持した場合、電荷分離が
推進され、光触媒の触媒が活性化されるため、抗菌性が
向上し好ましい。担持した金属が抗菌性を有するもので
あれば、より抗菌性が向上し好ましい。
Further, the antibacterial inorganic coating material may contain, as an antibacterial agent, a clay mineral in which an oxide having a photocatalytic function is inserted between layers. As the clay mineral, a smectite type mineral having swelling property is suitable. The smectite-type mineral may be either natural or synthetic. The oxide to be inserted in the clay mineral is titanium oxide, zinc oxide, tin oxide, iron oxide, zirconium oxide, tungsten oxide, chromium oxide, molybdenum oxide, ruthenium oxide, germanium oxide, lead oxide, cadmium oxide, copper oxide, One or more of vanadium oxide, niobium oxide, tantalum oxide, manganese oxide, cobalt oxide, rhodium oxide, rhenium oxide and the like can be mentioned. When an oxide is inserted between layers of clay minerals, the oxide is retained by the fine particles, exhibits high photocatalytic activity, and improves antibacterial properties. Further, a metal may be supported on the oxide having a photocatalytic function inserted between the layers. As the above metal,
Examples thereof include silver, copper, iron, nickel, zinc, platinum, gold, palladium, cadmium, cobalt, rhodium and ruthenium, or a mixture of two or more thereof. When a metal is supported on an oxide having a photocatalytic function, charge separation is promoted and the catalyst of the photocatalyst is activated, so that the antibacterial property is improved, which is preferable. It is preferable that the carried metal has antibacterial properties because the antibacterial properties are further improved.

【0047】抗菌性無機塗料を作製する場合、上記光触
媒機能を有する成分、及び、酸化物を含有した抗菌剤
は、光触媒機能を有する成分、及び、酸化物を溶媒に分
散した状態や粉末の状態で用いられる。上記粉末は、加
熱乾燥、凍結乾燥、超臨界乾燥等の乾燥によって、得ら
れる。
In the case of producing an antibacterial inorganic coating material, the antibacterial agent containing the photocatalytic function and the oxide is used as the antibacterial agent containing the photocatalytic function and the oxide or the oxide dispersed in a solvent. Used in. The above powder is obtained by drying such as heat drying, freeze drying and supercritical drying.

【0048】抗菌性無機塗料の塗装方法は、刷毛塗り、
スプレー塗り、浸漬、カーテン、ナイフコート等各種塗
布方法が採用できる。塗布に際しては、有機溶媒で必要
に応じて、適宜希釈すればよい。
The antibacterial inorganic paint is applied by brushing,
Various coating methods such as spray coating, dipping, curtain and knife coating can be adopted. At the time of coating, it may be appropriately diluted with an organic solvent, if necessary.

【0049】また、抗菌性無機塗料を塗装した塗膜の処
理方法として、上記抗菌剤の種類や含有方法によって
は、塗膜にした場合に無機塗料中のシリコーン成分が抗
菌剤成分を包み込み、抗菌性を充分発揮できないことが
あるので、塗装し、乾燥した塗膜を酸またはアルカリで
塗膜の表面を処理することが好ましい。酸またはアルカ
リで塗膜の表面を処理すると、上記シリコーン成分が溶
出し、抗菌剤が表面に露出するので、抗菌性が向上す
る。上記酸、アルカリの種類、液体や気体等の状態は特
に限定しないが、弱酸、弱アルカリの場合は処理時間を
長めにとる必要がある。処理方法は、溶液中に浸漬して
も、チャンバー内に被塗物を入れ、気相で処理してもよ
い。
As a method for treating a coating film coated with an antibacterial inorganic coating, depending on the type and content of the above-mentioned antibacterial agent, the silicone component in the inorganic coating wraps the antibacterial agent component when the coating film is applied, and Since the properties may not be sufficiently exhibited, it is preferable to treat the surface of the coated and dried coating film with acid or alkali. When the surface of the coating film is treated with acid or alkali, the silicone component is eluted and the antibacterial agent is exposed on the surface, so that the antibacterial property is improved. The types of the acids and alkalis and the states of liquids and gases are not particularly limited, but in the case of weak acids and weak alkalis, it is necessary to take a long treatment time. As the treatment method, the treatment may be performed by dipping in a solution or by putting an object to be coated in a chamber and treating in a gas phase.

【0050】[0050]

【実施例】次に、本発明の実施例、及び、比較例を挙げ
る。なお、分子量はゲルパーミエーションクロマトグラ
フィー(GPC)により、測定機種HLC8020(東
ソー株式会社製)を用いて測定し、標準ポリスチレンの
検量線から求めた値である。
EXAMPLES Next, examples of the present invention and comparative examples will be described. The molecular weight is a value determined by gel permeation chromatography (GPC) using a measurement model HLC8020 (manufactured by Tosoh Corporation) and obtained from a calibration curve of standard polystyrene.

【0051】実施例1 前記〔3〕式で表されるケイ素化合物としてテトラエト
キシシラン、コロイド状シリカとしてIPAオルガノシ
リカゾル(触媒化成株式会社製:商品名OSCAL14
32)、前記〔4〕式で表されるケイ素化合物としてメ
チルトリメトキシシラン、前記〔5〕式で表されるケイ
素化合物としてジメチルジメトキシシラン、抗菌剤とし
て硝酸銀を用いた。
Example 1 Tetraethoxysilane was used as the silicon compound represented by the above formula [3], and IPA organosilica sol was used as the colloidal silica (Catalyst Kasei: trade name OSCAL14).
32), methyltrimethoxysilane was used as the silicon compound represented by the formula [4], dimethyldimethoxysilane was used as the silicon compound represented by the formula [5], and silver nitrate was used as the antibacterial agent.

【0052】メチルトリメトキシシラン100重量部
(以下部と記す)に、テトラエトキシシランを10部、
IPAオルガノシリカゾルを90部、ジメチルジメトキ
シシランを30部、イソプロピルアルコール(IPA)
を100部混合した後に、水90部を添加し、攪拌し
た。これを、60℃の恒温槽中で重量平均分子量(以下
Mwと記す)を1500に調製した。この調製した液に
硝酸銀を20部添加し、抗菌性無機塗料を得た。
To 100 parts by weight of methyltrimethoxysilane (hereinafter referred to as "part"), 10 parts of tetraethoxysilane,
90 parts of IPA organosilica sol, 30 parts of dimethyldimethoxysilane, isopropyl alcohol (IPA)
90 parts of water was added and the mixture was stirred. This was adjusted to a weight average molecular weight (hereinafter referred to as Mw) of 1500 in a constant temperature bath at 60 ° C. 20 parts of silver nitrate was added to this prepared liquid to obtain an antibacterial inorganic coating material.

【0053】得た抗菌性無機塗料を、アセトンで洗浄し
たアルミナ基板に塗布し、温度150℃で1時間乾燥し
た。硬化後の塗膜の膜厚は10μmであった。
The obtained antibacterial inorganic coating material was applied to an alumina substrate washed with acetone and dried at a temperature of 150 ° C. for 1 hour. The film thickness of the coating film after curing was 10 μm.

