JPH07232409A - Composite nonwoven fabric and manufacture thereof - Google Patents

Composite nonwoven fabric and manufacture thereof

Info

Publication number
JPH07232409A
JPH07232409A JP6050017A JP5001794A JPH07232409A JP H07232409 A JPH07232409 A JP H07232409A JP 6050017 A JP6050017 A JP 6050017A JP 5001794 A JP5001794 A JP 5001794A JP H07232409 A JPH07232409 A JP H07232409A
Authority
JP
Japan
Prior art keywords
nonwoven fabric
sheet
woven fabric
composite
stretchable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP6050017A
Other languages
Japanese (ja)
Other versions
JP3353995B2 (en
Inventor
Kazunori Ozaki
和則 尾崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Japan Vilene Co Ltd
Original Assignee
Japan Vilene Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by Japan Vilene Co Ltd filed Critical Japan Vilene Co Ltd
Priority to JP5001794A priority Critical patent/JP3353995B2/en
Publication of JPH07232409A publication Critical patent/JPH07232409A/en
Application granted granted Critical
Publication of JP3353995B2 publication Critical patent/JP3353995B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Laminated Bodies (AREA)
  • Nonwoven Fabrics (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Absorbent Articles And Supports Therefor (AREA)

Abstract

PURPOSE:To obtain a composite nonwoven fabric having flexibility, a good feeling, matte effect and slight stretchability by using a nonwoven fabric and a sheet having embossed patterns. CONSTITUTION:As a nonwoven fabric, especially, a stretchable nonwoven fabric, there is a nonwoven fabric formed from a highly crimpable fiber, a nonwoven fabric prepared by heat-treating a latent crimpable nonwoven fabric formed from a latent crimpable fiber to develop crimpiness or a nonwoven fabric composed of an elastic fiber. As a sheet, a synthetic resin film with a thickness of 10-mum or less and a wt. basis of 0.5-25g/m<3> and/or metal foil is used. For example, the sheet is laminated to the stretchable nonwoven fabric while tension is applied to the nonwoven fabric or the sheet is laminated to the latent crimpable nonwoven fabric and the formed laminate is heat-treated to develop crimpiness to obtain a flexible composite sheet having embossed patterns on the surface of the sheet.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この出願発明は、不織布とくに伸
縮性不織布にシートを積層した複合不織布およびその製
造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a non-woven fabric, particularly a composite non-woven fabric obtained by laminating a sheet on a stretchable non-woven fabric, and a method for producing the same.

【0002】[0002]

【従来の技術】従来、不織布とシートの積層体は、熱圧
着によりラミネートしており、シートが平滑な状態で積
層されているため、風合が硬いものしか得られなかっ
た。そのため、例えば、貼付剤の基布としては、肌に密
着しにくいものであった。
2. Description of the Related Art Conventionally, a laminate of a non-woven fabric and a sheet is laminated by thermocompression bonding, and since the sheets are laminated in a smooth state, only the one having a hard texture can be obtained. Therefore, for example, as a base fabric for patches, it is difficult to adhere to the skin.

【0003】[0003]

【発明が解決しようとする課題】この出願発明は、不織
布とくに伸縮性不織布とシートとを積層した柔軟な複合
不織布を得ることを目的とする。
SUMMARY OF THE INVENTION An object of the present invention is to obtain a flexible composite non-woven fabric in which a non-woven fabric, in particular, a stretchable non-woven fabric and a sheet are laminated.

【0004】[0004]

【課題を解決するための手段】この出願発明は、不織布
とくに伸縮性不織布にシボ模様を有するシートを積層し
た柔軟な複合不織布およびその製造方法である。
The invention of the present application is a flexible composite non-woven fabric obtained by laminating a sheet having a grain pattern on a non-woven fabric, particularly a stretchable non-woven fabric, and a method for producing the same.

【0005】この出願発明は、たとえば、伸縮性不織布
にテンションをかけながらシートをラミネートするか、
あるいは、潜在捲縮性不織布にシートをラミネートした
後、熱処理して捲縮を発現することによりシート面にシ
ボ模様を有する柔軟な複合不織布を製造することができ
る。
In the invention of this application, for example, by laminating sheets while applying tension to a stretchable nonwoven fabric,
Alternatively, after laminating a sheet on a latently crimpable nonwoven fabric, heat treatment is performed to develop crimps, whereby a flexible composite nonwoven fabric having a wrinkle pattern on the sheet surface can be produced.

