JPH0690028A - Manufacture of surface package type led - Google Patents

Manufacture of surface package type led

Info

Publication number
JPH0690028A
JPH0690028A JP4264138A JP26413892A JPH0690028A JP H0690028 A JPH0690028 A JP H0690028A JP 4264138 A JP4264138 A JP 4264138A JP 26413892 A JP26413892 A JP 26413892A JP H0690028 A JPH0690028 A JP H0690028A
Authority
JP
Japan
Prior art keywords
lead frame
led
led chip
transparent resin
resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP4264138A
Other languages
Japanese (ja)
Other versions
JP2594207B2 (en
Inventor
Takeo Itou
多計夫 伊藤
Masashi Yoshizawa
正史 吉沢
Kenichi Yoshida
健一 吉田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Stanley Electric Co Ltd
Original Assignee
Stanley Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Stanley Electric Co Ltd filed Critical Stanley Electric Co Ltd
Priority to JP4264138A priority Critical patent/JP2594207B2/en
Publication of JPH0690028A publication Critical patent/JPH0690028A/en
Application granted granted Critical
Publication of JP2594207B2 publication Critical patent/JP2594207B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/93Batch processes
    • H01L24/95Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
    • H01L24/97Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being connected to a common substrate, e.g. interposer, said common substrate being separable into individual assemblies after connecting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48245Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
    • H01L2224/48247Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic connecting the wire to a bond pad of the item
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/483Containers
    • H01L33/486Containers adapted for surface mounting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/62Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls

Abstract

PURPOSE:To provide a manufacturing method of a highly reliable surface package type LED which is manufactured at a low cost. CONSTITUTION:A pair of lead frames 11, 12 with protruding parts 11a, 12a wherein an LED chip 13 is die-bonded to an upper edge face of one lead frame 12 and the LED chip is wire-bonded to an upper edge face of the other lead frame 11 are inserted into transparent resin which is poured into a resin mold and the transparent resin is hardened. Then, the lead frame and the transparent resin are cut below the protruding part of the lead frame to form a base part for supporting the lead frame and a lens part for introducing light from the LED chip upward integrally and to exposing an end of the protruding part of the lead frame from a side of the base part to the outside to make it usable as a connection electrode part.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は発光ダイオード(以
下、LEDという。)、特にプリント基板等の表面に実
装される表面実装型LEDの製造方法に関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a light emitting diode (hereinafter referred to as LED), particularly a surface mount type LED mounted on the surface of a printed circuit board or the like.

【0002】[0002]

【従来の技術】従来、表面実装型LEDは、例えば図7
に示すように構成されている。図7において、表面実装
型LED1は、側方に突出している張り出し部2a,3
aを備えた二つの導電性金属材料から成るリードフレー
ム2,3と、該リードフレーム2,3の一方、例えばリ
ードフレーム3の拡大された上端に載置されたLEDチ
ップ4と、張り出し部2a,3aを台座状に包囲し且つ
該張り出し部2a,3aの先端及びリードフレーム2,
3の上部を露出させるように、樹脂モールドにより形成
されたベース部5と、このベース部5の上方にて、該リ
ードフレーム2,3の上端及びLEDチップ4を包囲す
るように透明樹脂の樹脂モールドにより成形されたレン
ズ部6とから構成されている。
2. Description of the Related Art Conventionally, a surface-mounted LED is shown in FIG.
It is configured as shown in. In FIG. 7, the surface-mounted LED 1 has a projecting portion 2a, 3 protruding laterally.
a, lead frames 2 and 3 made of two conductive metal materials, one of the lead frames 2 and 3, for example, an LED chip 4 mounted on the enlarged upper end of the lead frame 3, and an overhang portion 2a. , 3a are surrounded by a pedestal, and the tips of the projecting portions 2a, 3a and the lead frame 2,
A base portion 5 formed by resin molding so as to expose the upper portion of the lead frame 3, and a transparent resin resin that surrounds the upper ends of the lead frames 2 and 3 and the LED chip 4 above the base portion 5. The lens unit 6 is formed by molding.