【0054】実施例2 実施例1の硝酸銀に代えて、抗菌剤として硝酸亜鉛を用
いた以外は実施例1と同様にして抗菌性無機塗料を得
た。得た抗菌性無機塗料を、実施例1と同様にアセトン
で洗浄したアルミナ基板に塗布し、温度150℃で1時
間乾燥した。硬化後の塗膜の膜厚は10μmであった。
Example 2 An antibacterial inorganic coating material was obtained in the same manner as in Example 1 except that zinc nitrate was used as the antibacterial agent instead of the silver nitrate of Example 1. The obtained antibacterial inorganic coating material was applied to an alumina substrate washed with acetone in the same manner as in Example 1 and dried at a temperature of 150 ° C for 1 hour. The film thickness of the coating film after curing was 10 μm.

【0055】実施例3 実施例1の硝酸銀に代えて、抗菌剤としてオクタデシル
トリメチルアミン(日本油脂株式会社製:商品名カチオ
ンAB)を用いた以外は実施例1と同様にして抗菌性無
機塗料を得た。得た抗菌性無機塗料を、実施例1と同様
にアセトンで洗浄したアルミナ基板に塗布し、温度15
0℃で1時間乾燥した。硬化後の塗膜の膜厚は10μm
であった。
Example 3 An antibacterial inorganic coating material was obtained in the same manner as in Example 1 except that octadecyltrimethylamine (manufactured by NOF CORPORATION) (trade name: Cation AB) was used as the antibacterial agent in place of the silver nitrate of Example 1. It was The obtained antibacterial inorganic coating material was applied to an alumina substrate washed with acetone in the same manner as in Example 1, and the temperature was set to 15
It was dried at 0 ° C. for 1 hour. The thickness of the coating film after curing is 10 μm
Met.

【0056】実施例4 実施例1の硝酸銀20部に代えて、抗菌剤として有機ヨ
ウ素系化合物(タケダ薬品工業株式会社製:商品名コー
トサイド123)を10部用いた以外は実施例1と同様
にして抗菌性無機塗料を得た。得た抗菌性無機塗料を、
実施例1と同様にアセトンで洗浄したアルミナ基板に塗
布し、温度150℃で1時間乾燥した。硬化後の塗膜の
膜厚は10μmであった。
Example 4 The same as Example 1 except that 20 parts of silver nitrate of Example 1 was replaced with 10 parts of an organic iodine compound (Takeda Yakuhin Kogyo Co., Ltd .: trade name Courtside 123) as an antibacterial agent. Then, an antibacterial inorganic coating material was obtained. The obtained antibacterial inorganic paint,
It was coated on an alumina substrate washed with acetone in the same manner as in Example 1 and dried at a temperature of 150 ° C. for 1 hour. The film thickness of the coating film after curing was 10 μm.

【0057】実施例5 コロイド状シリカとしてIPAオルガノシリカゾル(触
媒化成株式会社製:商品名OSCAL1432)、前記
〔4〕式で表されるケイ素化合物としてメチルトリメト
キシシラン、抗菌剤としてベンズイミダゾール系化合物
と有機窒素ハロゲン化合物の配合剤(タケダ薬品工業株
式会社製:商品名コートサイドDX)を用いた。
Example 5 IPA organosilica sol (Catalyst Kasei Co., Ltd .: trade name OSCAL1432) as colloidal silica, methyltrimethoxysilane as a silicon compound represented by the above formula [4], and a benzimidazole compound as an antibacterial agent. A compounding agent of an organic nitrogen halogen compound (manufactured by Takeda Chemical Industries, Ltd .: trade name Courtside DX) was used.

【0058】メチルトリメトキシシラン100部に、I
PAオルガノシリカゾルを60部、イソプロピルアルコ
ール(IPA)を100部混合した後に、水60部を添
加し、攪拌した。これを、60℃の恒温槽中で分子量を
Mw=950に調製した。この調製した液にベンズイミ
ダゾール系化合物と有機窒素ハロゲン化合物の配合剤を
5部添加し、抗菌性無機塗料を得た。
To 100 parts of methyltrimethoxysilane, I
After mixing 60 parts of PA organosilica sol and 100 parts of isopropyl alcohol (IPA), 60 parts of water was added and stirred. The molecular weight of this was adjusted to Mw = 950 in a 60 ° C. thermostat. 5 parts of a compounding agent of a benzimidazole compound and an organic nitrogen halogen compound was added to this prepared liquid to obtain an antibacterial inorganic coating material.

【0059】得た抗菌性無機塗料を、アセトンで洗浄し
たアルミナ基板に塗布し、温度150℃で1時間乾燥し
た。硬化後の塗膜の膜厚は10μmであった。
The obtained antibacterial inorganic coating material was applied to an alumina substrate washed with acetone and dried at a temperature of 150 ° C. for 1 hour. The film thickness of the coating film after curing was 10 μm.

【0060】実施例6 実施例5の抗菌剤5部に代えて、酸化チタン粉末(日本
アエロジル株式会社製:商品名P−25)を20部用い
た以外は実施例5と同様にして抗菌性無機塗料を得た。
得た抗菌性無機塗料を、実施例1と同様にアセトンで洗
浄したアルミナ基板に塗布し、温度150℃で1時間乾
燥した。硬化後の塗膜の膜厚は10μmであった。
Example 6 The antibacterial properties were the same as in Example 5 except that 20 parts of titanium oxide powder (manufactured by Nippon Aerosil Co., Ltd .: trade name P-25) was used instead of 5 parts of the antibacterial agent of Example 5. An inorganic paint was obtained.
The obtained antibacterial inorganic coating material was applied to an alumina substrate washed with acetone in the same manner as in Example 1 and dried at a temperature of 150 ° C for 1 hour. The film thickness of the coating film after curing was 10 μm.

【0061】実施例7 抗菌剤として、銀を担持した酸化チタン粉末を次のよう
にして作製した。酸化チタン粉末(日本アエロジル株式
会社製:商品名P−25)を水に1重量%(以下%と記
す)の水溶液になるよう分散した後に、この酸化チタン
粉末に対し銀が5%の割合となるよう硝酸銀を添加し、
紫外線を3時間照射し、酸化チタンの表面に銀を担持さ
せた。その後、乾燥し、銀を担持した酸化チタン粉末を
得た。実施例5と同様に、メチルトリメトキシシラン1
00部に、IPAオルガノシリカゾルを60部、イソプ
ロピルアルコール(IPA)を100部混合した後に、
水60部を添加し、攪拌し、60℃の恒温槽中で分子量
をMw=950に調製した。この調製した液に、上記銀
を担持した酸化チタン粉末を20部添加し、抗菌性無機
塗料を得た。得た抗菌性無機塗料を、アセトンで洗浄し
たアルミナ基板に塗布し、温度150℃で1時間乾燥し
た。硬化後の塗膜の膜厚は10μmであった。
Example 7 As an antibacterial agent, a titanium oxide powder carrying silver was prepared as follows. Titanium oxide powder (manufactured by Nippon Aerosil Co., Ltd .: trade name P-25) was dispersed in water so as to be an aqueous solution of 1% by weight (hereinafter referred to as%), and then the ratio of silver was 5% with respect to the titanium oxide powder. Add silver nitrate so that
It was irradiated with ultraviolet rays for 3 hours to support silver on the surface of titanium oxide. Then, it dried and the titanium oxide powder carrying silver was obtained. Methyltrimethoxysilane 1 as in Example 5
After mixing 60 parts of IPA organosilica sol and 100 parts of isopropyl alcohol (IPA) with 00 parts,
60 parts of water was added and stirred, and the molecular weight was adjusted to Mw = 950 in a constant temperature bath at 60 ° C. 20 parts of the above titanium oxide powder supporting silver was added to the prepared liquid to obtain an antibacterial inorganic coating material. The obtained antibacterial inorganic coating material was applied to an alumina substrate washed with acetone and dried at a temperature of 150 ° C for 1 hour. The film thickness of the coating film after curing was 10 μm.