【0006】この出願発明の不織布とくに伸縮性不織布
は、捲縮度20%以上の高捲縮を有する捲縮性繊維から
作製した不織布、あるいは、潜在捲縮性繊維から作製し
た潜在捲縮性不織布を熱処理等により、捲縮を顕在化し
た不織布、または、弾性繊維からなる不織布等である。
捲縮性繊維は、高捲縮を有するものが好ましいが、小さ
なループ状またはスパイラル状の捲縮を発生する潜在捲
縮性繊維がこの出願発明にはより好適である。潜在捲縮
性繊維としては、異種の樹脂の接合型複合繊維、例え
ば、熱収縮特性の異なる2成分のポリエステル樹脂の接
合型複合繊維等が使用され、熱処理によりループ状捲縮
を発現するものが好ましい。潜在捲縮性不織布は、この
ような潜在捲縮性繊維から作製したものであって、より
細かいシボ模様が得られるので好ましい。弾性繊維は、
ポリウレタン、ポリブチレンテレフタレート等のエラス
トマーからなる繊維が好ましい。これらの捲縮性繊維な
どの配合比率は、伸縮性の点では100%が好ましい
が、必要に応じて、通常の繊維と混合してもよい。
The non-woven fabric of the present invention, especially the stretchable non-woven fabric, is a non-woven fabric made from crimpable fibers having a high crimp with a crimping degree of 20% or more, or a latent crimpable nonwoven fabric made from latent crimpable fibers. Is a non-woven fabric in which crimps are exposed by heat treatment or a non-woven fabric made of elastic fiber.
The crimpable fiber preferably has a high crimp, but a latent crimpable fiber which produces a small loop-shaped or spiral crimp is more suitable for the present invention. As the latent crimpable fiber, a joint type conjugate fiber of different resins, for example, a joint type conjugate fiber of a polyester resin of two components having different heat shrinkage characteristics, etc. is used, and one which exhibits a loop crimp by heat treatment is used. preferable. The latently crimpable nonwoven fabric is produced from such latently crimpable fibers and is preferable because a finer wrinkle pattern can be obtained. Elastic fiber
Fibers made of an elastomer such as polyurethane or polybutylene terephthalate are preferable. The blending ratio of these crimpable fibers and the like is preferably 100% from the viewpoint of stretchability, but may be mixed with ordinary fibers as necessary.

【0007】一方、シートは、合成樹脂フィルム、金属
箔等が使用されるが、合成樹脂フィルムとしては、ポリ
エステル、ポリアミド、ポリエチレン、ポリプロピレ
ン、ポリ塩化ビニリデン等のフィルムが、また、金属箔
としては、アルミニゥム、銅等が一層または多層で使用
でき、耐薬品性があり、通常の熱処理において、全く収
縮しないか、または、収縮しにくいポリエステルフィル
ムあるいはアルミニゥム箔がとくに好ましい。シートの
厚さは、10μm以下のものが好ましく、0.5〜6μ
mであれば細かいシボ模様が得られ、柔軟で、外観上も
よく、1〜4μmがとくに好ましい。シートの目付は、
0.5〜25g/m2が細かいシボ模様が得られるので
好ましい。シートは、不透水性あるいは透湿性のもの等
が好ましく、特に限定されるものではないが、伸縮性が
小さい方がより細かいシボができるので好ましい。不織
布及び/またはシートは、コーティング、蒸着等により
導電加工等が施されていてもよい。
On the other hand, as the sheet, a synthetic resin film, a metal foil or the like is used. As the synthetic resin film, a film of polyester, polyamide, polyethylene, polypropylene, polyvinylidene chloride or the like is used, and as the metal foil, A polyester film or an aluminum foil, which can be used in a single layer or a multilayer of aluminum, copper or the like, has chemical resistance, and does not shrink at all or hardly shrinks in a normal heat treatment, is particularly preferable. The thickness of the sheet is preferably 10 μm or less, and 0.5 to 6 μm.
If it is m, a fine grain pattern can be obtained, it is flexible and good in appearance, and 1 to 4 μm is particularly preferable. The basis weight of the sheet is
0.5 to 25 g / m 2 is preferable because a fine grain pattern can be obtained. The sheet is preferably water-impermeable, moisture-permeable, or the like, and is not particularly limited, but it is preferable that the sheet has small elasticity because fine wrinkles can be formed. The non-woven fabric and / or the sheet may be subjected to conductive processing by coating, vapor deposition or the like.