【0003】上記LEDチップ4は、リードフレーム3
の上端面にダイボンディングされると共に、その上面
が、他方のリードフレーム2の上端面に対してワイヤボ
ンディングにより電気的に接続されている。また、上記
張り出し部2a,3aの先端をベース部5の側面に露出
させることにより、表面実装型LED1をプリント基板
等に実装する際に、電極部として利用され、該プリント
基板上に形成された導電パターン等に対して、ハンダ付
けされ得るようになっている。
The LED chip 4 includes a lead frame 3
Is die-bonded to the upper end surface of the lead frame 2 and the upper surface thereof is electrically connected to the upper end surface of the other lead frame 2 by wire bonding. Further, by exposing the tips of the projecting portions 2a and 3a to the side surface of the base portion 5, the surface mounting LED 1 is used as an electrode portion when mounted on a printed circuit board or the like, and is formed on the printed circuit board. It can be soldered to a conductive pattern or the like.

【0004】このように構成された表面実装型LED1
によれば、プリント基板への実装は以下のように行なわ
れる。先ず表面に所定の導電パターンが形成されたプリ
ント基板7の実装位置に、本表面実装型LED1を載置
し、プリント基板7の導電パターンに対して、ベース部
5の側面に露出している張り出し部2a,3aを、それ
ぞれアノード端子またはカソード端子として位置合わせ
する。この際、該表面実装型LED1は、そのベース部
5の底面が、プリント基板7の表面に当接することか
ら、安定して支持され得るので、上記位置合わせが容易
に行なわれることとなる。
The surface-mounted LED 1 thus constructed
According to the method, mounting on a printed circuit board is performed as follows. First, the surface-mounted LED 1 is placed at the mounting position of the printed circuit board 7 on the surface of which a predetermined conductive pattern is formed, and the overhang which is exposed on the side surface of the base portion 5 with respect to the conductive pattern of the printed circuit board 7. The parts 2a and 3a are aligned as an anode terminal or a cathode terminal, respectively. At this time, since the bottom surface of the base portion 5 of the surface-mounted LED 1 is in contact with the surface of the printed circuit board 7, the surface-mounted LED 1 can be stably supported, and thus the alignment can be easily performed.

【0005】続いて、上記張り出し部2a,3aの側面
に接触するように、クリームハンダPをプリント基板7
の表面に置き、この状態から、本表面実装型LED1を
プリント基板7と共に、例えば図示しない炉内で加熱す
ることにより、このクリームハンダPを溶融させて、該
張り出し部2a,3aとプリント基板7上の導電パター
ンの双方に付着させた後、炉から外に出して冷却する。
これによりクリームハンダPは硬化して、張り出し部2
a,3aがそれぞれ上記導電パターンに対して電気的に
接続されることになり、実装作業が完了する。
Subsequently, the cream solder P is applied to the printed circuit board 7 so as to come into contact with the side surfaces of the projecting portions 2a and 3a.
The surface mount type LED 1 is heated together with the printed circuit board 7 in this state, for example, in a furnace (not shown) to melt the cream solder P, and the protruding portions 2a, 3a and the printed circuit board 7 are placed. After depositing on both of the conductive patterns above, remove from the furnace and cool.
As a result, the cream solder P is hardened and the overhanging portion 2
Since a and 3a are electrically connected to the conductive pattern, the mounting work is completed.

【0006】[0006]

【発明が解決しようとする課題】ところで、このように
構成された表面実装型LED1においては、製造の際、
リードフレーム2,3は、図7(B)に示すように前以
て下方に長く延びて支持部材8に一体的に連結され且つ
複数個が連続している状態でプレス加工等により形成さ
れ、この支持部材8に設けられたピッチ孔9に図示しな
い製造用治具が嵌入することにより、自動送りされるよ
うになっている。このように形成されたリードフレーム
2,3は、上記のように一体化され且つ連続的に連結さ
れた状態のままで、各張り出し部2a,3aの周りを包
囲するように、例えばインサート成形によりベース部5
が一体的に成形されると共に、一方のリードフレーム3
の上端面にLEDチップ4がダイボンディングされ、他
方のリードフレーム2に対してワイヤボンディングによ
り接続され、最後にリードフレーム2,3を所定位置で
切断することにより、本表面実装型LED1が多数同時
に製造されることになるが、上述したインサート成形に
よるベース部5の一体成形は、金型が複雑であることか
らコストが高くなってしまい、またスライド金型を使用
する場合にはバリ等が生ずることがあり、信頼性に欠け
るという問題があった。
By the way, in the surface mount type LED 1 having such a structure,
As shown in FIG. 7 (B), the lead frames 2 and 3 are formed by pressing or the like in a state in which they extend long downward and are integrally connected to the supporting member 8 and a plurality of them are continuous. When a manufacturing jig (not shown) is fitted into the pitch hole 9 provided in the support member 8, it is automatically fed. The lead frames 2 and 3 formed in this way are, for example, by insert molding so as to surround each of the projecting portions 2a and 3a in the state of being integrated and continuously connected as described above. Base part 5
Is integrally molded, and one of the lead frames 3
The LED chip 4 is die-bonded to the upper end surface of the, and is connected to the other lead frame 2 by wire bonding. Finally, the lead frames 2 and 3 are cut at predetermined positions, so that a large number of the surface-mounted LEDs 1 are simultaneously manufactured. Although it is manufactured, the integral molding of the base portion 5 by the above-described insert molding is expensive because the mold is complicated, and burrs and the like are generated when a slide mold is used. However, there was a problem of lack of reliability.

