JPH08197348A - Panel assembling method, and panel assembling jig - Google Patents

Abstract

PURPOSE: To prevent the displacement of the joint-shaped grooves a adjacent panels when a panel is attached to a building. CONSTITUTION: This panel assembling jig for joining a face material 11 with a frame material 12 is composed of a reference jig, which has an engaging pin 35 to be set in the mounting hole of the frame material 12 and a gauge stopper 36 fixed in the fixed position relative to the engaging pin 35, and a groove gauge 14 which is to be set in the joint-shaped groove 11A of a face material 11. By pushing the groove gauge 41 against the gauge stopper 36 of the reference tool, the relative position to the mounting hole of the frame material 12, of the joint-shaped groove 11A of the face material 11 is regulated.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a panel assembling method and a panel assembling jig.

[0002]

2. Description of the Related Art Conventionally, as a panel for a wall (or ceiling) of a building, there is one as described in Japanese Patent Publication No. 63-61454. As shown in FIG. 6, the panel 10 includes a face member 11 having grid-like joint-shaped grooves 11A and a frame member 12 having attachment holes 12A for attachment to a building structure, which are positioned with respect to each other. It is manufactured by joining by punching and the like. Then, when the panel 10 is attached to the building, a plurality of panels 1
0 and 10 are arranged adjacent to each other on the floor beam 13 and the ceiling beam 14 of the building structure, and each panel 10 is fitted with a rivet 15 that is inserted into a mounting hole 12A provided in the frame member 12 of each panel 10.
Is attached to a mounting hole 16A or the like provided in the stud 16 of the building structure.

However, as shown in FIG. 7, the face material 11 of the panel 10 is manufactured by press-molding a wood chip cement plate or the like, and cutting the ears 11C of the press-molded product. Then, the end surfaces of the face material 11 and the frame material 12 whose ears 11C are cut are aligned with each other, and the face material 11 and the frame material 12 are joined.

[0004]

However, in the prior art, since the cutting accuracy of the ear portion 11C is low in the manufacturing process of the face material 11, the peak portion 11B forming the joint-like groove 11A of the face material 11 is not formed. The variation in the dimension L formed by the end surface of the face material 11 is large.

Therefore, at the stage of mounting the panel 10 to the building, each panel 10 is attached to the stud 16 by the rivet 15 so that the end faces of the face materials 11, 11 of the adjacent panels 10, 10 are aligned with each other. Etc., the joint members 11A of the adjacent panels 10 and 10 have joint grooves 11A,
11A may be displaced from each other and spoil the appearance of the building.

An object of the present invention is to prevent displacement of joint-like grooves of adjacent panels when the panels are attached to a building.

[0007]

According to a first aspect of the present invention, a face material having joint grooves and a frame material having mounting holes for mounting to a building structure are positioned and joined to each other. In the panel assembling method for forming a panel, the relative position of the joint groove of the face material with respect to the mounting hole of the frame material is defined.

According to the second aspect of the present invention, a face material having joint grooves and a frame material having mounting holes for mounting to a building structure are positioned and joined together to form a panel. In the panel assembly jig of No. 3, a reference tool having an engagement pin that engages with the mounting hole of the frame material, a gauge stopper that is fixed at a fixed position with respect to the engagement pin, and a joint groove of the face material. It consists of a groove gauge to be fitted, and by pressing the groove gauge against the gauge stopper of the reference tool, the relative position of the joint groove of the face material with respect to the mounting hole of the frame material is specified. is there.

[0009]

The panel assembling method and the panel assembling jig of the present invention define the relative position of the joint groove of the face material to the mounting hole of the frame material when joining the face material of the panel and the frame material. is there. Therefore, when each of the plurality of panels is mounted at a predetermined mounting position of the building structure through the mounting hole, the joint groove of each panel has a constant relative position with respect to the predetermined mounting position of the building structure. It will be attached to form. As a result, regardless of the cutting accuracy of the ears during the manufacturing process of the face material, the joint grooves of the face materials of adjacent panels do not shift from each other, and the joint groove streets appear between multiple panels. The appearance can be improved.

[0010]

1 is a schematic diagram showing a panel assembling apparatus, FIG. 2 is a schematic diagram showing an essential part of FIG. 1, FIG. 3 is a schematic diagram showing a positioning process by a panel assembling jig, and FIG. 4 is a panel assembling jig. FIG. 5 is a schematic diagram showing a positioning state according to FIG. 5, FIG. 5 is a schematic diagram showing an assembling process of the panel assembling apparatus, FIG. 6 is a schematic diagram showing a panel and its mounting state, and FIG. 7 is a schematic diagram showing a manufacturing process of the panel.