【0008】不織布とシートとの積層は、たとえば、不
織布又はシートに接着剤を塗布、スプレー、散布等を行
って接合したり、熱融着性フィルム、溶融押出しフィル
ムによるラミネート等の通常の手段により行うことがで
きる。接着剤としては、アクリル系、エポキシ系、ポリ
ウレタン系、ポリオレフィン系等の樹脂からなる接着剤
が使用される。
The non-woven fabric and the sheet are laminated by a conventional means such as applying an adhesive to the non-woven fabric or the sheet to bond them by spraying, spraying or the like, or laminating with a heat-fusible film or a melt-extruded film. It can be carried out. As the adhesive, an adhesive made of acrylic, epoxy, polyurethane, or polyolefin resin is used.

【0009】既に伸縮性のある不織布の場合には、この
伸縮性不織布に1〜10%のテンションをかけながら、
接着剤を塗布したシートをラミネートするか、あるい
は、熱可塑性樹脂を溶融してフィルム状に押出してラミ
ネートすれば、フィルム面に所望のシボ模様を形成する
ことができる。
In the case of a stretchable nonwoven fabric, while applying a tension of 1 to 10% to the stretchable nonwoven fabric,
A desired embossed pattern can be formed on the film surface by laminating a sheet coated with an adhesive, or by melting a thermoplastic resin and extruding it into a film to laminate.

【0010】また、潜在捲縮性不織布の場合には通常、
100〜210℃で熱処理することにより繊維が捲縮を
発現するので、潜在捲縮性不織布にシートを通常の手段
によりラミネートした後、熱処理をすれば、シート面に
所望のシボ模様を形成することができる。なお、不織布
の両面にシートを、又はシートの両面に不織布をラミネ
ートすれば、カール等を防止することもできる。
In the case of a latently crimpable nonwoven fabric, it is usually
Since fibers develop crimps when heat-treated at 100 to 210 ° C, a desired crimp pattern can be formed on the sheet surface by laminating the sheet to the latently crimpable nonwoven fabric by a usual means and then heat-treating the sheet. You can If a sheet is laminated on both sides of the non-woven fabric or a non-woven fabric is laminated on both sides of the sheet, curling and the like can be prevented.

【0011】この出願発明の複合不織布は、シボ模様の
シート面を表面として使用すると、柔軟で表面が光沢の
少ない、艶消し状態となるので、手術衣、レインコート
等に好適である。貼付剤としては、シート面を表面とす
れば、柔軟で光沢が目立たないので好ましい。また、シ
ートが不透水性か、あるいは透湿性の場合には、防漏シ
ーツ、おむつ、おむつカバー、手術衣、レインコートな
どの衣料に好適である。また、シートを中間層にし、両
表面を不織布で構成すれば、肌触りのよいシーツ、衣料
などに好適である。
The composite nonwoven fabric of the invention of the present application is suitable for surgical clothes, raincoats and the like because it is soft and has a less glossy surface when it is used as a surface with a textured sheet surface. As a patch, it is preferable to use the sheet surface as the surface because it is soft and the gloss is not noticeable. When the sheet is water-impermeable or moisture-permeable, it is suitable for clothes such as leak-proof sheets, diapers, diaper covers, surgical clothes, and raincoats. Further, when the sheet is an intermediate layer and both surfaces are made of a non-woven fabric, it is suitable for sheets, clothes and the like having a soft touch.

【0012】[0012]