【0007】さらに、ベース部5とレンズ部6とは別体
であることから、工程数が多くなってしまい、コストが
高くなってしまうという問題もあった。
Further, since the base portion 5 and the lens portion 6 are separate bodies, there is a problem that the number of steps is increased and the cost is increased.

【0008】この発明は、以上の点に鑑み、低コストで
製造され得ると共に、信頼性の高い表面実装型LEDを
提供することを目的としている。
In view of the above points, the present invention has an object to provide a surface mount LED which can be manufactured at low cost and has high reliability.

【0009】[0009]

【課題を解決するための手段】上記目的を達成するた
め、この発明による表面実装型LEDの製造方法は、張
り出し部を備えた一対のリードフレームを有していて、
一方のリードフレームの上端面にLEDチップをダイボ
ンディングし且つ該LEDチップを他方のリードフレー
ムの上端面に対してワイヤボンディングすると共に、該
一対のリードフレームを樹脂型内に流し込んだ透明樹脂
内に挿入し、該透明樹脂を硬化させた後、該リードフレ
ームの張り出し部の下側で、リードフレーム及び透明樹
脂をダイサー等を用いて切断することにより、該一対の
リードフレームを支持するベース部と上記LEDチップ
から出射する光を上方に導くレンズ部とを一体に成形す
ると共に、該リードフレームの張り出し部の先端を該ベ
ース部の側面から外部に露出させて、接続電極部として
利用するようにしたことを特徴としている。
In order to achieve the above object, a method of manufacturing a surface mount LED according to the present invention has a pair of lead frames having an overhang portion,
An LED chip is die-bonded to the upper end surface of one lead frame and the LED chip is wire-bonded to the upper end surface of the other lead frame, and the pair of lead frames is placed in a transparent resin poured into a resin mold. After inserting and curing the transparent resin, the lead frame and the transparent resin are cut under a protruding portion of the lead frame by using a dicer or the like to form a base portion supporting the pair of lead frames. A lens part that guides the light emitted from the LED chip upward is integrally formed, and the tip of the protruding part of the lead frame is exposed to the outside from the side surface of the base part so that it can be used as a connection electrode part. It is characterized by having done.

【0010】[0010]

【作用】上記構成によれば、前以てLEDチップを実装
したリードフレームを、樹脂型内に流し込んだ透明樹脂
内に挿入することにより、ベース部及びレンズ部が一体
に成形されるので、工程数が少なくて済み、透明樹脂が
硬化した後に、該リードフレームの張り出し部の下側
で、リードフレーム及び透明樹脂をダイサー等を用いて
切断することにより、ベース部の下面にバリ等が残って
しまうようなことがないことから、高い信頼性が得られ
ることになる。さらに、この樹脂型は、インサート成形
を行なう必要がないので、比較的簡単な構成であるか
ら、低コストで製造される。
According to the above construction, the base portion and the lens portion are integrally molded by inserting the lead frame on which the LED chip is mounted in advance into the transparent resin which is poured into the resin mold. After the transparent resin has hardened, the number of burrs is left on the lower surface of the base by cutting the lead frame and the transparent resin with a dicer or the like below the protruding portion of the lead frame. Since there is no such a case, high reliability can be obtained. Further, since this resin mold does not require insert molding, it has a relatively simple structure and can be manufactured at low cost.