【0062】実施例8 抗菌剤を次のようにして作製した。チタン酸テトライソ
プロポキシドを塩酸で解膠した。2規定の塩酸:チタン
酸テトライソプロポキシド=10:1(重量)の配合比
率で行った。この反応液を予め水に分散した粘土鉱物N
aモンモリロナイト(クニミネ工業株式会社製:商品名
クニピアF)の1%水溶液に添加し、粘土層間にチタニ
アを挿入した。(以下この粘土層間にチタニアを挿入し
たものをPILCと記す)このPILCの組成比は、重
量で粘土:チタニア=1:0.6で配合した。このPI
LCを超臨界状態の二酸化炭素と接触させ、溶媒を抽出
除去し、PILCの乾燥粉末を得た。
Example 8 An antibacterial agent was prepared as follows. Titanium tetraisopropoxide was peptized with hydrochloric acid. 2N hydrochloric acid: tetraisopropoxide titanate = 10: 1 (weight) was used in the compounding ratio. Clay mineral N prepared by previously dispersing this reaction solution in water
a Montmorillonite (Kunimine Industries Co., Ltd .: trade name Kunipia F) was added to a 1% aqueous solution, and titania was inserted between the clay layers. (Hereinafter, titania is inserted between the clay layers will be referred to as PILC.) The composition ratio of this PILC was such that clay: titania = 1: 0.6 by weight. This PI
The LC was brought into contact with carbon dioxide in a supercritical state, the solvent was extracted and removed, and a dry powder of PILC was obtained.

【0063】実施例5と同様に、メチルトリメトキシシ
ラン100部に、IPAオルガノシリカゾルを60部、
イソプロピルアルコール(IPA)を100部混合した
後に、水60部を添加し、攪拌し、60℃の恒温槽中で
分子量をMw=950に調製した。この調製した液に、
上記PILCの乾燥粉末を20部添加し、抗菌性無機塗
料を得た。得た抗菌性無機塗料を、アセトンで洗浄した
アルミナ基板に塗布し、温度150℃で1時間乾燥し
た。硬化後の塗膜の膜厚は10μmであった。
In the same manner as in Example 5, 100 parts of methyltrimethoxysilane and 60 parts of IPA organosilica sol,
After mixing 100 parts of isopropyl alcohol (IPA), 60 parts of water was added and stirred, and the molecular weight was adjusted to Mw = 950 in a constant temperature bath at 60 ° C. In this prepared liquid,
20 parts of the dry powder of PILC was added to obtain an antibacterial inorganic coating material. The obtained antibacterial inorganic coating material was applied to an alumina substrate washed with acetone and dried at a temperature of 150 ° C for 1 hour. The film thickness of the coating film after curing was 10 μm.

【0064】実施例9 抗菌剤を次のようにして作製した。チタン酸テトライソ
プロポキシドを塩酸で解膠した。2規定の塩酸:チタン
酸テトライソプロポキシド=10:1(重量)の配合比
率で行った。この反応液を予め水に分散した粘土鉱物N
aモンモリロナイト(クニミネ工業株式会社製:商品名
クニピアF)の1%水溶液に添加し、粘土層間にチタニ
アを挿入した。(以下この粘土層間にチタニアを挿入し
たものをPILCと記す)このPILCの組成比は、重
量で粘土:チタニア=1:0.6で配合した。このPI
LCの溶液に硝酸銀溶液を、チタニアに対し銀が5%に
なるよう添加し、紫外線を3時間照射し、チタニア表面
に銀を担持させた。その後、超臨界状態の二酸化炭素と
接触させ、溶媒を抽出除去し、銀を担持したPILCの
乾燥粉末を得た。
Example 9 An antibacterial agent was prepared as follows. Titanium tetraisopropoxide was peptized with hydrochloric acid. 2N hydrochloric acid: tetraisopropoxide titanate = 10: 1 (weight) was used in the compounding ratio. Clay mineral N prepared by previously dispersing this reaction solution in water
a Montmorillonite (Kunimine Industries Co., Ltd .: trade name Kunipia F) was added to a 1% aqueous solution, and titania was inserted between the clay layers. (Hereinafter, titania is inserted between the clay layers will be referred to as PILC.) The composition ratio of this PILC was such that clay: titania = 1: 0.6 by weight. This PI
A silver nitrate solution was added to the LC solution so that the silver content was 5% with respect to titania, and the solution was irradiated with ultraviolet rays for 3 hours to support silver on the titania surface. Then, it was contacted with carbon dioxide in a supercritical state, the solvent was extracted and removed, and a dry powder of PILC carrying silver was obtained.

【0065】実施例5と同様に、メチルトリメトキシシ
ラン100部に、IPAオルガノシリカゾルを60部、
イソプロピルアルコール(IPA)を100部混合した
後に、水60部を添加し、攪拌し、60℃の恒温槽中で
分子量をMw=950に調製した。この調製した液に、
上記銀を担持したPILCの乾燥粉末を20部添加し、
抗菌性無機塗料を得た。得た抗菌性無機塗料を、アセト
ンで洗浄したアルミナ基板に塗布し、温度150℃で1
時間乾燥した。硬化後の塗膜の膜厚は10μmであっ
た。
In the same manner as in Example 5, 100 parts of methyltrimethoxysilane, 60 parts of IPA organosilica sol,
After mixing 100 parts of isopropyl alcohol (IPA), 60 parts of water was added and stirred, and the molecular weight was adjusted to Mw = 950 in a constant temperature bath at 60 ° C. In this prepared liquid,
20 parts of the dry powder of PILC carrying silver was added,
An antibacterial inorganic paint was obtained. The obtained antibacterial inorganic paint was applied to an alumina substrate washed with acetone, and the temperature was 150 ° C for 1 hour.
Dried for hours. The film thickness of the coating film after curing was 10 μm.

【0066】次に、先ずシリカ分散オリゴマー溶液とし
て(A−1液)、(A−2液)を調製し、ポリオルガノ
シロキサンとして(B−1液)、(B−2液)を調製し
た。
Next, (A-1 solution) and (A-2 solution) were prepared as silica-dispersed oligomer solutions, and (B-1 solution) and (B-2 solution) were prepared as polyorganosiloxane.