【実施例】つぎに実施例によりこの出願発明を具体的に
説明する。 実施例1 2デニール、51mmの潜在捲縮性ポリエステル繊維を
カーディングし、水流絡合して目付20g/m2の潜在
捲縮性不織布を作製した後、180℃で30秒間熱処理
してループ状に捲縮を発現させ、目付40g/m2の伸
縮性不織布を作製した。厚さ2μmのポリエステルフィ
ルム上に、接着剤として酢酸エチル溶媒に溶解したポリ
ウレタン系樹脂を固形分で2g/m2塗布し、溶媒をほ
ぼ除去した。次ぎに、前記の伸縮性不織布の長手方向に
3%のテンションをかけながら、前記のフィルムをラミ
ネートして、一体化した目付45g/m2の複合不織布
を得た。この複合不織布はフィルム面に細かいシボ模様
を有する柔軟なものであった。
EXAMPLES Next, the invention of this application will be specifically described by way of examples. Example 1 Two-denier, 51 mm latent crimpable polyester fibers were carded and hydroentangled to prepare a latent crimpable nonwoven fabric having a basis weight of 20 g / m 2 , and then heat treated at 180 ° C. for 30 seconds to form a loop. The crimp was developed to produce a stretchable nonwoven fabric having a basis weight of 40 g / m 2 . On a polyester film having a thickness of 2 μm, a polyurethane resin dissolved in an ethyl acetate solvent as an adhesive was applied in a solid content of 2 g / m 2, and the solvent was almost removed. Next, the above films were laminated while applying a tension of 3% in the longitudinal direction of the stretchable nonwoven fabric to obtain an integrated composite nonwoven fabric having a basis weight of 45 g / m 2 . This composite non-woven fabric was flexible having a fine grain pattern on the film surface.

【0013】実施例2 2デニール、51mmの潜在捲縮性ポリエステル繊維8
0%と、2デニール、51mmの通常のポリエステル繊
維(東レ(株)製テトロンT−201;捲縮度14%)
20%とをカーディングし、水流絡合して目付20g/
2の通常の潜在捲縮性不織布を作製した。厚さ2μm
のポリエステルフィルム上に、接着剤として酢酸エチル
溶媒に溶解したポリウレタン系接着剤を固形分2g/m
2の割合で塗布し、溶媒をほぼ除去した後、前記潜在捲
縮性不織布をラミネートし、更に170℃で30秒間熱
処理して、ループ状捲縮を発現させて、長手方向に3%
収縮した、目付26g/m2の複合不織布を作製した。
この複合不織布は、フィルム面に細かいシボ模様を有
し、柔軟で、伸縮性を有するものであった。
Example 2 2 denier, 51 mm latently crimpable polyester fiber 8
Ordinary polyester fiber of 0%, 2 denier and 51 mm (Tetoron T-201 manufactured by Toray Industries Inc .; crimping degree 14%)
20% carded with 20%
An ordinary latently crimpable nonwoven fabric of m 2 was prepared. Thickness 2 μm
2g / m solid content of polyurethane adhesive dissolved in ethyl acetate solvent as adhesive on polyester film
After coating at a ratio of 2 and removing the solvent, the latent crimped nonwoven fabric is laminated and further heat-treated at 170 ° C. for 30 seconds to develop loop crimps and 3% in the longitudinal direction.
A shrunk composite nonwoven fabric having a basis weight of 26 g / m 2 was produced.
This composite nonwoven fabric had a fine grain pattern on the film surface, was flexible, and had stretchability.

【0014】実施例3 実施例2で作製した複合不織布を、更に190℃で30
秒間熱処理して全体で長手方向に6%収縮させた目付2
7g/m2の複合不織布は、実施例2よりさらに細かい
シボ模様を有する柔軟なものであった。
Example 3 The composite non-woven fabric prepared in Example 2 was further treated at 190 ° C. for 30 hours.
A basis weight that is heat-treated for 2 seconds and contracted by 6% in the longitudinal direction as a whole 2
The composite non-woven fabric of 7 g / m 2 was soft and had a finer grain pattern than that of Example 2.

【0015】実施例4 3デニール、51mmの高捲縮ポリエステル繊維(東レ
(株)製テトロンT−12;捲縮度23%)をカーディ
ングし、水流絡合した目付40g/m2の伸縮性不織布
の長手方向に2%のテンションをかけながら、実施例1
と同様に接着剤を塗布した厚さ5μmのポリエステルフ
ィルムをラミネートして複合不織布を得た。この複合不
織布はフィルム面に細かいシボ模様を有する柔軟なもの
であった。
Example 4 3 denier, 51 mm highly crimped polyester fiber (Tetoron T-12 manufactured by Toray Industries, Inc .; crimping degree 23%) was carded and hydroentangled to give a stretchability of 40 g / m 2 . While applying 2% tension in the longitudinal direction of the nonwoven fabric, Example 1
A 5 μm thick polyester film coated with an adhesive was laminated in the same manner as in 1. to obtain a composite nonwoven fabric. This composite non-woven fabric was flexible having a fine grain pattern on the film surface.