【0011】[0011]

【実施例】以下、図面に示した実施例に基づいて、この
発明を詳細に説明する。図1はこの発明により製造され
る表面実装型LEDの一実施例を示している。表面実装
型LED10は、側方に突出している張り出し部11
a,12aを備えた二つの導電性金属材料から成るリー
ドフレーム11,12と、該リードフレーム11,12
の一方、例えばリードフレーム12の拡大された上端に
載置されたLEDチップ13と、該張り出し部11a,
12aを台座状に包囲し且つ該張り出し部11a,12
aの先端を外部に露出させ、且つリードフレーム11,
12の上端及びLEDチップ13を包囲するように透明
樹脂により成形された樹脂モールド部14(鎖線図示)
とから構成されている。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described in detail below with reference to the embodiments shown in the drawings. FIG. 1 shows an embodiment of a surface mount LED manufactured by the present invention. The surface-mounted LED 10 has a projecting portion 11 protruding laterally.
lead frames 11 and 12 made of two conductive metal materials provided with a and 12a, and the lead frames 11 and 12
On the other hand, for example, the LED chip 13 mounted on the enlarged upper end of the lead frame 12 and the protruding portion 11a,
12a surrounds the pedestal and has the protruding portions 11a, 12
The tip of a is exposed to the outside, and the lead frame 11,
A resin mold portion 14 (shown by a chain line) formed of a transparent resin so as to surround the upper end of 12 and the LED chip 13.
It consists of and.

【0012】上記LEDチップ13は、リードフレーム
12の上端に対してダイボンディングされると共に、他
方のリードフレーム11の上端に対してワイヤボンディ
ングにより電気的に接続されている。尚、上記リードフ
レーム11,12は、図2に示すように、互いに連結さ
れた状態で、複数個が連続して成形されている。
The LED chip 13 is die-bonded to the upper end of the lead frame 12 and is electrically connected to the upper end of the other lead frame 11 by wire bonding. As shown in FIG. 2, the lead frames 11 and 12 are continuously formed in a state of being connected to each other.

【0013】以上の構成は図7に示した従来の表面実装
型LED1と同様の構成であるが、この発明による表面
実装型LED10においては、図2に示すように互いに
連結されたリードフレーム11,12に対して、前以て
LEDチップ13を実装した状態から、樹脂モールド型
14が以下のように形成されるようになっている。
The above structure is similar to that of the conventional surface mount type LED 1 shown in FIG. 7, but in the surface mount type LED 10 according to the present invention, as shown in FIG. The resin mold 14 is formed in the following manner from the state where the LED chip 13 is mounted on the LED 12 in advance.

【0014】即ち、図3に示すように、各表面実装型L
ED10の樹脂モールド部14の形状に対応する形状の
樹脂型15を並べて配置して、各樹脂型15内にエポキ
シ樹脂等の透明樹脂を流し込んでおく。このようにし
て、該樹脂型15内に、上記各リードフレーム11,1
2を逆さまにして挿入し、各リードフレーム11,12
の張り出し部11a,12aまで透明樹脂中に入るよう
にする。この状態から、該透明樹脂を硬化させた後、樹
脂型15から型抜きすることにより、図4に示すよう
に、リードフレーム11,12に対して、樹脂モールド
部14が一体に形成されることとなる。
That is, as shown in FIG. 3, each surface mount type L
A resin mold 15 having a shape corresponding to the shape of the resin mold portion 14 of the ED 10 is arranged side by side, and a transparent resin such as an epoxy resin is poured into each resin mold 15. In this way, the lead frames 11, 1 are placed in the resin mold 15.
Insert 2 upside down and insert each lead frame 11, 12
The protrusions 11a and 12a of the transparent resin are made to enter the transparent resin. From this state, the transparent resin is cured, and then the resin mold 15 is die-cut to form the resin mold portion 14 integrally with the lead frames 11 and 12, as shown in FIG. Becomes

【0015】その後、リードフレーム11,12及び樹
脂モールド部14は、図5にて点線で示すように、各リ
ードフレーム11,12の張り出し部11a,12aの
下側で、例えばダイサー等によって切断される。これに
より、樹脂モールド部14の成形時に、表面張力により
凹状に盛り上がった部分14aが同時に切断され得るこ
とになり、表面実装型LED10が完成する。
After that, the lead frames 11 and 12 and the resin mold portion 14 are cut by, for example, a dicer or the like below the projecting portions 11a and 12a of the lead frames 11 and 12, as shown by the dotted lines in FIG. It As a result, when the resin mold portion 14 is molded, the portion 14a that is raised in a concave shape due to surface tension can be cut at the same time, and the surface-mounted LED 10 is completed.