【0067】(A−1液)攪拌機、加温ジャケット、コ
ンデンサー、及び温度計を取り付けたフラスコ中にイソ
プロパノール分散コロイダルシリカゾルIPA−ST
(粒子径10〜20mμ、固形分30%、日産化学工業
株式会社製)を100部、メチルトリメトキシシランを
68部、水を10.8部投入し、攪拌しながら65℃で
5時間かけて部分加水分解し、冷却した。その後、室温
で48時間放置したときの固形分は36%であった。以
下、このシリカ分散オリゴマー溶液を(A−1液)と称
す。
(A-1 liquid) Isopropanol-dispersed colloidal silica sol IPA-ST was placed in a flask equipped with a stirrer, a heating jacket, a condenser, and a thermometer.
(Particle size 10 to 20 mμ, solid content 30%, manufactured by Nissan Chemical Industries, Ltd.) 100 parts, methyltrimethoxysilane 68 parts, and water 10.8 parts were added and stirred at 65 ° C. for 5 hours. Partially hydrolyzed and cooled. Then, the solid content was 36% when left at room temperature for 48 hours. Hereinafter, this silica-dispersed oligomer solution is referred to as (A-1 liquid).

【0068】なお、加水分解性基1モルに対する水のモ
ル数は0.4モルであり、(A−1液)中のシリカ分の
含有量は47.3%であり、n=1の加水分解性基含有
オルガノシランのモル%は100モル%であった。
The number of moles of water relative to 1 mole of the hydrolyzable group was 0.4 mole, the content of silica in (A-1 solution) was 47.3%, and the amount of hydrolysis of n = 1 was 1. The mol% of the decomposable group-containing organosilane was 100 mol%.

【0069】(A−2液)攪拌機、加温ジャケット、コ
ンデンサー、及び温度計を取り付けたフラスコ中にイソ
プロピルアルコール分散コロイダルシリカゾルIPA−
ST(粒子径10〜20mμ、固形分30%、水0.5
%、日産化学工業株式会社製)を100部、メチルトリ
メトキシシランを68部、ジメチルジメトキシシランを
18部、水を2.7部、無水酢酸を0.1部投入し、攪
拌しながら80℃で3時間かけて部分加水分解し、冷却
した。その後、室温で48時間放置したときの固形分は
36%であった。以下、このシリカ分散オリゴマー溶液
を(A−2液)と称す。
(Liquid A-2) Isopropyl alcohol-dispersed colloidal silica sol IPA-in a flask equipped with a stirrer, heating jacket, condenser, and thermometer.
ST (particle size 10 to 20 mμ, solid content 30%, water 0.5
%, Manufactured by Nissan Chemical Industries, Ltd.), 68 parts of methyltrimethoxysilane, 18 parts of dimethyldimethoxysilane, 2.7 parts of water, 0.1 parts of acetic anhydride, and 80 ° C. with stirring. Partially hydrolyzed for 3 hours and cooled. Then, the solid content was 36% when left at room temperature for 48 hours. Hereinafter, this silica-dispersed oligomer solution is referred to as (A-2 liquid).

【0070】なお、加水分解性基1モルに対する水のモ
ル数は0.1モルであり、(A−2液)中のシリカ分の
含有量は40.2%であり、n=1の加水分解性基含有
オルガノシランのモル%は77モル%であった。
The number of moles of water relative to 1 mol of the hydrolyzable group was 0.1 mol, the content of silica in (A-2 solution) was 40.2%, and n = 1. The mol% of the decomposable group-containing organosilane was 77 mol%.

【0071】(B−1液)メチルトリイソプロポキシシ
ラン220部(1モル)とトルエン150部との混合液
を作製した。次に、攪拌機、加温ジャケット、コンデン
サー、滴下ロート及び温度計を取り付けたフラスコに上
記混合液を入れ、この中に1%の塩酸水溶液108部を
20分かけ滴下し、メチルトリイソプロポキシシランを
加水分解した。滴下40分後に攪拌を止め、静置すると
二層に分離した。この層のうち、少量の塩酸を含んだ下
層の水・イソプロピルアルコールの混合液を分液除去
し、次に残ったトルエンの樹脂溶液から塩酸を水洗除去
し、さらにトルエンを減圧除去した後、残留分をイソプ
ロピルアルコールで希釈することにより、平均分子量約
2000のシラノール基を含有ポリオルガノシロキサン
のイソプロピルアルコール40%の溶液を得た。以下、
この溶液を(B−1液)と称す。
(Liquid B-1) A mixed liquid of 220 parts (1 mol) of methyltriisopropoxysilane and 150 parts of toluene was prepared. Next, the above mixed solution was put into a flask equipped with a stirrer, a heating jacket, a condenser, a dropping funnel and a thermometer, and 108 parts of a 1% hydrochloric acid aqueous solution was added dropwise thereto over 20 minutes to obtain methyltriisopropoxysilane. It was hydrolyzed. After 40 minutes from the dropping, stirring was stopped and the mixture was allowed to stand to separate into two layers. Of this layer, the lower layer mixed solution of water and isopropyl alcohol containing a small amount of hydrochloric acid was separated and removed, and then the remaining toluene resin solution was washed with water to remove hydrochloric acid, and toluene was further removed under reduced pressure. By diluting the component with isopropyl alcohol, a 40% isopropyl alcohol solution of polyorganosiloxane containing silanol groups and having an average molecular weight of about 2000 was obtained. Less than,
This solution is referred to as (B-1 solution).

【0072】(B−2液)攪拌機、加温ジャケット、コ
ンデンサー、滴下ロート及び温度計を取り付けたフラス
コに水1000部、アセトン50部を入れ、この中にメ
チルトリクロロシラン44.8部(0.3モル)、ジメ
チルジクロロシラン38.7部(0.3モル)、フェニ
ルトリクロロシラン84.6部(0.4モル)をトルエ
ン200部に溶解したものを、攪拌下に滴下し、加水分
解した。滴下40分後に攪拌を止め、反応液を分液ロー
トに移し入れ静置すると二層に分離した。この層のう
ち、下層の塩酸水を分液除去し、次に残ったポリオルガ
ノシロキサンのトルエン溶液を減圧ストリッピングによ
り残存していた水、及び塩酸をトルエンと共に除去する
ことにより、平均分子量約3000のシラノール基を含
有ポリオルガノシロキサンのトルエン60%の溶液を得
た。以下、この溶液を(B−2液)と称す。
(Liquid B-2) 1000 parts of water and 50 parts of acetone were put into a flask equipped with a stirrer, a heating jacket, a condenser, a dropping funnel and a thermometer, and 44.8 parts of methyltrichlorosilane (0. 3 mol), 38.7 parts (0.3 mol) of dimethyldichlorosilane, and 84.6 parts (0.4 mol) of phenyltrichlorosilane dissolved in 200 parts of toluene were added dropwise with stirring to be hydrolyzed. . After 40 minutes from the dropping, stirring was stopped, and the reaction solution was transferred to a separatory funnel and left standing to separate into two layers. Of this layer, the lower layer of hydrochloric acid water was separated and removed, and then the remaining toluene solution of polyorganosiloxane was removed by vacuum stripping to remove the remaining water and hydrochloric acid together with toluene to obtain an average molecular weight of about 3,000. A 60% toluene solution of the polyorganosiloxane containing silanol groups was obtained. Hereinafter, this solution is referred to as (B-2 solution).