【0016】実施例5 接合型複合繊維製造用ノズルを用いてポリプロピレン/
変性ポリプロピレンを接合状に溶融紡糸してコンベア上
に集積した目付20g/m2の潜在捲縮性スパンボンド
不織布を130℃で30秒間熱処理して目付50g/m
2の伸縮性不織布を得た。この伸縮性不織布の長手方向
に2%のテンションをかけながら、実施例1と同様に、
厚さ2μmのポリエステルフィルムとラミネートして、
目付55g/m2の複合型不織布を得た。これはフィル
ム面にシボ模様を有する柔軟なものであった。
Example 5 Using a nozzle for producing a conjugate type composite fiber, polypropylene /
A latent crimpable spunbonded non-woven fabric having a basis weight of 20 g / m 2 obtained by melt-spinning modified polypropylene in a bonded state and accumulating on a conveyor is heat treated at 130 ° C. for 30 seconds to give a basis weight of 50 g / m 2.
A stretchable nonwoven fabric of 2 was obtained. While applying 2% tension in the longitudinal direction of this elastic nonwoven fabric, in the same manner as in Example 1,
Laminated with a 2 μm thick polyester film,
A composite non-woven fabric having a basis weight of 55 g / m 2 was obtained. This was soft with a grain pattern on the film surface.

【0017】実施例6 4デニール、51mmの潜在捲縮性ポリエステル繊維を
カーディングし、水流絡合して目付50g/m2の潜在
捲縮性不織布を作製した後、180℃で30秒間熱処理
してループ状に捲縮を発現させ、目付100g/m2
伸縮性不織布を作製した。厚さ6μmのアルミニゥム箔
上に、接着剤として酢酸エチル溶媒に溶解したポリウレ
タン系樹脂を固形分で2g/m2塗布し、溶媒をほぼ除
去した。次ぎに、前記の伸縮性不織布の長手方向に3%
のテンションをかけながら、前記のアルミニゥム箔をラ
ミネートして、一体化した目付118g/m2の複合不
織布を得た。この複合不織布はアルミニゥム箔面に細か
いシボ模様を有し、柔軟で、身体に巻き付けたとき体温
を逃さないため、救急用保温材として好適であった。
Example 6 A latently crimpable nonwoven fabric having a basis weight of 50 g / m 2 was prepared by carding 4-denier, 51 mm latently crimpable polyester fibers and hydroentangling them, followed by heat treatment at 180 ° C. for 30 seconds. The crimp was developed in a loop shape to produce a stretchable nonwoven fabric having a basis weight of 100 g / m 2 . On an aluminum foil having a thickness of 6 μm, a polyurethane-based resin dissolved in an ethyl acetate solvent as an adhesive was applied at a solid content of 2 g / m 2, and the solvent was almost removed. Next, 3% in the longitudinal direction of the elastic nonwoven fabric
The aluminum foil was laminated while applying a tension of 1 to obtain an integrated composite nonwoven fabric having a basis weight of 118 g / m 2 . This composite non-woven fabric has a fine grain pattern on the aluminum foil surface, is flexible, and does not escape body temperature when wrapped around the body, so it was suitable as an emergency heat insulating material.

【0018】実施例7 4デニール、51mmの潜在捲縮性ポリエステル繊維を
カーディングし、水流絡合して目付50g/m2の潜在
捲縮性不織布を作製した後、180℃で30秒間熱処理
してループ状に捲縮を発現させ、目付100g/m2
伸縮性不織布を作製した。300オングストロームのア
ルミニゥムを蒸着した厚さ2μmのポリエステルフィル
ム上に、接着剤として酢酸エチル溶媒に溶解したポリウ
レタン系樹脂を固形分で2g/m2塗布し、溶媒をほぼ
除去した。次ぎに、前記の伸縮性不織布の長手方向に3
%のテンションをかけながら、前記のアルミニゥム蒸着
フィルムをラミネートして、一体化した目付105g/
2の複合不織布を得た。この複合不織布はアルミニゥ
ム蒸着面に細かいシボ模様を有し、柔軟で、身体に巻き
付けたとき体温を逃さないため、救急用保温材として好
適であった。
Example 7 A latent crimpable nonwoven fabric having a basis weight of 50 g / m 2 was prepared by carding 4-denier, 51 mm latent crimpable polyester fibers and hydroentangling them, followed by heat treatment at 180 ° C. for 30 seconds. The crimp was developed in a loop shape to produce a stretchable nonwoven fabric having a basis weight of 100 g / m 2 . Polyurethane resin dissolved in an ethyl acetate solvent as an adhesive was applied at a solid content of 2 g / m 2 on a polyester film having a thickness of 2 μm and having 300 Å of aluminum deposited thereon, and the solvent was almost removed. Next, 3 in the longitudinal direction of the elastic nonwoven fabric.
While applying a tension of 10%, the aluminum vapor-deposited film is laminated to form an integrated basis weight of 105 g /
A composite nonwoven fabric of m 2 was obtained. This composite non-woven fabric had a fine grain pattern on the aluminum vapor-deposited surface, was flexible, and did not escape body temperature when wrapped around the body, and was therefore suitable as an emergency heat insulating material.