【0016】この発明による表面実装型LED10は以
上のように構成されており、製造の際には、リードフレ
ーム11,12は、図7に示した従来の表面実装型LE
D1の場合と同様に、支持部材16に一体的に連結され
且つ複数個が連続している状態で、プレス加工等により
形成され、さらに支持部材16により連結された状態
で、各リードフレーム11,12の先端を樹脂型15内
に挿入することにより、樹脂モールド部14が形成され
ることになる。このように形成された樹脂モールド部1
4に対して、その実装面となるべき下面が、切断により
確実に平坦面として成形されることになるので、精密な
金型を使用することなく、高い信頼性が得られることに
なる。また、リードフレーム11,12を支持すべきベ
ース部とLEDチップ13から出射する光を上方に導く
レンズ部とが、樹脂モールド部14として一体に成形さ
れることから、工程数が少なくて済み、コストが低減さ
れ得ることになる。
The surface mount LED 10 according to the present invention is constructed as described above, and the lead frames 11 and 12 are manufactured by the conventional surface mount LE shown in FIG.
In the same manner as in the case of D1, in the state where the plurality of lead frames 11 are integrally connected to the support member 16 and are continuous, they are formed by press working or the like, and further connected by the support member 16 in the respective lead frames 11, By inserting the tip of 12 into the resin mold 15, the resin mold portion 14 is formed. Resin mold portion 1 formed in this way
On the other hand, since the lower surface which should be the mounting surface is surely molded as a flat surface by cutting, the high reliability can be obtained without using a precise mold. Further, since the base portion that should support the lead frames 11 and 12 and the lens portion that guides the light emitted from the LED chip 13 upward are integrally formed as the resin mold portion 14, the number of steps can be reduced. Costs can be reduced.

【0017】[0017]

【発明の効果】以上述べたように、この発明によれば、
前以てLEDチップを実装したリードフレームを、樹脂
型内に流し込んだ透明樹脂内に挿入することにより、ベ
ース部及びレンズ部が一体に成形されるので、工程数が
少なくて済む。そして、透明樹脂が硬化した後に、リー
ドフレームの張り出し部の下側で、リードフレーム及び
透明樹脂をダイサー等により切断すれば、ベース部の下
面にバリ等が残ってしまうようなことがないから、高い
信頼性が得られることになる。さらに、樹脂型はインサ
ート成形を行なう必要がないので、比較的簡単な構成で
あるから、低コストで製造され、従って本表面実装型L
EDもコストが低減される。かくして、低コストで製造
され得ると共に、信頼性の高い、極めて優れた表面実装
型LEDが提供される。
As described above, according to the present invention,
By inserting the lead frame on which the LED chip is mounted in advance into the transparent resin that has been poured into the resin mold, the base portion and the lens portion are integrally molded, so that the number of steps can be reduced. Then, after the transparent resin has hardened, if the lead frame and the transparent resin are cut with a dicer or the like on the lower side of the protruding portion of the lead frame, burrs or the like will not remain on the lower surface of the base portion. High reliability can be obtained. Furthermore, since the resin mold does not need to be insert-molded, it has a relatively simple structure and is therefore manufactured at low cost.
The cost of the ED is also reduced. Thus, a highly reliable surface mount LED that can be manufactured at low cost and is highly reliable is provided.

【図面の簡単な説明】[Brief description of drawings]

【図1】この発明により製造される表面実装型LEDの
一実施例を示す概略断面図である。
FIG. 1 is a schematic cross-sectional view showing an embodiment of a surface mount LED manufactured by the present invention.

【図2】図1の表面実装型LEDの樹脂モールド部形成
前の状態を示す概略側面図である。
FIG. 2 is a schematic side view showing a state before forming a resin mold portion of the surface mount LED of FIG.

【図3】図1の表面実装型LEDの樹脂モールド部を成
形するための樹脂型の概略斜視図である。
3 is a schematic perspective view of a resin mold for molding a resin mold portion of the surface mount LED of FIG.

【図4】図3の樹脂型により樹脂モールド部を一体的に
成形した状態を示す表面実装型LEDの概略斜視図であ
る。
FIG. 4 is a schematic perspective view of a surface-mounted LED showing a state in which a resin mold portion is integrally molded with the resin mold of FIG.