【0073】実施例10 調製したA−1液を50部、B−2液を50部、触媒と
してN−β−アミノエチル−γ−アミノプロピルメチル
ジメトキシシランを2部混合した後に、抗菌剤として硝
酸銀を20部添加し、抗菌性無機塗料を得た。得た抗菌
性無機塗料を、アセトンで洗浄したアルミナ基板に塗布
し、温度150℃で1時間乾燥した。硬化後の塗膜の膜
厚は10μmであった。
Example 10 50 parts of the prepared liquid A-1 and 50 parts of the liquid B-2 were mixed with 2 parts of N-β-aminoethyl-γ-aminopropylmethyldimethoxysilane as a catalyst, and then as an antibacterial agent. 20 parts of silver nitrate was added to obtain an antibacterial inorganic coating. The obtained antibacterial inorganic coating material was applied to an alumina substrate washed with acetone and dried at a temperature of 150 ° C for 1 hour. The film thickness of the coating film after curing was 10 μm.

【0074】実施例11 実施例10の硝酸銀に代えて、抗菌剤として硝酸亜鉛を
用いた以外は実施例10と同様にして抗菌性無機塗料を
得た。得た抗菌性無機塗料を、実施例10と同様にアセ
トンで洗浄したアルミナ基板に塗布し、温度150℃で
1時間乾燥した。硬化後の塗膜の膜厚は10μmであっ
た。
Example 11 An antibacterial inorganic coating material was obtained in the same manner as in Example 10 except that zinc nitrate was used as the antibacterial agent instead of the silver nitrate of Example 10. The obtained antibacterial inorganic coating material was applied to an alumina substrate washed with acetone in the same manner as in Example 10 and dried at a temperature of 150 ° C for 1 hour. The film thickness of the coating film after curing was 10 μm.

【0075】実施例12 実施例10の硝酸銀に代えて、抗菌剤としてオクタデシ
ルトリメチルアミン(日本油脂株式会社製:商品名カチ
オンAB)を用いた以外は実施例10と同様にして抗菌
性無機塗料を得た。得た抗菌性無機塗料を、実施例10
と同様にアセトンで洗浄したアルミナ基板に塗布し、温
度150℃で1時間乾燥した。硬化後の塗膜の膜厚は1
0μmであった。
Example 12 An antibacterial inorganic coating material was obtained in the same manner as in Example 10, except that octadecyltrimethylamine (manufactured by NOF CORPORATION) (trade name: Cation AB) was used as the antibacterial agent instead of the silver nitrate of Example 10. It was The obtained antibacterial inorganic paint was used in Example 10
In the same manner as above, it was applied to an alumina substrate washed with acetone and dried at a temperature of 150 ° C. for 1 hour. The film thickness of the coating after curing is 1
It was 0 μm.

【0076】実施例13 実施例10の硝酸銀20部に代えて、抗菌剤として有機
ヨウ素系化合物(タケダ薬品工業株式会社製:商品名コ
ートサイド123)を10部用いた以外は実施例10と
同様にして抗菌性無機塗料を得た。得た抗菌性無機塗料
を、実施例10と同様にアセトンで洗浄したアルミナ基
板に塗布し、温度150℃で1時間乾燥した。硬化後の
塗膜の膜厚は10μmであった。
Example 13 The same as Example 10 except that 20 parts of silver nitrate of Example 10 was replaced with 10 parts of an organic iodine compound (Takeda Yakuhin Kogyo Co., Ltd .: trade name Courtside 123) as an antibacterial agent. Then, an antibacterial inorganic coating material was obtained. The obtained antibacterial inorganic coating material was applied to an alumina substrate washed with acetone in the same manner as in Example 10 and dried at a temperature of 150 ° C for 1 hour. The film thickness of the coating film after curing was 10 μm.

【0077】実施例14 実施例10の硝酸銀20部に代えて、抗菌剤としてベン
ズイミダゾール系化合物と有機窒素ハロゲン化合物の配
合剤(タケダ薬品工業株式会社製:商品名コートサイド
DX)を5部用いた以外は実施例10と同様にして抗菌
性無機塗料を得た。得た抗菌性無機塗料を、実施例10
と同様にアセトンで洗浄したアルミナ基板に塗布し、温
度150℃で1時間乾燥した。硬化後の塗膜の膜厚は1
0μmであった。
Example 14 In place of 20 parts of silver nitrate of Example 10, 5 parts of a compounding agent (trade name: Courtside DX, manufactured by Takeda Pharmaceutical Co., Ltd.) of a benzimidazole compound and an organic nitrogen halogen compound as an antibacterial agent was used. An antibacterial inorganic coating material was obtained in the same manner as in Example 10 except that it was used. The obtained antibacterial inorganic paint was used in Example 10
In the same manner as above, it was applied to an alumina substrate washed with acetone and dried at a temperature of 150 ° C. for 1 hour. The film thickness of the coating after curing is 1
It was 0 μm.

【0078】実施例15 調製したA−2液を50部、B−1液を50部、触媒と
してN−β−アミノエチル−γ−アミノプロピルメチル
ジメトキシシランを2部混合した後に、抗菌剤として酸
化チタン粉末(日本アエロジル株式会社製:商品名P−
25)を20部添加し、抗菌性無機塗料を得た。得た抗
菌性無機塗料を、アセトンで洗浄したアルミナ基板に塗
布し、温度150℃で1時間乾燥した。硬化後の塗膜の
膜厚は10μmであった。
Example 15 50 parts of the prepared solution A-2, 50 parts of the solution B-1 and 2 parts of N-β-aminoethyl-γ-aminopropylmethyldimethoxysilane as a catalyst were mixed and then used as an antibacterial agent. Titanium oxide powder (Nippon Aerosil Co., Ltd .: trade name P-
20 parts of 25) was added to obtain an antibacterial inorganic coating material. The obtained antibacterial inorganic coating material was applied to an alumina substrate washed with acetone and dried at a temperature of 150 ° C for 1 hour. The film thickness of the coating film after curing was 10 μm.

【0079】実施例16 抗菌剤として、銀を担持した酸化チタン粉末を次のよう
にして作製した。酸化チタン粉末(日本アエロジル株式
会社製:商品名P−25)を水に1重量%(以下%と記
す)の水溶液になるよう分散した後に、この酸化チタン
粉末に対し銀が5%の割合となるよう硝酸銀を添加し、
紫外線を3時間照射し、酸化チタンの表面に銀を担持さ
せた。その後、乾燥し、銀を担持した酸化チタン粉末を
得た。
Example 16 As an antibacterial agent, a titanium oxide powder carrying silver was prepared as follows. Titanium oxide powder (manufactured by Nippon Aerosil Co., Ltd .: trade name P-25) was dispersed in water so as to be an aqueous solution of 1% by weight (hereinafter referred to as%), and then the ratio of silver was 5% with respect to the titanium oxide powder. Add silver nitrate so that
It was irradiated with ultraviolet rays for 3 hours to support silver on the surface of titanium oxide. Then, it dried and the titanium oxide powder carrying silver was obtained.