【0019】実施例8 2デニール、51mmの潜在捲縮性ポリエステル繊維を
カーディングし、水流絡合して目付20g/m2の潜在
捲縮性不織布を作製した後、180℃で30秒間熱処理
してループ状に捲縮を発現させ、目付40g/m2の伸
縮性不織布を作製した。厚さ2μmのポリエステルフィ
ルム2枚を別々に準備し、それぞれのフィルム上に接着
剤として酢酸エチル溶媒に溶解したポリウレタン系樹脂
を固形分で各々2g/m2塗布し、溶媒をほぼ除去し
た。次ぎに、前記の伸縮性不織布の長手方向に3%のテ
ンションをかけながら、前記のフィルムを両面からラミ
ネートして、一体化した目付50g/m2の複合不織布
を得た。この複合不織布は両面に細かいシボ模様を有
し、不透水性で、柔軟であり、手術衣として好適であっ
た。
Example 8 Two-denier, 51 mm latently crimpable polyester fibers were carded and hydroentangled to prepare a latently crimpable nonwoven fabric having a basis weight of 20 g / m 2 , and then heat treated at 180 ° C. for 30 seconds. To produce crimps in a loop shape to produce a stretchable nonwoven fabric having a basis weight of 40 g / m 2 . Two polyester films having a thickness of 2 μm were separately prepared, and a polyurethane-based resin dissolved in an ethyl acetate solvent as an adhesive was coated on each film in a solid content of 2 g / m 2 to remove the solvent. Next, while applying a tension of 3% in the longitudinal direction of the elastic nonwoven fabric, the films were laminated from both sides to obtain an integrated composite nonwoven fabric having a basis weight of 50 g / m 2 . This composite nonwoven fabric had fine grain patterns on both sides, was impermeable to water, was flexible, and was suitable as a surgical gown.

【0020】実施例9 1.5デニール、51mmの潜在捲縮性ポリエステル繊
維をカーディングし、水流絡合して目付15g/m2
潜在捲縮性不織布を作製した後、130℃で30秒間熱
処理してループ状に捲縮を発現させ、目付30g/m2
の伸縮性不織布を作製した。厚さ2μmのポリエステル
フィルムの両面に、接着剤として酢酸エチル溶媒に溶解
したポリウレタン系樹脂を固形分で各々2g/m2塗布
し、溶媒をほぼ除去した。次ぎに、前記の2枚の伸縮性
不織布を、各々長手方向に3%のテンションをかけなが
ら、前記のフィルムの両面にラミネートして、一体化し
た目付67g/m2の複合不織布を得た。この複合不織
布は、柔軟で、薬効成分の揮散を防ぎ、貼付薬基布とし
て好適であった。
Example 9 A latent crimpable nonwoven fabric having a basis weight of 15 g / m 2 was prepared by carding 1.5 denier, 51 mm latent crimpable polyester fibers and hydroentangling them, and then at 130 ° C. for 30 seconds. Heat-treated to develop loop-shaped crimps, with a basis weight of 30 g / m 2
The elastic nonwoven fabric of was produced. Polyurethane resin dissolved in an ethyl acetate solvent as an adhesive was coated on both sides of a polyester film having a thickness of 2 μm in a solid content of 2 g / m 2 each, and the solvent was almost removed. Next, the above-mentioned two elastic nonwoven fabrics were laminated on both sides of the above-mentioned film while applying a tension of 3% in the longitudinal direction, respectively, to obtain an integrated composite nonwoven fabric having a basis weight of 67 g / m 2 . This composite non-woven fabric was flexible, prevented volatilization of medicinal components, and was suitable as a patch base fabric.