【図5】リードフレーム切断前の状態を示す表面実装型
LEDの概略側面図である。
FIG. 5 is a schematic side view of the surface-mounted LED before cutting the lead frame.

【図6】完成した表面実装型LEDを示すもので、
(A)は斜視図、(B)は断面図である。
FIG. 6 shows a completed surface mount LED,
(A) is a perspective view and (B) is a sectional view.

【図7】従来の表面実装型LEDの一例を示す概略断面
図である。
FIG. 7 is a schematic cross-sectional view showing an example of a conventional surface mount LED.

【符号の説明】[Explanation of symbols]

10 表面実装型LED 11 リードフレーム 11a 張り出し部 12 リードフレーム 12a 張り出し部 13 LEDチップ 14 樹脂モールド部 15 樹脂型 16 支持部材 10 Surface Mount LED 11 Lead Frame 11a Overhanging Part 12 Lead Frame 12a Overhanging Part 13 LED Chip 14 Resin Molding Part 15 Resin Mold 16 Supporting Member

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 一方のリードフレームの上端面にLED
チップをダイボンディングし且つ該LEDチップを他方
のリードフレームの上端面に対してワイヤボンディング
した、張り出し部を有する一対のリードフレームを、樹
脂型内に流し込んだ透明樹脂内に挿入して、該透明樹脂
を硬化させた後、上記リードフレームの張り出し部の下
側で、リードフレーム及び透明樹脂をダイサー等にて切
断することにより、該一対のリードフレームを支持する
ベース部と該LEDチップから出射する光を上方へ導く
レンズ部とを一体に成形すると共に、該リードフレーム
の張り出し部の先端を該ベース部の側面から外部に露出
させて接続電極部として利用するようにしたことを特徴
とする、表面実装型LEDの製造方法。
1. An LED is provided on an upper end surface of one lead frame.
A pair of lead frames each having a projecting portion, in which a chip is die-bonded and the LED chip is wire-bonded to the upper end surface of the other lead frame, are inserted into a transparent resin poured into a resin mold, and the transparent After the resin is cured, the lead frame and the transparent resin are cut off by a dicer or the like below the overhanging portion of the lead frame, and the light is emitted from the base portion supporting the pair of lead frames and the LED chip. A lens portion that guides light upward is integrally formed, and the tip of the protruding portion of the lead frame is exposed to the outside from the side surface of the base portion to be used as a connection electrode portion. Method for manufacturing surface-mounted LED.
JP4264138A 1992-09-08 1992-09-08 Method of manufacturing surface mount type LED Expired - Lifetime JP2594207B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4264138A JP2594207B2 (en) 1992-09-08 1992-09-08 Method of manufacturing surface mount type LED

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4264138A JP2594207B2 (en) 1992-09-08 1992-09-08 Method of manufacturing surface mount type LED

Publications (2)

Publication Number Publication Date
JPH0690028A true JPH0690028A (en) 1994-03-29
JP2594207B2 JP2594207B2 (en) 1997-03-26

Family

ID=17398990

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4264138A Expired - Lifetime JP2594207B2 (en) 1992-09-08 1992-09-08 Method of manufacturing surface mount type LED

Country Status (1)

Country Link
JP (1) JP2594207B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006222425A (en) * 2005-02-07 2006-08-24 Agilent Technol Inc System and method for improving stability of surface mounting of lamp
KR100840942B1 (en) * 2006-03-24 2008-06-24 조영찬 Power LED module and method for fabricating the same
CN100442546C (en) * 2001-12-07 2008-12-10 日立电线株式会社 Luminance element and making method thereof and lead frame for making said element
CN101471418A (en) * 2006-12-27 2009-07-01 财团法人工业技术研究院 Lead wire holder of LED

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100442546C (en) * 2001-12-07 2008-12-10 日立电线株式会社 Luminance element and making method thereof and lead frame for making said element
JP2006222425A (en) * 2005-02-07 2006-08-24 Agilent Technol Inc System and method for improving stability of surface mounting of lamp
KR100840942B1 (en) * 2006-03-24 2008-06-24 조영찬 Power LED module and method for fabricating the same
CN101471418A (en) * 2006-12-27 2009-07-01 财团法人工业技术研究院 Lead wire holder of LED

Also Published As

Publication number Publication date
JP2594207B2 (en) 1997-03-26

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