【0080】実施例15と同様に、調製したA−2液を
50部、B−1液を50部、触媒としてN−β−アミノ
エチル−γ−アミノプロピルメチルジメトキシシランを
2部混合した後に、上記酸化チタン粉末を20部添加
し、抗菌性無機塗料を得た。得た抗菌性無機塗料を、ア
セトンで洗浄したアルミナ基板に塗布し、温度150℃
で1時間乾燥した。硬化後の塗膜の膜厚は10μmであ
った。
As in Example 15, after mixing 50 parts of the prepared solution A-2, 50 parts of the solution B-1 and 2 parts of N-β-aminoethyl-γ-aminopropylmethyldimethoxysilane as a catalyst, Then, 20 parts of the above titanium oxide powder was added to obtain an antibacterial inorganic coating material. The obtained antibacterial inorganic coating is applied to an alumina substrate washed with acetone, and the temperature is 150 ° C.
And dried for 1 hour. The film thickness of the coating film after curing was 10 μm.

【0081】実施例17 抗菌剤を次のようにして作製した。チタン酸テトライソ
プロポキシドを塩酸で解膠した。2規定の塩酸:チタン
酸テトライソプロポキシド=10:1(重量)の配合比
率で行った。この反応液を予め水に分散した粘土鉱物N
aモンモリロナイト(クニミネ工業株式会社製:商品名
クニピアF)の1%水溶液に添加し、粘土層間にチタニ
アを挿入した。(以下この粘土層間にチタニアを挿入し
たものをPILCと記す)このPILCの組成比は、重
量で粘土:チタニア=1:0.6で配合した。このPI
LCを超臨界状態の二酸化炭素と接触させ、溶媒を抽出
除去し、PILCの乾燥粉末を得た。
Example 17 An antibacterial agent was prepared as follows. Titanium tetraisopropoxide was peptized with hydrochloric acid. 2N hydrochloric acid: tetraisopropoxide titanate = 10: 1 (weight) was used in the compounding ratio. Clay mineral N prepared by previously dispersing this reaction solution in water
a Montmorillonite (Kunimine Industries Co., Ltd .: trade name Kunipia F) was added to a 1% aqueous solution, and titania was inserted between the clay layers. (Hereinafter, titania is inserted between the clay layers will be referred to as PILC.) The composition ratio of this PILC was such that clay: titania = 1: 0.6 by weight. This PI
The LC was brought into contact with carbon dioxide in a supercritical state, the solvent was extracted and removed, and a dry powder of PILC was obtained.

【0082】実施例15と同様に、調製したA−2液を
50部、B−1液を50部、触媒としてN−β−アミノ
エチル−γ−アミノプロピルメチルジメトキシシランを
2部混合した後に、上記PILCの乾燥粉末を20部添
加し、抗菌性無機塗料を得た。得た抗菌性無機塗料を、
アセトンで洗浄したアルミナ基板に塗布し、温度150
℃で1時間乾燥した。硬化後の塗膜の膜厚は10μmで
あった。
As in Example 15, after mixing 50 parts of the prepared solution A-2, 50 parts of the solution B-1 and 2 parts of N-β-aminoethyl-γ-aminopropylmethyldimethoxysilane as a catalyst, Then, 20 parts of the above dry powder of PILC was added to obtain an antibacterial inorganic coating material. The obtained antibacterial inorganic paint,
Apply to an alumina substrate washed with acetone at a temperature of 150
It was dried at ° C for 1 hour. The film thickness of the coating film after curing was 10 μm.

【0083】実施例18 抗菌剤を次のようにして作製した。チタン酸テトライソ
プロポキシドを塩酸で解膠した。2規定の塩酸:チタン
酸テトライソプロポキシド=10:1(重量)の配合比
率で行った。この反応液を予め水に分散した粘土鉱物N
aモンモリロナイト(クニミネ工業株式会社製:商品名
クニピアF)の1%水溶液に添加し、粘土層間にチタニ
アを挿入した。(以下この粘土層間にチタニアを挿入し
たものをPILCと記す)このPILCの組成比は、重
量で粘土:チタニア=1:0.6で配合した。このPI
LCの溶液に硝酸銀溶液を、チタニアに対し銀が5%に
なるよう添加し、紫外線を3時間照射し、チタニア表面
に銀を担持させた。その後、超臨界状態の二酸化炭素と
接触させ、溶媒を抽出除去し、銀を担持したPILCの
乾燥粉末を得た。
Example 18 An antibacterial agent was prepared as follows. Titanium tetraisopropoxide was peptized with hydrochloric acid. 2N hydrochloric acid: tetraisopropoxide titanate = 10: 1 (weight) was used in the compounding ratio. Clay mineral N prepared by previously dispersing this reaction solution in water
a Montmorillonite (Kunimine Industries Co., Ltd .: trade name Kunipia F) was added to a 1% aqueous solution, and titania was inserted between the clay layers. (Hereinafter, titania is inserted between the clay layers will be referred to as PILC.) The composition ratio of this PILC was such that clay: titania = 1: 0.6 by weight. This PI
A silver nitrate solution was added to the LC solution so that the silver content was 5% with respect to titania, and the solution was irradiated with ultraviolet rays for 3 hours to support silver on the titania surface. Then, it was contacted with carbon dioxide in a supercritical state, the solvent was extracted and removed, and a dry powder of PILC carrying silver was obtained.

【0084】実施例15と同様に、調製したA−2液を
50部、B−1液を50部、触媒としてN−β−アミノ
エチル−γ−アミノプロピルメチルジメトキシシランを
2部混合した後に、上記銀を担持したPILCの乾燥粉
末を20部添加し、抗菌性無機塗料を得た。得た抗菌性
無機塗料を、アセトンで洗浄したアルミナ基板に塗布
し、温度150℃で1時間乾燥した。硬化後の塗膜の膜
厚は10μmであった。
As in Example 15, after mixing 50 parts of the prepared solution A-2, 50 parts of the solution B-1 and 2 parts of N-β-aminoethyl-γ-aminopropylmethyldimethoxysilane as a catalyst, Then, 20 parts of the above dry powder of PILC carrying silver was added to obtain an antibacterial inorganic coating material. The obtained antibacterial inorganic coating material was applied to an alumina substrate washed with acetone and dried at a temperature of 150 ° C for 1 hour. The film thickness of the coating film after curing was 10 μm.

【0085】比較例1 メチルトリメトキシシラン100部に、テトラエトキシ
シランを10部、IPAオルガノシリカゾルを90部、
ジメチルジメトキシシランを30部、イソプロピルアル
コール(IPA)を100部混合した後に、水90部を
添加し、攪拌した。これを、60℃の恒温槽中で重量平
均分子量(以下Mwと記す)を1500に調製し、無機
塗料を得た。得た無機塗料を、アセトンで洗浄したアル
ミナ基板に塗布し、温度150℃で1時間乾燥した。硬
化後の塗膜の膜厚は10μmであった。
Comparative Example 1 100 parts of methyltrimethoxysilane, 10 parts of tetraethoxysilane, 90 parts of IPA organosilica sol,
After mixing 30 parts of dimethyldimethoxysilane and 100 parts of isopropyl alcohol (IPA), 90 parts of water was added and stirred. This was adjusted to a weight average molecular weight (hereinafter referred to as Mw) of 1500 in a constant temperature bath of 60 ° C. to obtain an inorganic coating material. The obtained inorganic coating material was applied to an alumina substrate washed with acetone and dried at a temperature of 150 ° C for 1 hour. The film thickness of the coating film after curing was 10 μm.