【0021】比較例1 実施例1における潜在捲縮性繊維に代えて、2デニー
ル、51mmの通常のポリエステル繊維(東レ(株)製
テトロンT−201;捲縮度14%)100%をカーデ
ィングし、水流絡合して目付40g/m2の不織布を作
製した。実施例1と同様に、厚さ2μmのポリエステル
フィルム上に、接着剤として酢酸エチル溶媒に溶解した
ポリウレタン系樹脂を固形分で2g/m2塗布し、溶媒
をほぼ除去した。次ぎに、このフィルムを前記の不織布
にラミネートして、一体化した目付45g/m2の複合
不織布を得た。この複合不織布はシボ模様がなく、柔軟
性に劣るものであった。
Comparative Example 1 Instead of the latently crimpable fiber in Example 1, 100% of a normal polyester fiber of 2 denier and 51 mm (Tetoron T-201 manufactured by Toray Industries; crimping degree 14%) was carded. Then, hydroentangling was performed to produce a nonwoven fabric having a basis weight of 40 g / m 2 . In the same manner as in Example 1, a polyurethane resin dissolved in an ethyl acetate solvent as an adhesive was coated on a polyester film having a thickness of 2 μm in a solid content of 2 g / m 2, and the solvent was almost removed. Next, this film was laminated on the above-mentioned nonwoven fabric to obtain an integrated composite nonwoven fabric having a basis weight of 45 g / m 2 . This composite non-woven fabric had no grain pattern and was inferior in flexibility.

【0022】[0022]

【発明の効果】この出願発明の複合不織布は、シボ模様
があるので、柔軟性があり、風合いがよく、艶消効果が
あり、わずかに伸縮性等を有している。
EFFECTS OF THE INVENTION The composite nonwoven fabric of the invention of the present application has a textured pattern, and thus is flexible, has a good texture, has a matting effect, and is slightly stretchable.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 // B32B 15/14 ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Internal reference number FI technical display area // B32B 15/14

Claims (10)

【特許請求の範囲】[Claims] 【請求項1】 不織布とシートとからなり、シートがシ
ボ模様を有することを特徴とする複合不織布。
1. A composite non-woven fabric comprising a non-woven fabric and a sheet, wherein the sheet has a grain pattern.
【請求項2】 不織布が伸縮性不織布であることを特徴
とする請求項1に記載の複合不織布。
2. The composite non-woven fabric according to claim 1, wherein the non-woven fabric is a stretchable non-woven fabric.
【請求項3】 シートの厚さが10μm以下であること
を特徴とする請求項1に記載の複合不織布。
3. The composite non-woven fabric according to claim 1, wherein the thickness of the sheet is 10 μm or less.
【請求項4】 シートの目付が0.5〜25g/m2
あることを特徴とする請求項1に記載の複合不織布。
4. The composite non-woven fabric according to claim 1, wherein the basis weight of the sheet is 0.5 to 25 g / m 2 .
【請求項5】 シートが合成樹脂フィルム及び/または
金属箔であることを特徴とする請求項1に記載の複合不
織布。
5. The composite non-woven fabric according to claim 1, wherein the sheet is a synthetic resin film and / or a metal foil.
【請求項6】 不織布の両面がシートであることを特徴
とする請求項1に記載の複合不織布。
6. The composite non-woven fabric according to claim 1, wherein both sides of the non-woven fabric are sheets.
【請求項7】 シートの両面の少なくとも一方の不織布
が伸縮性不織布であることを特徴とする請求項1に記載
の複合不織布。
7. The composite non-woven fabric according to claim 1, wherein at least one non-woven fabric on both sides of the sheet is a stretchable non-woven fabric.
【請求項8】 伸縮性不織布にテンションをかけながら
シートをラミネートし、シートにシボ模様を形成するこ
とを特徴とする複合不織布の製造方法。
8. A method for producing a composite non-woven fabric, comprising laminating a sheet while applying tension to a stretchable non-woven fabric to form a wrinkle pattern on the sheet.
【請求項9】 潜在捲縮性不織布を熱処理して捲縮を発
現させた後、テンションをかけながらシートをラミネー
トし、シートにシボ模様を形成することを特徴とする複
合不織布の製造方法。
9. A method for producing a composite non-woven fabric, which comprises heat-treating a latently crimpable non-woven fabric to develop crimps, laminating the sheets while applying tension, and forming a wrinkle pattern on the sheet.
【請求項10】 潜在捲縮性不織布にシートをラミネー
トし、ついで熱処理して捲縮を発現させ、シートにシボ
模様を形成することを特徴とする複合不織布の製造方
法。
10. A method for producing a composite non-woven fabric, which comprises laminating a sheet on a latently crimpable non-woven fabric, and then heat treating it to develop crimps, thereby forming a wrinkle pattern on the sheet.
JP5001794A 1994-02-24 1994-02-24 Composite nonwoven fabric and method for producing the same Expired - Fee Related JP3353995B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5001794A JP3353995B2 (en) 1994-02-24 1994-02-24 Composite nonwoven fabric and method for producing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5001794A JP3353995B2 (en) 1994-02-24 1994-02-24 Composite nonwoven fabric and method for producing the same