The panel assembling apparatus 20, as shown in FIG.
Two panel assembling lines 21A and 21B are provided in parallel so that two panels 10 can be assembled in parallel at the same time. Therefore, the panel assembling apparatus 20 has the following device configurations as the panel assembling lines 21A and 21A.
It is provided for each of B.

As shown in FIGS. 1 and 5, the panel assembling apparatus 20 has a large number of free rollers 23 for inserting a frame member in a frame 22 so that the frame member 12 can be carried into a panel assembling work position. The panel assembling apparatus 20 includes a horizontal frame material clamp device 24 for clamping the horizontal frame material A of the frame material 12 carried into the assembly work position and a vertical frame material clamp for clamping the vertical frame material B of the frame material 12. Device 25. The horizontal frame material clamp device 24 and the vertical frame material clamp device 25 are vertically movable above and below the free roller 23.
When B is clamped, it rises above the conveying surface of the free roller 23, and when unloading the assembled panel 10, it descends below the conveying surface of the free roller 23.

As shown in FIGS. 1 and 5, the panel assembling apparatus 20 has a caster roller 26 for inserting a face material into a frame 22.
There are a large number of parts, and the face material 11 can be carried into the panel assembly work position. The caster roller 26 is vertically movable above and below the above-mentioned free roller 23. When the frame material 12 is carried into the above-mentioned assembly work position by the free roller 23, the caster roller 26 descends below the transport surface of the free roller 23 and stands by. However, when the face material 11 is loaded above the frame material 12 positioned at the assembly work position, the free roller 23
The surface material 11 can be carried in by being raised above the frame material 12 on the transport surface of the above. Then, when the face material 11 is joined to the frame material 12, the caster roller 26 descends below the transport surface of the free roller 23 so that the face material 11 on the caster roller 26 can be transferred onto the frame material 12. .

As shown in FIGS. 1 and 2, the panel assembling apparatus 20 includes a pedestal 22 in a longitudinal direction (free roller 23).
A reference tool 32 is slidably provided on a guide rail 31 provided in the (transport direction). On the other hand, a servo motor 33 is fixed to a side portion of the pedestal 22, and a ball screw 34 connected to an output shaft of the motor 33 is screwed to the reference tool 32. The panel assembly apparatus 20 can position the reference tool 32 at an appropriate position in the longitudinal direction of the panel assembly operation position by controlling the rotation of the motor 33.

As shown in FIGS. 2 to 5, the reference tool 32 is an engaging pin 35 that engages with the mounting hole 12A of the frame member 12, and is fixed at a fixed position with respect to the engaging pin 35 so that the reference member 32 of the frame member 12 is fixed. It has a gauge stopper 36 protruding upward from the side. The reference tool 32 holds the engaging pin 35 at the tip of an elevating rod 38 connected to a pin elevating cylinder 37. The engagement pin 35 causes the spring 3 to move in the axial direction of the lifting rod 38.
9 is connected via 9 and can be retracted in the axial direction of the elevating rod 38 within the bending range of the spring 39. Engagement pin 35
When the frame material 12 is carried into the assembly work position, the frame material 1 is lowered below the transportation surface of the free roller 23 and stands by,
After 2 is loaded into the assembly work position, the face material 11 is attached to the frame material 12.
Until they are joined, they rise above the conveying surface of the free roller 23 and enter into the mounting hole 12A of the frame member 12. Then, after the face material 11 is joined to the frame material 12, the engagement pin 35
Lowers below the conveying surface of the free roller 23, and the panel 10
Can be carried out by the free roller 23.

The panel assembling apparatus 20 has a cross-shaped groove gauge 41 which fits in the grid-shaped (not necessarily grid-shaped) joint groove 11A of the face material 11. The long gauge portion 41A of the groove gauge 41 is the same as the groove gauge 4
1 is fitted into the joint groove 11A, the face material 11
It is possible to collide with the gauge stopper 36 of the above-mentioned reference tool 32 by protruding toward the side. 41B is a handle.

Thus, the panel assembling apparatus 20 sets the panel assembling work position while inserting the engaging pin 35 of the reference tool 32 into the mounting hole 12A of the frame member 12 defined at the panel assembling work position. With the groove gauge 41 fitted in the joint groove 11A of the face material 11, by pressing the gauge portion 41A of the groove gauge 41 against the gauge stopper 36 of the reference tool 32, the joint groove 11A of the face material 11 is pressed. Frame material 12
The relative position K (FIG. 4) with respect to the mounting hole 12A is defined.

The above K is predetermined for each type of panel 10. Therefore, when K is changed by changing the product type of the panel 10, the reference tool 32 is positioned at an appropriate position in the longitudinal direction of the panel assembly work position by the rotation control of the servo motor 33 described above, so that the K can be defined. .