【0086】比較例2 調製したA−1液を50部、B−2液を50部、触媒と
してN−β−アミノエチル−γ−アミノプロピルメチル
ジメトキシシランを2部混合し無機塗料を得た。得た無
機塗料を、アセトンで洗浄したアルミナ基板に塗布し、
温度150℃で1時間乾燥した。硬化後の塗膜の膜厚は
10μmであった。
Comparative Example 2 50 parts of the prepared solution A-1 and 50 parts of solution B-2 were mixed with 2 parts of N-β-aminoethyl-γ-aminopropylmethyldimethoxysilane as a catalyst to obtain an inorganic coating material. . Apply the obtained inorganic paint to an alumina substrate washed with acetone,
It was dried at a temperature of 150 ° C. for 1 hour. The film thickness of the coating film after curing was 10 μm.

【0087】上記実施例1〜18、及び比較例1〜2の
アルミナ基板に塗布した塗膜の抗菌性の評価を行った。
評価はドロップ法により、菌が一定数存在する溶液を塗
膜付きアルミナ基板に滴下し、初期と6時間後の菌の数
の変化を測定した。菌は、大腸菌を用い、測定は350
0ルクスの照度下で行った。結果は表1のとおり、実施
例はいずれも抗菌効果が良好であった。特に、粘土層間
にチタニアを挿入したものは抗菌効果が高かった。
The antibacterial properties of the coating films applied to the alumina substrates of Examples 1 to 18 and Comparative Examples 1 and 2 were evaluated.
For the evaluation, a solution containing a certain number of bacteria was dropped onto the coated alumina substrate by the drop method, and changes in the number of bacteria at the initial stage and after 6 hours were measured. E. coli was used as the bacterium, and the measurement was 350
It was performed under an illuminance of 0 lux. The results are shown in Table 1, and the antibacterial effect was good in all Examples. In particular, the one in which titania was inserted between the clay layers had a high antibacterial effect.

【0088】実施例の抗菌性無機塗料はいずれも、塗布
後200℃以下の温度で焼き付けでき、塗膜にクラック
は発生しなかった。
Each of the antibacterial inorganic coatings of the examples could be baked at a temperature of 200 ° C. or lower after coating, and no crack was generated in the coating film.

【0089】[0089]

【表1】 [Table 1]

【0090】[0090]

【発明の効果】本発明の抗菌性無機塗料は、長期間抗菌
性能を持続し、200℃以下の温度で焼き付けでき、且
つ、柔軟性を有するため塗膜にクラックが生じない。
EFFECT OF THE INVENTION The antibacterial inorganic coating of the present invention has long-term antibacterial performance, can be baked at a temperature of 200 ° C. or lower, and has flexibility, so that the coating film does not crack.

【0091】特に、本発明の請求項7乃至請求項12い
ずれか記載の抗菌性無機塗料は、抗菌剤に光触媒機能を
有する成分、及び、光触媒機能を有する酸化物を層間に
挿入した粘土鉱物を含有するので、無機塗料の酸素透過
性が抗菌性を高めるため、より高い抗菌性を有する。
In particular, the antibacterial inorganic coating composition according to any one of claims 7 to 12 of the present invention comprises a component having a photocatalytic function as an antibacterial agent, and a clay mineral having an oxide having a photocatalytic function inserted between layers. Since it contains, the oxygen permeability of the inorganic coating material enhances the antibacterial property and thus has a higher antibacterial property.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 // C08G 77/06 NUB (72)発明者 中川 尚治 大阪府門真市大字門真1048番地松下電工株 式会社内 (72)発明者 瀬戸 和夫 大阪府門真市大字門真1048番地松下電工株 式会社内─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification number Reference number within the agency FI Technical display location // C08G 77/06 NUB (72) Inventor Naoji Nakagawa 1048 Kadoma, Kadoma, Osaka Prefecture Matsushita Electric Works Co., Ltd. Inside the ceremony company (72) Inventor Kazuo Seto 1048, Kadoma, Kadoma-shi, Osaka Matsushita Electric Works Co., Ltd.

Claims (12)