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Publication Number Publication Date
JPH07232409A true JPH07232409A (en) 1995-09-05
JP3353995B2 JP3353995B2 (en) 2002-12-09

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ID=12847238

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Country Link
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6888046B2 (en) 2002-02-25 2005-05-03 Kao Corporation Topsheet for absorbent article
US6926948B2 (en) 2000-09-22 2005-08-09 Kao Corporation Topsheet for absorbent article
JP2007216034A (en) * 2007-03-16 2007-08-30 Kao Corp Sheet for absorptive article
US7303808B2 (en) 2000-10-12 2007-12-04 Kao Corporation Bulky sheet material having three-dimensional protrusions
US7534928B2 (en) 2001-08-10 2009-05-19 Kao Corporation Topsheet for absorbent article
US7569264B2 (en) 2001-12-28 2009-08-04 Kao Corporation Topsheet for absorbent article
US7942992B2 (en) 2002-02-25 2011-05-17 Kao Corporation Bulky sheet material having three-dimensional protrusions
JP2016107413A (en) * 2014-12-02 2016-06-20 大日本印刷株式会社 Laminated sheet, and production method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4853097A (en) * 1971-11-12 1973-07-25
JPS6233889A (en) * 1985-07-30 1987-02-13 キンバリ− クラ−ク コ−ポレ−シヨン Composite elastic material and its production
JPS6392443A (en) * 1986-10-08 1988-04-22 東レ株式会社 Irregular expansion cloth and manufacture thereof
JPS63296936A (en) * 1987-05-29 1988-12-05 Asahi Chem Ind Co Ltd Moldable nonwoven sheet having solid embossment and its manufacture

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4853097A (en) * 1971-11-12 1973-07-25
JPS6233889A (en) * 1985-07-30 1987-02-13 キンバリ− クラ−ク コ−ポレ−シヨン Composite elastic material and its production
JPS6392443A (en) * 1986-10-08 1988-04-22 東レ株式会社 Irregular expansion cloth and manufacture thereof
JPS63296936A (en) * 1987-05-29 1988-12-05 Asahi Chem Ind Co Ltd Moldable nonwoven sheet having solid embossment and its manufacture

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6926948B2 (en) 2000-09-22 2005-08-09 Kao Corporation Topsheet for absorbent article
US7258910B2 (en) 2000-09-22 2007-08-21 Kao Corporation Topsheet for absorbent article
US7303808B2 (en) 2000-10-12 2007-12-04 Kao Corporation Bulky sheet material having three-dimensional protrusions
US7534928B2 (en) 2001-08-10 2009-05-19 Kao Corporation Topsheet for absorbent article
US7569264B2 (en) 2001-12-28 2009-08-04 Kao Corporation Topsheet for absorbent article
US6888046B2 (en) 2002-02-25 2005-05-03 Kao Corporation Topsheet for absorbent article
US7942992B2 (en) 2002-02-25 2011-05-17 Kao Corporation Bulky sheet material having three-dimensional protrusions
JP2007216034A (en) * 2007-03-16 2007-08-30 Kao Corp Sheet for absorptive article
JP2016107413A (en) * 2014-12-02 2016-06-20 大日本印刷株式会社 Laminated sheet, and production method thereof

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