Hereinafter, the panel 1 by the panel assembling apparatus 20
The assembly work procedure of No. 0 will be described (FIG. 5). (1) Carrying in the frame material 12 (FIG. 5 (A)) The frame material 12 is carried into the panel assembly work position by the free roller 23. Then, the horizontal frame material clamp device 24 and the vertical frame material clamp device 25 clamp the horizontal frame material A and the vertical frame material B of the frame material 12 to position the frame material 12 at the panel assembly work position.

(2) Engagement of the engagement pin 35 (FIG. 5 (B)) The engagement pin 35 of the reference tool 32 is raised by the cylinder 37, and the engagement pin 35 is engaged with the mounting hole 12A of the frame member 12. To do. At the same time, the caster roller 26 is raised.

(3) Carrying in the face material 11 and fitting the groove gauge 41 (FIG. 5 (C)) The face material 11 is carried in above the frame material 12 by the caster roller 26. Then, the groove gauge 41 is fitted into the joint groove 11A of the face material 11.

(4) Press the groove gauge 41 against the gauge stopper 36 (FIG. 5 (D)) Press the groove gauge 41 of (3) above against the gauge stopper 36 of the reference tool 32 of (2) above. As a result, the relative position of the joint-shaped groove 11A of the face material 11 to the mounting hole 12A of the frame material 12 is defined as a predetermined position K. Then, the caster roller 26 is lowered to transfer the face material 11 onto the frame material 12.

(5) Joining of the face material 11 and the frame material 12 (see FIG.
(E)) The face material 11 and the frame material 12 are joined by nails or screws to form the panel 1
Set to 0. Then, the clamp devices 24 and 25 are lowered, the engaging pin 35 is lowered, and the groove gauge 41 is removed.

(6) Carrying out the panel 10 (FIG. 5 (F)) The panel 10 is carried out to the lower step by the free roller 23.

The operation of this embodiment will be described below.
When joining the face material 11 and the frame material 12 of the panel 10,
Attachment hole 12A of frame material 12 of joint-like groove 11A of face material 11
It defines the relative position with respect to. Therefore, each of the plurality of panels 10 has a predetermined mounting position of the building structure (for example, the stud 1 shown in FIG. 6) via the mounting holes 12A.
The joint groove 11A of each panel 10 is mounted so as to form a constant relative position (K) with respect to a predetermined mounting position of the building structure when mounted in the mounting holes 16A of 6 of FIG. As a result, the face material 11 of the adjacent panels 10 is
The joint-shaped grooves 11A do not shift from each other, and the joint-shaped grooves 11A and 11A are formed between the plurality of panels 10 and 10, so that the appearance of the building can be improved.

The embodiment of the present invention has been described in detail above with reference to the drawings. However, the specific configuration of the present invention is not limited to this embodiment, and changes in design within the scope not departing from the gist of the present invention can be made. Even if it exists, it is included in the present invention. For example, the form of the reference tool and the groove gauge may be any as long as the gauge portion of the groove gauge abuts the gauge stopper of the reference tool, and the gauge stopper of the reference tool does not protrude upward from the side of the frame member 12. It is not necessary, and the groove gauge is not limited to the cross shape.

[0027]

As described above, according to the present invention, it is possible to prevent the deviation of the joint-shaped groove of the adjacent panels when the panels are attached to the building.

[Brief description of drawings]

FIG. 1 is a schematic view showing a panel assembly device.

FIG. 2 is a schematic diagram showing a main part of FIG.

FIG. 3 is a schematic diagram showing a positioning process by a panel assembly jig.

FIG. 4 is a schematic diagram showing a positioning state by a panel assembly jig.

FIG. 5 is a schematic view showing an assembling process of the panel assembling apparatus.

FIG. 6 is a schematic view showing a panel and a mounting state thereof.

FIG. 7 is a schematic view showing a manufacturing process of the panel.

[Explanation of symbols]

 10 panel 11 face material 11A joint groove 12 frame material 12A mounting hole 20 panel assembly device 32 reference tool 35 engagement pin 36 gauge stopper 41 groove gauge

Claims (2)

[Claims] 1. A panel assembling method for positioning and joining a face material having joint grooves and a frame material having attachment holes for attachment to a building structure to form a panel. A panel assembling method characterized in that the relative position of the joint-shaped groove of the above is defined with respect to the mounting hole of the frame member. 2. A panel assembly jig for positioning and joining a face material having joint grooves and a frame material having mounting holes for mounting to a building structure into a panel. It consists of a reference tool that has an engagement pin that engages with the mounting hole of the material and a gauge stopper that is fixed at a fixed position with respect to the engagement pin, and a groove gauge that fits into the joint groove of the face material. The panel assembly jig is characterized in that the groove gauge is pressed against the gauge stopper of the reference tool to define the relative position of the joint groove of the face material to the mounting hole of the frame material.