【特許請求の範囲】[Claims] 【請求項1】 下記組成からなる無機塗料に、抗菌剤を
含有することを特徴とする抗菌性無機塗料。上記無機塗
料は、(イ)一般式:Si(OR1 4 で表されるケイ
素化合物、および/または、コロイド状シリカを20〜
200重量部、(ロ)一般式:R2 Si(OR1 3
表されるケイ素化合物を100重量部、および、(ハ)
一般式:R2 2Si(OR1 2 で表されるケイ素化合物
を0〜60重量部の割合で含有し、且つ、(ニ)これら
を含有した無機塗料の重量平均分子量がポリスチレン換
算で900以上である。〔上記R1 、R2 は1価の炭化
水素基を示す。〕
1. An antibacterial inorganic coating material comprising an inorganic coating material having the following composition and an antibacterial agent. The above-mentioned inorganic paint contains (a) a silicon compound represented by the general formula: Si (OR 1 ) 4 and / or colloidal silica in an amount of 20 to
200 parts by weight, (b) 100 parts by weight of a silicon compound represented by the general formula: R 2 Si (OR 1 ) 3 , and (c)
General formula: containing a silicon compound represented by R 2 2 Si (OR 1 ) 2 in a proportion of 0 to 60 parts by weight, and (d) the weight average molecular weight of the inorganic coating material containing these is 900 in terms of polystyrene. That is all. [The above R 1 and R 2 represent a monovalent hydrocarbon group. ]
【請求項2】 下記組成からなる無機塗料に、抗菌剤を
含有することを特徴とする抗菌性無機塗料。上記無機塗
料は、(イ)一般式が下式〔1〕で表される加水分解性
オルガノシランを有機溶媒または水分散されたコロイダ
ルシリカ中で、X1モルに対し水0.001〜0.5モ
ルを使用する条件下で部分加水分解したオルガノシラン
のシリカ分散オリゴマー溶液と、 R3 n SiX4-n 〔1〕 〔式中、R3 は同一または異種の置換もしくは非置換の
炭素数1〜8の1価の炭化水素基を示し、nは0〜3の
整数、Xは加水分解性基を示す。〕(ロ)平均組成式が
下式〔2〕で表される分子中にシラノール基を含有する
ポリオルガノシロキサン、及び、 R4 a Si(OH)b (4-a-b)/2 〔2〕 〔式中、R4 は同一または異種の置換もしくは非置換の
炭素数1〜8の1価の炭化水素基を示し、aおよびbは
それぞれ0.2≦a≦2、0.0001≦b≦3、a+
b<4の関係を満たす数である。〕(ハ)触媒とからな
り、さらに、(ニ)上記シリカ分散オリゴマー溶液のコ
ロイダルシリカはシリカを固形分として5〜95重量%
含有し、加水分解性オルガノシランの少なくとも50モ
ル%が、前記〔1〕式のnが1のオルガノシランであ
り、且つ、(ホ)上記シリカ分散オリゴマー溶液を1〜
99重量部に対して、上記ポリオルガノシロキサンを9
9〜1重量部で含有する。
2. An antibacterial inorganic paint comprising an inorganic paint having the following composition and an antibacterial agent. The above-mentioned inorganic coating composition comprises (a) 0.001 to 0.5 parts of water relative to X1 mol in colloidal silica in which a hydrolyzable organosilane represented by the following general formula [1] is dispersed in an organic solvent or water. A silica-dispersed oligomer solution of organosilane partially hydrolyzed under the condition of using moles, and R 3 n SiX 4-n [1] [wherein, R 3 is the same or different and has 1 or 2 substituted or unsubstituted carbon atoms. 8 is a monovalent hydrocarbon group, n is an integer of 0 to 3, and X is a hydrolyzable group. (B) A polyorganosiloxane having a silanol group in the molecule represented by the following formula [2], and R 4 a Si (OH) b O (4-ab) / 2 [2] [In the formula, R 4 represents the same or different substituted or unsubstituted monovalent hydrocarbon group having 1 to 8 carbon atoms, and a and b are 0.2 ≦ a ≦ 2 and 0.0001 ≦ b ≦, respectively. 3, a +
It is a number that satisfies the relationship of b <4. (C) a catalyst, and (D) the colloidal silica of the silica-dispersed oligomer solution has a silica content of 5 to 95% by weight.
At least 50 mol% of the hydrolyzable organosilane is an organosilane in which n in the formula [1] is 1, and (e) 1 to 1 of the above silica-dispersed oligomer solution.
9 parts by weight of 9 parts by weight of the above polyorganosiloxane
9 to 1 part by weight.
【請求項3】 上記抗菌剤として、溶出型の抗菌性能を
有する成分を含有することを特徴とする請求項1又は請
求項2記載の抗菌性無機塗料。
3. The antibacterial inorganic coating material according to claim 1 or 2, wherein the antibacterial agent contains a component having an elution type antibacterial performance.
【請求項4】 請求項3の溶出型の抗菌性能を有する成
分が、銀、銅、亜鉛、ニッケル、パラジウム、白金、
金、カドミウム、水銀、コバルト、ロジウムからなる群
より選ばれる少なくとも1種であることを特徴とする請
求項3記載の抗菌性無機塗料。
4. The component having the elution-type antibacterial performance according to claim 3 is silver, copper, zinc, nickel, palladium, platinum,
The antibacterial inorganic coating material according to claim 3, which is at least one selected from the group consisting of gold, cadmium, mercury, cobalt, and rhodium.
【請求項5】 上記抗菌剤が、第4級アンモニウム塩で
あることを特徴とする請求項1乃至請求項4いずれか記
載の抗菌性無機塗料。
5. The antibacterial inorganic coating material according to any one of claims 1 to 4, wherein the antibacterial agent is a quaternary ammonium salt.
【請求項6】 上記抗菌剤として、有機ハロゲン含有化
合物、塩素含有化合物、ヨード化合物のうち少なくとも
1種を含有することを特徴とする請求項1乃至請求項5
いずれか記載の抗菌性無機塗料。
6. The antibacterial agent contains at least one selected from an organic halogen-containing compound, a chlorine-containing compound, and an iodine compound.
Any of the antibacterial inorganic paints.
【請求項7】 上記抗菌剤として、光触媒機能を有する
成分を含有することを特徴とする請求項1乃至請求項6
いずれか記載の抗菌性無機塗料。
7. The antibacterial agent contains a component having a photocatalytic function, as claimed in any one of claims 1 to 6.
Any of the antibacterial inorganic paints.
【請求項8】 請求項7の光触媒機能を有する成分が、
酸化チタン、酸化亜鉛、酸化錫、酸化鉄、酸化ジルコニ
ウム、酸化タングステン、酸化クロム、酸化モリブデ
ン、酸化ルテニウム、酸化ゲルマニウム、酸化鉛、酸化
カドミウム、酸化銅、酸化バナジウム、酸化ニオブ、酸
化タンタル、酸化マンガン、酸化コバルト、酸化ロジウ
ム、酸化レニウムからなる群より選ばれる少なくとも1
種であることを特徴とする請求項7記載の抗菌性無機塗
料。
8. The component having a photocatalytic function according to claim 7,
Titanium oxide, zinc oxide, tin oxide, iron oxide, zirconium oxide, tungsten oxide, chromium oxide, molybdenum oxide, ruthenium oxide, germanium oxide, lead oxide, cadmium oxide, copper oxide, vanadium oxide, niobium oxide, tantalum oxide, manganese oxide. , At least one selected from the group consisting of cobalt oxide, rhodium oxide, and rhenium oxide.
The antibacterial inorganic coating material according to claim 7, which is a seed.
【請求項9】 上記抗菌剤として、光触媒機能を有する
酸化物を層間に挿入した粘土鉱物であることを特徴とす
る請求項1乃至請求項8いずれか記載の抗菌性無機塗
料。
9. The antibacterial inorganic coating material according to claim 1, wherein the antibacterial agent is a clay mineral in which an oxide having a photocatalytic function is inserted between layers.
【請求項10】 請求項9の光触媒機能を有する酸化物
が、酸化チタン、酸化亜鉛、酸化錫、酸化鉄、酸化ジル
コニウム、酸化タングステン、酸化クロム、酸化モリブ
デン、酸化ルテニウム、酸化ゲルマニウム、酸化鉛、酸
化カドミウム、酸化銅、酸化バナジウム、酸化ニオブ、
酸化タンタル、酸化マンガン、酸化コバルト、酸化ロジ
ウム、酸化レニウムからなる群より選ばれる少なくとも
1種であることを特徴とする請求項9記載の抗菌性無機
塗料。
10. The oxide having a photocatalytic function according to claim 9, wherein titanium oxide, zinc oxide, tin oxide, iron oxide, zirconium oxide, tungsten oxide, chromium oxide, molybdenum oxide, ruthenium oxide, germanium oxide, lead oxide, Cadmium oxide, copper oxide, vanadium oxide, niobium oxide,
The antibacterial inorganic coating material according to claim 9, which is at least one selected from the group consisting of tantalum oxide, manganese oxide, cobalt oxide, rhodium oxide, and rhenium oxide.
【請求項11】 上記光触媒機能を有する、成分、又
は、酸化物に金属が担持されていることを特徴とする請
求項7乃至請求項10いずれか記載の抗菌性無機塗料。
11. The antibacterial inorganic coating material according to claim 7, wherein a metal is supported on the component or the oxide having the photocatalytic function.
【請求項12】 請求項11の金属が、銀、銅、鉄、ニ
ッケル、亜鉛、白金、金、パラジウム、カドミウム、コ
バルト、ロジウム、ルテニウムからなる群より選ばれる
少なくとも1種であることを特徴とする請求項11記載
の抗菌性無機塗料。
12. The metal according to claim 11, which is at least one selected from the group consisting of silver, copper, iron, nickel, zinc, platinum, gold, palladium, cadmium, cobalt, rhodium and ruthenium. The antibacterial inorganic coating material according to claim 11.
JP6205835A 1994-08-31 1994-08-31 Antibacterial inorganic paint Expired - Fee Related JP2776259B2 (en)

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